Dust remover and method for wood door production fine polishing workshop
The application is a divisional application of a dust remover for a wood door production fine polishing workshop, wherein the application date is 2018, 07 and 26, and the application name is CN 201810831007.6.
Technical Field
The invention relates to the technical field of wooden door production, in particular to a dust remover and a dust remover method for a wooden door production fine polishing workshop.
Background
In timber production process, need carry out rough grinding and essence to the door body of timber and polish, the essence is polished mainly after spraying paint for the first time, with the door body motionless, adopts the sand table to polish, can produce a large amount of paint powder particles in polishing process, in order to reduce paint powder particle and cause the injury to the staff, the workshop of polishing needs to carry out dust removal processing, and present dust removal processing mode has:
1. the traditional processing mode is usually that the ventilation fan is used for blowing out air in the polishing workshop together with paint powder particles, new air is introduced into the polishing workshop again, and the workshop can be conveniently ventilated, but the paint powder particles in the polishing workshop can be blown into the space outside, so that the air around the wooden door production workshop is polluted.
2. The water dust removal mode is adopted to spray water mist on the gas containing paint powder particles, but the paint powder particles are not easy to precipitate, water purification is inconvenient, sewage with the paint powder particles is discharged to the outside, and environmental pollution is easy to cause.
3. The method of adopting the dust removal cloth bag utilizes the filtering effect of the fiber fabric to filter the gas containing the paint powder particles, has better dust removal effect, but the paint powder particles are tiny, the static electricity is larger, the adsorption force is stronger, the gas is easy to be adsorbed on the surface of the dust removal cloth bag, and the collection of dust is not utilized.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides the dust remover and the dust remover method for the wood door production fine grinding workshop, which have the advantage of removing paint powder particles and solve the problems of the prior art.
(II) technical scheme
In order to achieve the technical problems, the invention provides the dust remover and the dust remover method for the wood door production fine polishing workshop, the dust remover comprises a mounting plate, the bottom of the mounting plate is welded with a dust removing chamber, the outer side walls of the dust removing chamber are equidistantly provided with ventilation holes penetrating through, the two sides of the inner top wall of the dust removing chamber are fixedly provided with mounting frames through bolts, the outer sides of the two mounting frames are respectively provided with a dust removing cloth bag, the top of each dust removing cloth bag is inlaid with a fixing ring, the fixing rings are fixedly sleeved on the top of the outer side walls of the mounting frames, and the inner parts of the two mounting frames are respectively provided with an ash shaking mechanism.
The top of mounting panel is provided with the aspiration pump, the department of breathing in of aspiration pump bottom fixedly communicates there is the breathing pipe, the bottom of breathing pipe runs through the mounting panel and extends to the clean room, the bottom of breathing pipe is through three way connection fixed intercommunication there are two flexible pipes, two flexible pipe keep away from three way connection's one end and the fixed intercommunication of dust removal sack, the department of exhausting at aspiration pump top is fixed to be linked together there is the blast pipe.
Further, shake grey mechanism including shake spring and driving motor, shake spring equidistance array fixed mounting in the both sides of mounting bracket, shake the one end fixed mounting that the dust removal sack was kept away from to the spring and at the inside wall of dust removal sack, driving motor passes through support fixed mounting at the inside top of mounting bracket, driving motor's output shaft passes through shaft coupling fixedly connected with pivot, four shaped wheels have been cup jointed to the external surface fixation of pivot, the equal fixed mounting in both ends of dust removal sack inside wall has four U-shaped frames, the middle part activity of U-shaped frame has cup jointed from the driving wheel, from the driving wheel through the drive belt with shaped wheel transmission connection.
Further, the special-shaped wheel comprises a driving wheel, the driving wheel is fixedly sleeved on the outer surface of the rotating shaft, and a protruding wheel is welded on one side of the driving wheel.
Further, the bottom of the dust chamber is fixedly communicated with an ash discharge hopper, the inner diameter of the ash discharge hopper is gradually reduced from large to small, and the ash discharge hopper is in a horn shape.
