CN111408703B - Lead plate manufacturing device used in cooperation with lead melting tank - Google Patents
Lead plate manufacturing device used in cooperation with lead melting tank Download PDFInfo
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- CN111408703B CN111408703B CN202010215342.0A CN202010215342A CN111408703B CN 111408703 B CN111408703 B CN 111408703B CN 202010215342 A CN202010215342 A CN 202010215342A CN 111408703 B CN111408703 B CN 111408703B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D23/00—Casting processes not provided for in groups B22D1/00 - B22D21/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
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- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Apparatus For Making Beverages (AREA)
Abstract
The invention relates to a lead plate manufacturing device, in particular to a lead plate manufacturing device matched with a lead melting pool. The invention provides a lead plate manufacturing device which can quickly manufacture lead plates in batch and can be used in cooperation with a lead melting pool. A lead plate manufacturing device matched with a lead melting tank for use comprises a base, a supporting seat, a forming hopper, a material equalizing hopper, a first swinging piece, a mounting seat and the like; the upside fixedly connected with supporting seat of base, the upside fixedly connected with of base is taken shape and is fought, and the upper portion swing joint that takes shape and fight has the equalizing bucket, the first swing piece of one end fixedly connected with of equalizing bucket, the upside fixedly connected with mount pad of base. According to the invention, the lead water can be automatically conveyed to the forming hopper to manufacture the lead plate only by turning on the motor, and the process can be circularly repeated without complicated manual means.
Description
Technical Field
The invention relates to a lead plate manufacturing device, in particular to a lead plate manufacturing device matched with a lead melting pool.
Background
Lead plate is a plate rolled from metallic lead. The material has strong corrosion resistance and acid and alkali resistance, is a cheap radiation-proof material in the aspects of acid and environment-resistant construction, medical radiation protection, X-ray, CT room ray protection, aggravation, sound insulation and the like, and is generally made of lead water.
Lead plate making devices on the existing market mostly are that artifical manual pours the lead water into the standing groove, pour the lead water in the standing groove into the slide again, take out the lead plate of having made from the slide again, the frequent manual procedures such as lead water of falling of workman are comparatively loaded down with trivial details, consume the longer time, and need more manpower, can not realize automatic batched lead plate preparation, lead plate preparation efficiency does not have the promotion that is showing, in order to reduce lead plate cost of manufacture, most enterprises are still continuing artifical manual preparation lead plate, artifical preparation inefficiency, and waste time and energy, can not realize batch production.
Therefore, a lead plate manufacturing device which can manufacture lead plates in a rapid and batch manner and can be used with a lead melting pool is needed.
Disclosure of Invention
In order to overcome the defects that procedures such as frequent manual lead pouring of lead water by workers are complicated, long time is consumed, more manpower is needed, automatic batch lead plate manufacturing cannot be realized, the lead plate manufacturing efficiency is not obviously improved, the manual manufacturing efficiency is low, time and labor are wasted, and batch production cannot be realized, the technical problem of the invention is that: the lead plate manufacturing device can manufacture lead plates in batch quickly and can be matched with a lead melting pool to use.
A lead plate manufacturing device matched with a lead melting tank for use comprises a base, a supporting seat, a forming hopper, a material equalizing hopper, a first swinging part, a mounting seat, a motor, a bearing, a shaft lever, an inner gear plate, a first straight gear, a second straight gear, a shifting column, a slide rail, a slide block, a shifting plate, a shifting sliding column, a T-shaped plate, a first roller, a rotating shaft, an L-shaped shifting plate and a separating device, wherein the supporting seat is fixedly connected to the upper side of the base, the forming hopper is fixedly connected to the upper side of the base, the material equalizing hopper is movably connected to the upper portion of the forming hopper, the first swinging part is fixedly connected to one end of the material equalizing hopper, the mounting seat is fixedly connected to the upper side of the base, the motor is fixedly connected to the upper side of the mounting seat, the shaft lever is connected to an output shaft of the motor, the bearing is sleeved on the shaft lever, the outer wall of the bearing is fixedly connected to the inner gear plate, the first straight gear is fixedly connected to the shaft lever, the second straight gear is meshed to one side of the first straight gear, the second straight-tooth gear rotates with the lateral wall of internal gear board to be connected, second straight-tooth gear and internal gear board meshing, the post is stirred to two fixedly connected with in one side of internal gear board, stir post symmetry installation for two, the outside fixedly connected with slide rail of taking shape to fight, sliding connection has the slider on the slide rail, fixedly connected with dials the board on the slider, it is parallel with one side of taking shape to fight to dial the board, dial board one side fixed mounting has the traveller of stirring, the homonymy fixed mounting of stirring board has the T template, first gyro wheel is installed to the upper end of dialling the board, one side fixedly connected with pivot of mount pad, swing joint has L shape to dial the board in the pivot, it is located the recess of L shape group board to stir the traveller, it is equipped with separator to take shape the lower part of fighting.
