CN107755666A - Automation shielding stereotype pouring device and shielding stereotype production technology - Google Patents
Automation shielding stereotype pouring device and shielding stereotype production technology Download PDFInfo
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- CN107755666A CN107755666A CN201711182057.8A CN201711182057A CN107755666A CN 107755666 A CN107755666 A CN 107755666A CN 201711182057 A CN201711182057 A CN 201711182057A CN 107755666 A CN107755666 A CN 107755666A
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- lead
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- stereotype
- formwork erection
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Abstract
The present invention relates to one kind to automate shielding stereotype pouring device and shielding stereotype production technology, belong to lead screen product manufacturing field, including supporting frame, mobile formwork erection and casting lead pan, mobile formwork erection is arranged on the inside of supporting frame, lead pan of casting connects one end of babbitting pipeline, and the other end of babbitting pipeline is extend on the inside of mobile formwork erection.The present invention is reasonable in design, disposable direct casting in a sealed meter environment can be realized, the problems such as avoiding the occurrence of tomography, slag inclusion, the quality of shielding stereotype can be ensured, efficient, safety in production can be realized, intensity of workers is reduced, the production efficiency of shielding stereotype is improved, there is stronger practicality.
Description
Technical field
The present invention relates to one kind to automate shielding stereotype pouring device and shielding stereotype production technology, belongs to lead screen product
Manufacturing field.
Background technology
Because lead screen product has preferable shielding properties so that its application is more and more extensive, but at present in lead
In the production field of shielding product, production technology, which is also mainly fixed against, manually casts, rolls thin and cutting, not only production effect
Rate is low, that product qualification rate is low etc. also be present, meanwhile, the labor of staff can not only be increased by shielding the hand teeming of stereotype
Fatigue resistance, the health of staff can also be had an impact.
The content of the invention
Deficiency of the prior art, the problem to be solved in the present invention are more than：A kind of reasonable in design, energy is provided
It is enough to realize disposable direct casting in a sealed meter environment, the problems such as avoiding the occurrence of tomography, slag inclusion, it can ensure to shield the matter of stereotype
Amount, efficient, safety in production is realized, reduces intensity of workers, the automation for improving shielding stereotype production efficiency shields lead
Plate casting device and shielding stereotype production technology.
The technical solution adopted for the present invention to solve the technical problems is：
Described automation shielding stereotype pouring device, including supporting frame, mobile formwork erection and casting lead pan, mobile formwork erection
On the inside of supporting frame, one end of casting lead pan connection babbitting pipeline, the other end of babbitting pipeline extend into mobile formwork erection
Inner side；
Described supporting frame includes bottom plate, and bottom plate both ends are correspondingly arranged three longitudinal square tubes, corresponding longitudinal square tube respectively
The square tube that is connected is set at the top of it, and be arranged in parallel more horizontal square tubes between corresponding both ends longitudinal direction square tube, corresponding bottom
Shower nozzle is set on the inside of the horizontal square tube of edges of boards edge, and the horizontal square tube both sides in corresponding bottom plate centre position are provided with shower nozzle, longitudinal direction
Square tube is connected with horizontal square tube, and the top of longitudinal square tube is provided with import, and the bottom of longitudinal square tube is provided with outlet；
Described mobile formwork erection includes the solid plate and moving platen that are connected, and the top of solid plate and moving platen passes through respectively
Connection strap connecting guide plate I and guide plate II, form tapered riser, solid plate and moving platen between guide plate I and guide plate II
Between form casting cavity, the both ends of cavity of casting set side form cavity plate, and the bottom for cavity of casting sets bottom film cavity plate, side form
Cavity plate and bottom film cavity plate are each attached on solid plate, and corresponding bottom film cavity plate is set respectively in the outside of solid plate and moving platen
Limited location plate, is provided with supporting plate on the inside of the solid plate and moving platen of bottom film cavity plate bottom, on solid plate and moving platen
It is provided with bottoming hole, installation form heating tube in bottoming hole.
Automation shielding stereotype pouring device can be realized by the cooperation of supporting frame, mobile formwork erection and lead pan of casting
The disposable continuous automatic casting of stereotype is shielded in a sealed meter environment, substantially reduces intensity of workers, improves shielding lead
Plate production efficiency, improve the processing safety of staff, the highly effective and safe production of realization, reasonable in design, user
Just, there is stronger practicality.The setting of mobile formwork erection, can make stereotype internal oxidation lead float, and increase the surface matter of stereotype
Amount, while the appearance of stereotype inner inclusion or bubble is reduced, mobile formwork erection top carries rising head, on the one hand facilitates the casting of lead,
On the other hand surplus will be provided for the contraction of lead.Wherein mould is made according to stereotype size, and 2cm is left with product size profile
Allowance.
