CN111399449A - Printing production operation management platform system - Google Patents
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- CN111399449A CN111399449A CN202010127325.1A CN202010127325A CN111399449A CN 111399449 A CN111399449 A CN 111399449A CN 202010127325 A CN202010127325 A CN 202010127325A CN 111399449 A CN111399449 A CN 111399449A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 142
- 238000007639 printing Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 14
- 238000007726 management method Methods 0.000 claims description 48
- 238000007619 statistical method Methods 0.000 claims description 23
- 238000012423 maintenance Methods 0.000 claims description 20
- 238000003908 quality control method Methods 0.000 claims description 20
- 238000007689 inspection Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 10
- 238000003745 diagnosis Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 10
- 238000003032 molecular docking Methods 0.000 claims description 10
- 238000005516 engineering process Methods 0.000 claims description 5
- 238000001303 quality assessment method Methods 0.000 claims description 5
- 238000013479 data entry Methods 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 claims 2
- 238000012545 processing Methods 0.000 abstract description 3
- 230000003993 interaction Effects 0.000 abstract description 2
- 238000007711 solidification Methods 0.000 abstract 1
- 230000008023 solidification Effects 0.000 abstract 1
- 238000004806 packaging method and process Methods 0.000 description 6
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000000474 nursing effect Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The invention provides a printing production operation management platform system which is characterized by comprising an advanced scheduling APS/EFI system and an execution MES/SFC system connected with the advanced scheduling APS/EFI system, wherein the MES/SFC system is manufactured and executed by building the advanced scheduling APS/EFI system, so that the whole-process production operation management from production plan issuing, production execution to reporting work is realized, the problem of information isolated island is solved, a scheduling mode is standardized, the best mode is ensured to be used for solidification execution, and through informatization and real-time interaction of production management, the quality and the efficiency are improved, the loss and the labor intensity are reduced, the number of personnel is reduced, the cost is reduced, the increasing order processing requirements are met, and the requirement of printing production operation management is further met.
Description
Technical Field
The invention relates to the technical field of printing production operation systems, in particular to a printing production operation management platform system.
Background
The package printing is printing taking various packaging materials as carriers, and decorative patterns, patterns or characters are printed on the packages, so that the products are more attractive or descriptive, and the functions of transmitting information and increasing sales volume are achieved. Including printing of packaging cartons, packaging bottles, packaging cans and the like. Printing is one of indispensable important links in the printing and packaging industry, and the printing and packaging industry is closely related to national economy and widely applied to the fields of food, electronic appliances, personal and household nursing, medicine and health care products and the like.
The traditional printing process flow comprises six links of prepress, printing, folding, stacking, binding and logistics, the links are like isolated islands and are independent, a large amount of manual operation is needed in the middle, and the problems of huge labor intensity and the like caused by large loss, repeated transfer and connection among the links are increasingly prominent, so that the traditional printing process flow becomes a main bottleneck for puzzling the printing industry to improve the quality and the efficiency.
In order to overcome the main bottleneck of the printing industry, all links in the printing process flow are connected in series through a digital and intelligent printing intelligent factory to realize the digital and intelligent control of equipment and the automatic and unmanned operation of transportation and logistics, wherein a printing production operation management platform system is indispensable for the digital and intelligent control, however, the existing printing production operation management platform system has various planning information at the present stage and cannot meet the increasing order processing requirement; scheduling patterns are not standardized, resulting in failure to ensure curing execution using optimal patterns; and an information island exists, the total plan is not enough to be mastered on the whole, and the requirement of printing production operation management cannot be met.
Disclosure of Invention
The invention aims to solve the defects of the prior art and provides a printing production operation management platform system.
In order to achieve the purpose, the invention adopts the following technical scheme:
a printing production operation management platform system is characterized by comprising an advanced scheduling APS/EFI system and an execution MES/SFC system connected with the advanced scheduling APS/EFI system,
the high-level scheduling APS/EFI system performs restrictive dynamic scheduling on the scheduling of the factory based on a global rule combination system;
the MES/SFC system is directly oriented to all production activities on each production line of a workshop, is the most main link for comprehensively realizing digital and paperless production of the workshop, and needs to cover the whole production process from the issuing of a manufacturing instruction to the final production of a finished product from a factory.