Further, the separating device comprises a second swinging piece, a swinging plate, a forming sliding plate and a second roller, the lower part of the forming hopper is movably connected with the second swinging piece, one end of the second swinging piece is fixedly connected with the swinging plate, the forming sliding plate is installed on the forming hopper, and the second roller is installed at the lower end of the poking plate.
Further explaining, the device also comprises a first bracket, a first synchronous pulley, a second synchronous pulley, a fourth synchronous pulley, a second bracket and a third synchronous pulley, synchronous belt, the rocking handle, the installation piece, connecting rod and ladle, the first support of fixedly connected with on the base, first synchronous pulley is installed to first support lower extreme, second synchronous pulley is installed to first support upper end, the rocking handle is installed on second synchronous pulley, fourth synchronous pulley is installed to first support upper portion one side, take shape and fight one side fixedly connected with second support, third synchronous pulley is installed to upper end one side of second support, synchronous belt is around first synchronous pulley, second synchronous pulley, third synchronous pulley and fourth synchronous pulley, the three installation piece of fixedly connected with on the synchronous belt, installation piece one end swing joint has the connecting rod, connecting rod other end fixedly connected with ladle.
Further explaining, still including dialling the spoon device, dialling the spoon device including third support, overcoat, guide block, toper piece and spring, the one side fixedly connected with third support of taking shape fill, third support upper end fixedly connected with overcoat, the inside of overcoat is provided with the guide block, one side fixedly connected with toper piece of guide block, the opposite side fixedly connected with spring of guide block, the other end fixedly connected with overcoat inner wall of spring.
Further, the synchronous belt wheel comprises a first connecting rod, a second connecting rod and a third connecting rod, wherein one end of the shaft rod is fixedly connected with the first connecting rod, the other end of the first connecting rod is movably connected with the third connecting rod, the other end of the third connecting rod is movably connected with the second connecting rod, and the other end of the second connecting rod is fixedly connected with a third synchronous belt wheel.
The beneficial effects are that: according to the invention, only the motor needs to be turned on, the lead water can be automatically conveyed to the forming hopper to manufacture the lead plate, the process can be circularly repeated, complex and complicated manual means are not needed, the manufactured lead plate can be automatically separated from the forming hopper, the next lead plate can be conveniently manufactured, the production efficiency is improved, and the function of automatically manufacturing the lead plates in batches is realized.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment of the present invention.
Fig. 2 is a schematic perspective view of a second embodiment of the present invention.
Fig. 3 is a partial first perspective view of the present invention.
Fig. 4 is a partial second perspective view of the present invention.
Fig. 5 is a partial third perspective view of the present invention.
Fig. 6 is a schematic sectional structure view of the spoon pulling device of the present invention.
