CN111387391A - Production method of prebiotics electrolyte beverage - Google Patents
Production method of prebiotics electrolyte beverage Download PDFInfo
- Publication number
- CN111387391A CN111387391A CN202010345990.8A CN202010345990A CN111387391A CN 111387391 A CN111387391 A CN 111387391A CN 202010345990 A CN202010345990 A CN 202010345990A CN 111387391 A CN111387391 A CN 111387391A
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- beverage
- electrolyte
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- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
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- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
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- Non-Alcoholic Beverages (AREA)
Abstract
The invention discloses a production method of a prebiotics electrolyte beverage, wherein each 200ml of the beverage contains the following components in parts by weight: 1-4g of glucose, 0.1-0.4g of NaCl, 0.2-0.5g of potassium citrate, 0.01-0.03g of zinc gluconate, 0.4-0.7g of sodium citrate, 0.4-0.7g of galacto-oligosaccharide, 2-5g of fructo-oligosaccharide, 2-5g of isomalto-oligosaccharide, 0.006-0.009g of sucralose, 0.6-0.9g of citric acid and 0.01-0.03g of strawberry essence. Has the advantages that: the beverage contains zinc in electrolyte beverage, accelerates rehabilitation, also has the functions of supplementing electrolyte, preventing disorder, supplementing body fluid, helping human body to sweat and radiate heat, and reducing body temperature, is rich in various prebiotics, regulates gastrointestinal flora disorder caused by diarrhea and fever, can meet the taste, can increase the resistance of human body, and achieves the purpose of improving life quality.
Description
Technical Field
The invention relates to a food formula and a production method, in particular to a production method of a prebiotics electrolyte beverage.
Background
With the development of modern scientific technology and the appearance of modern nutritional industry, people not only can solve the problems of eating and drinking urgently through food, but also can solve the appeals of drinking and drinking health, and sufficient nutritional requirements and health maintenance through scientific nutritional ingredient adjustment of beverages.
For ordinary consumers, the ordinary consumers generally think that the excessive intake of the sucrose is unhealthy and can cause diarrhea and fever, the simple emphasis on reducing the sucrose content can cause the product to have single taste and poor mouthfeel, but neglect the reasonable collocation of various nutrient substances, the product can cause the symptoms of body fluid loss caused by high-temperature environment, profuse sweating after strenuous exercise, fluid loss after disease fever and the like due to insufficient intake of food or liquid and unbalanced nutrition, so the healthy prebiotic electrolyte beverage can be provided for people in daily life, can supplement body fluid, help the human body to supplement electrolyte, prevent disorder, supplement sweating and dissipate heat, reduce the body temperature, can meet the mouthfeel, can increase the resistance of the human body, and achieves the purpose of improving the life quality.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
Aiming at the problems in the related art, the invention provides a method for producing a prebiotic electrolyte beverage so as to overcome the technical problems in the prior related art.
Therefore, the invention adopts the following specific technical scheme:
the production method of the prebiotics electrolyte beverage comprises the following steps of preparing the prebiotics electrolyte beverage according to the formula, and is characterized in that every 200ml of the beverage contains the following components in parts by weight:
1-4g of glucose, 0.1-0.4g of NaCl, 0.2-0.5g of potassium citrate, 0.01-0.03g of zinc gluconate, 0.4-0.7g of sodium citrate, 0.4-0.7g of galacto-oligosaccharide, 2-5g of fructo-oligosaccharide, 2-5g of isomalto-oligosaccharide, 0.006-0.009g of sucralose, 0.6-0.9g of citric acid and 0.01-0.03g of strawberry essence.
According to another aspect of the present invention, a method of producing a prebiotic electrolyte beverage is provided.
