CN111421678A - Cutting and forming process for foaming insulation board - Google Patents
Cutting and forming process for foaming insulation board Download PDFInfo
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- CN111421678A CN111421678A CN202010268208.7A CN202010268208A CN111421678A CN 111421678 A CN111421678 A CN 111421678A CN 202010268208 A CN202010268208 A CN 202010268208A CN 111421678 A CN111421678 A CN 111421678A
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- foaming
- sliding fit
- block
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- 238000005520 cutting process Methods 0.000 title claims abstract description 142
- 238000005187 foaming Methods 0.000 title claims abstract description 140
- 238000009413 insulation Methods 0.000 title claims abstract description 98
- 238000000034 method Methods 0.000 title claims abstract description 44
- 230000008569 process Effects 0.000 title claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000004321 preservation Methods 0.000 claims description 23
- 229910000831 Steel Inorganic materials 0.000 claims description 19
- 239000010959 steel Substances 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 18
- 230000002146 bilateral effect Effects 0.000 claims 1
- 239000006260 foam Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 230000037303 wrinkles Effects 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000009414 blockwork Methods 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000002085 irritant Substances 0.000 description 1
- 231100000021 irritant Toxicity 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000013518 molded foam Substances 0.000 description 1
- 239000000941 radioactive substance Substances 0.000 description 1
- 230000000241 respiratory effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to a cutting and forming process of a foaming insulation board, which uses a cutting and forming device of the foaming insulation board, the device for cutting and forming the foaming insulation board comprises a workbench, a vertical cutting mechanism and a transverse cutting mechanism, wherein the vertical cutting mechanism is arranged at the left end of the upper end of the workbench in a sliding fit mode, the transverse cutting mechanism is arranged right on the vertical cutting mechanism, and the lower end of the transverse cutting mechanism is arranged at the upper end of the workbench, the pre-cutting structures are arranged in the longitudinal cutting process and the transverse cutting process, so as to achieve the purposes of reducing the occurrence probability of cutting blockage and improving the working efficiency, meanwhile, the worker can accurately control the longitudinal cutting forming size and the whole size of the cut foaming insulation board within a certain range, and the whole application range of the device is further enlarged.
Description
Technical Field
The invention relates to the technical field of plate processing, in particular to a cutting and forming process of a foaming insulation board.
Background
The foaming cement heat-insulating board is an ideal heat-insulating material for the existing wall heat-insulating and wall heat-insulating fireproof isolation belts, has the advantages of low heat conductivity coefficient, good heat-insulating effect, no combustion, water resistance, strong bonding force with walls, high strength, no toxic and radioactive substances, environmental protection and the like, is a porous light-weight high-performance heat-insulating board, is an inorganic heat-insulating material which is produced by a plurality of inorganic cementing materials, modifiers, foaming agents and other additives through a stirring system, a maintenance system, a cutting system and other devices, has low heat conductivity coefficient, good heat-insulating performance, high temperature resistance, aging resistance and A1-level non-combustible, is green, environment-friendly and non-irritant, and does not release harmful gases, the injury that no mineral wool class floater led to the fact human skin and respiratory track, the carbon emission is few, does not have the waste material that repeated heat preservation was demolishd and causes the pollution for the environment, but consequently cement foaming heated board wide application in building outer wall insulation system, nevertheless can appear following problem in foaming heated board cutting forming process:
1. when the cutting tool is used for initially cutting the foaming insulation board, the phenomenon that a fracture cannot be cut at one time can occur, namely the cutting tool is easy to generate clamping stagnation, and deformation phenomena such as internal wrinkles or depressions and the like are easy to occur at the initial cutting fracture of the foaming insulation board, so that the forming precision and quality of the foaming insulation board are reduced;
2. the forming precision of the foaming heat-insulation plate is easily reduced by a method of vertically and horizontally cutting the foaming heat-insulation plate by adopting twice direction conversion, and meanwhile, in the cutting process of the method, the foaming heat-insulation plate is easy to deviate, so that the cutting position and a cutting tool are just connected to generate deviation, and the size of the formed foaming heat-insulation plate is further deviated.
Disclosure of Invention
Technical scheme (I)
In order to achieve the purpose, the invention adopts the following technical scheme that a foamed insulation board cutting and forming process uses a foamed insulation board cutting and forming device, the foamed insulation board cutting and forming device comprises a workbench, a vertical cutting mechanism and a transverse cutting mechanism, and the specific forming process when the foamed insulation board cutting and forming device is used for cutting and forming the foamed insulation board is as follows:
s1, adjusting and placing: loosening the fastening bolt in a manual mode, enabling a worker to simultaneously move the buckle and the cutting board for a corresponding distance according to the size of the foaming heat-insulation board under the condition of the scale marks, then screwing the fastening bolt again, and manually placing the foaming heat-insulation board between the front and rear rotating shafts and enabling the left end face of the foaming heat-insulation board to be attached to the right end face of the first electric sliding block;
s2, longitudinal cutting: the vertical cutter is driven to move forwards by the second electric slide block, and the vertical cutter carries out longitudinal cutting treatment on the foaming insulation board;
s3, transverse cutting: after the longitudinal cutting is finished, pushing the half-blocks of the foamed heat-insulation plate to move rightwards through the first electric slide block, and performing transverse cutting treatment on the foamed heat-insulation plate blocks by the transverse cutter in the process that the foamed heat-insulation plate blocks pass through the transverse cutter;
s4, taking a plate block: during the foaming heat preservation semi-finished block transversely cuts and moves rightwards at the same time, the formed foaming heat preservation plate block far away from the transverse cutting mechanism is timely taken away in a manual mode.
