CN111421076A - Six-direction straightening frame for rolling production line - Google Patents
Six-direction straightening frame for rolling production line Download PDFInfo
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- CN111421076A CN111421076A CN202010271595.XA CN202010271595A CN111421076A CN 111421076 A CN111421076 A CN 111421076A CN 202010271595 A CN202010271595 A CN 202010271595A CN 111421076 A CN111421076 A CN 111421076A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000005096 rolling process Methods 0.000 title claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 8
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
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Abstract
本发明是一种用于辊压生产线中的六向矫直架,包括矫直部以及用于调整矫直部位置和角度的调节部,设X、Y、Z分别是三维空间中三个两两互相垂直的参考方向,调节部包括:用于驱动矫直部沿X轴轴向移动的X轴轴向移动单元;用于驱动矫直部绕X轴周向转动的X轴周向转动单元;用于沿Y轴轴向调节矫直部位置的Y轴轴向调节单元;用于驱动矫直部绕Y轴周向转动的Y轴周向转动单元;用于驱动矫直部沿Z轴轴向移动的Z轴轴向移动单元;用于驱动矫直部绕Z轴周向转动的Z轴周向转动单元。本发明的矫直部能够沿三个方向进行移动并沿三个方向进行旋转,实现了矫直部的六向调整,使矫直部具有更高的自由度,扩大了适用产品的范围。
The invention is a six-direction straightening frame used in a rolling production line, comprising a straightening part and an adjusting part for adjusting the position and angle of the straightening part, and X, Y and Z are respectively three two in a three-dimensional space. Two mutually perpendicular reference directions, the adjustment part includes: an X-axis axial moving unit for driving the straightening part to move along the X-axis axial direction; an X-axis circumferential rotation unit for driving the straightening part to rotate around the X-axis circumferential direction ;Y-axis axial adjustment unit for adjusting the position of the straightening section along the Y-axis; Y-axis circumferential rotation unit for driving the straightening section to rotate around the Y-axis; for driving the straightening section along the Z-axis A Z-axis axial moving unit for axial movement; a Z-axis circumferential rotation unit for driving the straightening part to rotate around the Z-axis. The straightening part of the present invention can move and rotate in three directions, realizes six-direction adjustment of the straightening part, makes the straightening part have a higher degree of freedom, and expands the scope of applicable products.
Description
技术领域technical field
本发明涉及汽车零部件加工设备技术领域,尤其涉及一种用于辊压生产线中的六向矫直架。The invention relates to the technical field of auto parts processing equipment, in particular to a six-direction straightening frame used in a rolling production line.
背景技术Background technique
现有工艺中,零件在辊压成型完成后一般都需要根据产品的具体要求进行矫直,也就是利用矫直架来调整零件的直线度与扭曲度,使其满足关于直线度及扭曲度要求。现有的矫直架一般只具有四向调节,但随着产品样式的不断增多,其难以满足一些结构比较特殊的产品的加工需要。In the existing process, the parts generally need to be straightened according to the specific requirements of the product after the roll forming is completed, that is, the straightness and distortion of the parts are adjusted by a straightening frame to meet the requirements of the straightness and distortion. . The existing straightening frame generally only has four-way adjustment, but with the increasing number of product styles, it is difficult to meet the processing needs of some products with relatively special structures.
发明内容SUMMARY OF THE INVENTION
本发明旨在解决现有技术的不足,而提供一种用于辊压生产线中的六向矫直架。The present invention aims to solve the deficiencies of the prior art, and provides a six-direction straightening frame used in a rolling production line.
本发明为实现上述目的,采用以下技术方案:The present invention adopts the following technical solutions to achieve the above object:
一种用于辊压生产线中的六向矫直架,包括矫直部以及用于调整矫直部位置和角度的调节部,设X、Y、Z分别是三维空间中三个两两互相垂直的参考方向,调节部包括:A six-direction straightening frame used in a rolling production line, comprising a straightening part and an adjusting part used to adjust the position and angle of the straightening part, where X, Y, and Z are three perpendicular to each other in three-dimensional space. The reference direction of the adjustment section includes:
用于驱动矫直部沿X轴轴向移动的X轴轴向移动单元;An X-axis axial moving unit for driving the straightening part to move along the X-axis;
用于驱动矫直部绕X轴周向转动的X轴周向转动单元;X-axis circumferential rotation unit for driving the straightening part to rotate around the X-axis circumferential direction;
用于沿Y轴轴向调节矫直部位置的Y轴轴向调节单元;A Y-axis axial adjustment unit for adjusting the position of the straightening part along the Y-axis;
用于驱动矫直部绕Y轴周向转动的Y轴周向转动单元;Y-axis circumferential rotation unit for driving the straightening part to rotate around the Y-axis;
用于驱动矫直部沿Z轴轴向移动的Z轴轴向移动单元;A Z-axis axial moving unit for driving the straightening part to move along the Z-axis;
用于驱动矫直部绕Z轴周向转动的Z轴周向转动单元。Z-axis circumferential rotation unit for driving the straightening part to rotate around the Z-axis circumferential direction.