The production method for the prebiotics electrolyte beverage comprises the following steps:
checking and accepting the raw materials; the method comprises the steps that a laboratory technician takes charge of sampling and checking before purchasing, can put in storage after being checked to be qualified, rejects when being unqualified, receives raw and auxiliary materials from a raw and auxiliary material library during production, and checks the name and the quantity of the received materials, the name and the batch number of the products of the materials for production and the like according to a batching table;
blending: and (5) getting the raw and auxiliary materials according to the batch production instruction and checking. And checking the appearance, and timely reporting and processing the unqualified color and flavor or the presence of foreign matters. The blending tank is cleaned in advance to keep clean, sanitary and normal working state. Feeding materials according to the production task requirement; starting the blending tank, and slowly and uniformly adding various raw and auxiliary materials in sequence under the stirring state. Finally, the volume is determined to the batch production quantity by using the process water. Stirring for 20-30 min. And heating to 50-60 deg.C until the raw materials and adjuvants are completely dissolved and mixed. Taking a small amount of uniformly mixed finished product liquid, checking the color and the smell of the finished product liquid, measuring the concentration, the osmotic pressure and the pH value according to the requirements, and recording;
and (3) filtering: opening the filter to filter by 200 meshes, checking whether the filter screen is blocked or damaged when the filtering speed is reduced, and cleaning or replacing the filter bag in the filter alternately in time;
filling and capping: pumping the prepared materials into a full-automatic filling machine for filling, wherein the filling amount is controlled to be 200ml +/-8 ml;
and (3) sterilization: putting the filled product and a middle rotating disc into a sterilizer, setting the temperature to be 80-85 ℃ and the time to be 30-40min, and sterilizing for 20-60 s;
and (3) outer packaging: before packaging, the quality and batch number of the outer packaging material are carefully checked, and the packaging can be carried out after the quality and the validity period are qualified. The production of the prebiotics electrolyte drink is completed.
Furthermore, the volume of the production water is 4-8 times of the mass of the water.
Furthermore, two persons are required to be present during feeding, the names of the persons are checked, and both the person who feeds the materials and the person who rechecks the materials are required to sign production records.
Further, the pressure of the osmotic pressure is set to-90 Kpa to-80 Kpa.
Furthermore, before starting up the machine each time, the filter screen in the pipeline filter needs to be checked whether to be replaced according to the regulations, and the same kind of beverage requires the use of the same kind of special filter screen.
Further, the sterilizer sterilizes the canned mixed liquid, and the steam pressure is 0.70MPa-1.20 MPa.
Further, the packaging machine can timely clear the product after the product is packaged, and clean and return the packaging tool.
Further, the prebiotics electrolyte beverage and the production method thereof, wherein the filling and external packing by a full-automatic filling machine comprises the following steps:
the equipment facilities and appliances required by debugging, sorting and filling are firstly carried out, so that the equipment facilities and appliances are kept clean, sanitary and work in normal state. Then the beverage bottle is cleaned in a bottle cleaning machine;
then, emptying and sterilizing the prepared beverage bottle in sequence;
after sterilization, the beverage bottle is sent into a filling machine prepared in advance, and the filling dosage is set;
filling the mixture in the buffer tank into the sterilized beverage bottle, controlling the filling amount, adding a bottle cap, and sealing the bottle;
cleaning the beverage bottle after can sealing;
spraying bar codes on the cleaned beverage bottle;
pasting a suction pipe on the side edge of the beverage bottle after code spraying;
packaging the beverage bottles pasted with the straws into boxes, carefully checking the quality and batch number of the outer packaging materials before packaging, and labeling the cartons;
storing and detecting the labeled finished product, analyzing the detection result, releasing the labeled finished product if the labeled finished product reaches the standard, and sealing the labeled finished product if the labeled finished product does not reach the standard;
and discharging the released finished products.