Further preferably, casting lead pan includes pot, is set at the top of pot and takes out dust hood, taken out and smoke is set at the top of dust hood
Mouthful, pot is internally provided with heating tube, is provided with supporting clapboard between adjacent two heating tubes of bottom of pot body, side in pot
Thermocouple is set, and thermocouple is fixed by thermocouple support, and bottom of pot body side is provided with valve seat fixed block, valve seat fixed block top
Portion is fixed with valve seat, and corresponding valve seat sets cone valve component above it, and valve seat enters lead mouth and the lead outlet on valve seat fixed block
It is connected, lead outlet goes out the corresponding connection of lead pipe be arranged on pot lower outside, goes out and ball valve assembly is set on lead pipe.Pot
Thermocouple is inside provided with, the real-time monitoring of lead liquid temperature degree can be realized, remain that the temperature of lead liquid in pot is maintained at 500 ±
10 DEG C, while by the cooperation of cone valve component and ball valve assembly, ensure security, cone valve good airproof performance, will be controlled by chain
Part is moved on to outside lead pan, and securely and reliably, ball valve is heat-resisting valve, if cone valve failure or maintenance, ball valve can play safety valve
Effect.
Further preferably, cone valve component includes fixed plate, and the both ends of fixed plate set driving wheel fixed seat and consolidated respectively
Reservation, is provided with drive sprocket in driving wheel fixed seat, drive sprocket by active axis connection handwheel, the top of fixed seat and under
Portion, which is respectively arranged with, to be oriented to screw I and is oriented to screw II, is oriented between screw I and guiding screw II and is provided with screw, screw leads to
Cross thrust bearing and key is fixed in fixed seat, and driven sprocket is provided with thrust bearing, driven sprocket and drive sprocket
Between connected by chain, valve element connecting rod top is provided with screw thread, is sequentially passed through at the top of valve element connecting rod and is oriented to screw II, silk
Fixation, valve element connecting rod bottom connection taper valve core, cone are attached by the cooperation of screw thread and screw after female and guiding screw I
The cooperation corresponding with valve seat of shape valve element.Handwheel, drive sprocket and part chain are arranged on the outside of pot, facilitate staff to grasp
Make, security reliability is high, while coordinates driven sprocket in pot, valve element connecting rod and taper valve core, can realize lead flow quantity
Size it is any adjustable.
Further preferably, horizontal square tube is equidistantly be arranged in parallel 5, and reinforcement square tube is vertically arranged in horizontal square tube.Carry
The fastness of high carriage body, facilitates segmentation to be cooled down.
Further preferably, bottoming hole is each on solid plate and moving platen from top to bottom sets five, and corresponds, side
Just Discrete control temperature.
Further preferably, guide pad is provided with solid plate, corresponding guide pad is provided with pilot hole on moving platen.Side
Just the connection of solid plate and moving platen.
Further preferably, solid plate is fixedly connected with moving platen by bolt assembly, is connected conveniently, dismounting letter
It is single.
The described shielding stereotype production technology using automation shielding stereotype pouring device, comprises the following steps：
(1) lead is put on the supporting clapboard of casting lead pan bottom, opens heating tube and lead is molten into lead liquid, together
Template heating tube on Shi Kaiqi movement formwork erections, is preheated to mobile formwork erection, and mobile formwork erection is preheated into 190 DEG C -210 DEG C；
(2) after the completion of mobile formwork erection preheating, it is placed into supporting frame, is then connected to one end of babbitting pipeline
On ball valve assembly on the outside of casting lead pan, the other end of babbitting pipeline is inserted on the inside of mobile formwork erection, babbitting pipeline distance is moved
Dynamic formwork erection bottom is 75mm-85mm；
(3) ball valve assembly of casting lead pan is opened, is then then turned on cone valve component, makes lead liquid by being connected with casting lead pan
The babbitting pipeline connect is flowed into mobile formwork erection bottom, and lead liquid is cast bottom-up, when lead liquid reaches tapered riser, first closes
Cone valve component, then turn off ball valve assembly, and the babbitting pipeline being connected with ball valve assembly unloaded, and by babbitting pipeline from
Itd is proposed in lead liquid；Lead liquid is cast bottom-up, can be pushed up the impurity such as lead oxide and be moved on to upper surface, prevents impurity from entering lead
Stereotype quality is influenceed in plate.