进一步的,X轴和Y轴均位于水平平面上,Y轴轴向调节单元包括底座,底座上设有若干沿Y轴轴向设置的固定条形孔,底座通过固定条形孔以及穿过固定条形孔的螺栓固定在工作台上。Further, both the X-axis and the Y-axis are located on a horizontal plane, the Y-axis axial adjustment unit includes a base, and the base is provided with a number of fixing strip holes axially arranged along the Y-axis. The bolts of the strip holes are fixed on the workbench.
进一步的,矫直部沿X轴轴向和Z轴轴向移动均由螺杆调节。Further, the axial movement of the straightening portion along the X-axis and the Z-axis is adjusted by the screw.
进一步的,X轴周向转动单元包括翻转板,翻转板铰接在底座的顶部且铰轴沿X轴轴向设置,翻转板上设有用于使翻转板与底座支离的蝶形螺栓,蝶形螺栓贯穿翻转板设置且与翻转板螺纹连接,翻转板上设有用于使底座与翻转板相对固定的固定螺栓,固定螺栓贯穿翻转板设置且底部旋于底座上的螺孔内。Further, the X-axis circumferential rotation unit includes a turning plate, the turning plate is hinged on the top of the base and the hinge shaft is axially arranged along the X-axis, and the turning plate is provided with a butterfly bolt for separating the turning plate from the base. It is arranged through the turning plate and is threadedly connected with the turning plate. The turning plate is provided with fixing bolts for relatively fixing the base and the turning plate. The fixing bolts are arranged through the turning plate and the bottom is screwed into the screw holes on the base.
进一步的,Z轴周向转动单元包括转动板,转动板与翻转板转动连接,转动板上设有弧形条形孔,弧形条形孔与转动板的转轴同轴设置,弧形条形孔内穿有用于将转动板锁紧在翻转板上的螺栓,转动板与翻转板之间设有用于调节转动板转动角度的调节机构。Further, the Z-axis circumferential rotation unit includes a rotating plate, the rotating plate is rotatably connected to the turning plate, the rotating plate is provided with an arc-shaped strip hole, the arc-shaped strip-shaped hole is coaxial with the rotating shaft of the rotating plate, and the arc-shaped strip is formed. Bolts for locking the rotating plate on the turning plate are pierced in the hole, and an adjusting mechanism for adjusting the rotation angle of the rotating plate is arranged between the rotating plate and the turning plate.
进一步的,调节机构包括调节螺杆一,调节螺杆一上套设有两个衬套,一个衬套与调节螺杆一转动连接且另一个衬套与调节螺杆一螺纹连接,两个衬套分别转动连接在转动板和翻转板上。Further, the adjustment mechanism includes a first adjustment screw, and the first adjustment screw is sleeved with two bushings, one bushing is rotatably connected with the adjusting screw and the other bushing is threadedly connected with the adjusting screw, and the two bushings are respectively rotatably connected. on the turn plate and flip plate.
进一步的,X轴轴向移动单元包括沿X轴轴向设置的横向滑道,横向滑道位于转动板上,横向滑道上设有横向滑块,横向滑块螺纹连有调节螺杆二,调节螺杆二沿X轴轴向设置且与位于转动板上的支座转动连接。Further, the X-axis axial moving unit includes a transverse slideway axially arranged along the X-axis, the transverse slideway is located on the rotating plate, the transverse slideway is provided with a transverse slider, the transverse slider is threadedly connected with the second adjusting screw, and the adjusting screw The two are axially arranged along the X-axis and are rotatably connected with the support located on the rotating plate.
进一步的,Z轴为竖直的参考方向,Z轴轴向移动单元包括沿Z轴轴向设置的纵向滑道,纵向滑道位于横向滑块上,纵向滑道上滑动设有纵向滑块,纵向滑块螺纹连有调节螺杆三,调节螺杆三沿Z轴轴向设置且与纵向滑道顶部的封板转动连接。Further, the Z-axis is a vertical reference direction, and the Z-axis axial moving unit includes a longitudinal slideway axially arranged along the Z-axis, the longitudinal slideway is located on the lateral slider, and a longitudinal slideway is slid on the longitudinal slideway. The slider is threadedly connected with three adjusting screws, which are axially arranged along the Z-axis and are rotatably connected with the sealing plate on the top of the longitudinal slide.
