CN111425558A - Concentric shaft balancing device of three-cylinder engine - Google Patents

Concentric shaft balancing device of three-cylinder engine Download PDF

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Publication number
CN111425558A
CN111425558A CN202010317686.2A CN202010317686A CN111425558A CN 111425558 A CN111425558 A CN 111425558A CN 202010317686 A CN202010317686 A CN 202010317686A CN 111425558 A CN111425558 A CN 111425558A
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China
Prior art keywords
shaft
inner shaft
balance
outer shaft
concentric
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CN202010317686.2A
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CN111425558B (en
Inventor
刘军恒
吴鹏程
孙平
嵇乾
王乐健
刘增光
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Jiangsu University
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Jiangsu University
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Priority to CN202010317686.2A priority Critical patent/CN111425558B/en
Publication of CN111425558A publication Critical patent/CN111425558A/en
Priority to PCT/CN2020/110365 priority patent/WO2021212708A1/en
Priority to GB2106074.4A priority patent/GB2607865B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/28Counterweights, i.e. additional weights counterbalancing inertia forces induced by the reciprocating movement of masses in the system, e.g. of pistons attached to an engine crankshaft; Attaching or mounting same
    • F16F15/283Counterweights, i.e. additional weights counterbalancing inertia forces induced by the reciprocating movement of masses in the system, e.g. of pistons attached to an engine crankshaft; Attaching or mounting same for engine crankshafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/023Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/028Gearboxes; Mounting gearing therein characterised by means for reducing vibration or noise

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Gear Transmission (AREA)

Abstract

The invention discloses a concentric shaft balancing device of a three-cylinder engine, belonging to the technical field of automobile engines. The driven gears drive the inner shafts to rotate in the same direction. The inner shaft is connected with the outer shaft through a bearing, and the inner shaft drives the outer shaft to rotate reversely at a constant speed through the transmission of the bevel gear group in the transmission case. The balance weights on the inner shaft and the outer shaft are in bilateral symmetry with the center of mass of the balance weights on the vertical axis by adjusting the initial phase relation, so that the horizontal component forces of the centrifugal forces of the balance weights on the inner shaft and the outer shaft are mutually offset, and the moment generated by the vertical component force fully balances the first-order reciprocating inertia moment of the engine. The concentric shaft balancing device can solve the problem that the horizontal component force of the centrifugal force of the balance block of the traditional single balance shaft structure cannot be self-balanced to cause the horizontal shaking of an engine; meanwhile, the engine has small occupied space, can overcome the difficult problem of structural arrangement of double balance shafts of a compact engine, and improves the NVH performance of the three-cylinder engine.

Description

Concentric shaft balancing device of three-cylinder engine
Technical Field
The invention belongs to the technical field of engines, and particularly relates to a novel balancing device of a three-cylinder engine adopting a concentric shaft structure.
Background
Compared with the traditional four-cylinder engine, the three-cylinder engine has the advantages of low oil consumption rate, small friction loss, small volume, light weight and the like. With the stricter emission regulations and the urgent requirement of reducing energy consumption, the popularization and application of the three-cylinder engine become a trend. Nowadays, the three-cylinder engine can completely compare with the traditional four-cylinder engine in terms of dynamic property, but due to the number of cylinders and the structural arrangement of a crankshaft of the three-cylinder engine, a crankshaft connecting rod system of the three-cylinder engine has unbalanced first-order reciprocating inertia moment, second-order reciprocating inertia moment and centrifugal inertia moment, so that the problems of vibration and noise of the engine are prominent, and the comfort of a driver and passengers is influenced. The engine also is an important factor which hinders the wide-range popularization and application of the three-cylinder engine at the present stage.