(4) distance of lead liquid and tapered riser is observed, it is determined whether need to mend lead liquid and required benefit lead amount, mend lead liquid
When, lead liquid level is reached the centre position of tapered riser；
(5) stereotype is incubated or cooled down, when being if desired incubated, opened the template on the inside of the bottoming hole of mobile formwork erection and add
Heat pipe is incubated, and template heating tube sets more from top to bottom, can be as needed segmented and is incubated；If desired cool down
When, the shower nozzle on supporting frame is opened, spraying cooling is carried out to the stereotype after the completion of casting by being passed through compressed air or cold water
Cooling, during cooling, opens shower nozzle, is gradually cooled down, made from the bottom of stereotype to top from bottom to top successively
Shrinkage cavity caused by contraction all focuses on rising head position；When temperature reaches 190 DEG C -210 DEG C, stop insulation or cooling；
(6) mobile formwork erection is taken out out of supporting frame, kept flat on teel pallet, opened bolt assembly, stereotype is taken
Go out；
(7) it is stereotype is mobile by vacuum cup and between being placed into the upper and lower pressure roller of milling train, milling train is opened, by not
The distance between disconnected adjustment upper and lower pressure roller of milling train, stereotype is rolled thin；
(8) roll it is thin after stereotype it is mobile by vacuum cup and be placed on cast-cutting saw workbench, open cast-cutting saw, according to
Set size, is cut by cast-cutting saw.
Further preferably, the shielding stereotype production technology of stereotype pouring device, described movement are shielded using automation
The preheating step of formwork erection is：
(1) after fixing solid plate and moving platen by bolt assembly, solid plate and moving platen top are covered on by stay-warm case
Portion, the template heating tube in bottoming hole is opened, by infrared measurement of temperature survey meter measurement temperature after heating 2 hours, if detection temperature
For 190 DEG C -210 DEG C, then stop heating；
(2) dismantle bolt assembly, after moving platen is sling, spray the demoulding on the inside of solid plate and moving platen using watering can
Agent, releasing agent use cork powder, coating thickness 0.5mm, solid plate and moving platen are passed through into bolt assembly again after the completion of spraying
It is fixed；
(3) the template heating tube being again turned in bottoming hole, when temperature reaches 190 DEG C -210 DEG C, stopping is heated.
Beneficial effect is possessed by the present invention：
1st, automation shielding stereotype pouring device of the present invention, it is reasonable in design, it is not only able in sealed environment
Upper disposable direct casting, the problems such as avoiding the occurrence of tomography, slag inclusion, additionally it is possible on the premise of every stereotype quality is ensured, reality
The production in enormous quantities of existing stereotype, stereotype simple production process is shielded, automaticity is high, time saving and energy saving, greatly reduces work
The workload of personnel.
2nd, automation shielding stereotype pouring device of the present invention and shielding stereotype production technology can realize automation
Casting, personnel's construction is distant, has prevented harm of the caused lead fume to human body in casting cycle, has improved staff
Processing safety.
3rd, automation shielding stereotype pouring device of the present invention and shielding stereotype production technology can greatly improve screen
The production efficiency efficiency of stereotype is covered, can realize that shielding stereotype safely and efficiently produces, reduce intensity of workers, protect
The quality of product has been demonstrate,proved, there is stronger practicality.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the top view of supporting frame of the present invention；
Fig. 3 is the front view of supporting frame of the present invention；
Fig. 4 is the side view of supporting frame of the present invention；
Fig. 5 is the stereogram of supporting frame of the present invention；
Fig. 6 is the stereogram of the mobile formwork erection of the present invention；
Fig. 7 is the front view of the mobile formwork erection of the present invention；
Fig. 8 is the side view of the mobile formwork erection of the present invention；
Fig. 9 is the top view of the mobile formwork erection of the present invention；
Figure 10 is top view after supporting frame of the present invention and mobile formwork erection assembling；
Figure 11 is that supporting frame of the present invention and mobile formwork erection assemble rear front view；