In the figure: 1 … base, 101 … supporting base, 2 … forming bucket, 3 … equalizing bucket, 4 … first swinging member, 5 … mounting base, 51 … motor, 6 … bearing, 7 … shaft, 8 … internal gear plate, 801 … first straight gear, 802 … second straight gear, 9 … toggle column, 10 … slide rail, 11 … slider, 12 … toggle plate, 121 … toggle slide column, 122 … T template, 13 … first roller, 14 … rotating shaft, 15 … L toggle plate, 16 … second swinging member, 17 … swinging plate, 18 … forming slide plate, 19 … second roller, 20 … first bracket, 21 … first synchronous pulley, 22 … second synchronous pulley, … fourth synchronous pulley, 23 … second bracket, 24 … third synchronous pulley, 25 … synchronous pulley, … synchronous belt 27, … mounting block …, … connecting rod mounting block …, … outer sleeve … guide block …, … guide block … guide device, 304 … tapered block, 305 … spring, 31 … first link, 32 … second link, 33 … third link.
Detailed Description
The invention will be further described with reference to examples of embodiments shown in the drawings to which the invention is attached.
Example 1
A lead plate manufacturing device matched with a lead melting tank for use is shown in figures 1-5 and comprises a base 1, a supporting seat 101, a forming hopper 2, a material equalizing hopper 3, a first swinging piece 4, a mounting seat 5, a motor 51, a bearing 6, a shaft lever 7, an inner gear plate 8, a first straight gear 801, a second straight gear 802, a toggle column 9, a slide rail 10, a slide block 11, a toggle plate 12, a toggle sliding column 121, a T-shaped plate 122, a first roller 13, a rotating shaft 14, an L-shaped toggle plate 15 and a separating device, wherein the supporting seat 101 is fixedly connected to the rear side of the left part of the base 1, the forming hopper 2 is fixedly connected to the upper side of the middle part of the base 1, the material equalizing hopper 3 is rotatably connected to the upper part of the forming hopper 2, the material equalizing hopper 3 is mounted in parallel with the base 1, the first swinging piece 4 is mounted at the tail end of the right side of the material equalizing hopper 3, the mounting seat 5 is fixedly connected to the platform position of the upper side of the right part of the base 1, the motor 51 is mounted inside the upper side of the mounting seat 5, the motor 51 is arranged at a position far away from the forming bucket 2, an output shaft of the motor 51 is connected with a shaft rod 7, the shaft rod 7 is connected with a bearing 6 in an interference manner, the outer wall of the bearing 6 is fixedly connected with an inner gear plate 8, the shaft rod 7 is fixedly connected with a first straight gear 801, teeth of the first straight gear 801 are meshed with teeth of a second straight gear 802, the first straight gear 801 can drive the second straight gear 802 to rotate, the second straight gear 802 is rotatably connected with the inner side wall of the inner gear plate 8, teeth of the second straight gear 802 are meshed with teeth of the inner gear plate 8, two toggle columns 9 are arranged at the outer edge position of the inner gear plate 8, the two toggle columns 9 are symmetrically arranged, a slide rail 10 is fixedly arranged on the right side wall of the forming bucket 2, a slide block 11 is slidably connected on the slide rail 10, a toggle plate 12 is fixedly arranged on the outer side of the slide block 11, the toggle plate 12 is parallel to the right side wall of the forming bucket 2, a toggle slide column 121 is fixedly arranged on the outer side of the lower portion of the toggle plate 12, the T-shaped plate 122 is fixedly mounted on the outer side of the middle of the poking plate 12, the first roller 13 is fixedly connected to the upper end of the poking plate 12, the first roller 13 is in contact with the lower side of the first swinging part 4, the rotating shaft 14 is fixedly mounted on the left side of the mounting seat 5, the L-shaped poking plate 15 is rotatably connected to the rotating shaft 14, the L-shaped poking plate 15 is located on the right side of the inner gear plate 8, the poking sliding column 121 is movably connected to the L-shaped poking plate 15 in a groove, and a separating device is arranged on the lower portion of the forming hopper 2.