The centrifugal inertia moment of the three-cylinder engine can be balanced by a crank balance weight, and the reciprocating inertia moment needs to be balanced by a balancing device. Because the amplitude of the first order reciprocating moment of inertia is large, the engine design is usually balanced against the first order reciprocating moment of inertia. Theoretically, a first-order reciprocating inertia moment can be fully balanced by adopting a symmetrically-arranged double-balance-shaft structure, horizontal component forces on two balance shafts can be mutually offset, and no additional moment can be generated. However, the three-cylinder engine is compact in structure, and the spatial arrangement difficulty of the double-balance-shaft structure is high. Therefore, most three-cylinder engines on the market only adopt a single balance shaft structure. The balance block of the single balance shaft structure rotates to generate centrifugal force, the moment generated by the vertical component force of the balance block is used for offsetting the first-order reciprocating inertia moment of the three-cylinder engine, the horizontal component force of the balance block cannot be self-balanced, and the generated moment can cause the engine to shake. Therefore, the three-cylinder engine adopting the single balance shaft is a semi-balance method essentially, and can only offset part of first-order inertia moment and relieve the engine shake to a certain extent. This method neither fully balances the first order imbalance moment, nor does there remain additional horizontal wobble.
In order to overcome the defects of the single balance shaft device of the existing three-cylinder engine, a new balance device needs to be designed, can be applied to the compact three-cylinder engine, can fully balance the first-order reciprocating inertia moment of the three-cylinder engine, and can avoid generating extra transverse shaking moment, thereby further improving the NVH performance of the engine.
Disclosure of Invention
In view of the above drawbacks and needs of improvement in the prior art, the present invention provides an engine balancing apparatus with a concentric shaft structure, which comprises a driven gear, a transmission case, and a concentric shaft structure consisting of an inner shaft and an outer shaft, while occupying a small engine space. The driven gear arranged at the front end of the inner shaft is driven to rotate at a constant speed by the driving gear on the crankshaft, and the inner shaft balance block are driven to rotate at a constant speed in the same direction. The transmission case is driven by the inner shaft to reversely drive the outer shaft, and the outer shaft balance block are driven to reversely rotate at a constant speed.
The invention is realized by the following technical scheme:
a concentric shaft balancing device of a three-cylinder engine comprises a driven gear, a transmission case and an inner concentric shaft structure and an outer concentric shaft structure; the inner concentric shaft structure and the outer concentric shaft structure comprise an inner shaft and an outer shaft; the outer shaft is a hollow shaft, and the outer shaft is sleeved on the inner shaft; balance blocks are arranged on the inner shaft and the outer shaft, the driven gear is arranged on the inner shaft, and the inner shaft is driven by the driven gear to drive the outer shaft arranged on the transmission case to rotate reversely at a constant speed, so that the self-balance of the horizontal component force of the centrifugal force of the balance blocks of the inner shaft and the outer shaft can be realized.
Further, the weights include a first inner shaft weight, a second inner shaft weight, a first outer shaft weight, and a second outer shaft weight; a first inner shaft balance block and a second inner shaft balance block are respectively installed at two ends of the inner shaft, and a first outer shaft balance block and a second outer shaft balance block are respectively arranged at two ends of the outer shaft.
Furthermore, the mass and the center of mass radius of the first inner shaft balance block, the second inner shaft balance block, the first outer shaft balance block and the second outer shaft balance block are the same, and the first outer shaft balance block and the first inner shaft balance block form a first balance block group; the first balancing block group can be simplified to be composed of two groups positioned on the verticalIs symmetrical about a vertical central line on the front and back central planes which are vertical to the axis of the inner and outer concentric shaft structures and has a radius r2A first mass point group consisting of mass points which rotate reversely at the same speed of n around the axis of the concentric shaft and have equal mass; the second outer shaft balance block and the second inner shaft balance block form a second balance block group, and the second balance block group can be simplified into a second balance block group which is positioned on the front central plane and the rear central plane which are perpendicular to the axial lines of the inner concentric shaft structure and the outer concentric shaft structure, is symmetrical about a vertical central line and has a radius r2A second mass point group consisting of mass points which rotate reversely at the same speed of n around the axis of the concentric shaft and have equal mass; the first particle group is centrosymmetric to the second particle group.
Further, the transmission case comprises a homodromous bevel gear, a transmission bevel gear and a reverse bevel gear; the homodromous bevel gear is arranged on the inner shaft, and the reverse bevel gear is arranged on the outer shaft; the homodromous bevel gears are meshed with the two transmission bevel gears, and the two transmission bevel gears are meshed with the reverse bevel gears, so that the reverse rotation motion of the inner shaft and the outer shaft is realized.