Figure 12 is that supporting frame of the present invention and mobile formwork erection assemble lateral side view；
Figure 13 is the structural representation of present invention casting lead pan；
Figure 14 is the top view of present invention casting lead pan；
Figure 15 is the stereogram of present invention casting lead pan；
Figure 16 is the schematic internal view of pot of the present invention；
Figure 17 is the structural representation of taper valve core of the present invention；
Figure 18 is the side view of taper valve core of the present invention；
Figure 19 is the front view of taper valve core of the present invention；
Wherein, 1, supporting frame；11st, bottom plate；12nd, longitudinal square tube；13rd, be connected square tube；14th, horizontal square tube；15th, spray
Head；16th, square tube is strengthened；17th, import；18th, export；2nd, mobile formwork erection；21st, solid plate；22nd, guide plate I；23rd, tapered riser；
24th, side form cavity plate；25th, guide plate II；26th, connection strap；27th, moving platen；28th, bolt assembly；29th, limiting plate；210th, pilot hole；
211st, bottoming hole；212nd, supporting plate；213rd, bottom film cavity plate；214th, template heating tube；215th, guide pad；216th, casting cavity；
3rd, casting lead pan；31st, pot；32nd, outlet flue；33rd, dust hood is taken out；34th, cone valve component；35th, lead pipe is gone out；36th, ball valve assembly；37、
Heating tube；38th, thermocouple；39th, thermocouple support；310th, supporting clapboard；311st, valve seat fixed block；312nd, valve seat；313rd, taper
Valve element；314th, valve element connecting rod；315th, fixed plate；316th, chain；317th, fixed seat；318th, driving wheel fixed seat；319th, handwheel；
320th, lead outlet；321st, driving shaft；322nd, it is oriented to screw I；323rd, it is oriented to screw II；324th, screw；325th, thrust bearing；4th, pour
Lead pipe road.
Embodiment
Embodiments of the invention are described further below in conjunction with the accompanying drawings：
As shown in figs. 1-12, automation shielding stereotype pouring device of the present invention, including supporting frame 1, movement are stood
Mould 2 and casting lead pan 3, mobile formwork erection 2 are arranged on the inner side of supporting frame 1, and casting lead pan 3 connects one end of babbitting pipeline 4, babbitting
The other end of pipeline 4 extend into the mobile inner side of formwork erection 2；
Described supporting frame 1 includes bottom plate 11, and the both ends of bottom plate 11 are correspondingly arranged three longitudinal square tubes 12 respectively, corresponding vertical
The square tube 13 that is connected is set at the top of it to square tube 12, be arranged in parallel more transverse directions between corresponding both ends longitudinal direction square tube 12
Square tube 14, the inner side of horizontal square tube 14 at the corresponding edge of bottom plate 11 set shower nozzle 15, the horizontal square tube in the corresponding centre position of bottom plate 11
14 both sides are provided with shower nozzle 15, and longitudinal square tube 12 is connected with horizontal square tube 14, and the top of longitudinal square tube 12 is provided with import
17, the bottom of longitudinal square tube 12 is provided with outlet 18, and horizontal square tube 14 equidistantly be arranged in parallel 5, vertical in horizontal square tube 14
Set and strengthen square tube 16.
Described mobile formwork erection 2 includes the top of the solid plate 21 and moving platen 27 being connected, solid plate 21 and moving platen 27
By the connecting guide plate I 22 of connection strap 26 and guide plate II 25, taper is formed between guide plate I 22 and guide plate II 25 respectively for portion
Rising head 23, casting cavity 216 being formed between solid plate 21 and moving platen 27, the both ends of casting cavity 216 set side form cavity plate 24,
The bottom of casting cavity 216 sets bottom film cavity plate 213, and side form cavity plate 24 and bottom film cavity plate 213 are each attached to solid plate 21
On, corresponding bottom film cavity plate 213 is respectively arranged with limiting plate 29, bottom film cavity plate in the outside of solid plate 21 and moving platen 27
The solid plate 21 of 213 bottoms and the inner side of moving platen 27 are provided with supporting plate 212, are provided with solid plate 21 and moving platen 27
Bottoming hole 211, installation form heating tube 214 in bottoming hole 211, bottoming hole 211 is from top to bottom in solid plate 21 and moving platen 27
Upper each setting five, and correspond, guide pad 215 is provided with solid plate 21, corresponding guide pad 215 is set on moving platen 27
Pilot hole 210 is equipped with, solid plate 21 is fixedly connected with moving platen 27 by bolt assembly 28.