Further, the middle part of the ash discharge hopper is embedded with an ash leakage pipe, and the ash leakage pipe is a hollow pipe with two open ends.
Further, the outer surface of ash leakage pipe is provided with album ash bag, the top of album ash bag is inlayed and is had the lantern ring, and the lantern ring is fixed cup joints at the outer surface of ash leakage pipe.
Further, the four corners at the top of the mounting plate are fixedly provided with hanging rods, and the tops of the hanging rods are fixedly arranged on the ceilings of the polishing workshops.
Further, the air pump is fixedly arranged at the center of the top of the mounting plate through a tripod.
Further, the air pump is electrically connected with the pulse current.
Further, the ventilation holes comprise first through holes and second through holes, the first through holes are obliquely upwards arranged, the first through holes are obliquely downwards arranged, and the first through holes and the second through holes are mutually staggered.
(III) beneficial effects
The invention provides a dust remover and a dust remover method for a wood door production fine polishing workshop, and the dust remover has the following beneficial effects:
1. according to the dust remover and the dust remover method for the wood door production fine polishing workshop, through the arrangement of the shaking springs, when the air pump stops working, the shaking springs can prop up the dust removing cloth bag rapidly, so that paint powder particles on the dust removing cloth bag fall off, one end of each shaking spring is connected with the inner side wall of the dust removing cloth bag, the shaking springs can shake continuously when rebounding, the dust removing cloth bag is driven to shake continuously, the paint powder particles left on the dust removing cloth bag are shaken off, and the phenomenon that the paint powder particles are easy to adsorb on the surface of the dust removing cloth bag is avoided.
2. According to the dust remover and the dust remover method for the wood door production fine polishing workshop, through the arrangement of the dust shaking mechanism, the driving motor rotates to drive the rotating shaft to rotate, the special-shaped wheel drives the driven wheel to rotate through the driving belt, and as the length of the driving belt is fixed, when the driving belt passes through the raised wheel, the dust removing cloth bag is pulled to move inwards, and when the driving belt is separated from the raised wheel, the dust removing cloth bag moves outwards under the rebound force of the shaking spring, so that the frequency and amplitude of shaking of the dust removing cloth bag are increased, and paint powder particles adsorbed on the dust removing cloth bag are shaken off.
3. According to the dust remover and the dust removing method for the wood door production fine polishing workshop, through the arrangement of the dust collecting bag, dust falling from the dust collecting bag can fall into the dust collecting bag from the dust discharging hopper and the dust falling pipe, so that the collection of paint powder particles is facilitated, and environmental pollution caused by the paint powder particles is prevented.
4. According to the dust remover and the dust remover method for the wood door production fine polishing workshop, the pulse current is set through the air pump, the pulse current is the current which repeatedly appears in a period, so that the air pump works intermittently, air containing paint powder particles in the fine polishing workshop can be adsorbed when the air pump works, then the air containing the paint powder particles is filtered through the filtering effect of the dust removing cloth bag, the air in the fine polishing workshop is discharged from the exhaust pipe, the air in the fine polishing workshop is purified, when the air pump stops working, the shaking spring continuously shakes when rebounding, the dust removing cloth bag is driven to shake continuously, the remaining paint powder particles in the dust removing cloth bag shake off, and the collection of the paint powder particles is facilitated.
5. According to the dust remover and the dust remover method for the wood door production fine polishing workshop, through the mutual staggered arrangement of the first through holes and the second through holes, due to the difference of the inclination angles of the first through holes and the second through holes, air flows with different angles enter the dust removing room and can be hit at different positions on the outer surface of the dust removing cloth bag, and due to the fact that the dust removing cloth bag is softer, the dust removing cloth bag can be driven to shake to different degrees, and the effect of removing paint powder particles from the dust removing cloth bag is further improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an enlarged view of a portion of the invention at A of FIG. 1;
FIG. 3 is a schematic diagram of the ash shaking mechanism according to the present invention;
fig. 4 is a top view of the profile wheel structure of the present invention.