Furthermore, the equidirectional bevel gear is mounted on the inner shaft through a first angular contact ball bearing, the reverse bevel gear is mounted on the outer shaft through a third angular contact ball bearing, and the outer shaft is mounted on the inner shaft through a second angular contact ball bearing.
Further, the inner shaft comprises an inner shaft front shaft section, a first inner shaft balance block, an inner shaft middle shaft section, a second inner shaft balance block and an inner shaft rear shaft section from the front end to the rear end in sequence; the inner shaft is integrally connected with the first inner shaft balance block and the second inner shaft balance block through the external threads at the end part of the shaft section; the first inner shaft balance weight and the second inner shaft balance weight are arranged symmetrically along the axis of the inner shaft in the opposite direction.
Further, the outer shaft sequentially comprises a first outer shaft balance block, an outer shaft middle shaft section and a second outer shaft balance block from the front end to the rear end; the three parts of the outer shaft can be integrally cast or connected through threads; the first outer shaft balance weight and the second outer shaft balance weight are arranged symmetrically along the axis of the outer shaft in the opposite direction.
Furthermore, the transmission case also comprises a transmission case front shell and a transmission case rear shell; the transmission case front shell and the transmission case rear shell are connected through bolts, and the homodromous bevel gear, the transmission bevel gear and the reverse bevel gear are arranged between the transmission case front shell and the transmission case rear shell.
Further, the front ends of the inner shaft and the outer shaft are arranged in the transmission case.
The invention has the beneficial effects that:
1. the invention creatively applies the concentric shaft structure and the coaxial reverse transmission device to the three-cylinder engine balancing device, can realize self-balancing of the horizontal component force of the centrifugal force while fully balancing the first-order reciprocating inertia moment of the three-cylinder engine, and achieves the balancing effect which can be realized only by the original complex double-balanced shaft structure. The damping and noise reduction device has obvious effects on damping and noise reduction of a three-cylinder engine and improvement of NVH performance.
2. The device of the invention occupies the engine body space and does not obviously exceed the single balance shaft device, and has compact structure and good applicability. Meanwhile, a transmission mode of a crankshaft and a balance shaft is not required to be specially designed, and the support modes of the transmission case and the balance shaft can be different according to machine types, so that the engine can be flexibly applied to various compact single-balance-shaft engines.
3. The coaxial reverse rotation is realized by adopting the bevel gear group transmission between the inner shaft and the outer shaft, and the device has the advantages of simple local structure, good reliability, high transmission precision and low noise.
Drawings
FIG. 1 is a schematic diagram of a single balance shaft stress of a conventional three-cylinder engine;
FIG. 2 is a force-bearing schematic diagram of a balancing device with a concentric shaft structure according to the present invention;
FIG. 3 is a schematic view of a balancing device assembly;
FIG. 4 is a schematic view of the inner shaft of the balancing apparatus and the related accessories;
FIG. 5 is a schematic view of the outer shaft of the balancing apparatus;
FIG. 6 is a schematic diagram illustrating the positional relationship between the outer shaft balance weight and the inner shaft balance weight;
fig. 7 is a schematic view of the structure of the transmission case.
The figures are labeled as follows:
1-a driven gear; 2-a transmission case; 3-a first outer shaft counterbalance; 4-a first inner shaft counterbalance; 5-front journal; 6-front shaft shoulder; 7-rear shaft shoulder; 8-rear journal; 9-a second inner shaft counterbalance; 10-a second off-axis weight; 11-an inner shaft; 12-the outer shaft; 13-rear end cap; 14-front thread; 15-a first cylindrical roller bearing; 16-a second cylindrical roller bearing; 17-deep groove ball bearing; 201-gearbox flange; 202-transmission case front cover; 203-equidirectional bevel gears; 204-drive bevel gear; 205-first angular contact ball bearing; 206-a second angular contact ball bearing; 207-third contact ball bearing; 208-transmission case back cover; 209-transmission case front shell; 210-gearbox rear shell; 211-reverse bevel gear; 1101-an inner shaft front shaft section; 1102-inner shaft middle shaft section; 1103-inner shaft rear shaft section; 1201-outer shaft middle shaft section.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "axial," "radial," "vertical," "horizontal," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present invention and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The following first describes in detail embodiments according to the present invention with reference to the accompanying drawings
Referring to fig. 3, a concentric shaft balancing apparatus for a three-cylinder engine includes a driven gear 1 engaged with a driving gear on a crankshaft and driven to rotate by the driving gear, and an inner shaft 11 and an outer shaft 12. The inner shaft 11 and the outer shaft 12 are concentric shafts, the inner shaft 11 is directly driven by the driven gear 1 to rotate, and the outer shaft 12 is driven by the transmission case 2 to rotate in the same speed and opposite direction with the inner shaft. The front and the back of the inner shaft 11 are respectively provided with a balance weight which is a first inner shaft balance weight 4 and a second inner shaft balance weight 9, and the two balance weights are arranged symmetrically in an opposite direction. The first outer shaft balance weight 3 and the second outer shaft balance weight 10 are respectively arranged in the front and at the back of the outer shaft 12, and the two balance weights are also arranged in an inverted symmetrical mode.