Preferably, the working logic of the advanced scheduling APS/EFI system is that the QAD outputs the work order information to the ECP data docking platform ECP, the ECP data docking platform pushes the work order information and the actual production information of the MES/SFC production execution system to the Print Flow, the Print Flow calculates to obtain the updated scheduling plan and pushes it back to the ECP, the ECP pushes the updated scheduling plan to the MES/SFC production execution system, and the MES/SFC collects the actual production information and pushes it back to the ECP.
Preferably, the MES/SFC execution system comprises a production execution module, an equipment management module, a quality control module and a data statistical analysis module, wherein the production execution module, the equipment management module, the quality control module and the data statistical analysis module are connected with each other.
Preferably, the production execution module carries out electronic flow on the ordinary text content of a traditional operation instruction book or a standard operation program SOP, and simultaneously fully digitalizes material specifications, personnel specifications, parameter specifications, equipment specifications and NC program codes required by production, integrates the material specifications, the personnel specifications, the parameter specifications, the equipment specifications and the NC program codes into an electronic flow, and builds a production workflow for guiding and standardizing the activities of production operators.
Preferably, the production workflow comprises NC program issuing, process drawing viewing, electronic signature, data entry, character entry, attachment uploading, equipment state reading, bar code scanning, notification sending and quality inspection request sending.
Preferably, the equipment management module performs real-time fault management and control and maintenance ledger management on key equipment of a production line in an MES/SFC system through data acquisition, and constructs fault diagnosis based on rules and fault diagnosis based on cases; and maintaining, namely establishing equipment maintenance rules and a service life model, performing equipment maintenance through information prompt, and recording maintenance contents.
Preferably, the quality control module automatically generates a quality inspection request according to the movement of materials and quality standards by a model driving technology in the production process, the system combines the two aspects of manually filling detection data and automatically collecting data of production field quality instrument detection equipment to obtain quality inspection original data, and automatically performs quality judgment according to quality assessment standards to form a closed loop of quality control.
Preferably, the data statistical analysis module provides data statistical analysis and reports concerned by each business department in the whole production process, and any login personnel can inquire about the concerned statistical data and important statistical analysis data and display the data through a large screen on site.
The invention has the beneficial effects that: the invention provides a printing production operation management platform system, which realizes the whole process production operation management from production plan assignment, production execution to labor reporting by constructing an advanced scheduling APS/EFI system and manufacturing and executing an MES/SFC system, solves the problem of information isolated island, standardizes the production scheduling mode, ensures the solidified execution by using an optimal mode, and realizes the informatization and real-time interaction of production management, thereby improving the quality and the efficiency, reducing the loss and the labor intensity, reducing the number of personnel, reducing the cost, remarkably improving the intelligent level of design, production and management of enterprises, improving the production efficiency and the product quality, meeting the increasing order processing requirement, rapidly responding to the market customization requirement, the method plays an important role in promoting the technical upgrade and the continuous development of the printing and packaging product industry, and further meets the requirement of printing production operation management.
Detailed Description
The invention is further illustrated by the following examples:
a printing production operation management platform system is characterized by comprising an advanced scheduling APS/EFI system and an execution MES/SFC system connected with the advanced scheduling APS/EFI system, wherein the advanced scheduling APS/EFI system carries out restrictive dynamic scheduling on scheduling of a factory based on a global rule combination system; the MES/SFC system is directly oriented to all production activities on each production line of a workshop, is the most main link for comprehensively realizing digital and paperless production of the workshop, and needs to cover the whole production process from the issuing of a manufacturing instruction to the final production of a finished product from a factory.