进一步的,纵向滑道顶部封板上设有调节支座,调节支座转动设有调节杆,调节杆的一端通过齿轮传动机构与调节螺杆三相连,齿轮传动机构包括两个互相啮合的伞形齿轮。Further, an adjustment support is provided on the top sealing plate of the longitudinal slideway, and an adjustment rod is provided for the rotation of the adjustment support. One end of the adjustment rod is connected with the adjustment screw through a gear transmission mechanism. gear.
进一步的,Y轴周向转动单元包括蜗轮,矫直部与蜗轮固定连接,蜗轮与纵向滑块转动连接,蜗轮啮合有蜗杆,蜗杆与纵向滑块上的支座转动连接,纵向滑道侧部设有便于蜗杆或纵向滑块上的支座穿过的条形孔。Further, the Y-axis circumferential rotation unit includes a worm wheel, the straightening part is fixedly connected with the worm wheel, the worm wheel is rotatably connected with the longitudinal slider, the worm wheel is engaged with a worm, and the worm is rotatably connected with the support on the longitudinal slider. There is a strip hole for the worm or the support on the longitudinal slider to pass through.
本发明的有益效果是:本发明的矫直部能够沿三个方向进行移动并沿三个方向进行旋转,实现了矫直部的六向调整,使矫直部具有更高的自由度,扩大了适用产品的范围。The beneficial effects of the present invention are: the straightening part of the present invention can move and rotate in three directions, realizes the six-direction adjustment of the straightening part, makes the straightening part have a higher degree of freedom, and expands the the scope of applicable products.
附图说明Description of drawings
图1为本发明的立体图一;1 is a perspective view one of the present invention;
图2为本发明的立体图二;Fig. 2 is the perspective view two of the present invention;
图3为本发明的立体图三;3 is a three-dimensional view of the present invention;
图中:1-矫直部;2-X轴轴向移动单元;21-横向滑道;22-横向滑块;23-调节螺杆二;3-X轴周向转动单元;31-翻转板;32-蝶形螺栓;33-固定螺栓;4-Y轴轴向调节单元;41-底座;42-固定条形孔;5-Y轴周向转动单元;51-蜗轮;52-蜗杆;6-Z轴轴向移动单元;61-纵向滑道;62-纵向滑块;63-调节螺杆三;64-调节支座;65-调节杆;66-齿轮传动机构;7-Z轴周向转动单元;71-转动板;72-弧形条形孔;73-调节机构;731-调节螺杆一;732-衬套;In the figure: 1-straightening part; 2-X-axis axial moving unit; 21-transverse slideway; 22-transverse slider; 23-adjusting screw two; 3-X-axis circumferential rotation unit; 31-turning plate; 32-wing bolt; 33-fixing bolt; 4-Y-axis axial adjustment unit; 41-base; 42-fixing bar hole; 5-Y-axis circumferential rotation unit; 51-worm gear; 52-worm; 6- Z-axis axial moving unit; 61-longitudinal slide; 62-longitudinal slider; 63-adjusting screw three; 64-adjustment support; 65-adjustment rod; 66-gear transmission mechanism; 7-Z-axis circumferential rotation unit ;71-rotating plate;72-arc-shaped strip hole;73-adjustment mechanism;731-adjustment screw one;732-bushing;
以下将结合本发明的实施例参照附图进行详细叙述。The following will be described in detail with reference to the accompanying drawings in conjunction with the embodiments of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment, the present invention will be further described:
如图所示,一种用于辊压生产线中的六向矫直架,包括矫直部1以及用于调整矫直部1位置和角度的调节部,设X、Y、Z分别是三维空间中三个两两互相垂直的参考方向,调节部包括:As shown in the figure, a six-direction straightening frame used in a rolling production line includes a
用于驱动矫直部1沿X轴轴向移动的X轴轴向移动单元2;an X-axis axial moving
用于驱动矫直部1绕X轴周向转动的X轴周向转动单元3;an X-axis
用于沿Y轴轴向调节矫直部1位置的Y轴轴向调节单元4;A Y-axis axial adjustment unit 4 for adjusting the position of the straightening
