CN111421910A - Anti-mite blended composite fabric and preparation process thereof - Google Patents

Anti-mite blended composite fabric and preparation process thereof Download PDF

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Publication number
CN111421910A
CN111421910A CN202010335231.3A CN202010335231A CN111421910A CN 111421910 A CN111421910 A CN 111421910A CN 202010335231 A CN202010335231 A CN 202010335231A CN 111421910 A CN111421910 A CN 111421910A
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fabric
mite
drying box
scraping
drying
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唐凯
邱洵
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Individual
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/16—Drying; Softening; Cleaning
    • B32B38/164—Drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/26—Polymeric coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/08—Animal fibres, e.g. hair, wool, silk
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B32B2307/7265—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/764—Insect repellent

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

The invention belongs to the technical field of fabric processing, in particular to an anti-mite blended composite fabric and a preparation process thereof, wherein a drying device used in the process comprises a drying box, three mounting plate groups are fixed at the bottom of an inner cavity of the drying box, each mounting plate group comprises two vertically fixed mounting plates, a roller is rotatably mounted between the two mounting plates in the same group, more than two push rod motors and a small drying oven are fixed at the top and the bottom of the inner cavity of the drying box along the length direction of the drying box, a pressing plate is fixed at the output shaft end of each push rod motor, a feeding hole and a discharging hole are respectively formed in two ends of the side wall of the drying box, and a spray head is fixed at one end, close to the feeding hole; the fabric is compressed through the pressing of the pressing plate, so that wrinkles and gaps possibly generated in the fabric are reduced, the surface of the fabric is smoother, and the using effect of the fabric is improved.

Description

Anti-mite blended composite fabric and preparation process thereof
Technical Field
The invention belongs to the technical field of fabric processing, and particularly relates to an anti-mite blended composite fabric and a preparation process thereof.
Background
Mites belong to a class of small animals of the subclass Acarina, the phylum Arthropoda, with body sizes generally around 0.5 mm, some as small as 0.1 mm, and most species less than 1 mm. The mites and spiders belong to the same class of arachnids, have 4 pairs of feet, one pair of tentacles, no wings and tentacles, and are different from insects in body structure. The body of the worm is divided into a jaw body and a body, the jaw body consists of a mouth device and a jaw base, and the body is divided into a foot body and a tail body. The mite body and the feet have a lot of hair, and some hair is very long. The front end is provided with a mouth tool, and the appetite is various, such as dandruff and the like. Mites have been found in the world in a variety of 50000, second only to insects.
Along with the development of world building technology and the abundance of people's material life, the indoor living environment is greatly changed, the house sealing performance is improved, indoor pollution is gathered, meanwhile, bad ventilation increases the indoor humidity, and the growth of mold and indoor dust mites is facilitated, so that the dust mites become the most common allergens in the living environment, and the change of the living mode and the working mode enables people to spend 80% of the time indoors. The change of the environment promotes the breeding of dust mites, the contact of people with dust mite allergens is increased due to the prolonging of the indoor stay time, and the incidence of diseases such as dust mite allergic asthma is increased. Therefore, the control of dust mites is of great interest to researchers in various countries around the world.
The Chinese application number 201310530117.6 discloses an anti-mite Richcel fabric, wherein an anti-mite agent is inlaid in fibers, a layer of anti-mite agent on the surface is washed off in the process of wearing and washing textiles, a new anti-mite agent is dissolved out and supplemented from the inside, a new anti-mite layer is formed on the surface of the textiles, and the anti-mite effect is exerted, so that the fabric is excellent in washing fastness, stiff, smooth, good in air permeability and moisture absorption and good in anti-mite and anti-mite effects.
Disclosure of Invention
In order to make up for the defects of the prior art, the drying device used in the process compresses the fabric through the pressing of the pressing plate, so that wrinkles and gaps possibly generated in the fabric are reduced, the surface of the fabric is smoother, and the using effect of the fabric is further improved.