Specifically, as shown in fig. 4, the driven gear 1 is mounted on the inner shaft 11, and drives the inner shaft 11 and the driven gear 1 to synchronously operate. The inner shaft 11 is divided into five parts including a front inner shaft section 1101, a middle inner shaft section 1102, and a rear inner shaft section 1103, and a first inner shaft balance weight 4 and a second inner shaft balance weight 9. The inner shaft 11 is integrally connected with the balance block through the shaft section end external thread. An inner shaft front shaft section 1101 penetrates through the transmission case 2, a first cylindrical roller bearing 15 and a second cylindrical roller bearing 16 are respectively arranged at the front and the rear of the inner shaft middle shaft section, and a shaft shoulder is used for positioning. The deep groove ball bearing 17 is installed at the tail end of the inner shaft rear shaft section 1103.
Specifically, as shown in fig. 5, the outer shaft 12 is a hollow shaft, and is divided into a first outer shaft balance weight 3, an outer shaft middle shaft segment 1201 and a second outer shaft balance weight 10 from front to back in sequence. The three parts of the outer shaft 12 may be integrally cast or may be threaded. The weights in the first outer shaft balancing mass section 3 are likewise arranged in an inversely symmetrical manner to the weights in the second outer shaft balancing mass section 10.
Further, the constant-speed reverse rotation of the inner shaft 11 and the outer shaft 12 is achieved by the transmission case 2. The structure of the transmission case 2 is shown in figure 7. The transmission housing is made up of a transmission front casing 209 and a transmission rear casing 210 and is fixed to the engine block transverse wall. In the invention, the bolts are fixed through the circumferential holes on the flange 201 of the transmission case, and different supporting and fixing modes can be adopted according to different structures of the engine in practical application. An equidirectional bevel gear 203 is mounted on the inner shaft front shaft section 1101 and rotates synchronously with the inner shaft 11. The transmission bevel gear 204 is connected with a fixed shaft fixed on the front shell of the transmission case through a bearing and rotates around the fixed shaft. The homodromous bevel gear 203 is meshed with the left side of the transmission bevel gear 204 to drive the transmission bevel gear 204 to rotate, and the right side of the transmission bevel gear 204 is meshed with the reverse bevel gear 211 to drive the reverse bevel gear 211 to rotate. The reverse bevel gear 211 and the equidirectional bevel gear 203 have the same number of teeth and the same size, so that the reverse bevel gear 211 can rotate in the same speed and the reverse direction as the equidirectional bevel gear 203 according to the transmission characteristics of the bevel gears. The reverse bevel gear 211 is fixed at the front end of the first outer shaft balance weight 3 through the front screw thread 14, and drives the outer shaft 12 to rotate reversely at a constant speed with the inner shaft 11.