The raw material components adopted by the invention are explained as follows:
isomaltooligosaccharide: the isomaltooligosaccharide can effectively promote the growth and reproduction of beneficial bacteria, namely bifidobacterium, in a human body. So it is also called "bifidobacteria growth-promoting factor". The isomaltose hypgather syrup (powder) called bifidus factor for short has good taste and quality, can be used for replacing part of brand sugar, improves the taste of food, reduces sweetness, and the syrup with concentration of 50% can not be decomposed after being heated for a long time under the pH of 3 and the temperature of 120 ℃. Can be applied to beverage, can, high temperature treatment or low pH food to maintain original properties and functions;
galacto-oligosaccharide: the content of human breast milk is high, the establishment of bifidobacterium flora in the body of the infant depends on GOS components in the breast milk to a great extent, 1 bifidobacterium adolescentis, 2 bifidobacterium bifidum, 3 bifidobacterium infantis, 4 bifidobacterium longum, 5 bifidobacterium breve, 6 lactobacillus acidophilus, 7 lactobacillus casei, 8 lactobacillus salivarius;
fructo-oligosaccharide: besides the physicochemical properties of general functional oligosaccharides, the most interesting physiological characteristics of fructooligosaccharide are that it can significantly improve the ratio of microbial population in intestinal tract, it is an activated proliferation factor of intestinal bifidobacteria, and can reduce and inhibit the generation of intestinal putrefactive substances and inhibit the growth of harmful bacteria. Regulating intestinal homeostasis; can promote the absorption and utilization of trace elements of iron and calcium to prevent osteoporosis; can reduce liver toxin and generate anticancer organic acid in intestine. Has obvious cancer prevention function; and the taste is pure, fragrant, sweet and delicious, and has the fragrance similar to fat and the smooth and greasy feeling of mouth feel. In recent years, fructo-oligosaccharide products are sold in health care product markets such as popular days, Europe and America;
lactosucrose: the effective proliferation factor of Bifidobacterium has special physiological functions of proliferating bacteria, reducing calorie and dental caries, reducing blood cholesterol, improving blood lipid, and promoting calcium absorption. Compared with galacto-oligosaccharide, isomalto-oligosaccharide and the like which are also bifidobacterium proliferation factors, the lactosucrose has higher bifidobacterium proliferation activity and sweet taste property which is closer to that of sucrose;
milk sugar tolerance: the milk sugar resistance is widely applied to the fields of food, medicine and the like. Ketolactis was found as early as 1957 to be a proliferation factor for lactic acid bacteria and to bring the intestinal flora of artificially fed infants close to that of breast-fed infants. Thus, lactulose is an essential additive in infant formulas.
Palatinose: palatinose is widely applied to foods such as chewing gum, high-grade candies, athlete drinks and the like as a decayed tooth preventing and functional sweetener, and is mainly produced by an enzyme method at present. The natural honey exists in the cane juice and honey only at a trace level, and has better safety;
and (3) low-polygentisic sugar: the gentiooligosaccharide is most characterized by soft refreshing bitter taste, richer and more delicate bitter taste than the naringin bitter taste of the orange peel, and can be retained in the oral cavity, so that the gentiooligosaccharide can be used for making sweet taste of candies, beverages and cold drinks. It has better hygroscopicity than cane sugar and maltose syrup, and can keep moisture in various foods, prevent starch foods from aging, and prolong shelf life. It is a low-calorie, low-sweetness substance, and is difficult to be decomposed by human digestive enzymes. Thereby promoting the growth of bifidobacteria and improving the colon condition.
The invention provides a production method of a prebiotics electrolyte beverage, which has the following beneficial effects: the sucralose has the effects of zero energy, no dental caries, no blood sugar fluctuation and the like, and the galacto-oligosaccharide, the fructo-oligosaccharide and the isomalto-oligosaccharide in various oligosaccharides are added in use, so that the sucralose has the effects of regulating intestinal flora, increasing bifidobacterium, promoting calcium absorption, regulating blood fat and regulating immunity, and is matched with the strawberry essence to ensure richer taste, better mouthfeel and balanced nutrition of products, thereby attracting consumers to eat for a long time. The health beverage is prepared by a hypotonic formula, can be used for quickly supplementing liquid, can effectively provide a healthy beverage for people in daily life, is matched with fruit taste, has good compliance, contains zinc in an electrolyte beverage, accelerates recovery, also has the effects of supplementing electrolyte and preventing disorder, is used for supplementing body fluid, helping human bodies to sweat and radiate heat and reducing body temperature, is rich in various prebiotics, regulates diarrhea and gastrointestinal flora disorder caused by heating, can meet the taste, can increase the resistance of the human bodies, and achieves the purpose of improving the life quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is one of the flow charts of a method of producing a prebiotic electrolyte beverage in accordance with an embodiment of the present invention;
fig. 2 is a second flow chart of a method for producing a prebiotic electrolyte beverage in accordance with an embodiment of the present invention.