The left end of the upper end of the workbench is provided with a vertical cutting mechanism in a sliding fit mode, the right side of the vertical cutting mechanism is provided with a transverse cutting mechanism, and the lower end of the transverse cutting mechanism is arranged at the upper end of the workbench.
The vertical cutting mechanism comprises a first electric slider, a fixed shaft, a rotating shaft, a vertical plate, a shaft lever, a cutting board, a second electric slider and a vertical cutter, wherein the first electric slider is symmetrically arranged at the left end of the upper end of the workbench in a front-back manner in a sliding fit manner, the fixed shaft is symmetrically arranged at the upper end of the workbench in a front-back manner, the fixed shaft is equidistantly arranged from left to right, the fixed shaft is positioned at the outer side of the first electric slider, the rotating shaft is arranged on the fixed shaft in a sliding fit manner, a sliding fit manner is formed between the lower end surface of the rotating shaft and the upper end surface of the workbench, the vertical plate is symmetrically arranged at the upper end surface of the workbench in a front-back manner, the vertical plate is in a left-right arrangement structure, the vertical plate is positioned at the outer side of the fixed shaft, the shaft lever is connected between the upper ends, the perpendicular cutter is installed to the lower extreme of No. two electric sliding block, be the sliding fit mode between the up end of the lower terminal surface of perpendicular cutter and workstation, place the foaming insulation board in around between just relative pivot and make its left end face paste in the right-hand member face of an electric sliding block through artifical mode, then drive through No. two electric sliding block and erect the cutter and move forward, erect the cutter and carry out longitudinal cutting to the foaming insulation board and handle, after longitudinal cutting finishes, promote half blocking right motion of foaming insulation board through an electric sliding block, the foaming insulation board passes horizontal cutting mechanism in-process, horizontal cutting mechanism carries out horizontal cutting to it and handles, in time get away from the fashioned foaming insulation board of keeping away from horizontal cutting mechanism through artifical mode.
The left and right sides symmetry of cutting board be provided with the buckle, tight set bolt is installed through the screw-thread fit mode in the upper end of buckle, the buckle passes through the sliding fit mode and installs on the axostylus axostyle, and the medial surface of buckle hugs closely mutually with the outside terminal surface of cutting board, the outside of buckle is provided with the scale mark, the scale mark is carved and is made at the up end of axostylus axostyle, before the foaming heated board cutting shaping, loosen tight set bolt through artifical mode, under the condition with the help of the scale mark on the axostylus axostyle, the workman makes buckle and cutting board remove corresponding distance simultaneously according to the size of foaming heated board.
The crosscut mechanism including falling L type frame, the dead lever, riser and crosscut, the up end at the workstation is installed to the lower terminal surface of falling L type frame, fall L type frame and lie in the right side of the riser of workstation upper end right-hand member, it is connected with the dead lever to fall between the front and back both ends of L type frame, the riser is installed to the symmetry around on the dead lever, the crosscut is installed to the left end face of riser, the up end of riser lies in the below of the interior lower terminal surface of falling L type upper end, promote the half one-tenth motion of foaming heat preservation right side through an electronic slider, the half one-tenth piece contact crosscut of foaming heat preservation to workstation upper end leftmost foaming heat preservation and keep away from the crosscut in-process from workstation upper end rightmost, half one-tenth piece of foaming heat preservation passes the crosscut, the crosscut carries out the transverse cut.
As a preferred technical scheme of the invention, a sliding plate is connected between the right and left adjacent rotating shafts in a sliding fit manner, three electric sliding blocks are symmetrically installed at the lower ends of the right and left ends of the sliding plate, the three electric sliding blocks are installed on the left and right inner side walls of a fixed frame plate in a sliding fit manner, the fixed frame plate is installed in a plate groove, the plate groove is formed in the upper end surface of a workbench, the upper end surface of the sliding plate is flush with the upper end surface of the workbench, after longitudinal cutting is finished, the sliding plate is driven to move upwards to a corresponding position by the three electric sliding blocks, the inner end surface of the sliding plate is slightly attached to the outer end surface of a semi-finished block of a foaming heat-insulating plate, the sliding plate limits the freedom degree of the foaming heat-insulating semi-finished block in the front-back direction, and further avoids the phenomenon of deflection in the movement process to cause the displacement of the transverse cutting, the sliding plate enables the foaming heat-insulation semi-block to be smoothly transited between the foaming heat-insulation semi-block and the surface of the rotating shaft, and the probability of clamping stagnation of the foaming heat-insulation plate is further reduced.