Preferably, the working logic of the advanced scheduling APS/EFI system is that the QAD outputs the work order information to the ECP data docking platform ECP, the ECP data docking platform pushes the work order information and the actual production information of the MES/SFC production execution system to the Print Flow, the Print Flow calculates to obtain the updated scheduling plan and pushes it back to the ECP, the ECP pushes the updated scheduling plan to the MES/SFC production execution system, and the MES/SFC collects the actual production information and pushes it back to the ECP.
Preferably, the MES/SFC execution system comprises a production execution module, an equipment management module, a quality control module and a data statistical analysis module, wherein the production execution module, the equipment management module, the quality control module and the data statistical analysis module are connected with each other.
Preferably, the production execution module carries out electronic flow on the ordinary text content of a traditional operation instruction book or a standard operation program SOP, and simultaneously fully digitalizes material specifications, personnel specifications, parameter specifications, equipment specifications and NC program codes required by production, integrates the material specifications, the personnel specifications, the parameter specifications, the equipment specifications and the NC program codes into an electronic flow, and builds a production workflow for guiding and standardizing the activities of production operators.
Preferably, the production workflow comprises NC program issuing, process drawing viewing, electronic signature, data entry, character entry, attachment uploading, equipment state reading, bar code scanning, notification sending and quality inspection request sending.
Preferably, the equipment management module performs real-time fault management and control and maintenance ledger management on key equipment of a production line in an MES/SFC system through data acquisition, and constructs fault diagnosis based on rules and fault diagnosis based on cases; and maintaining, namely establishing equipment maintenance rules and a service life model, performing equipment maintenance through information prompt, and recording maintenance contents.
Preferably, the quality control module automatically generates a quality inspection request according to the movement of materials and quality standards by a model driving technology in the production process, the system combines the two aspects of manually filling detection data and automatically collecting data of production field quality instrument detection equipment to obtain quality inspection original data, and automatically performs quality judgment according to quality assessment standards to form a closed loop of quality control.
Preferably, the data statistical analysis module provides data statistical analysis and reports concerned by each business department in the whole production process, and any login personnel can inquire about the concerned statistical data and important statistical analysis data and display the data through a large screen on site.
Example 1
A printing production operation management platform system is characterized by comprising an advanced scheduling APS/EFI system and an execution MES/SFC system connected with the advanced scheduling APS/EFI system, wherein the advanced scheduling APS/EFI system carries out restrictive dynamic scheduling on scheduling of a factory based on a global rule combination system; the MES/SFC system is directly oriented to all production activities on each production line of a workshop, is the most main link for comprehensively realizing digital and paperless production of the workshop, and needs to cover the whole production process from the issuing of a manufacturing instruction to the final production of a finished product from a factory.
The advanced scheduling APS/EFI system has the working logic that the QAD outputs the work order information to the ECP data docking platform ECP, the ECP data docking platform pushes the work order information and the actual production information of the MES/SFC production execution system to the printFlow, the printFlow calculates to obtain an updated scheduling plan and pushes the updated scheduling plan back to the ECP, the ECP pushes the updated scheduling plan to the MES/SFC production execution system, and the MES/SFC collects the actual production information and pushes the actual production information back to the ECP.
The MES/SFC execution system comprises a production execution module, an equipment management module, a quality control module and a data statistical analysis module, wherein the production execution module, the equipment management module, the quality control module and the data statistical analysis module are connected with one another.
The production execution module carries out electronic flow on the traditional operation instruction, simultaneously fully digitalizes material specifications, personnel specifications, parameter specifications, equipment specifications and NC program codes required by production, integrates the materials specifications, the personnel specifications, the parameter specifications, the equipment specifications and the NC program codes into the electronic flow, and builds a production workflow for guiding and standardizing the activities of production operators.
The production workflow comprises the steps of issuing an NC program, checking a process drawing, electronically signing, inputting data, inputting characters, uploading an accessory, reading the state of equipment, scanning a bar code, sending a notice and requesting quality inspection.
The equipment management module carries out real-time fault management and control and maintenance ledger management on key equipment of a production line in an MES/SFC system through data acquisition, and establishes fault diagnosis based on rules and fault diagnosis based on cases; and maintaining, namely establishing equipment maintenance rules and a service life model, performing equipment maintenance through information prompt, and recording maintenance contents.