The technical scheme adopted by the invention for solving the technical problems is as follows: the anti-mite blended composite fabric comprises a waterproof layer, an anti-mite layer and a base fabric, wherein the waterproof layer, the anti-mite layer and the base fabric are compounded through an adhesive;
the anti-mite layer is formed by blending flax, bamboo fiber, mulberry silk and jelly, the flax fiber is tough and flexible, and the flax fiber has the unique advantages of strong hygroscopicity, quick heat dissipation, friction resistance, high temperature resistance, nonflammability, difficult cracking, small conductivity, low dust absorption rate, bacteriostasis, health care and the like; the bamboo fiber has the characteristics of good air permeability, instant water absorption, strong wear resistance, good dyeing property and the like, and has the functions of natural antibiosis, bacteriostasis, mite removal, deodorization and ultraviolet resistance; the silk quilt made of mulberry silk not only has the characteristics of softness, fitness, warmth retention, air permeability, greenness and health; the jelly comprises 1-2 parts of water-absorbing resin, 2-3 parts of carbon powder, 1-2 parts of mint essential oil, 1-2 parts of orange peel essential oil, 1-2 parts of sweet wormwood herb extract and 3-5 parts of aloe gel in parts by weight;
the preparation process of the jelly comprises the following steps:
s1: selecting thick aloe leaves, peeling with a knife, removing aloe gel, crushing the aloe gel in a stirrer, filtering residues with clean gauze, extruding gel juice to obtain pure aloe gel, uniformly mixing the aloe gel and carbon powder to prepare a mixture for later use, wherein the carbon powder is uniformly distributed in the aloe gel, and the improvement of the stability of components of the jelly is facilitated;
s2: adding mint essential oil and orange peel essential oil into the first mixture in the S1, wherein the mint essential oil has good effects of clearing and moistening throat and eliminating halitosis, and has unique curative effect of relieving the body and mind; the orange peel essential oil is extracted from orange peel, has elegant sweet taste, light orange peel taste and faint fragrance, and can play a role in revivifying people; adjusting the viscosity of the first mixture by using the viscosity of the mint essential oil and the orange peel essential oil to obtain a second mixture;
s3: crushing the sweet wormwood, extracting liquid from the crushed sweet wormwood, adding the sweet wormwood extract and water-absorbent resin into the mixture II in the step S2, wherein scopoletin contained in the sweet wormwood extract has an anti-inflammatory effect, and the water-absorbent resin has high liquid-absorbing capacity, high liquid-absorbing speed and high liquid-retaining capacity, is widely applied to physiological hygiene products, and is placed into a tank body for later use after being uniformly stirred.
A preparation process of an anti-mite blended composite fabric, which is used for preparing the composite fabric of claim 1, and is characterized in that: the method comprises the following steps:
a1: preparing a waterproof layer and a base layer fabric, wherein the waterproof layer is made of waterproof fabric, the waterproof fabric is novel textile fabric, and the waterproof fabric is formed by adding a high-molecular waterproof breathable material and a cloth composite fabric into the waterproof breathable material; blending flax, bamboo fiber and mulberry silk to obtain anti-mite cloth, and ensuring that the width of the anti-mite cloth is consistent with the width of the waterproof layer and the base layer fabric obtained in A1, so that the width of the finally compounded fabric is consistent;
a2: preparing jelly from water-absorbent resin, carbon powder, mint essential oil, orange peel essential oil, a sweet wormwood herb extract and aloe gel, and uniformly coating the jelly on the surface of the anti-mite cloth to form an anti-mite layer, so that the jelly is filled in gaps of the anti-mite cloth, and the anti-mite cloth has an anti-mite effect;
a3: the waterproof layer, the anti-mite layer and the base fabric are compounded together through an adhesive to obtain a semi-finished fabric, the semi-finished fabric is placed into a drying device for drying, and the fabric is pressed in the drying process to avoid deformation and bubbles of the fabric, so that the using effect of the anti-mite layer is ensured; during drying, the fabric is pressed tightly through the pressing plate, and the side edge of the fabric is scraped by the scraping block, so that the smoothness and the attractiveness of the fabric are ensured;
a4: vacuum packaging the dried fabric in A4 to prevent the fabric from absorbing water and being affected with damp, and storing the packaged fabric in a warehouse;