As a preferred technical scheme of the invention, a rotating shaft is arranged in the middle of the lower end face of a first electric sliding block, a first square block is arranged at the lower end of the rotating shaft, the first square block is arranged in a block groove in a sliding fit manner, the block groove is arranged on the upper end face of a workbench, torsion springs are symmetrically arranged at the upper end and the lower end of the rotating shaft in a sliding fit manner, the upper end of the torsion spring at the upper end of the rotating shaft is connected with the lower end face of the first electric sliding block, the lower end of the torsion spring at the lower end of the rotating shaft is connected with the upper end of the first square block, a steel wire rope is arranged between the torsion springs, the steel wire rope is wound on the rotating shaft in a sliding fit manner, the right end of the steel wire rope is connected with a vertical rod, a second square block is arranged at the lower end of the, the moving block is pulled rightwards by a corresponding distance in a manual mode, the vertical rod pulls the steel wire rope rightwards while synchronously moving along with the moving block, the rotating shaft automatically rotates while loosening along with the left end of the steel wire rope, the torsion spring synchronously reversely rotates along with the rotating shaft, then the left end face of the foam insulation board is stuck to the right end face of the first electric slide block to be placed in a manual mode, then a worker loosens the moving block, under the action of the torsion spring and the steel wire rope, the moving block moves leftwards until the left end face of the moving block is attached to the right end face of the foaming heat-insulation plate, the steel wire rope is in a tight state at the moment, the first electric sliding block, the rotating shaft, the torsion spring, the steel wire rope, the vertical rod and the moving block work in a matched mode to play a role in limiting and fixing the foaming heat-insulation plate, and then avoid the foaming heated board to take place the phenomenon of prejudice movement and make the cutting position change at vertical, crosscut cutting in-process, also can realize carrying out clamping shaping processing to the foaming heated board of certain size within range simultaneously.
As a preferred technical scheme of the invention, the left end of the front end face of the vertical cutter is provided with a first track through groove, a fourth electric sliding block is arranged in the first track through groove in a sliding fit mode, pressing plates are symmetrically arranged on the left and right of the front end face of the fourth electric sliding block and are symmetrically arranged on the left and right of the vertical cutter, a second track through groove is arranged on the front side of the first track through groove, the second track through groove is arranged on the front end face of the vertical cutter, a fifth electric sliding block is arranged in the second track in a sliding fit mode, a first scraper is arranged on the front end face of the fifth electric sliding block and is positioned between the two pressing plates, the rear end of the upper end face of the first scraper is provided with a through hole, the front end of the vertical cutter and the through hole are in a sliding fit mode, the vertical cutter is driven to move forwards by the second electric sliding block for a corresponding distance before vertical cutting, and the pressing plates and the first scraper move to the right above the rear, then drive the clamp plate through No. four electronic slider, No. five electronic slider drive a scriber and move downwards successively, the motion stops behind the clamp plate contact foaming heated board, a scriber continues the downstream in order to make a cut in advance to the rear end of foaming heated board, the clamp plate plays the suppression effect to foaming heated board and play the direction to the motion of a scriber, spacing effect, and then in order to reduce the probability that a scriber takes place the jamming phenomenon because of the foaming heated board of its cutting department takes place serious internal contraction phenomenon, clamp plate and a scriber cooperation work can reduce the probability that the vertical cutter takes place the jamming phenomenon when beginning to cut foaming heated board right-hand member, also reduce the probability that the foaming heated board of vertical cutter initial cutting fracture department takes place deformation such as internal wrinkle simultaneously.
As a preferred technical scheme of the invention, connecting plates are symmetrically arranged on the front side and the rear side of the transverse cutter, a sliding fit mode is adopted between the inner side end surface of each connecting plate and the outer side end surface of the transverse cutter, the right end of each connecting plate is arranged on the left end surface of a six-number electric slide block, the six-number electric slide block is arranged on the right end of the transverse cutter in a sliding fit mode and is positioned on the left side of a fixed rod, a second scribing cutter is arranged between the left ends of the connecting plates, the left end surface of the second scribing cutter is in a left inclined structure, before the right end of the foaming heat-preservation semi-finished block contacts the transverse cutter, the connecting plates are driven by the six-number electric slide blocks to rapidly move downwards to the upper end surface of a workbench and then reset, the connecting plates drive the second scribing cutters to synchronously move, in the process, the second scribing cutter pre-cuts the right end of the foaming heat-preservation semi-finished block, meanwhile, the probability of deformation at the cutting fracture of the right end of the foaming heat-preservation semi-block is reduced.
As a preferred technical scheme of the invention, the front end and the rear end of the first square and the front end and the rear end of the second square are respectively provided with a ball in a sliding fit mode, the balls and the front inner side wall and the rear inner side wall of the block groove are in a sliding fit mode, and in the process that the first square moves along with the first electric sliding block, rolling friction is generated between the balls and the block groove, so that the friction resistance borne by the first square in the moving process is reduced, and further, the probability of clamping stagnation in the foaming heat-preservation semi-block moving process is reduced.
As a preferred technical scheme of the invention, electric push rods are equidistantly arranged from front to back on the front side of the fixed rod, the upper end of each electric push rod is connected with the inner lower end face of the upper end of the inverted L-shaped frame, a flat plate is arranged at the lower end of each electric push rod, the transverse cutter is positioned between every two adjacent flat plates, when the transverse cutter just contacts the right end of the foaming heat-preservation semi-finished block, the flat plates are pushed downwards through the electric push rods, the lower end faces of the flat plates just contact the upper end faces of the foaming heat-preservation semi-finished block, and the flat plates play a role in pressing and limiting, so that the probability of the deflection phenomenon and the loosening phenomenon of the foaming heat-.