Starting the motor 51, the output shaft of the motor 51 drives the shaft lever 7 to rotate, the shaft lever 7 drives the first straight gear 801 to rotate, the first gear drives the second straight gear 802 to rotate in the opposite direction, the second straight gear 802 drives the inner gear plate 8 engaged with the second straight gear 802 to move, so that the functions of decelerating and rotating the inner gear plate 8 and slowly blanking the equalizing hopper 3 are realized, the rotation of the inner gear plate 8 drives the two toggle columns 9 fixedly connected with the inner gear plate to rotate in the same direction, when the toggle columns 9 move and contact the L-shaped toggle plate 15, the upper end of the L-shaped toggle plate 15 is pushed to move downwards, the L-shaped toggle plate 15 drives the toggle plate 12 to move downwards through the toggle sliding column 121, the toggle plate 12 drives the separating device to rotate, so that the function of separating the manufactured lead plate is realized, at the lead plate can be manually taken down, when the toggle columns 9 continue to move and contact the T-shaped plate 122, the T-shaped plate 122 is pushed to move upwards, the T-shaped plate 122 drives the stirring plate 12 to move upwards, the separating device resets, the stirring plate 12 drives the first roller 13 to push the equalizing hopper 3 inwards, so that the function of blanking of the automatic equalizing hopper 3 is realized, and a person can manually buckle out the equalizing hopper 3 after a lead plate is formed.
As shown in fig. 2, the separating device comprises a second swinging member 16, a swinging plate 17, a forming sliding plate 18 and a second roller 19, the second swinging member 16 is rotatably connected to the right side of the lower part of the forming bucket 2, the swinging plate 17 is fixedly connected to the left end of the second swinging member 16, the forming sliding plate 18 is fixedly connected to the upper surface of the forming bucket 2, the inner side of the swinging plate 17 is in contact with the forming sliding plate 18, the second roller 19 is fixedly connected to the lower end of the poking plate 12, and the second roller 19 is in contact with the upper side of the second swinging member 16.
The second roller 19 is driven to move downwards when the poking plate 12 moves downwards, the second roller 19 pushes the second swinging piece 16 to move downwards, so that the swinging plate 17 is rotated from a position contacting with the forming sliding plate 18 to a position far away from the forming sliding plate 18, and the forming lead plate is separated from the sliding plate 18 when the sliding plate 18 moves, so that a worker can conveniently take the lead plate.
Example 2
In addition to embodiment 1, as shown in fig. 1 to 3, the present invention further includes a first bracket 20, a first synchronous pulley 21, a second synchronous pulley 22, a fourth synchronous pulley 221, a second bracket 23, a third synchronous pulley 24, a synchronous belt 25, a rocking handle 26, a mounting block 27, a connecting rod 28 and a scoop 29, the first bracket 20 is fixedly connected to the upper side of the left portion of the base 1, the first synchronous pulley 21 is rotatably connected to the lower end of the first bracket 20, the second synchronous pulley 22 is rotatably connected to the upper end of the first bracket 20, one end of the rocking handle 26 is fixedly connected to the rotating shaft of the second synchronous pulley 22, the fourth synchronous pulley 221 is installed on the outer side of the upper portion of the first bracket 20, the fourth synchronous pulley 221 is located below the second synchronous pulley 22, the second bracket 23 is installed on the upper portion of the left sidewall of the forming bucket 2, the third synchronous pulley 24 is installed on the outer side of the upper end of the second bracket 23, the synchronous belt 25 is looped around the first synchronous pulley 21, the second synchronous pulley 22, On second synchronous pulley 22, third synchronous pulley 24 and fourth synchronous pulley 221, synchronous belt 25's the three installation piece 27 of outside fixedly connected with, three installation piece 27 equidistance installation, installation piece 27 is perpendicular with synchronous belt 25, installation piece 27 right-hand member rotates and is connected with connecting rod 28, all connect a connecting rod 28 on the three installation piece 27 respectively, connecting rod 28 is perpendicular with installation piece 27, connecting rod 28 lower extreme fixedly connected with ladle 29, all fixedly connected with ladle 29 on the three connecting rod 28 respectively.