As shown in Figure 13-19, described casting lead pan 3 includes pot 31, and the top of pot 31, which is set, takes out dust hood 33, takes out dust hood
33 tops set outlet flues 32, and pot 31 is internally provided with heating tube 37, between adjacent two heating tubes 37 in the bottom of pot 31
Supporting clapboard 310 is provided with, side sets thermocouple 38 in pot 31, and thermocouple 38 is fixed by thermocouple support 39, pot
31 bottom sides are provided with valve seat fixed block 311, and the top of valve seat fixed block 311 is fixed with valve seat 312, and corresponding valve seat 312 is at it
Top sets cone valve component 34, and the lead mouth that enters of valve seat 312 is connected with the lead outlet 320 on valve seat fixed block 311, lead outlet
320 go out 35 corresponding connection of lead pipe be arranged on the lower outside of pot 31, go out setting ball valve assembly 36 on lead pipe 35.Cone valve group
Part 34 includes fixed plate 315, and the both ends of fixed plate 315 set driving wheel fixed seat 318 and fixed seat 317 respectively, and driving wheel is solid
Drive sprocket is provided with reservation 318, drive sprocket connects handwheel 319 by driving shaft 321, and the top of fixed seat 317 is with
Portion, which is respectively arranged with, to be oriented to screw I 322 and is oriented to screw II 323, is oriented between screw I 322 and guiding screw II 323 and is provided with
Screw 324, screw 324 are fixed in fixed seat 317 by thrust bearing 325 and key, and be provided with thrust bearing 325 from
Movable sprocket, connected between driven sprocket and drive sprocket by chain 316, the top of valve element connecting rod 314 is provided with screw thread, valve element
The top of connecting rod 314, which sequentially passes through, to be oriented to screw II 323, screw 324 and is oriented to after screw I 322 by screw thread and screw 324
Cooperation is attached fixation, and the bottom of valve element connecting rod 314 connects taper valve core 313, and taper valve core 313 is corresponding with valve seat 312
Coordinate.
Described casting lead pan 3 is in use, lead is placed on the supporting clapboard 310 of the inside bottom of pot 31, unlatching
Heating tube 37, pot 1 is heated up by heating tube 37 lead is molten into lead liquid, in heating process, pass through heat in real time
Galvanic couple 38 detects the temperature of lead liquid, after lead is fused into lead liquid, all the time by the cooperation of heating tube 37 and thermocouple 38 by lead
Liquid is maintained at a metastable temperature.When being cast, driven actively by the cooperation of handwheel 319 and driving shaft 321
Sprocket wheel rotates, and drive sprocket drives driven sprocket to rotate by chain 316, and then drives 324 turns of thrust bearing 325 and screw
Dynamic, valve element connecting rod 314 passes through screw thread and screw 324 in the case where being oriented to screw I 322 and being oriented to the guide effect of screw II 323
Coordinate, band movable valve plug connecting rod 314 moves up while screw 324 rotates, and then drives taper valve core 313 and valve seat
312 are separated, and lead liquid flows into out lead pipe 35 by the lead outlet 320 on valve seat 312 and valve seat fixed block 311, is then turned on ball
Valve module 36, lead liquid will pass through babbitting pipeline 4 and enters in mobile formwork erection 2, enter quadrat casting work.
Using the shielding stereotype production technology of automation shielding stereotype pouring device, comprise the following steps：
(1) lead is put on the supporting clapboard 310 of casting lead pan 3 bottom, opens heating tube 37 and be molten into lead
Lead liquid, while the template heating tube 214 on mobile formwork erection 2 is opened, mobile formwork erection 2 is preheated, mobile formwork erection 2 is preheated to
190℃-210℃；
The preheating step of described mobile formwork erection 2 is：
A, after fixing solid plate 21 and moving platen 27 by bolt assembly 28, solid plate 21 is covered on by stay-warm case and moved
The top of template 27, opens the template heating tube 214 in bottoming hole 211, and heating is measured warm by infrared measurement of temperature survey meter after 2 hours
Degree, if detection temperature is 190 DEG C -210 DEG C, stop heating；
B, dismantle bolt assembly 28, after moving platen 27 is sling, using watering can in solid plate 21 and moving platen 27 side spray
Coating release agent, releasing agent use cork powder, coating thickness 0.5mm, again led to solid plate 21 and moving platen 27 after the completion of spraying
Bolt assembly 28 is crossed to fix；
C, the template heating tube 214 being again turned in bottoming hole 211, when temperature reaches 190 DEG C -210 DEG C, stopping heating is
Can.