the drying device used in A3 comprises a drying box, wherein the bottom of an inner cavity of the drying box is fixedly provided with three mounting plate groups, each mounting plate group comprises two vertically fixed mounting plates, a roller is rotatably arranged between the two mounting plates in the same group, the top and the bottom of the inner cavity of the drying box are respectively and fixedly provided with more than two push rod motors and small drying boxes along the length direction, the output shaft ends of the push rod motors are respectively and fixedly provided with a pressing plate, the two ends of the side wall of the drying box are respectively provided with a feeding hole and a discharging hole, one end of the top end of the inner cavity of the drying box, which is close to the feeding hole, is fixedly provided with a spray head, one end of the top end of the inner cavity of the drying box, which is close to; when the anti-mite fabric is used, the jelly on the anti-mite layer has certain moisture, and the final forming of the fabric is not uniform and smooth due to the possibility of deformation caused by moisture loss during drying, so that the quality and the using effect of the fabric are influenced, and the problem is solved; when the fabric is dried, the fabric is plugged in from a feed inlet of a drying box and taken out from a discharge outlet of the drying box, and the fabric is wound on a winding device (in the prior art, the description is omitted); when the winding device works, the drying box is started, so that a small drying oven and a large drying oven in the drying box are both started to generate heat; when the fabric passes through the push rod motor, the push rod motor drives the press plate to move towards the fabric direction under the control of the controller, so that the press plate flattens the fabric; the rolling operation of the rolling device is stopped when the fabric is pressed by the pressing plate, so that the fabric is prevented from being pulled and damaged; when the fabric moves to the large oven, the large oven dries the fabric again; the fabric is compressed through the pressing of the pressing plate, so that wrinkles and gaps possibly generated in the fabric are reduced, the surface of the fabric is smoother, and the using effect of the fabric is improved; meanwhile, the invention adopts common materials and structures, realizes the effective processing of the fabric, reduces the production steps of the fabric and further reduces the production cost of the fabric.
Preferably, more than two rectangular cylinders are fixed on the side wall of the inner cavity of the drying box, the rectangular cylinders are distributed on two sides of the roller, a rectangular groove is formed in one end, facing the roller, of each rectangular cylinder, a sliding block is movably mounted in each rectangular groove, a scraping block is fixed on one side, far away from the adjacent rectangular cylinder, of each sliding block, each scraping block is used for scraping redundant jelly on the side wall of the fabric, and a recovery box is arranged at the bottom of the drying box; when the fabric is used, the pressure plate can extrude jelly in the fabric when the fabric is compressed, so that a large amount of jelly is adhered to the side part of the fabric, and the attractiveness and the use of the fabric are affected; the scraping blocks are arranged, so that the distance between the scraping blocks is adjusted, the scraping blocks are in contact with the side wall of the fabric, and the fabric is in contact with the scraping blocks in the moving process; the jelly on the side wall of the fabric is scraped by the scraping block, so that the adhesion of the jelly on the fabric is reduced, the attractiveness of the fabric is improved, and the jelly is recycled, so that the cost loss is reduced.
Preferably, the scraping block is divided into a first scraping claw and a second scraping claw, the scraping block is in a herringbone structure, the end part of the scraping block is made of a metal material, and the middle part of the scraping block is made of a flexible material; when the scraping claw is used, the first scraping claw scrapes jelly, and the side wall of the fabric is provided with adhesive threads due to the adhesion of the jelly, so that the attractiveness of the fabric is affected; the second scraping claw is arranged, so that the second scraping claw can trowel the glue yarns when passing through, the glue yarns are reduced, and the quality of the fabric is guaranteed; the middle part of the scraping block is made of flexible materials, so that the scraping block has certain elasticity, the surface fabric can not be extruded when the scraping block is in contact with the surface fabric, and the surface fabric is prevented from being extruded and deformed.