Detailed Description
For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the invention, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.
According to an embodiment of the present invention, a prebiotic electrolyte beverage and a method of production thereof are provided.
Every 200ml of the beverage contains the following components in parts by weight:
1-4g of glucose, 0.1-0.4g of NaCl, 0.2-0.5g of potassium citrate, 0.01-0.03g of zinc gluconate, 0.4-0.7g of sodium citrate, 0.4-0.7g of galacto-oligosaccharide, 2-5g of fructo-oligosaccharide, 2-5g of isomalto-oligosaccharide, 0.006-0.009g of sucralose, 0.6-0.9g of citric acid and 0.01-0.03g of strawberry essence.
In order to clearly understand the technical scheme of the invention, the technical scheme of the invention is described in detail through specific examples.
The first embodiment is as follows:
a prebiotics electrolyte beverage and a production method thereof, wherein each 200ml of beverage contains the following components in parts by weight:
1g of glucose, 0.1g of NaCl, 0.2g of potassium citrate, 0.01g of zinc gluconate, 0.4g of sodium citrate, 0.4g of galacto-oligosaccharide, 2g of fructo-oligosaccharide, 2g of isomalto-oligosaccharide, 0.006g of sucralose, 0.6g of citric acid and 0.01g of strawberry essence.
The production method of the prebiotics electrolyte beverage comprises the following steps:
checking and accepting the raw materials; the method comprises the steps that a laboratory technician takes charge of sampling and checking before purchasing, can put in storage after being checked to be qualified, rejects when being unqualified, receives raw and auxiliary materials from a raw and auxiliary material library during production, and checks the name and the quantity of the received materials, the name and the batch number of the products of the materials for production and the like according to a batching table;
blending: and (5) getting the raw and auxiliary materials according to the batch production instruction and checking. And checking the appearance, and timely reporting and processing the unqualified color and flavor or the presence of foreign matters. The blending tank is cleaned in advance to keep clean, sanitary and normal working state. Feeding materials according to the production task requirement; starting the blending tank, and slowly and uniformly adding various raw and auxiliary materials in sequence under the stirring state. Finally, the volume is determined to the batch production quantity by using the process water. Stirring for 20-30 min. And heating to 50-60 deg.C until the raw materials and adjuvants are completely dissolved and mixed. Taking a small amount of uniformly mixed finished product liquid, checking the color and the smell of the finished product liquid, measuring the concentration, the osmotic pressure and the pH value according to the requirements, and recording;
and (3) filtering: opening the filter to filter by 200 meshes, checking whether the filter screen is blocked or damaged when the filtering speed is reduced, and cleaning or replacing the filter bag in the filter alternately in time;
filling and capping: pumping the prepared materials into a full-automatic filling machine for filling, wherein the filling amount is controlled to be 200ml +/-8 ml;
and (3) sterilization: putting the filled product and a middle rotating disc into a sterilizer, setting the temperature to be 80-85 ℃ and the time to be 30-40min, and sterilizing for 20-60 s;
and (3) outer packaging: before packaging, the quality and batch number of the outer packaging material are carefully checked, and the packaging can be carried out after the quality and the validity period are qualified. The production of the prebiotics electrolyte drink is completed.