The inner shaft 11 and the transmission case 2 are connected by a first angular ball bearing 205, the outer shaft 12 and the transmission case 2 are connected by a third angular ball bearing 207, and the outer shaft 12 and the inner shaft front section 1101 are connected by a second angular ball bearing 206. The angular contact ball bearing can bear radial and axial composite loads at the same time and can effectively bear axial force brought by bevel gear transmission. The outer shaft middle shaft section 1201 is connected to the inner shaft middle shaft section 1102 via a first cylindrical roller bearing 15 and a second cylindrical roller bearing 16. The cylindrical roller bearing is a line contact bearing, has large radial load bearing capacity, and can effectively bear and transmit the torque on the inner concentric shaft and the outer concentric shaft. The inner shaft rear shaft section 1103 is connected to the outer shaft 12 by a deep groove ball bearing 17. And a rear end cover 13 is arranged at the tail end of the second outer shaft balance weight 10, and the right end surface of the concentric shaft is closed and is axially thrust against the deep groove ball bearing 17.
The working principle of the device of the invention is as follows:
fig. 1 is a schematic diagram of the stress of a conventional single balance shaft. The balance shaft and the crankshaft reversely rotate at the same speed of n, the balance blocks at two ends are reversely and symmetrically arranged at 180 degrees, and the balance blocks at the front end and the rear end can be simplified into two balance blocks with the radius r1A particle rotating about an axis. The particle rotation generates a centrifugal force, wherein the vertical component Fy1And Fy2Generating a moment M1The direction is opposite to the unbalanced first-order reciprocating inertia moment on the crankshaft, the change rule is the same, the first-order reciprocating inertia moment on the crankshaft of the three-cylinder engine can be balanced, and the horizontal component force Fx1And Fx2A horizontal bending moment M is generated2Causing lateral sloshing of the engine. Therefore, the traditional three-cylinder engine adopts the incomplete balance method for the single balance shaft.
The front, back and left and right shapes of the inner shaft balance block and the outer shaft balance block designed in the invention are symmetrical about the corresponding front, back, left and right central planes, and the mass is uniformly distributed. The centroid position of the counterweight corresponds to the centroid position. Although the inner and outer shaft balance weights are different in shape, the mass and the center of mass radius are the same. The position relationship of the balance weight is shown in FIG. 6: the first outer shaft balance block 3 is in a symmetrical structure in a shape like a Chinese character 'ji', and is sleeved outside the first inner shaft balance block 4 to form a first balance block group. The front and rear central planes of the first outer shaft balance weight 3 and the front and rear central planes of the first inner shaft balance weight 4 are in the same position, namely coplanar, along the direction of the concentric shaft axis, and the positions of the left and right central planes are in left-right symmetry with respect to a vertical plane passing through the concentric shaft axis. And a second inner shaft balance block 9 and a second outer shaft balance block 10 are respectively and symmetrically arranged on the inner shaft and the outer shaft at the other end of the balance shaft in an opposite direction to form a second balance block group. Through the design, the centroid positions of the inner and outer shaft balance blocks of the first balance block group are positioned on the same plane perpendicular to the axis of the concentric shaft and are bilaterally symmetrical about a vertical plane passing through the axis, so that the corresponding centroid positions of the centroid positions are positioned on the front and rear central planes perpendicular to the axis of the concentric shaft and are symmetrical about the vertical central line. Similarly, the centers of mass of the balance blocks of the inner and outer shafts of the second balance block group have the same position relationship with each other.
Further, when the engine is running, the driving gear on the crankshaft drives the driven gear 1 fixedly mounted on the inner shaft to rotate at a constant speed n, and the driven gear 1 drives the inner shaft 11 to rotate synchronously. The transmission case 2 is driven by the inner shaft 11 to drive the outer shaft 12 to reversely rotate at a constant speed n, so that the balance weights on the inner and outer shafts reversely rotate at the constant speed n. Fig. 2 is a force-bearing schematic diagram of the balancing device with concentric shaft structure of the present invention. The first weight set can be simplified to be composed of two symmetrical vertical center lines on the front and back center planes perpendicular to the axis of the concentric shaft and with the radius r2The mass points of the first mass point group are in the same motion relation, and the mass points of the second mass point group are in the same motion relation, but are symmetrically opposite to the first mass point group. The particle rotation generates a centrifugal force, wherein the vertical component F of the centrifugal forcey11、Fy12And Fy21、Fy22Forming resultant moment M to balance the first-order reciprocating inertia moment of three-cylinder engine and centrifugal horizontal component Fx11、Fx12And Fx21、Fx22The two parts are mutually offset, and no additional bending moment is generated. Therefore, complete balance of the first-order reciprocating inertia moment can be realized under the condition of occupying a smaller installation space, additional horizontal shaking is not caused, and vibration and noise of the three-cylinder engine can be effectively reduced.