Preferably, the distance between the end of the second scraping claw and the adjacent sliding block is greater than the distance between the end of the first scraping claw and the adjacent sliding block; when the scraping claw is used, the distance between the second scraping claw and the fabric is short, so that the second scraping claw has a better trowelling effect on the glue yarns on the side wall of the fabric; meanwhile, the gap value between the first scraping claw and the fabric is slightly larger, so that the workload of the first scraping claw is reduced; in addition, the first scraping claw can deform when scraping the jelly, so that the distance between the first scraping claw and the fabric is shortened, and the first scraping claw is more closely attached to the fabric.
Preferably, an air compressor is arranged on the outer wall of the drying box and is communicated with one of the rectangular cylinders through an air pipe, the rectangular cylinders on the same side wall of the drying box are communicated through a connecting pipe, and the connecting pipe is a metal pipe; when the scraping block is used, the air compressor is controlled to control the air pressure in the rectangular cylinder, so that the distance between the scraping block and the fabric is controlled; the change of the distance of the scraping block enables the invention to be suitable for fabrics with different widths, thereby improving the application range of the invention; the connecting pipe made of metal materials is connected to enable the temperature of the inner cavity of the rectangular cylinder to be consistent with the temperature in the drying box, so that the temperature change of air in the rectangular cylinder is reduced, the pressure in the rectangular cylinder is more stable, and the position error of the scraping block is reduced.
The invention has the following beneficial effects:
1. the fabric is compressed through the pressing of the pressing plate, so that wrinkles and gaps possibly generated in the fabric are reduced, the surface of the fabric is smoother, and the using effect of the fabric is improved.
2. According to the invention, the scraping block is arranged to scrape the redundant jelly on the side wall of the fabric, so that the attractiveness of the fabric is improved, and materials are saved, thereby reducing the production cost.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic structural view of the face fabric of the present invention;
fig. 3 is a structural view of a drying apparatus used in the present invention;
FIG. 4 is a schematic view of the operation of the drying apparatus used in the present invention;
FIG. 5 is a three-dimensional view of a scraping block;
FIG. 6 is a schematic view of the operation of the scraping block;
in the figure: the drying oven comprises a drying box 1, a mounting plate 2, a roller 3, a push rod motor 4, a small oven 5, a pressing plate 6, a feeding hole 7, a discharging hole 8, a spray head 9, a large oven 10, a rectangular cylinder 11, a sliding block 12, a scraping block 13, a first scraping claw 131, a second scraping claw 132 and an air pipe 14.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 6, the anti-mite blended composite fabric comprises a waterproof layer, an anti-mite layer and a base fabric, wherein the waterproof layer, the anti-mite layer and the base fabric are compounded by an adhesive, the waterproof fabric is a novel textile fabric, and the waterproof fabric is formed by a high-molecular waterproof breathable material and a cloth composite fabric;
the anti-mite layer is formed by blending flax, bamboo fiber, mulberry silk and jelly, the flax fiber is tough and flexible, and the flax fiber has the unique advantages of strong hygroscopicity, quick heat dissipation, friction resistance, high temperature resistance, nonflammability, difficult cracking, small conductivity, low dust absorption rate, bacteriostasis, health care and the like; the bamboo fiber has the characteristics of good air permeability, instant water absorption, strong wear resistance, good dyeing property and the like, and has the functions of natural antibiosis, bacteriostasis, mite removal, deodorization and ultraviolet resistance; the silk quilt made of mulberry silk not only has the characteristics of softness, fitness, warmth retention, air permeability, greenness and health; the jelly comprises 1-2 parts of water-absorbing resin, 2-3 parts of carbon powder, 1-2 parts of mint essential oil, 1-2 parts of orange peel essential oil, 1-2 parts of sweet wormwood herb extract and 3-5 parts of aloe gel in parts by weight;