(2) after the completion of mobile formwork erection 2 preheats, it is placed into supporting frame 1, then connects one end of babbitting pipeline 4
It is connected on the ball valve assembly 36 in the outside of casting lead pan 3, the other end of babbitting pipeline 4 is inserted into the mobile inner side of formwork erection 2, pours lead pipe
Road 4 is 75mm-85mm apart from the mobile bottom of formwork erection 2；
(3) open casting lead pan 3 ball valve assembly 36, be then then turned on cone valve component 34, make lead liquid by with cast lead
The babbitting pipeline 4 that pot 3 is connected is flowed into the mobile bottom of formwork erection 2, and lead liquid is cast bottom-up, when lead liquid reaches tapered riser
When 23, cone valve component 34 is first closed, then turns off ball valve assembly 36, and the babbitting pipeline 4 being connected with ball valve assembly 36
Unload, and babbitting pipeline 4 is proposed out of lead liquid；
(4) distance of lead liquid and tapered riser is observed, it is determined whether need to mend lead liquid and required benefit lead amount, mend lead liquid
When, lead liquid level is reached the centre position of tapered riser 23；
(5) stereotype is incubated or cooled down, when being if desired incubated, open the mould of the inner side of bottoming hole 211 of mobile formwork erection 2
Plate heating tube 214 is incubated, and template heating tube 214 sets more from top to bottom, can be as needed segmented and is incubated；If
When needing cooling, the shower nozzle 15 on supporting frame 1 is opened, the stereotype after the completion of casting is entered by being passed through compressed air or cold water
Row spraying cooling cools, and during cooling, opens shower nozzle from bottom to top successively, gradually enters from the bottom of stereotype to top
Row cooling；When temperature reaches 190 DEG C -210 DEG C, stop insulation or cooling；
(6) mobile formwork erection 2 is taken out out of supporting frame 1, keeps flat on teel pallet, bolt assembly 28 is opened, by lead
Plate takes out；
(7) it is stereotype is mobile by vacuum cup and between being placed into the upper and lower pressure roller of milling train, milling train is opened, by not
The distance between disconnected adjustment upper and lower pressure roller of milling train, stereotype is rolled thin；
(8) roll it is thin after stereotype it is mobile by vacuum cup and be placed on cast-cutting saw workbench, open cast-cutting saw, according to
Set size, is cut by cast-cutting saw.
Structure meter of the present invention is reasonable, is not only able to disposable direct casting in a sealed meter environment, avoids the occurrence of tomography, slag inclusion
The problems such as, additionally it is possible on the premise of every stereotype quality is ensured, the production in enormous quantities of lead brick is realized, while can ensure to shield
The quality of stereotype, production efficiency is improved, reduce worker workload, ensured job security, realize the life of highly effective and safe
Production, has stronger practicality.
The present invention is not limited in above-mentioned embodiment, essential scope of the those of ordinary skill in the art in the present invention
The variations, modifications, additions or substitutions inside made, it should also belong to protection scope of the present invention.
Claims (9)
1. one kind automation shielding stereotype pouring device, it is characterised in that：Including supporting frame (1), mobile formwork erection (2) and casting
Lead pan (3), mobile formwork erection (2) are arranged on the inside of supporting frame (1), one end of casting lead pan (3) connection babbitting pipeline (4), poured
The other end in lead pipe road (4) is extend on the inside of mobile formwork erection (2)；
Described supporting frame (1) includes bottom plate (11), and bottom plate (11) both ends are correspondingly arranged three longitudinal square tubes (12) respectively, right
Answer longitudinal square tube (12) that the square tube (13) that is connected is set at the top of it, it is parallel between corresponding both ends longitudinal direction square tube (12) to set
More horizontal square tubes (14) are put, shower nozzle (15), corresponding bottom plate are set on the inside of the horizontal square tube (14) at corresponding bottom plate (11) edge
(11) horizontal square tube (14) both sides in centre position are provided with shower nozzle (15), and longitudinal square tube (12) is connected with horizontal square tube (14)
Logical, the top of longitudinal square tube (12) is provided with import (17), and the bottom of longitudinal square tube (12) is provided with outlet (18)；
Described mobile formwork erection (2) includes the solid plate (21) and moving platen (27) being connected, solid plate (21) and moving platen
(27) top is respectively by connection strap (26) connecting guide plate I (22) and guide plate II (25), guide plate I (22) and guide plate
Tapered riser (23) is formed between II (25), casting cavity (216) is formed between solid plate (21) and moving platen (27), casting is empty
The both ends of chamber (216) set side form cavity plate (24), and the bottom of casting cavity (216) sets bottom film cavity plate (213), side form cavity plate
(24) it is each attached to bottom film cavity plate (213) on solid plate (21), corresponding bottom film cavity plate (213) is in solid plate (21) and moves
Limiting plate (29), the solid plate (21) and moving platen of bottom film cavity plate (213) bottom are respectively arranged with the outside of template (27)
(27) inner side is provided with supporting plate (212), and bottoming hole (211) is provided with solid plate (21) and moving platen (27), heats
The interior installation form heating tube (214) in hole (211).