Furthermore, in order to ensure the phase relationship between the concentric shaft balancing device and the crankshaft and between the concentric shaft inner shaft 11 and the concentric shaft outer shaft 12, marks are marked on the tooth roots of specific gear teeth on the crankshaft driving gear, the crankshaft driving gear 1, the equidirectional bevel gear 203, the transmission bevel gear 204 and the reverse bevel gear 211, and the contact meshing relationship between the gear teeth with the marks is ensured during installation, so that the phase relationship between the whole concentric shaft balancing system and the crankshaft can be ensured.
It should be noted that the transmission mode of the balancing device and the crankshaft in the present invention is not limited to the direct transmission with the bevel gear shown in the figure, and other existing transmission modes with better buffering and damping performance can be adopted. The transmission case 2 can also adopt other transmission structures with coaxial reverse transmission functions. The concentric shaft outer shaft is provided with a front journal 5 and a rear journal 8, is connected with a corresponding support frame shaft hole on the engine through bearings, supports the concentric shaft and transmits torque. The support frame can adopt different sizes and structures according to different engines so as to take account of the sizes of the height and the width direction of the engines.
Aiming at the defect that the single balance shaft structure of the existing three-cylinder engine balances first-order reciprocating inertia moment, the invention designs a novel concentric shaft balancing device by adopting a concentric shaft structure and applying a coaxial reverse transmission mechanism to the balancing device. The device does not need to change the transmission mode with a crankshaft driving gear, but drives the outer shaft to rotate reversely at a constant speed through the inner shaft driving transmission box, so that the self-balancing of the horizontal component force of the centrifugal force of the balance block of the inner shaft and the outer shaft is realized, and the problem that the engine additionally shakes because the horizontal component force of the centrifugal force of the balance block of the traditional single balance shaft structure cannot be self-balanced is effectively solved. Therefore, the device can realize complete balance of the first-order reciprocating inertia moment of the three-cylinder engine like a double-balance shaft system, effectively absorb shock and reduce noise, improve the NVH performance of the engine, occupy less space of the engine body and have outstanding effect on the three-cylinder engine with compact structure.
The transmission mode of the balancing device and the crankshaft is not limited to direct transmission of the bevel gear, and other existing transmission modes with better buffering and damping performance can be adopted. The coaxial reverse drive is also not limited to the bevel gear drive employed in the present invention.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made in the above embodiments by those of ordinary skill in the art without departing from the principle and spirit of the present invention.

Claims (9)

1. A concentric shaft balancing device of a three-cylinder engine is characterized by comprising a driven gear (1), a transmission case (2) and an inner concentric shaft structure and an outer concentric shaft structure; the inner and outer concentric shaft structures comprise an inner shaft (11) and an outer shaft (12); the outer shaft (12) is a hollow shaft, and the outer shaft (12) is sleeved on the inner shaft (11); balance weights are arranged on the inner shaft (11) and the outer shaft (12), the driven gear (1) is arranged on the inner shaft (11), the inner shaft (11) is driven by the driven gear (1) to drive the outer shaft (12) arranged on the transmission case (2), and the inner shaft (11) and the outer shaft (12) rotate in the same speed and opposite directions, so that the self balance of the horizontal component force of the centrifugal force of the balance weights of the inner shaft (11) and the outer shaft (12) is realized.
2. The three-cylinder engine concentric shaft balancing apparatus according to claim 1, characterized in that the counterweights comprise a first inner shaft counterweight (4), a second inner shaft counterweight (9), a first outer shaft counterweight (3) and a second outer shaft counterweight (10); a first inner shaft balance block (4) and a second inner shaft balance block (9) are respectively installed at two ends of the inner shaft (11), and a first outer shaft balance block (3) and a second outer shaft balance block (10) are respectively arranged at two ends of the outer shaft (12).