In the figure: the dust collecting device comprises a mounting plate 1, a dust collecting chamber 2, a vent hole 3, a first through hole 31, a second through hole 32, a mounting frame 4, a fixing ring 5, a dust collecting cloth bag 6, a dust shaking mechanism 7, a shaking spring 71, a driving motor 72, a rotating shaft 73, a special-shaped wheel 74, a 741 driving wheel 742, a protruding wheel 75U-shaped frame 76, a driven wheel 77, a driving belt 8, a suction pump 9, a tripod 10 suction pipe 11, a three-way joint 12, a telescopic pipe 13, a discharge pipe 14, a dust leakage pipe 15, a lantern ring 16, a dust collecting bag 17 and a hanging rod 18.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, a dust remover and a method for a wood door production fine polishing workshop, the dust remover comprises a mounting plate 1, dust removing chambers 2 are welded at the bottom of the mounting plate 1, through ventilation holes 3 are formed in equidistant arrays on the outer side walls of the dust removing chambers 2, the ventilation holes 3 comprise first through holes 31 and second through holes 32, the first through holes 31 are obliquely upwards arranged, the first through holes 32 are obliquely downwards arranged, the first through holes 31 and the second through holes 32 are mutually staggered, through the mutually staggered arrangement of the first through holes 31 and the second through holes 32, air flows with different angles enter the dust removing chambers 2 and can strike at different positions on the outer surfaces of the dust removing cloth bags 6 due to the fact that the dust removing cloth bags 6 are softer, the shaking of different degrees of the dust removing cloth bags 6 can be driven, the effect of paint powder particles removed from the dust removing cloth bags 6 is further improved, two sides of the inner top wall of the dust removing cloth bags 2 are fixedly arranged with mounting frames 4 through bolts, dust removing cloth bags 6 are respectively arranged on the outer sides of the two mounting frames 4, fixing rings 5 are sleeved on the tops of the dust removing cloth bags 6, dust removing mechanisms are fixedly sleeved on the tops of the two inner side walls 4, and dust removing mechanisms 7 are respectively arranged on the inner sides of the two side walls of the dust removing mechanisms.
The ash shaking mechanism 7 comprises shaking springs 71 and a driving motor 72, the shaking springs 71 are fixedly arranged on two sides of the mounting frame 4 in an equidistant array manner, one end of each shaking spring 71, which is far away from the dust collection cloth bag 6, is fixedly arranged on the inner side wall of the dust collection cloth bag 6, the shaking springs 71 can rapidly prop up the dust collection cloth bag 6 when the air pump 8 stops working through the arrangement of the shaking springs 71, so that paint powder particles on the dust collection cloth bag 6 fall off, one end of each shaking spring 71 is connected with the inner side wall of the dust collection cloth bag 6, the shaking springs 71 continuously shake when rebounding, the dust collection cloth bag 6 is driven to shake, the remaining paint powder particles of the dust collection cloth bag 6 are prevented from being easily adsorbed on the surface of the dust collection cloth bag 6, the driving motor 72 is fixedly arranged on the top of the inside of the mounting frame 4 through a bracket, an output shaft of the driving motor 72 is fixedly connected with a rotating shaft 73 through a coupling, four special-shaped wheels 74 are fixedly sleeved on the outer surface of the rotating shaft 73, the special-shaped wheels 74 comprise a driving wheel 741, the driving wheel 741 is fixedly sleeved on the outer surface of the rotating shaft 73, a raised wheel 742 is welded on one side of the driving wheel 741, four U-shaped frames 75 are fixedly installed at two ends of the inner side wall of the dust collection cloth bag 6, driven wheels 76 are movably sleeved in the middle of the U-shaped frames 75, the driven wheels 76 are in transmission connection with the special-shaped wheels 74 through driving belts 77, through the arrangement of the ash shaking mechanism 7, the driving motors 72 rotate to drive the rotating shaft 73 to rotate, the special-shaped wheels 74 drive the driven wheels 76 through driving belts 77, because the length of the driving belts 77 is fixed, when the driving belts 77 pass through the raised wheels 742, the dust collection cloth bag 6 is pulled to move inwards, when the driving belts 77 are separated from the raised wheels 742, the dust collection cloth bag 6 moves outwards under the action of the rebound force of shaking springs 71, the frequency and amplitude of shaking of the dust removing cloth bag 6 are increased, and paint powder particles adsorbed on the dust removing cloth bag 6 are shaken off.