The quality control module automatically generates a quality inspection request according to the movement of materials and quality standards through a model driving technology in the production process, and the system combines two aspects of manually filling detection data and automatically acquiring data of production field quality instrument detection equipment to obtain quality inspection original data and automatically judges the quality according to quality assessment standards to form a closed loop of quality control.
The data statistical analysis module provides data statistical analysis and reports concerned by each business department in the whole production process, and any login personnel can inquire the concerned statistical data and important statistical analysis data and display the data through a large on-site screen.
Example 2
A printing production operation management platform system is characterized by comprising an advanced scheduling APS/EFI system and an execution MES/SFC system connected with the advanced scheduling APS/EFI system, wherein the advanced scheduling APS/EFI system carries out restrictive dynamic scheduling on scheduling of a factory based on a global rule combination system; the MES/SFC system is directly oriented to all production activities on each production line of a workshop, is the most main link for comprehensively realizing digital and paperless production of the workshop, and needs to cover the whole production process from the issuing of a manufacturing instruction to the final production of a finished product from a factory.
The advanced scheduling APS/EFI system has the working logic that the QAD outputs the work order information to the ECP data docking platform ECP, the ECP data docking platform pushes the work order information and the actual production information of the MES/SFC production execution system to the printFlow, the printFlow calculates to obtain an updated scheduling plan and pushes the updated scheduling plan back to the ECP, the ECP pushes the updated scheduling plan to the MES/SFC production execution system, and the MES/SFC collects the actual production information and pushes the actual production information back to the ECP.
The MES/SFC execution system comprises a production execution module, an equipment management module, a quality control module and a data statistical analysis module, wherein the production execution module, the equipment management module, the quality control module and the data statistical analysis module are connected with one another.
The production execution module carries out electronic flow on the ordinary textual content of the standard operation program SOP, and simultaneously completely digitalizes material specification, personnel specification, parameter specification, equipment specification and NC program codes required by production, integrates the material specification, the personnel specification, the parameter specification, the equipment specification and the NC program codes into an electronic flow, and builds a production workflow for guiding and standardizing the activities of production operators.
The production workflow comprises the steps of issuing an NC program, checking a process drawing, electronically signing, inputting data, inputting characters, uploading an accessory, reading the state of equipment, scanning a bar code, sending a notice and requesting quality inspection.
The equipment management module carries out real-time fault management and control and maintenance ledger management on key equipment of a production line in an MES/SFC system through data acquisition, and establishes fault diagnosis based on rules and fault diagnosis based on cases; and maintaining, namely establishing equipment maintenance rules and a service life model, performing equipment maintenance through information prompt, and recording maintenance contents.
The quality control module automatically generates a quality inspection request according to the movement of materials and quality standards through a model driving technology in the production process, and the system combines two aspects of manually filling detection data and automatically acquiring data of production field quality instrument detection equipment to obtain quality inspection original data and automatically judges the quality according to quality assessment standards to form a closed loop of quality control.
The data statistical analysis module provides data statistical analysis and reports concerned by each business department in the whole production process, and any login personnel can inquire the concerned statistical data and important statistical analysis data and display the data through a large on-site screen.
The invention has been described in an illustrative manner, and it is to be understood that the invention is not limited to the specific embodiments described above, but is intended to cover various modifications, which may be made by the methods and technical solutions of the invention, or may be applied to other applications without modification.
Claims (8)
1. A printing production operation management platform system is characterized by comprising an advanced scheduling APS/EFI system and an execution MES/SFC system connected with the advanced scheduling APS/EFI system,
the high-level scheduling APS/EFI system performs restrictive dynamic scheduling on the scheduling of the factory based on a global rule combination system;
and executing the connection of the MES/SFC system and all production activities on each production line of the workshop, and covering the whole production process from the issuing of a manufacturing instruction to the final production of a finished product from a factory.