(II) advantageous effects
1. According to the cutting and forming process for the foaming insulation board, the foaming insulation board is cut and formed by adopting a design concept of a longitudinal and transverse continuous cutting structure, and the pre-cutting structures are arranged in the longitudinal and transverse cutting processes, so that the purposes of reducing the occurrence probability of a cutting pause phenomenon and improving the working efficiency are achieved, meanwhile, workers can accurately control the longitudinal cutting forming size and the whole size of the cut foaming insulation board within a certain range, and further the whole application range of the device is improved;
2. the pressing plate and the first cutting knife work cooperatively to pre-cut the rear end of the foaming insulation board, so that the probability of clamping stagnation when the vertical cutter starts to cut the right end of the foaming insulation board can be reduced, the probability of deformation phenomena such as internal wrinkles and the like of the foaming insulation board at the position of an initial cutting fracture of the vertical cutter can be reduced, and the pressing plate can also play a role in guiding and limiting the first cutting knife in the process;
3. the first electric sliding block, the rotating shaft, the torsion spring, the steel wire rope, the vertical rod and the moving block are matched to work, so that the foaming heat-insulation plate can be limited and fixed, the foaming heat-insulation plate is prevented from deviating in the longitudinal and transverse cutting processes, the cutting position is prevented from being changed, and the foaming heat-insulation plate in a certain size range can be clamped and molded;
4. the sliding plate plays a role in limiting the foaming heat-insulation semi-block, so that the transverse cutting position point is prevented from deviating due to the phenomenon of deviation in the movement process, meanwhile, the sliding plate enables the foaming heat-insulation semi-block to smoothly transit between the foaming heat-insulation semi-block and the surface of the rotating shaft, and the probability of clamping stagnation of the foaming heat-insulation plate is reduced;
5. the rotating shaft and the foaming heat-preservation semi-block generate rolling friction, so that the friction resistance borne by the foaming heat-preservation semi-block in the motion process is reduced, the probability of clamping stagnation is reduced, the rotating shaft and the first electric sliding block work in a matched mode to play a role in limiting and fixing the foaming heat-preservation plate, and the probability of the deviation phenomenon of the foaming heat-preservation plate in the cutting process is reduced;
6. the second scriber performs pre-cutting treatment on the right end of the foaming heat-insulation semi-block, so that the probability of clamping stagnation when the transverse cutter starts to cut the right end of the foaming heat-insulation plate is reduced, and the probability of deformation at the cutting fracture of the right end of the foaming heat-insulation semi-block is also reduced.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a first cross-sectional view of the present invention;
FIG. 4 is a second cross-sectional view of the present invention;
FIG. 5 is a third cross-sectional view of the present invention;
FIG. 6 is a fourth cross-sectional view of the present invention;
FIG. 7 is an enlarged view of the invention in section X of FIG. 2;
FIG. 8 is an enlarged view of the Y-direction portion of FIG. 3 in accordance with the present invention;
FIG. 9 is an enlarged view of the invention in the Z-direction of FIG. 4;
FIG. 10 is an enlarged view of the M-direction portion of FIG. 5 in accordance with the present invention;
FIG. 11 is an enlarged view of the N-direction portion of FIG. 5 in accordance with the present invention;
FIG. 12 is an enlarged view of the R-direction portion of FIG. 6 according to the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
As shown in fig. 1 to 12, a cutting and forming process for a foaming insulation board uses a cutting and forming device for a foaming insulation board, the cutting and forming device for a foaming insulation board comprises a workbench 1, a vertical cutting mechanism 2 and a transverse cutting mechanism 3, and the cutting and forming process for a foaming insulation board is as follows:
s1, adjusting and placing: the fastening bolt 262 is loosened manually, a worker moves the buckle 261 and the cutting board 26 by a corresponding distance according to the size of the foaming insulation board under the condition of the scale marks, then the fastening bolt 262 is screwed again, and the foaming insulation board is placed between the front and rear rotating shafts 23 manually and the left end face of the foaming insulation board is attached to the right end face of the first electric sliding block 21;
s2, longitudinal cutting: the vertical cutter 28 is driven to move forwards by the second electric slide block 27, and the vertical cutter 28 performs longitudinal cutting treatment on the foaming insulation board;
s3, transverse cutting: after the longitudinal cutting is finished, the first electric slide block 21 pushes the half-blocks of the foaming heat-insulation plate to move rightwards, and the transverse cutter 34 performs transverse cutting treatment on the foaming heat-insulation plate blocks in the process that the foaming heat-insulation plate blocks penetrate through the transverse cutter 34;
s4, taking a plate block: during the process that the semi-finished foam insulation blocks are transversely cut and move rightwards at the same time, the molded foam insulation blocks far away from the transverse cutting mechanism 3 are timely taken away in a manual mode.