Example two:
a prebiotics electrolyte beverage and a production method thereof, wherein each 200ml of beverage contains the following components in parts by weight:
2g of glucose, 0.2g of NaCl, 0.3g of potassium citrate, 0.02g of zinc gluconate, 0.5g of sodium citrate, 0.5g of galacto-oligosaccharide, 3g of fructo-oligosaccharide, 3g of isomalto-oligosaccharide, 0.007g of sucralose, 0.7g of citric acid and 0.02g of strawberry essence.
The production method of the prebiotics electrolyte beverage comprises the following steps:
checking and accepting the raw materials; the method comprises the steps that a laboratory technician takes charge of sampling and checking before purchasing, can put in storage after being checked to be qualified, rejects when being unqualified, receives raw and auxiliary materials from a raw and auxiliary material library during production, and checks the name and the quantity of the received materials, the name and the batch number of the products of the materials for production and the like according to a batching table;
blending: and (5) getting the raw and auxiliary materials according to the batch production instruction and checking. And checking the appearance, and timely reporting and processing the unqualified color and flavor or the presence of foreign matters. The blending tank is cleaned in advance to keep clean, sanitary and normal working state. Feeding materials according to the production task requirement; starting the blending tank, and slowly and uniformly adding various raw and auxiliary materials in sequence under the stirring state. Finally, the volume is determined to the batch production quantity by using the process water. Stirring for 20-30 min. And heating to 50-60 deg.C until the raw materials and adjuvants are completely dissolved and mixed. Taking a small amount of uniformly mixed finished product liquid, checking the color and the smell of the finished product liquid, measuring the concentration, the osmotic pressure and the pH value according to the requirements, and recording;
and (3) filtering: opening the filter to filter by 200 meshes, checking whether the filter screen is blocked or damaged when the filtering speed is reduced, and cleaning or replacing the filter bag in the filter alternately in time;
filling and capping: pumping the prepared materials into a full-automatic filling machine for filling, wherein the filling amount is controlled to be 200ml +/-8 ml;
and (3) sterilization: putting the filled product and a middle rotating disc into a sterilizer, setting the temperature to be 80-85 ℃ and the time to be 30-40min, and sterilizing for 20-60 s;
and (3) outer packaging: before packaging, the quality and batch number of the outer packaging material are carefully checked, and the packaging can be carried out after the quality and the validity period are qualified. The production of the prebiotics electrolyte drink is completed.
Example three:
a prebiotics electrolyte beverage and a production method thereof, wherein each 200ml of beverage contains the following components in parts by weight:
3g of glucose, 0.3g of NaCl, 0.4g of potassium citrate, 0.025g of zinc gluconate, 0.6g of sodium citrate, 0.6g of galacto-oligosaccharide, 4g of fructo-oligosaccharide, 4g of isomalto-oligosaccharide, 0.008g of sucralose, 0.8g of citric acid and 0.025g of strawberry essence.
The production method of the prebiotics electrolyte beverage comprises the following steps:
checking and accepting the raw materials; the method comprises the steps that a laboratory technician takes charge of sampling and checking before purchasing, can put in storage after being checked to be qualified, rejects when being unqualified, receives raw and auxiliary materials from a raw and auxiliary material library during production, and checks the name and the quantity of the received materials, the name and the batch number of the products of the materials for production and the like according to a batching table;
blending: and (5) getting the raw and auxiliary materials according to the batch production instruction and checking. And checking the appearance, and timely reporting and processing the unqualified color and flavor or the presence of foreign matters. The blending tank is cleaned in advance to keep clean, sanitary and normal working state. Feeding materials according to the production task requirement; starting the blending tank, and slowly and uniformly adding various raw and auxiliary materials in sequence under the stirring state. Finally, the volume is determined to the batch production quantity by using the process water. Stirring for 20-30 min. And heating to 50-60 deg.C until the raw materials and adjuvants are completely dissolved and mixed. Taking a small amount of uniformly mixed finished product liquid, checking the color and the smell of the finished product liquid, measuring the concentration, the osmotic pressure and the pH value according to the requirements, and recording;
and (3) filtering: opening the filter to filter by 200 meshes, checking whether the filter screen is blocked or damaged when the filtering speed is reduced, and cleaning or replacing the filter bag in the filter alternately in time;
filling and capping: pumping the prepared materials into a full-automatic filling machine for filling, wherein the filling amount is controlled to be 200ml +/-8 ml;
and (3) sterilization: putting the filled product and a middle rotating disc into a sterilizer, setting the temperature to be 80-85 ℃ and the time to be 30-40min, and sterilizing for 20-60 s;
and (3) outer packaging: before packaging, the quality and batch number of the outer packaging material are carefully checked, and the packaging can be carried out after the quality and the validity period are qualified. The production of the prebiotics electrolyte drink is completed.