the preparation process of the jelly comprises the following steps:
s1: selecting thick aloe leaves, peeling with a knife, removing aloe gel, crushing the aloe gel in a stirrer, filtering residues with clean gauze, extruding gel juice to obtain pure aloe gel, uniformly mixing the aloe gel and carbon powder to prepare a mixture for later use, wherein the carbon powder is uniformly distributed in the aloe gel, and the improvement of the stability of components of the jelly is facilitated;
s2: adding mint essential oil and orange peel essential oil into the first mixture in the S1, wherein the mint essential oil has good effects of clearing and moistening throat and eliminating halitosis, and has unique curative effect of relieving the body and mind; the orange peel essential oil is extracted from orange peel, has elegant sweet taste, light orange peel taste and faint fragrance, and can play a role in revivifying people; adjusting the viscosity of the first mixture by using the viscosity of the mint essential oil and the orange peel essential oil to obtain a second mixture;
s3: crushing the sweet wormwood, extracting liquid from the crushed sweet wormwood, adding the sweet wormwood extract and water-absorbent resin into the mixture II in the step S2, wherein scopoletin contained in the sweet wormwood extract has an anti-inflammatory effect, and the water-absorbent resin has high liquid-absorbing capacity, high liquid-absorbing speed and high liquid-retaining capacity, is widely applied to physiological hygiene products, and is placed into a tank body for later use after being uniformly stirred.
A preparation process of an anti-mite blended composite fabric, which is used for preparing the composite fabric of claim 1, and is characterized in that: the method comprises the following steps:
a1: preparing a waterproof layer and a base layer fabric, wherein the waterproof layer is made of waterproof fabric, the waterproof fabric is novel textile fabric, and the waterproof fabric is formed by adding a high-molecular waterproof breathable material and a cloth composite fabric into the waterproof breathable material; blending flax, bamboo fiber and mulberry silk to obtain anti-mite cloth, and ensuring that the width of the anti-mite cloth is consistent with the width of the waterproof layer and the base layer fabric obtained in A1, so that the width of the finally compounded fabric is consistent;
a2: preparing jelly from water-absorbent resin, carbon powder, mint essential oil, orange peel essential oil, a sweet wormwood herb extract and aloe gel, and uniformly coating the jelly on the surface of the anti-mite cloth to form an anti-mite layer, so that the jelly is filled in gaps of the anti-mite cloth, and the anti-mite cloth has an anti-mite effect;
a3: the waterproof layer, the anti-mite layer and the base fabric are compounded together through an adhesive to obtain a semi-finished fabric, the semi-finished fabric is placed into a drying device for drying, and the fabric is pressed in the drying process to avoid deformation and bubbles of the fabric, so that the using effect of the anti-mite layer is ensured; during drying, the fabric is pressed tightly by the pressing plate 6, and the side edge of the fabric is scraped by the scraping block 13, so that the fabric is smooth and attractive;
a4: vacuum packaging the dried fabric in A4 to prevent the fabric from absorbing water and being affected with damp, and storing the packaged fabric in a warehouse;
the drying device used in the A3 comprises a drying box 1, wherein the bottom of an inner cavity of the drying box 1 is fixedly provided with three mounting plate groups, each mounting plate group comprises two vertically fixed mounting plates 2, a roller 3 is rotatably arranged between the two mounting plates 2 in the same group, the top and the bottom of the inner cavity of the drying box 1 are respectively fixedly provided with more than two push rod motors 4 and small drying boxes 5 along the length direction, the output shaft ends of the push rod motors 4 are respectively fixedly provided with a pressing plate 6, the two ends of the side wall of the drying