The left end of the upper end of the workbench 1 is provided with a vertical cutting mechanism 2 in a sliding fit mode, the right side of the vertical cutting mechanism is provided with a transverse cutting mechanism 3, and the lower end of the transverse cutting mechanism 3 is arranged at the upper end of the workbench 1.
The vertical cutting mechanism 2 comprises a first electric slide block 21, a fixed shaft 22, a rotating shaft 23, a vertical plate 24, a shaft lever 25, a knife board 26, a second electric slide block 27 and a vertical cutter 28, wherein the first electric slide block 21 is symmetrically arranged at the left end of the upper end of the workbench 1 in a front-back manner in a sliding fit manner, the fixed shaft 22 is symmetrically arranged at the upper end of the workbench 1 in a front-back manner, the fixed shaft 22 is equidistantly arranged from left to right, the fixed shaft 22 is positioned at the outer side of the first electric slide block 21, the rotating shaft 23 is arranged on the fixed shaft 22 in a sliding fit manner, a sliding fit manner is formed between the lower end surface of the rotating shaft 23 and the upper end surface of the workbench 1, the vertical plate 24 is symmetrically arranged at the upper end surface of the workbench 1 in a front-back manner, the vertical plate 24 is in a left-right arrangement structure, the vertical plate 24 is positioned at the outer side, a second electric slide block 27 is arranged in the middle of the lower end face of the knife plate 26 in a sliding fit mode, a vertical cutter 28 is arranged at the lower end of the second electric slide block 27, a sliding fit mode is adopted between the lower end face of the vertical cutter 28 and the upper end face of the workbench 1, the foaming heat-insulating plate is manually placed between the front and back rotating shafts 23 which are right opposite, the left end face of the foaming heat-insulating plate is attached to the right end face of the first electric slide block 21, then the vertical cutter 28 is driven by the second electric slide block 27 to move forwards, the vertical cutter 28 carries out longitudinal cutting treatment on the foaming heat-insulating plate, after the longitudinal cutting is finished, the first electric slide block 21 pushes the half-block of the foaming heat-insulating plate to move rightwards, the foaming heat-insulating plate passes through the transverse cutting mechanism 3, the transverse cutting mechanism 3 carries out transverse cutting treatment on the foaming heat-insulating plate, and the formed, in the process of rightward movement of the semi-block of the foaming heat-insulating plate, the rotating shaft 23 rotates along with the semi-block of the foaming heat-insulating plate to enable the rotating shaft 23 and the semi-block of the foaming heat-insulating plate to generate rolling friction, so that the probability of clamping stagnation of the rotating shaft 23 and the semi-block of the foaming heat-insulating plate is reduced, the first electric sliding block 21 and the rotating shaft 23 are matched to work to limit and fix the foaming heat-insulating plate, and the probability of deviation of the foaming heat-insulating plate in the cutting process is reduced.
A rotating shaft 211 is arranged in the middle of the lower end face of the first electric sliding block 21, a first square 212 is arranged at the lower end of the rotating shaft 211, the first square 212 is arranged in a block groove in a sliding fit mode, the block groove is formed in the upper end face of the workbench 1, torsion springs 213 are symmetrically arranged at the upper end and the lower end of the rotating shaft 211 in a sliding fit mode, the upper end of the torsion spring 213 at the upper end of the rotating shaft 211 is connected with the lower end face of the first electric sliding block 21, the lower end of the torsion spring 213 at the lower end of the rotating shaft 211 is connected with the upper end of the first square 212, a steel wire rope 214 is arranged between the torsion springs 213, the steel wire rope 214 is wound on the rotating shaft 211 in a sliding fit mode, the right end of the steel wire rope 214 is connected with a vertical rod 215, a second square 216 is arranged at the lower end of the vertical rod 215 in a sliding fit mode, a, the moving block 217 is pulled rightwards by a corresponding distance manually, the vertical rod 215 pulls the steel wire rope 214 rightwards while synchronously moving along with the moving block 217, the rotating shaft 211 rotates automatically while loosening along with the left end of the steel wire rope 214, the torsion spring 213 rotates reversely along with the rotating shaft 211 synchronously, then the left end surface of the foam insulation board is attached to the right end surface of the electric sliding block 21 by a manual mode and is placed, then a worker loosens the moving block 217, the moving block 217 moves leftwards under the action of the torsion spring 213 and the steel wire rope 214 until the left end surface of the moving block 217 is attached to the right end surface of the foam insulation board, at the moment, the steel wire rope 214 is in a tight state, the electric sliding block 21, the rotating shaft 211, the torsion spring 213, the steel wire rope 214, the vertical rod 215 and the moving block 217 work in a matching mode can play a role in limiting and fixing foam insulation boards, and, meanwhile, the foaming insulation board in a certain size range can be clamped and molded.
The left and right sides symmetry of cutting board 26 be provided with buckle 261, fastening bolt 262 is installed through the screw-thread fit mode in the upper end of buckle 261, buckle 261 installs on axostylus axostyle 25 through the sliding fit mode, and the medial surface of buckle 261 hugs closely mutually with the outside terminal surface of cutting board 26, the outside of buckle 261 is provided with the scale mark, the scale mark is carved on the up end of axostylus axostyle 25, before the foaming heated board cutting shaping, fastening bolt 262 is loosened through manual mode, under the condition with the help of the scale mark on the axostylus axostyle 25, the workman makes buckle 261 and cutting board 26 remove corresponding distance simultaneously according to the size of foaming heated board, then tighten fastening bolt 262 once more, the setting up of scale mark makes the workman can accurate control cutting board 26 displacement in order to adapt to the foaming heated board that will cut, also keep every cutting board 26 displacement.