2. automation shielding stereotype pouring device according to claim 1, it is characterised in that：Described casting lead pan (3)
Set including pot (31), at the top of pot (31) and take out dust hood (33), taken out and outlet flue (32), pot (31) are set at the top of dust hood (33)
Be internally provided with heating tube (37), be provided with supporting clapboard (310) between adjacent two heating tubes (37) in pot (31) bottom,
The interior side of pot (31) sets thermocouple (38), and thermocouple (38) is fixed by thermocouple support (39), pot (31) bottom one
Side is provided with valve seat fixed block (311), valve seat (312) is fixed with the top of valve seat fixed block (311), corresponding valve seat (312) is at it
Top sets cone valve component (34), and the lead mouth that enters of valve seat (312) is connected with the lead outlet (320) on valve seat fixed block (311),
Lead outlet (320) goes out the corresponding connection of lead pipe (35) be arranged on pot (31) lower outside, goes out on lead pipe (35) and sets ball
Valve module (36).
3. automation shielding stereotype pouring device according to claim 2, it is characterised in that：Described cone valve component (34)
Including fixed plate (315), the both ends of fixed plate (315) set driving wheel fixed seat (318) and fixed seat (317) respectively, actively
Drive sprocket is provided with wheel fixed seat (318), drive sprocket connects handwheel (319), fixed seat by driving shaft (321)
(317) upper and lower part, which is respectively arranged with, to be oriented to screw I (322) and is oriented to screw II (323), is oriented to screw I (322) and is led
To screw (324) is provided between screw II (323), screw (324) is fixed on fixed seat by thrust bearing (325) and key
(317) in, and driven sprocket is provided with thrust bearing (325), passes through chain (316) between driven sprocket and drive sprocket
Connection, valve element connecting rod (314) top are provided with screw thread, are sequentially passed through at the top of valve element connecting rod (314) and be oriented to screw II
(323), screw (324) and it is oriented to after screw I (322) fixation is attached by the cooperation of screw thread and screw (324), valve element connects
Extension bar (314) bottom connection taper valve core (313), taper valve core (313) cooperation corresponding with valve seat (312).
4. automation shielding stereotype pouring device according to claim 1, it is characterised in that：Described horizontal square tube (14)
Equidistantly it be arranged in parallel 5, is vertically arranged on horizontal square tube (14) and strengthens square tube (16).
5. automation shielding stereotype pouring device according to claim 1, it is characterised in that：Described bottoming hole (211)
It is each on solid plate (21) and moving platen (27) from top to bottom to set five, and correspond.
6. automation shielding stereotype pouring device according to claim 1, it is characterised in that：On described solid plate (21)
Guide pad (215) is provided with, corresponding guide pad (215) is provided with pilot hole (210) on moving platen (27).
7. automation shielding stereotype pouring device according to claim 1, it is characterised in that：Described solid plate (21) and
Moving platen (27) is fixedly connected by bolt assembly (28).
A kind of 8. shielding stereotype production technology using automation shielding stereotype pouring device, it is characterised in that：Including following step
Suddenly：
(1) lead is put on the supporting clapboard (310) of casting lead pan (3) bottom, opens heating tube (37) and melt lead
For lead liquid, while the template heating tube (214) on mobile formwork erection (2) is opened, mobile formwork erection (2) is preheated, will be mobile vertical
Mould (2) is preheated to 190 DEG C -210 DEG C；
(2) after the completion of mobile formwork erection (2) preheating, it is placed into supporting frame (1), then by one end of babbitting pipeline (4)
It is connected on the ball valve assembly (36) on the outside of casting lead pan (3), the other end of babbitting pipeline (4) is inserted into mobile formwork erection (2)
Inner side, mobile formwork erection (2) bottom of babbitting pipeline (4) distance is 75mm-85mm；
(3) open casting lead pan (3) ball valve assembly (36), be then then turned on cone valve component (34), make lead liquid by with casting
The babbitting pipeline (4) that lead pan (3) is connected is flowed into mobile formwork erection (2) bottom, and lead liquid is cast bottom-up, when lead liquid reaches
During tapered riser (23), cone valve component (34) is first closed, then turns off ball valve assembly (36), and will be with ball valve assembly (36) phase
The babbitting pipeline (4) of connection is unloaded, and babbitting pipeline (4) is proposed out of lead liquid；