Example four:
a prebiotics electrolyte beverage and a production method thereof, wherein each 200ml of beverage contains the following components in parts by weight:
4g of glucose, 0.4g of NaCl, 0.5g of potassium citrate, 0.03g of zinc gluconate, 0.7g of sodium citrate, 0.7g of galacto-oligosaccharide, 2-5g of fructo-oligosaccharide, 5g of isomalto-oligosaccharide, 0.009g of sucralose, 0.9g of citric acid and 0.03g of strawberry essence.
The production method of the prebiotics electrolyte beverage comprises the following steps:
checking and accepting the raw materials; the method comprises the steps that a laboratory technician takes charge of sampling and checking before purchasing, can put in storage after being checked to be qualified, rejects when being unqualified, receives raw and auxiliary materials from a raw and auxiliary material library during production, and checks the name and the quantity of the received materials, the name and the batch number of the products of the materials for production and the like according to a batching table;
blending: and (5) getting the raw and auxiliary materials according to the batch production instruction and checking. And checking the appearance, and timely reporting and processing the unqualified color and flavor or the presence of foreign matters. The blending tank is cleaned in advance to keep clean, sanitary and normal working state. Feeding materials according to the production task requirement; starting the blending tank, and slowly and uniformly adding various raw and auxiliary materials in sequence under the stirring state. Finally, the volume is determined to the batch production quantity by using the process water. Stirring for 20-30 min. And heating to 50-60 deg.C until the raw materials and adjuvants are completely dissolved and mixed. Taking a small amount of uniformly mixed finished product liquid, checking the color and the smell of the finished product liquid, measuring the concentration, the osmotic pressure and the pH value according to the requirements, and recording;
and (3) filtering: opening the filter to filter by 200 meshes, checking whether the filter screen is blocked or damaged when the filtering speed is reduced, and cleaning or replacing the filter bag in the filter alternately in time;
filling and capping: pumping the prepared materials into a full-automatic filling machine for filling, wherein the filling amount is controlled to be 200ml +/-8 ml;
and (3) sterilization: putting the filled product and a middle rotating disc into a sterilizer, setting the temperature to be 80-85 ℃ and the time to be 30-40min, and sterilizing for 20-60 s;
and (3) outer packaging: before packaging, the quality and batch number of the outer packaging material are carefully checked, and the packaging can be carried out after the quality and the validity period are qualified. The production of the prebiotics electrolyte drink is completed.
For the convenience of understanding the above technical solution of the present invention, the following detailed description is made on the flow of the above solution of the present invention with reference to the accompanying drawings, and specifically is as follows:
according to an embodiment of the invention, a prebiotic electrolyte beverage and a production method thereof are also provided.