The left end of the front end face of the vertical cutter 28 is provided with a first track through groove, a fourth electric slide block 281 is arranged in the first track through groove in a sliding fit mode, pressing plates 282 are symmetrically arranged on the left and right of the front end face of the fourth electric slide block 281, the pressing plates 282 are symmetrically arranged on the left and right of the vertical cutter 28, a second track through groove is arranged on the front side of the first track through groove, the second track through groove is arranged on the front end face of the vertical cutter 28, a fifth electric slide block 283 is arranged in the second track in a sliding fit mode, a first utility knife 284 is arranged on the front end face of the fifth electric slide block 283, the first utility knife 284 is positioned between the two pressing plates 282, a through hole is arranged at the rear end of the upper end face of the first utility knife 284, the front end of the vertical cutter 28 is in a sliding fit mode with the through hole, the vertical cutter 28 is driven by the second electric slide block 27 to move forwards for a corresponding distance before vertical cutting, at the moment, the pressing plates, then, the fourth electric slider 281 drives the pressing plate 282, the fifth electric slider 283 drives the first cutter 284 to move downwards successively, the pressing plate 282 stops moving after contacting with the foaming insulation board, the first cutter 284 continues to move downwards to pre-cut a notch at the rear end of the foaming insulation board, the pressing plate 282 plays a role in pressing the foaming insulation board and plays a role in guiding and limiting the movement of the first cutter 284, and further the probability of the clamping phenomenon caused by the serious retraction phenomenon of the foaming insulation board at the cutting position of the first cutter 284 is reduced, the probability of the clamping phenomenon caused when the vertical cutter 28 starts to cut the right end of the foaming insulation board can be reduced by the cooperation of the pressing plate 282 and the first cutter 284, and the probability of deformation phenomena such as inner wrinkles and the like of the foaming insulation board at the initial cutting position of the vertical cutter 28 can be reduced.
The sliding plate 231 is connected between the right and left adjacent rotating shafts 23 in a sliding fit manner, the lower ends of the right and left ends of the sliding plate 231 are symmetrically provided with the third electric sliding blocks 232, the third electric sliding blocks 232 are arranged on the left and right inner side walls of the fixed frame plate 233 in a sliding fit manner, the fixed frame plate 233 is arranged in a plate groove, the plate groove is arranged on the upper end surface of the workbench 1, the upper end surface of the sliding plate 231 is flush with the upper end surface of the workbench 1, after the longitudinal cutting is finished, the sliding plate 231 is driven by the third electric sliding blocks 232 to move upwards to a corresponding position, the inner end surface of the sliding plate 231 is slightly attached to the outer end surface of the foaming heat-insulating plate semi-block, the sliding plate 231 limits the freedom degree of the foaming heat-insulating semi-block in the front-back direction, and further avoids the phenomenon of deflection of the sliding plate in the moving process to cause the deflection of the transverse, the sliding plate 231 also enables the foaming heat-insulation semi-block to smoothly transit between the foaming heat-insulation semi-block and the surface of the rotating shaft 23, and further reduces the probability of clamping stagnation of the foaming heat-insulation plate.
The ball 21a is installed at the front end and the rear end of the first square 212 and the front end and the rear end of the second square 216 in a sliding fit mode, the ball 21a is in a sliding fit mode with the front inner side wall and the rear inner side wall of the block groove, rolling friction is generated between the ball 21a and the block groove in the movement process of the first square 212 along with the first electric sliding block 21, so that the friction resistance borne by the first square 212 in the movement process is reduced, and further the probability of clamping stagnation in the foaming heat-preservation semi-block movement process is reduced.
The transverse cutting mechanism 3 comprises an inverted L-shaped frame 31, a fixing rod 32, a vertical plate 33 and a transverse cutter 34, the lower end face of the inverted L-shaped frame 31 is installed on the upper end face of a workbench 1, the inverted L-shaped frame 31 is located on the right side of the vertical plate 24 at the right end of the upper end of the workbench 1, the fixing rod 32 is connected between the front end and the rear end of the inverted L-shaped frame 31, the vertical plate 33 is symmetrically installed on the fixing rod 32 front and rear, the transverse cutter 34 is installed on the left end face of the vertical plate 33, the upper end face of the vertical plate 33 is located below the inner lower end face of the inverted L-shaped upper end, a foaming heat-insulating semi-block is pushed to move rightwards through an electric sliding block 21, in the process that the foaming heat-insulating semi-block on the rightmost side of the upper end of the workbench 1 contacts the transverse cutter 34 to the foaming heat-insulating semi-block on the leftmost side of the.