3. The concentric shaft balancing device for the three-cylinder engine according to claim 2, characterized in that the first inner shaft balancing weight (4), the second inner shaft balancing weight (9), the first outer shaft balancing weight (3) and the second outer shaft balancing weight (10) have the same mass and the same radius of the center of mass, and the first outer shaft balancing weight (3) and the first inner shaft balancing weight (4) form a first balancing block group; the first balancing block group can be simplifiedIs composed of two symmetrical vertical central lines on the front and back central planes perpendicular to the axis of the concentric shaft structure and with radius r2A first mass point group consisting of mass points which rotate reversely at the same speed of n around the axis of the concentric shaft and have equal mass; the second outer shaft balance block (10) and the second inner shaft balance block (9) form a second balance block group, and the second balance block group can be simplified into a second balance block group which is positioned on the front central plane and the rear central plane which are perpendicular to the axes of the inner concentric shaft structure and the outer concentric shaft structure, is symmetrical about a vertical central line and has a radius r2A second mass point group consisting of mass points which rotate reversely at the same speed of n around the axis of the concentric shaft and have equal mass; the first particle group is centrosymmetric to the second particle group.
4. The three-cylinder engine concentric shaft balancing device according to claim 1, characterized in that the transmission case (2) comprises a homodromous bevel gear (203), a transmission bevel gear (204) and a reverse bevel gear (211); the homodromous bevel gear (203) is arranged on the inner shaft (11), and the reverse bevel gear (211) is arranged on the outer shaft (12); the homodromous bevel gear (203) is meshed with the two transmission bevel gears (204), and the two transmission bevel gears (204) are meshed with the reverse bevel gear (211), so that the reverse rotation motion of the inner shaft (11) and the outer shaft (12) is realized.
5. The three-cylinder engine concentric shaft balancing device according to claim 4, characterized in that the same-direction bevel gear (203) is mounted on the inner shaft (11) through a first angular contact ball bearing (205), the reverse bevel gear (211) is mounted on the outer shaft (12) through a third angular contact ball bearing (207), and the outer shaft (12) is mounted on the inner shaft (11) through a second angular contact ball bearing (206).
6. The concentric shaft balancing device of a three-cylinder engine according to claim 1, characterized in that the inner shaft (11) comprises, in order from the front end to the rear end, a front inner shaft section (1101), a first inner shaft balance weight (4), a middle inner shaft section (1102), a second inner shaft balance weight (9) and a rear inner shaft section (1103); the inner shaft (11) is integrally connected with the first inner shaft balance block (4) and the second inner shaft balance block (9) through the external threads at the end part of the shaft section; the first inner shaft balance block (4) and the second inner shaft balance block (9) are arranged in an opposite symmetrical mode along the axis of the inner shaft (11).
7. The concentric shaft balancing device of the three-cylinder engine according to claim 1, characterized in that the outer shaft (12) comprises a first outer shaft balancing mass (3), an outer shaft middle shaft section (1201) and a second outer shaft balancing mass (10) in sequence from the front end to the rear end; the three parts of the outer shaft (12) can be integrally cast or connected through threads; the first outer shaft balance weight (3) and the second outer shaft balance weight (10) are arranged symmetrically along the axis of the outer shaft (12).
8. The three-cylinder engine concentric shaft balancing device according to claim 4, characterized in that, the transmission case (2) further comprises a transmission case front shell (209) and a transmission case rear shell (210); the transmission case front shell (209) is connected with the transmission case rear shell (210) through bolts, and the homodromous bevel gear (203), the transmission bevel gear (204) and the reverse bevel gear (211) are arranged between the transmission case front shell (209) and the transmission case rear shell (210).
9. The concentric shaft balancing device for three-cylinder engines according to claim 4, characterized in that the front ends of the inner shaft (11) and the outer shaft (12) are both arranged inside the transmission case (2).
CN202010317686.2A 2020-04-21 2020-04-21 Concentric shaft balancing device of three-cylinder engine Active CN111425558B (en)

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PCT/CN2020/110365 WO2021212708A1 (en) 2020-04-21 2020-08-21 Concentric shaft balancing device for three-cylinder engine
GB2106074.4A GB2607865B (en) 2020-04-21 2020-08-21 Concentric shaft balancing apparatus for three-cylinder engine

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CN113864193A (en) * 2021-10-28 2021-12-31 珠海凌达压缩机有限公司 Crankshaft assembly, pump body assembly and compressor

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