(4) distance of lead liquid and tapered riser is observed, it is determined whether need to mend lead liquid and required benefit lead amount, when mending lead liquid, make
Lead liquid level reaches the centre position of tapered riser (23)；
(5) stereotype is incubated or cooled down, when being if desired incubated, open the mould on the inside of the bottoming hole (211) of mobile formwork erection (2)
Plate heating tube (214) is incubated, and template heating tube (214) sets more from top to bottom, can as needed be segmented and be protected
Temperature；When if desired cooling down, the shower nozzle (15) on supporting frame (1) is opened, casting is completed by being passed through compressed air or cold water
Rear stereotype carries out spraying cooling cooling, during cooling, opens shower nozzle from bottom to top successively, from the bottom of stereotype to
Top is gradually cooled down；When temperature reaches 190 DEG C -210 DEG C, stop insulation or cooling；
(6) mobile formwork erection (2) is taken out out of supporting frame (1), keeps flat on teel pallet, open bolt assembly (28), will
Stereotype takes out；
(7) it is stereotype is mobile by vacuum cup and between being placed into the upper and lower pressure roller of milling train, milling train is opened, by constantly adjusting
The distance between whole upper and lower pressure roller of milling train, stereotype is rolled thin；
(8) roll it is thin after stereotype it is mobile by vacuum cup and be placed on cast-cutting saw workbench, cast-cutting saw is opened, according to set
Fixed size, is cut by cast-cutting saw.
9. the shielding stereotype production technology according to claim 8 using automation shielding stereotype pouring device, its feature
It is：The preheating step of described mobile formwork erection (2) is：
(1) after fixing solid plate (21) and moving platen (27) by bolt assembly (28), solid plate is covered on by stay-warm case
(21) and at the top of moving platen (27), the template heating tube (214) in bottoming hole (211) is opened, heating passes through infrared survey after 2 hours
Warm survey meter measurement temperature, if detection temperature is 190 DEG C -210 DEG C, stop heating；
(2) dismantle bolt assembly (28), after moving platen (27) is sling, using watering can in solid plate (21) and moving platen (27)
Side spray coating release agent, releasing agent use cork powder, coating thickness 0.5mm, again by solid plate (21) and dynamic model after the completion of spraying
Plate (27) is fixed by bolt assembly (28)；
(3) the template heating tube (214) being again turned in bottoming hole (211), when temperature reaches 190 DEG C -210 DEG C, stopping is heated
.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711182057.8A CN107755666A (en) | 2017-11-23 | 2017-11-23 | Automation shielding stereotype pouring device and shielding stereotype production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711182057.8A CN107755666A (en) | 2017-11-23 | 2017-11-23 | Automation shielding stereotype pouring device and shielding stereotype production technology |
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| CN107755666A true CN107755666A (en) | 2018-03-06 |
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ID=61279146
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711182057.8A Withdrawn CN107755666A (en) | 2017-11-23 | 2017-11-23 | Automation shielding stereotype pouring device and shielding stereotype production technology |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109465427A (en) * | 2018-12-27 | 2019-03-15 | 天能电池(芜湖)有限公司 | A kind of control method promoting casting rate |
| CN109585050A (en) * | 2018-09-29 | 2019-04-05 | 镇江华核装备有限公司 | A kind of shielding material and its production technology for medical X-ray protection |
| CN111408707A (en) * | 2020-04-27 | 2020-07-14 | 邱德钡 | Lead plate manufacturing device used in cooperation with lead melting tank |
| CN111408703A (en) * | 2020-03-24 | 2020-07-14 | 邱德钡 | Lead plate manufacturing device used in cooperation with lead melting tank |
-
2017
- 2017-11-23 CN CN201711182057.8A patent/CN107755666A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109585050A (en) * | 2018-09-29 | 2019-04-05 | 镇江华核装备有限公司 | A kind of shielding material and its production technology for medical X-ray protection |
| CN109585050B (en) * | 2018-09-29 | 2022-07-26 | 镇江华核装备有限公司 | Shielding material for medical X-ray protection and production process thereof |
| CN109465427A (en) * | 2018-12-27 | 2019-03-15 | 天能电池(芜湖)有限公司 | A kind of control method promoting casting rate |
| CN111408703A (en) * | 2020-03-24 | 2020-07-14 | 邱德钡 | Lead plate manufacturing device used in cooperation with lead melting tank |
| CN111408707A (en) * | 2020-04-27 | 2020-07-14 | 邱德钡 | Lead plate manufacturing device used in cooperation with lead melting tank |
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