The front side of dead lever 32 from the front to back equidistance be provided with electric putter 321, the upper end of electric putter 321 links to each other with the interior lower terminal surface of falling L type frame 31 upper end, flat board 322 is installed to electric putter 321's lower extreme, cross cutter 34 is located between two liang of adjacent flat boards 322, cross cutter 34 just connects when triggering the half one-tenth right-hand member of bubble heat preservation, promote flat board 322 downwards through electric putter 321, the lower terminal surface of flat board 322 just in time contacts the upper end of the half one-tenth of bubble heat preservation, flat board 322 plays the spacing effect of suppression to it, and then reduce the probability that the foaming insulation board takes place the phenomenon of prejudice and loose phenomenon in the horizontal cutting process.
The front side and the rear side of the transverse cutter 34 are symmetrically provided with connecting plates 341, the inner side end face of each connecting plate 341 and the outer side end face of the transverse cutter 34 are in a sliding fit mode, the right end of each connecting plate 341 is arranged on the left end face of a corresponding six-number electric slider 342, each six-number electric slider 342 is arranged on the right end of the transverse cutter 34 in a sliding fit mode, each six-number electric slider 342 is positioned on the left side of the fixed rod 32, a second scribing cutter 343 is arranged between the left ends of the connecting plates 341, the left end face of the second scribing cutter 343 is in a left-inclined structure, before the right end of the foaming heat-insulation semi-block contacts the transverse cutter 34, the connecting plates 341 are driven by the six-number electric sliders 342 to rapidly move downwards to the upper end face of the workbench 1 and then reset, the connecting plates 341 drive the second scribing cutters 343 to move synchronously, in the process, the right end of the foaming heat-insulation semi-block is pre-cut by the second scribing, meanwhile, the probability of deformation at the cutting fracture of the right end of the foaming heat-preservation semi-block is reduced.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides a foaming heated board cutting forming process, its has used a foaming heated board cutting forming device, and this foaming heated board cutting forming device includes workstation (1), vertical cutting mechanism (2) and crosscut mechanism (3), its characterized in that: the specific forming process when the foaming insulation board cutting and forming device is used for cutting and forming the foaming insulation board is as follows:
s1, adjusting and placing: loosening the fastening bolt (262) in a manual mode, enabling a worker to simultaneously move the buckle (261) and the cutting board (26) for a corresponding distance according to the size of the foaming heat-insulation board under the condition of the scale marks, then screwing the fastening bolt (262) again, and placing the foaming heat-insulation board between the front and rear rotating shafts (23) in the manual mode and enabling the left end face of the foaming heat-insulation board to be attached to the right end face of the first electric sliding block (21);
s2, longitudinal cutting: the vertical cutter (28) is driven to move forwards through the second electric slide block (27), and the vertical cutter (28) performs longitudinal cutting treatment on the foaming insulation board;
s3, transverse cutting: after the longitudinal cutting is finished, the first electric slide block (21) pushes the semi-blocks of the foaming heat-insulation plate to move rightwards, and the transverse cutter (34) performs transverse cutting treatment on the foaming heat-insulation plate blocks in the process that the foaming heat-insulation plate blocks penetrate through the transverse cutter (34);
s4, taking a plate block: in the process that the foamed heat-preservation semi-blocks are transversely cut and move rightwards, the formed foamed heat-preservation blocks far away from the transverse cutting mechanism (3) are timely taken away in a manual mode;
the left end of the upper end of the workbench (1) is provided with a vertical cutting mechanism (2) in a sliding fit mode, the right side of the vertical cutting mechanism is provided with a transverse cutting mechanism (3), and the lower end of the transverse cutting mechanism (3) is arranged at the upper end of the workbench (1);
the vertical cutting mechanism (2) comprises a first electric slider (21), a fixed shaft (22), a rotating shaft (23), a vertical plate (24), a shaft lever (25), a cutting board (26), a second electric slider (27) and a vertical cutter (28), wherein the first electric slider (21) is symmetrically arranged at the left end of the upper end of the workbench (1) in a front-back manner in a sliding fit manner, the fixed shaft (22) is symmetrically arranged at the upper end of the workbench (1) in a front-back manner, the fixed shaft (22) is equidistantly arranged from left to right, the fixed shaft (22) is positioned at the outer side of the first electric slider (21), the rotating shaft (23) is arranged on the fixed shaft (22) in a sliding fit manner, a sliding fit manner is arranged between the lower end surface of the rotating shaft (23) and the upper end surface of the workbench (1), the vertical plate (24) is symmetrically arranged at the upper end surface of the workbench (1) in a, the vertical plate (24) is positioned on the outer side of the fixed shaft (22), a shaft rod (25) is connected between the upper ends of the vertical plates (24) which are right opposite in the left-right direction, knife boards (26) are arranged on the shaft rod (25) at equal intervals from left to right, a second electric sliding block (27) is arranged in the middle of the lower end face of each knife board (26) in a sliding fit mode, a vertical cutter (28) is arranged at the lower end of each second electric sliding block (27), and a sliding fit mode is adopted between the lower end face of each vertical cutter (28) and the upper end face of the workbench (1);
the left side and the right side of the knife board (26) are symmetrically provided with buckles (261), the upper ends of the buckles (261) are provided with fastening bolts (262) in a threaded fit mode, the buckles (261) are mounted on the shaft rod (25) in a sliding fit mode, the inner side end faces of the buckles (261) are tightly attached to the outer side end faces of the knife board (26), the outer side of the buckles (261) is provided with scale marks, and the scale marks are engraved on the upper end face of the shaft rod (25);
transversely cut mechanism (3) including falling L type frame (31), dead lever (32), riser (33) and crosscut (34), the up end at workstation (1) is installed to the lower terminal surface of falling L type frame (31), fall L type frame (31) and be located the right side of riser (24) of workstation (1) upper end right-hand member, be connected with dead lever (32) between the front and back both ends of falling L type frame (31), riser (33) are installed to the symmetry around on dead lever (32), crosscut (34) are installed to the left end face of riser (33), the up end of riser (33) is located the below of the interior lower extreme face of falling L type upper end.