box 1 are respectively provided with a feeding hole 7 and a discharging hole 8, one end of the top end of the inner cavity of the drying box 1, which is close to the feeding hole 7, is fixedly provided with a spray head 9, one end of the top end of the inner cavity of the drying box 1, which is close to the discharging hole 8; when the anti-mite fabric is used, the jelly on the anti-mite layer has certain moisture, and the final forming of the fabric is not uniform and smooth due to the possibility of deformation caused by moisture loss during drying, so that the quality and the using effect of the fabric are influenced, and the problem is solved; when drying is carried out, the fabric is stuffed in a feed inlet 7 of the drying box 1 and taken out of a discharge outlet 8 of the drying box 1, and the fabric is wound on a winding device (in the prior art, the description is omitted); when the winding device works, the drying box 1 is started, so that the small drying oven 5 and the large drying oven 10 in the drying box 1 are both started to generate heat; when the fabric passes through the push rod motor 4, the push rod motor 4 drives the press plate 6 to move towards the fabric under the control of the controller, so that the press plate 6 flattens the fabric; the rolling operation of the rolling device is stopped when the fabric is pressed by the pressing plate 6, so that the fabric is prevented from being pulled and damaged; when the fabric moves to the large oven 10, the large oven 10 dries the fabric again; the fabric is pressed through the pressing of the pressing plate 6, so that wrinkles and gaps possibly generated in the fabric are reduced, the surface of the fabric is smoother, and the using effect of the fabric is improved; meanwhile, the invention adopts common materials and structures, realizes the effective processing of the fabric, reduces the production steps of the fabric and further reduces the production cost of the fabric.
As a specific embodiment of the invention, more than two rectangular cylinders 11 are fixed on the side wall of the inner cavity of the drying box 1, the rectangular cylinders 11 are distributed on two sides of the roller 3, a rectangular groove is arranged at one end of each rectangular cylinder 11 facing the roller 3, a sliding block 12 is movably arranged in each rectangular groove, a scraping block 13 is fixed at one side of each sliding block 12 far away from the adjacent rectangular cylinder 11, each scraping block 13 is used for scraping redundant jelly on the side wall of the fabric, and a recovery box is arranged at the bottom of the drying box 1; when the fabric is used, the pressure plate 6 can extrude jelly in the fabric when the fabric is compressed, so that a large amount of jelly is adhered to the side part of the fabric, and the attractiveness and the use of the fabric are affected; the scraping blocks 13 are arranged, so that the distance between the scraping blocks 13 is adjusted, the scraping blocks 13 are in contact with the side wall of the fabric, and the fabric is in contact with the scraping blocks 13 in the moving process; the scraping block 13 scrapes jelly on the side wall of the fabric, so that the adhesion of the jelly on the fabric is reduced, the attractiveness of the fabric is improved, and the jelly is recycled, so that the cost loss is reduced.
As a specific embodiment of the present invention, the scraping block 13 is divided into a first scraping claw 131 and a second scraping claw 132, the scraping block 13 is in a herringbone structure, the end of the scraping block 13 is made of a metal material, and the middle of the scraping block 13 is made of a flexible material; when the fabric scraping device is used, the first scraping claw 131 scrapes jelly, and adhesive threads are brought to the side wall of the fabric due to the adhesion of the jelly, so that the appearance of the fabric is affected; the second scraping claw 132 is arranged, so that the second scraping claw 132 can be used for smoothing the glue yarns when passing through, the glue yarns are reduced, and the quality of the fabric is ensured; scrape 13 middle parts and be flexible material and make and scrape piece 13 and have certain elasticity for scrape piece 13 and can not extrude the surface fabric when contacting with the surface fabric, thereby avoid the surface fabric by extrusion deformation.