用于驱动矫直部1绕Y轴周向转动的Y轴周向转动单元5;a Y-axis circumferential rotation unit 5 for driving the straightening
用于驱动矫直部1沿Z轴轴向移动的Z轴轴向移动单元6;a Z-axis axial moving
用于驱动矫直部1绕Z轴周向转动的Z轴周向转动单元7。A Z-axis
进一步的,X轴和Y轴均位于水平平面上,Y轴轴向调节单元4包括底座41,底座41上设有若干沿Y轴轴向设置的固定条形孔42,底座41通过固定条形孔42以及穿过固定条形孔42的螺栓固定在工作台上。Further, both the X-axis and the Y-axis are located on a horizontal plane, and the Y-axis axial adjustment unit 4 includes a
将螺栓旋松即可沿Y轴轴向调整矫直部1的水平位置,调整至合适位置再锁紧螺栓。Unscrew the bolt to adjust the horizontal position of the straightening
进一步的,矫直部1沿X轴轴向和Z轴轴向移动均由螺杆调节。Further, the axial movement of the straightening
进一步的,X轴周向转动单元3包括翻转板31,翻转板31铰接在底座41的顶部且铰轴沿X轴轴向设置,翻转板31上设有蝶形螺栓32,蝶形螺栓32贯穿翻转板31设置且与翻转板31螺纹连接,翻转板31上设有用于使底座41与翻转板31相对固定的固定螺栓33,固定螺栓33贯穿翻转板31设置且底部旋于底座41上的螺孔内。Further, the X-axis
转动蝶形螺栓32可以调节翻转板31与底座41支离的距离,从而实现了翻转板31沿X轴周向转动,调节至合适角度后通过固定螺栓33进行锁紧,防止矫直过程中翻转板31被掀起。Rotating the
进一步的,Z轴为竖直的参考方向,Z轴周向转动单元7包括转动板71,转动板71与翻转板31转动连接,转动板71上设有弧形条形孔72,弧形条形孔72与转动板71的转轴同轴设置,弧形条形孔72内穿有用于将转动板71锁紧在翻转板31上的螺栓,转动板71与翻转板31之间设有用于调节转动板71转动角度的调节机构73。Further, the Z-axis is a vertical reference direction, and the Z-axis
进一步的,调节机构73包括调节螺杆一731,调节螺杆一731上套设有两个衬套732,一个衬套732与调节螺杆一731转动连接且另一个衬套732与调节螺杆一731螺纹连接,两个衬套732分别转动连接在转动板71和翻转板31上。Further, the adjusting
旋松弧形条形孔72中用于固定的螺栓,使转动板71可以相对于翻转板31进行转动,转动调节螺杆一731使两个衬套732接近或分离,即可调整转动板71相对于翻转板31转动的角度,实现了矫直部1沿Z轴周向转动,调整至合适的角度后再通过弧形条形孔72中的螺栓进行固定。Loosen the bolts used for fixing in the arc-shaped strip holes 72, so that the
进一步的,X轴轴向移动单元2包括沿X轴轴向设置的横向滑道21,横向滑道21位于转动板71上,横向滑道21上设有横向滑块22,横向滑块22螺纹连有调节螺杆二23,调节螺杆二23沿X轴轴向设置且与位于转动板71上的支座转动连接。Further, the X-axis axial moving
转动调节螺杆二23,调节螺杆二23即可带动横向滑块22沿横向滑道21滑动,实现沿X轴轴向移动。The
进一步的,Z轴轴向移动单元6包括沿Z轴轴向设置的纵向滑道61,纵向滑道61位于横向滑块22上,纵向滑道61上滑动设有纵向滑块62,纵向滑块62螺纹连有调节螺杆三63,调节螺杆三63沿Z轴轴向设置且与纵向滑道61顶部的封板转动连接。Further, the Z-axis
进一步的,纵向滑道61顶部封板上设有调节支座64,调节支座64转动设有调节杆65,调节杆65的一端通过齿轮传动机构66与调节螺杆三63相连,齿轮传动机构66包括两个互相啮合的伞形齿轮。Further, an adjusting
转动调节杆65,调节杆65通过齿轮传动机构带动调节螺杆三63转动,间接带动纵向滑块62沿纵向滑道61滑动,实现了矫直部1沿Z轴轴向移动。Rotating the adjusting
进一步的,Y轴周向转动单元5包括蜗轮51,矫直部1与蜗轮51固定连接,蜗轮51与纵向滑块62转动连接,蜗轮51啮合有蜗杆52,蜗杆52与纵向滑块62上的支座转动连接,纵向滑道61侧部设有便于蜗杆52或纵向滑块62上的支座穿过的条形孔。Further, the Y-axis circumferential rotation unit 5 includes a
转动蜗杆52,蜗杆52带动蜗轮51转动,从而实现了矫直部1沿Y轴周向转动。When the
以上结构中,调节螺杆二23、调节杆65、蜗杆52等传动部件传动时的系统阻力,目前能够在加工时使矫直部1的位置不会由于受到产品的作用力而发生变化,加工一些作用力比较大的产品时,将上述部件调整至合适角度后,可以在相应的调节部件的支座上利用顶丝加以固定。In the above structure, the system resistance of the
本发明的矫直部1能够沿三个方向进行移动并沿三个方向进行旋转,实现了矫直部1的六向调整,使矫直部1具有更高的自由度,扩大了适用产品的范围。The straightening
上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种改进,或未经改进直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings, it is obvious that the specific implementation of the present invention is not limited by the above-mentioned manner, as long as various improvements made by the method concept and technical solution of the present invention are adopted, or it is directly applied to other It is within the protection scope of the present invention.
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