2. The cutting and forming process for the foaming insulation board according to claim 1, characterized in that: control just adjacent pivot (23) between be connected with slide (231) through sliding fit mode, No. three electronic slider (232) are installed to slide (231) left and right sides both ends lower extreme symmetry, No. three electronic slider (232) are installed at the left and right sides inside wall of fixed deckle board (233) through sliding fit mode, fixed deckle board (233) are installed in the board inslot, the up end at workstation (1) is seted up in the board groove, and the up end of slide (231) flushes with the up end of workstation (1).
3. The cutting and forming process for the foaming insulation board according to claim 1, characterized in that: the middle part of the lower end face of the first electric sliding block (21) is provided with a rotating shaft (211), the lower end of the rotating shaft (211) is provided with a first square block (212), the first square block (212) is arranged in a block groove in a sliding fit mode, the block groove is arranged on the upper end face of the workbench (1), the upper end and the lower end of the rotating shaft (211) are symmetrically provided with torsion springs (213) in a sliding fit mode, the upper end of the torsion spring (213) at the upper end of the rotating shaft (211) is connected with the lower end face of the first electric sliding block (21), the lower end of the torsion spring (213) at the lower end of the rotating shaft (211) is connected with the upper end of the first square block (212), a steel wire rope (214) is arranged between the torsion springs (213), the steel wire rope (214) is wound on the rotating shaft (211) in a sliding fit mode, the right end, the second square block (216) is arranged in the block groove in a sliding fit mode, the upper end of the vertical rod (215) is provided with a moving block (217), and the lower end face of the moving block (217) is in a sliding fit mode with the upper end face of the workbench (1).
4. The cutting and forming process for the foaming insulation board according to claim 1, characterized in that: the front end face left end of the vertical cutter (28) is provided with a track through groove, a fourth electric slider (281) is installed in the track through groove in a sliding fit mode, pressing plates (282) are installed on the front end face bilateral symmetry of the fourth electric slider (281), the pressing plates (282) are bilaterally symmetrical about the vertical cutter (28), a second track through groove is formed in the front side of the track through groove, the second track through groove is formed in the front end face of the vertical cutter (28), a fifth electric slider (283) is installed in the second track in a sliding fit mode, a first scraper (284) is installed on the front end face of the fifth electric slider (283), the first scraper (284) is located between the two pressing plates (282), a through hole is formed in the rear end of the upper end face of the first scraper (284), and a sliding fit mode is formed between the front end of the vertical cutter (28) and the through hole.
5. The cutting and forming process for the foaming insulation board according to claim 1, characterized in that: connecting plates (341) are symmetrically installed on the front side and the rear side of the transverse cutter (34), a sliding fit mode is arranged between the inner side end face of each connecting plate (341) and the outer side end face of the transverse cutter (34), the right end face of each connecting plate (341) is installed on the left end face of each six electric sliding block (342), each six electric sliding block (342) is installed on the right end of the transverse cutter (34) in a sliding fit mode, each six electric sliding block (342) is located on the left side of the fixed rod (32), each two cutters (343) are installed between the left ends of the connecting plates (341), and the left end face of each two cutters (343) is of a left-inclined structure.
6. The cutting and forming process for the foaming insulation board according to claim 3, characterized in that: balls (21a) are arranged at the front end and the rear end of the first square block (212) and the front end and the rear end of the second square block (216) in a sliding fit mode, and the balls (21a) are in sliding fit with the front inner side wall and the rear inner side wall of the block groove.
7. The cutting and forming process of the foaming insulation board as claimed in claim 1, wherein electric push rods (321) are equidistantly arranged from front to back on the front side of the fixing rod (32), the upper ends of the electric push rods (321) are connected with the inner lower end face of the upper end of the inverted L-shaped frame (31), flat plates (322) are installed at the lower ends of the electric push rods (321), and the transverse cutters (34) are located between every two adjacent flat plates (322).
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| CN112338999A (en) * | 2020-10-14 | 2021-02-09 | 陈志兴 | Building insulation board cutting device |
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Effective date of registration: 20211103 Address after: 223700 No.1 Fengxiang Road, Yiyang Industrial Science Park, Siyang County, Suqian City, Jiangsu Province Applicant after: Jiangsu tewels New Material Co.,Ltd. Address before: 243000 Jinjiazhuang Industrial Park, Jinjiazhuang District, Maanshan City, Anhui Province Applicant before: Xu Cheng |
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