When the swing handle 26 is shaken to feed the material homogenizing hopper 3, the swing handle 26 drives the second synchronous belt wheel 22 to rotate, the second synchronous belt wheel 22 drives the third synchronous belt wheel 24 to rotate through the synchronous belt 25, the first synchronous belt wheel 21 and the fourth synchronous belt wheel 221 rotate in the same direction, the synchronous belt 25 drives the mounting block 27 fixedly connected with the synchronous belt to move synchronously, the mounting block 27 drives the connecting rod 28 and the spoon 29 to move synchronously, when the spoon 29 moves to a lead pool below, the spoon 29 holds lead water, when the spoon 29 filled with lead water moves to the position of the material homogenizing hopper 3, the connecting rod 28 on the spoon 29 is inclined, the lead water in the spoon 29 is poured into the material homogenizing hopper 3, and thus the function of shaking and conveying the lead water in the spoon 29 to the material homogenizing hopper 3 is realized.
Example 3
On the basis of embodiment 2, as shown in fig. 6, the forming bucket further comprises a spoon pulling device 30, the spoon pulling device 30 comprises a third support 301, an outer sleeve 302, a guide block 303, a tapered block 304 and a spring 305, the third support 301 is fixedly installed on the outer wall of the left side of the forming bucket 2, the outer sleeve 302 is fixedly connected to the upper end of the third support 301, the guide block 303 is movably connected to the inner portion of the outer sleeve 302, the guide block 303 can slide in the outer sleeve 302, the tapered block 304 is fixedly connected to the outer side of the guide block 303, the tail end of the tapered block 304 can slide on the left side of the outer sleeve 302, the spring 305 is installed on the inner side of the guide block 303, and the other end of the spring 305 is fixedly connected to the inner left side wall of the outer sleeve 302.
When the installation block 27 moves to the top of the equalizing hopper 3, the installation block 27 drives the connecting rod 28 to move and contact the conical block 304, the spoon 29 tilts when the installation block 27 continues to move forward, lead water is poured into the equalizing hopper 3, the connecting rod 28 continuously extrudes the conical block 304, the conical block 304 inwards extrudes the guide block 303, the guide block 303 inwards slides and extrudes the spring 305, when the connecting rod 28 continues to move forward and the conical block 304 inwards moves and can not block the connecting rod 28, the spring 305 resets, the conical block 304 is driven to reset, so that the spoon 29 tilts without manual stirring, and physical power is saved more.
As shown in fig. 2, the synchronous pulley further comprises a first connecting rod 31, a second connecting rod 32 and a third connecting rod 33, the first connecting rod 31 is fixedly mounted at one end of the left side of the shaft rod 7, the third connecting rod 33 is rotatably connected to the upper end of the first connecting rod 31, the second connecting rod 32 is rotatably connected to the upper end of the third connecting rod 33, the lower end of the second connecting rod 32 is fixedly connected to one end of a rotating shaft of the third synchronous pulley 24, and the third synchronous pulley 24 can be driven to rotate by the rotation of the second connecting rod 32.
When the motor 51 is started, the shaft rod 7 drives the first connecting rod 31 to rotate, the first connecting rod 31 drives the third connecting rod 33 to move repeatedly, the third connecting rod 33 drives the second connecting rod 32 to rotate, the second connecting rod 32 drives the third synchronous belt wheel 24 to rotate, the third synchronous belt wheel 24 drives the spoon 29 to be intermittently filled with lead water through the synchronous belt 25 and conveys the lead water to the equalizing hopper 3, thereby realizing the automatic charging function, certainly, according to the setting of the device, when the lead water in the spoon 29 is poured into the equalizing hopper 3, when the conical block 304 is reset, the shifting plate 12 drives the first roller 13 to push the equalizing hopper 3 inwards, thereby realizing the automatic blanking function of the equalizing hopper 3, and thus, the manual function of the device is replaced by the reciprocating mode.
It should be understood that the above description is for exemplary purposes only and is not meant to limit the present invention. Those skilled in the art will appreciate that variations of the present invention are intended to be included within the scope of the claims herein.