As a specific embodiment of the present invention, the distance between the end of the second scraping claw 132 and the adjacent slide block 12 is greater than the distance between the end of the first scraping claw 131 and the adjacent slide block 12; when the scraping claw 132 is used, the distance between the second scraping claw 132 and the fabric is short, so that the second scraping claw 132 has a better floating effect on the glue yarns on the side wall of the fabric; meanwhile, the gap value between the first scraping claw 131 and the fabric is slightly larger, so that the workload of the first scraping claw 131 is reduced; in addition, the first scraping claw 131 can deform while scraping the jelly, so that the distance between the first scraping claw 131 and the fabric is shortened, and the first scraping claw 131 is more tightly attached to the fabric.
As a specific embodiment of the present invention, an air compressor is disposed on an outer wall of the drying box 1, the air compressor is communicated with one of the rectangular cylinders 11 through an air pipe 14, the rectangular cylinders 11 on the same side wall of the drying box 1 are communicated through a connecting pipe, and the connecting pipe is a metal pipe; when the scraping device is used, the air compressor is controlled to control the air pressure in the rectangular cylinder 11, so that the distance between the scraping block 13 and the fabric is controlled; the distance change of the scraping block 13 enables the invention to be suitable for fabrics with different widths, thereby improving the application range of the invention; the temperature of the inner cavity of the rectangular cylinder 11 is kept consistent with the temperature in the drying box 1 through the connection of the connecting pipes made of metal materials, so that the temperature change of air in the rectangular cylinder 11 is reduced, the pressure in the rectangular cylinder 11 is more stable, and the position error of the scraping block 13 is reduced.
When the anti-mite fabric is used, the jelly on the anti-mite layer has certain moisture, and the final forming of the fabric is not uniform and smooth due to the possibility of deformation caused by moisture loss during drying, so that the quality and the using effect of the fabric are influenced, and the problem is solved; when drying is carried out, the fabric is stuffed in a feed inlet 7 of the drying box 1 and taken out of a discharge outlet 8 of the drying box 1, and the fabric is wound on a winding device (in the prior art, the description is omitted); when the winding device works, the drying box 1 is started, so that the small drying oven 5 and the large drying oven 10 in the drying box 1 are both started to generate heat; when the fabric passes through the push rod motor 4, the push rod motor 4 drives the press plate 6 to move towards the fabric under the control of the controller, so that the press plate 6 flattens the fabric; the rolling operation of the rolling device is stopped when the fabric is pressed by the pressing plate 6, so that the fabric is prevented from being pulled and damaged; when the fabric moves to the large oven 10, the large oven 10 dries the fabric again; through the pressfitting of clamp plate 6, compress tightly the surface fabric to reduce the fold and the gap that probably produce in the surface fabric, make the surface of surface fabric more level and more smooth, and then improved the result of use of surface fabric.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. The anti-mite blended composite fabric is characterized in that: the fabric comprises a waterproof layer, an anti-mite layer and a base fabric, wherein the waterproof layer, the anti-mite layer and the base fabric are compounded by an adhesive;
the anti-mite layer is formed by blending flax, bamboo fiber, mulberry silk and jelly, wherein the jelly comprises 1-2 parts by weight of water-absorbent resin, 2-3 parts by weight of carbon powder, 1-2 parts by weight of mint essential oil, 1-2 parts by weight of orange peel essential oil, 1-2 parts by weight of sweet wormwood herb extract and 3-5 parts by weight of aloe gel;
the preparation process of the jelly comprises the following steps:
s1: selecting thick aloe leaf, peeling with a knife, removing aloe gel, crushing the aloe gel in a mixer, filtering the residue with clean gauze, squeezing to obtain gel juice to obtain pure aloe gel, and mixing aloe gel and carbon powder to obtain a mixture I;
s2: adding the mint essential oil and the orange peel essential oil into the mixture I in the S1, and adjusting the viscosity of the mixture I by using the viscosity of the mint essential oil and the viscosity of the orange peel essential oil to obtain a mixture II;
s3: crushing the sweet wormwood, extracting liquid from the crushed sweet wormwood, adding the sweet wormwood extract and the water-absorbent resin into the mixture II in the step S2, uniformly stirring, and putting into a tank for later use.