2. The printing production operation management platform system according to claim 1, wherein the working logic of the advanced scheduling APS/EFI system is that the QAD outputs the job order information to the ECP data docking platform ECP, the ECP data docking platform pushes the job order information and the actual production information of the MES/SFC production execution system to the Print Flow, the Print Flow calculates an updated scheduling plan and pushes it back to the ECP, the ECP pushes the updated scheduling plan to the MES/SFC production execution system, and the MES/SFC collects the actual production information and pushes it back to the ECP.
3. The printing production operation management platform system according to claim 1, wherein the execution MES/SFC system comprises a production execution module, an equipment management module, a quality control module and a data statistics analysis module, and the production execution module, the equipment management module, the quality control module and the data statistics analysis module are connected with each other.
4. The printing production operation management platform system according to claim 3, wherein the production execution module performs electronic process on the plain text content of a traditional job instruction book or a standard operation program SOP, and simultaneously fully digitalizes material specifications, personnel specifications, parameter specifications, equipment specifications and NC program codes required by production, and integrates the material specifications, the personnel specifications, the parameter specifications, the equipment specifications and the NC program codes into the electronic process to build a production workflow for guiding and standardizing the activities of production operators.
5. The printing production operation management platform system according to claim 4, wherein the production workflow comprises NC program issuing, process drawing viewing, electronic signature, data entry, text entry, attachment uploading, equipment state reading, barcode scanning, notification sending and quality inspection request sending.
6. The printing production operation management platform system according to claim 3, wherein the equipment management module performs real-time fault management and control and maintenance ledger management on key equipment of a production line in an MES/SFC system through data acquisition, and constructs rule-based fault diagnosis and case-based fault diagnosis; and maintaining, namely establishing equipment maintenance rules and a service life model, performing equipment maintenance through information prompt, and recording maintenance contents.
7. The printing production operation management platform system according to claim 3, wherein the quality control module automatically generates a quality inspection request according to the movement of materials and quality standards through a model driving technology in the production process, the system combines two aspects of manually filling detection data and automatically collecting data of production field quality instrument detection equipment to obtain quality inspection original data, and automatically performs quality judgment according to quality assessment standards to form a closed quality control loop.
8. The printing production operation management platform system according to claim 3, wherein the data statistical analysis module provides statistical analysis and report forms of data concerned by each business department in the whole production process, and any login personnel can inquire about the concerned statistical data and important statistical analysis data and display the data through a large on-site screen.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010127325.1A CN111399449A (en) | 2020-02-28 | 2020-02-28 | Printing production operation management platform system |
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| CN202010127325.1A CN111399449A (en) | 2020-02-28 | 2020-02-28 | Printing production operation management platform system |
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| US20030149608A1 (en) * | 2002-02-06 | 2003-08-07 | Kall Jonathan J. | Suite of configurable supply chain infrastructure modules for deploying collaborative e-manufacturing solutions |
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| CN102262757A (en) * | 2011-08-11 | 2011-11-30 | 王圣亮 | Advanced planning system (APS)/manufacturing execution system (MES) lean manufacturing management system |
| US20190332995A1 (en) * | 2018-04-26 | 2019-10-31 | Kingtronics Group (Xiamen) Co., Ltd. | Global smart manufacturing, sale and service system |
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2020
- 2020-02-28 CN CN202010127325.1A patent/CN111399449A/en not_active Withdrawn
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| US20030149608A1 (en) * | 2002-02-06 | 2003-08-07 | Kall Jonathan J. | Suite of configurable supply chain infrastructure modules for deploying collaborative e-manufacturing solutions |
| CN101713994A (en) * | 2009-12-03 | 2010-05-26 | 陕西北人印刷机械有限责任公司 | Information management system for on-line production of printing machine and method thereof |
| CN102262757A (en) * | 2011-08-11 | 2011-11-30 | 王圣亮 | Advanced planning system (APS)/manufacturing execution system (MES) lean manufacturing management system |
| US20190332995A1 (en) * | 2018-04-26 | 2019-10-31 | Kingtronics Group (Xiamen) Co., Ltd. | Global smart manufacturing, sale and service system |
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