Claims (1)
1. The utility model provides a lead plate making devices that lead bath used is melted in cooperation, is including base, supporting seat, shaping fill, equal hopper and first swing, the upside fixedly connected with supporting seat of base, the upside fixedly connected with of base is taken shape and is fought, and the upper portion swing joint that the shaping was fought has equal hopper, the first swing of one end fixedly connected with of equal hopper, characterized by: the automatic forming machine also comprises a mounting seat, a motor, a bearing, a shaft lever, an inner gear plate, a first straight gear, a second straight gear, a shifting column, a slide rail, a slide block, a shifting plate, a shifting sliding column, a T-shaped plate, a first roller, a rotating shaft, an L-shaped shifting plate and a separating device, wherein the mounting seat is fixedly connected to the upper side of the base, the motor is fixedly connected to the upper side of the mounting seat, an output shaft of the motor is connected with the shaft lever, the bearing is sleeved on the shaft lever, the inner gear plate is fixedly connected to the outer wall of the bearing, the first straight gear is fixedly connected to the shaft lever, the second straight gear is meshed to one side of the first straight gear, the second straight gear is rotatably connected to the side wall of the inner gear plate, the second straight gear is meshed to the inner gear plate, two shifting columns are fixedly connected to one side of the inner gear plate, the two shifting columns are symmetrically installed, the slide rail is fixedly connected to the outer side of the forming hopper, the slide rail is slidably connected to the slide block, and the shifting plate is fixedly connected to the slide block, the stirring plate is parallel to one side of the forming hopper, a stirring sliding column is fixedly arranged on one side of the stirring plate, a T-shaped plate is fixedly arranged on the same side of the stirring plate, a first roller is arranged at the upper end of the stirring plate, a rotating shaft is fixedly connected to one side of the mounting seat, an L-shaped stirring plate is movably connected to the rotating shaft, the stirring sliding column is located in a groove of the L-shaped stirring plate, and a separating device is arranged at the lower part of the forming hopper; the separating device comprises a second swinging piece, a swinging plate, a forming sliding plate and a second roller wheel, the lower part of the forming hopper is movably connected with the second swinging piece, one end of the second swinging piece is fixedly connected with the swinging plate, the forming sliding plate is arranged on the forming hopper, and the second roller wheel is arranged at the lower end of the poking plate; the automatic feeding device is characterized by further comprising a first support, a first synchronous belt pulley, a second synchronous belt pulley, a fourth synchronous belt pulley, a second support, a third synchronous belt pulley, a synchronous belt, a rocking handle, mounting blocks, a connecting rod and a spoon, wherein the first support is fixedly connected to the base, the first synchronous belt pulley is mounted at the lower end of the first support, the second synchronous belt pulley is mounted at the upper end of the first support, the rocking handle is mounted on the second synchronous belt pulley, the fourth synchronous belt pulley is mounted on one side of the upper portion of the first support, the second support is fixedly connected to one side of the forming hopper, the third synchronous belt pulley is mounted on one side of the upper end of the second support, the synchronous belt is wound on the first synchronous belt pulley, the second synchronous belt pulley, the third synchronous belt pulley and the fourth synchronous belt pulley, three mounting blocks are fixedly connected to the synchronous belt, one ends of the mounting blocks are movably connected with the connecting rod, and the other end of the connecting rod is fixedly connected with the spoon; the spoon poking device comprises a third support, an outer sleeve, a guide block, a conical block and a spring, wherein the third support is fixedly connected to one side of the forming bucket, the outer sleeve is fixedly connected to the upper end of the third support, the guide block is arranged inside the outer sleeve, the conical block is fixedly connected to one side of the guide block, the spring is fixedly connected to the other side of the guide block, and the other end of the spring is fixedly connected to the inner wall of the outer sleeve; the synchronous belt wheel is characterized by further comprising a first connecting rod, a second connecting rod and a third connecting rod, wherein the first connecting rod is fixedly connected to one end of the shaft rod, the third connecting rod is movably connected to the other end of the first connecting rod, the second connecting rod is movably connected to the other end of the third connecting rod, and the other end of the second connecting rod is fixedly connected with a third synchronous belt wheel.
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CN112355280B (en) * | 2020-10-15 | 2021-12-28 | 济宁华宇金属制品有限公司 | Batch production equipment for lead sheet production |
CN113579211B (en) * | 2021-06-22 | 2023-03-07 | 托普工业(江苏)有限公司 | Foundry goods turning device |
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