The top of the mounting plate 1 is provided with the air pump 8, the air pump 8 is fixedly arranged at the center of the top of the mounting plate 1 through the tripod 9, the air pump 8 is electrically connected with pulse current, the pulse current is repeatedly generated in a period through the arrangement of the air pump 8, the air pump 8 can intermittently work, when the air pump 8 works, the air containing paint powder particles in a finish polishing workshop can be adsorbed, then the air containing paint powder particles is filtered by utilizing the filtering effect of the dust removing cloth bag 6, the air containing paint powder particles is discharged from the exhaust pipe 13, the air in the finish polishing workshop is purified, when the air pump 8 stops working, the shaking spring 71 continuously shakes when rebounding, the dust removing cloth bag 6 is driven to shake, the remaining paint powder particles in the dust removing cloth bag 6 are shaken off, the collection of the paint powder particles is facilitated, the suction part at the bottom of the suction pump 8 is fixedly communicated with a suction pipe 10, the bottom of the suction pipe 10 penetrates through the mounting plate 1 and extends to the dust chamber 2, the bottom of the suction pipe 10 is fixedly communicated with two telescopic pipes 12 through a three-way joint 11, one ends of the two telescopic pipes 12, which are far away from the three-way joint 11, are fixedly communicated with a dust collecting bag 6, the exhaust part at the top of the suction pump 8 is fixedly communicated with an exhaust pipe 13, the bottom of the dust chamber 2 is fixedly communicated with an ash discharge hopper 14, the inner diameter of the ash discharge hopper 14 is gradually reduced from large to small, the ash discharge hopper 14 is horn-shaped, the middle part of the ash discharge hopper 14 is inlaid with an ash leakage pipe 15, the ash leakage pipe 15 is a hollow pipe with openings at two ends, the outer surface of the ash leakage pipe 15 is provided with an ash collecting bag 17, dust falling from the dust collecting bag 6 can fall into the interior of the ash collecting bag 17 from the ash discharge hopper 14 and the ash falling pipe 15 through the arrangement of the ash collecting bag 17, the collection of paint powder particles is facilitated, the top of the dust collecting bag 17 is inlaid with a lantern ring 16, the lantern ring 16 is fixedly sleeved on the outer surface of the dust leakage pipe 15, hanging rods 18 are fixedly installed at four corners of the top of the mounting plate 1, and the top of the hanging rods 18 is fixedly installed on a ceiling of a polishing workshop.
Working principle: when the air pump 8 works, air containing paint powder particles in a finish polishing workshop can enter the dust chamber 2 from the vent hole 3, the air containing the paint powder particles is filtered by utilizing the filtering action of the dust removing cloth bag 6, the air is discharged from the exhaust pipe 13, the air in the finish polishing workshop is purified, when the air pump 8 stops working, the driving motor 72 rotates to drive the rotating shaft 73 to rotate, the special-shaped wheel 74 drives the driven wheel 76 to rotate through the driving belt 77, because the length of the driving belt 77 is fixed, when the driving belt 77 passes through the raised wheel 742, the dust removing cloth bag 6 is pulled to move inwards, when the driving belt 77 is separated from the raised wheel 742, the dust removing cloth bag 6 moves outwards under the rebound force of the shaking spring 71, the shaking frequency and amplitude of the dust removing cloth bag 6 are increased, the paint powder particles adsorbed on the dust removing cloth bag 6 are shaken off, and the paint powder particles fall into the dust collecting bag 17 from the dust discharging hopper 14 and the dust discharging pipe 15, so that the collection of the paint powder particles is facilitated.
The control mode of the invention is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the supply of power also belongs to common knowledge in the art, and the invention is mainly used for protecting a mechanical device, so the invention does not explain the control mode and circuit connection in detail.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.