2. A preparation process of an anti-mite blended composite fabric, which is used for preparing the composite fabric of claim 1, and is characterized in that: the method comprises the following steps:
a1: preparing waterproof layer and base layer fabric, blending flax, bamboo fiber and mulberry silk to obtain anti-mite cloth, and ensuring that the width of the anti-mite cloth is consistent with that of the waterproof layer and the base layer fabric obtained in A1;
a2: preparing jelly from water-absorbent resin, carbon powder, mint essential oil, orange peel essential oil, sweet wormwood extract and aloe gel, and uniformly coating the jelly on the surface of the anti-mite cloth to form an anti-mite layer;
a3: the waterproof layer, the anti-mite layer and the base fabric are compounded together through an adhesive to obtain a semi-finished fabric, the finished fabric is placed into a drying device for drying, the fabric is pressed through a pressing plate (6) during drying, the side edges of the fabric are scraped by a scraping block (13), and the fabric is smooth and attractive;
a4: vacuum packaging the dried fabric in A4, and storing the packaged fabric in a warehouse;
wherein, the drying device used in A3 comprises a drying box (1), the bottom of the inner cavity of the drying box (1) is fixed with three mounting plate groups, each mounting plate group comprises two vertically fixed mounting plates (2), a roller (3) is rotatably mounted between the two mounting plates (2) in the same group, the top and the bottom of the inner cavity of the drying box (1) are respectively fixed with more than two push rod motors (4) and small drying boxes (5) along the length direction, the output shaft ends of the push rod motors (4) are respectively fixed with a pressing plate (6), the two ends of the side wall of the drying box (1) are respectively provided with a feeding port (7) and a discharging port (8), one end of the top end of the inner cavity of the drying box (1) close to the feeding port (7) is fixed with a spray head (9), one end of the top end of the inner cavity of the drying box (1) close to the discharging port (8) is fixed with a large, the controller is used for controlling the drying box (1) to work.
3. The preparation process of the anti-mite blended composite fabric according to claim 2, which is characterized by comprising the following steps of: be fixed with a rectangular cylinder (11) more than two on the inner chamber lateral wall of stoving case (1), a rectangular cylinder (11) distributes in the both sides of running roller (3), a rectangular cylinder (11) is equipped with the rectangular channel towards the one end of running roller (3), and movable mounting has slider (12) in the rectangular channel, one side that adjacent rectangular cylinder (11) was kept away from in slider (12) is fixed with scrapes piece (13), it is used for scraping the unnecessary jelly of surface fabric lateral wall to scrape piece (13), stoving case (1) bottom is equipped with the collection box.
4. The preparation process of the anti-mite blended composite fabric according to claim 3, which is characterized by comprising the following steps of: scrape piece (13) and divide into scraping claw (131) and No. two scraping claws (132), scrape piece (13) and be chevron structure, the tip of scraping piece (13) is made for metal material, the middle part of scraping piece (13) is made for flexible material.
5. The preparation process of the anti-mite blended composite fabric according to claim 4, which is characterized by comprising the following steps of: the distance between the end part of the second scraping claw (132) and the adjacent sliding block (12) is larger than the distance between the end part of the first scraping claw (131) and the adjacent sliding block (12).
6. The preparation process of the anti-mite blended composite fabric according to claim 5, which is characterized by comprising the following steps of: the drying box is characterized in that an air compressor is arranged on the outer wall of the drying box (1), the air compressor is communicated with one rectangular cylinder (11) through an air pipe (14), the rectangular cylinders (11) on the same side wall of the drying box (1) are communicated through connecting pipes, and the connecting pipes are metal pipes.
CN202010335231.3A 2020-04-24 2020-04-24 Anti-mite blended composite fabric and preparation process thereof Withdrawn CN111421910A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112223798A (en) * 2020-09-28 2021-01-15 徐君东 Reflective film production device and production method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112223798A (en) * 2020-09-28 2021-01-15 徐君东 Reflective film production device and production method

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