As shown in fig. 1, in the actual production process, the method for producing the prebiotic electrolyte beverage comprises the following steps:
step S101, checking and accepting raw materials; the method comprises the steps that a laboratory technician takes charge of sampling and checking before purchasing, can put in storage after being checked to be qualified, rejects when being unqualified, receives raw and auxiliary materials from a raw and auxiliary material library during production, and checks the name and the quantity of the received materials, the name and the batch number of the products of the materials for production and the like according to a batching table;
step S103, blending: and (5) getting the raw and auxiliary materials according to the batch production instruction and checking. And checking the appearance, and timely reporting and processing the unqualified color and flavor or the presence of foreign matters. The blending tank is cleaned in advance to keep clean, sanitary and normal working state. Feeding materials according to the production task requirement; starting the blending tank, and slowly and uniformly adding various raw and auxiliary materials in sequence under the stirring state. Finally, the volume is determined to the batch production quantity by using the process water. Stirring for 20-30 min. And heating to 50-60 deg.C until the raw materials and adjuvants are completely dissolved and mixed. Taking a small amount of uniformly mixed finished product liquid, checking the color and the smell of the finished product liquid, measuring the concentration, the osmotic pressure and the pH value according to the requirements, and recording;
step S105, filtering: opening the filter to filter by 200 meshes, checking whether the filter screen is blocked or damaged when the filtering speed is reduced, and cleaning or replacing the filter bag in the filter alternately in time;
step S107, filling and sealing: pumping the prepared materials into a full-automatic filling machine for filling, wherein the filling amount is controlled to be 200ml +/-8 ml;
step S109, sterilization: putting the filled product and a middle rotating disc into a sterilizer, setting the temperature to be 80-85 ℃ and the time to be 30-40min, and sterilizing for 20-60 s;
step S111, exterior packaging: before packaging, the quality and batch number of the outer packaging material are carefully checked, and the packaging can be carried out after the quality and the validity period are qualified. The production of the prebiotics electrolyte drink is completed.
In one embodiment, the process water has a volume of 4 to 8 times the mass of water.
In one embodiment, two persons must be present at the time of feeding, the name of the article is checked, and both the person who feeds and the person who rechecks the article should sign the production record.
In one embodiment, the osmotic pressure is set to a pressure of-90 kPa to-80 kPa.
In one embodiment, the filter screen is checked before each start-up to determine whether the filter screen in the pipeline filter is replaced as specified, and the same kind of beverage requires the use of the same special filter screen.
In one embodiment, the sterilizer sterilizes the canned mixture using a steam pressure of 0.70MPa to 1.20 MPa.
In one embodiment, the packaging machine can be used for clearing the product when the product is packaged, and cleaning and returning the packaging tool.
In one embodiment, as shown in fig. 2, the prebiotic electrolyte beverage and the production method thereof, the filling and outer packaging by a full-automatic filling machine comprises the following steps:
step S201, debugging and arranging equipment and appliances required by filling to keep the equipment and appliances clean, sanitary and in a normal working state. Then the beverage bottle is cleaned in a bottle cleaning machine;
step S203, emptying and sterilizing the prepared beverage bottles in sequence;
step S205, the sterilized beverage bottle is sent into a filling machine prepared in advance, and the filling dosage is set;
step S207, filling the mixture in the buffer tank into the sterilized beverage bottle, controlling the filling amount, adding a bottle cap, and sealing the bottle;
step S209, cleaning the beverage bottle after can sealing;
step S211, spraying bar codes on the cleaned beverage bottles;
step S213, pasting a suction pipe on the side edge of the beverage bottle after code spraying;
step S215, packaging the beverage bottles pasted with the straws, carefully checking the quality and batch number of the outer packaging materials before packaging, and labeling the carton;
step S217, storing and detecting the labeled finished product, analyzing the detection result, releasing the labeled finished product if the labeled finished product reaches the standard, and sealing and storing the labeled finished product if the labeled finished product does not reach the standard;
and step S219, delivering the released finished products.
In conclusion, by means of the technical scheme, the sucralose has the effects of zero energy, no dental caries, no blood sugar fluctuation and the like, and the galacto-oligosaccharide, the fructo-oligosaccharide and the isomalto-oligosaccharide in various oligosaccharides are added in use, so that the sucralose has the effects of regulating intestinal flora, proliferating bifidobacteria, promoting calcium absorption, regulating blood fat and regulating immunity, is matched with the strawberry essence to make the product have richer taste, better mouthfeel and balanced nutrition, and is attractive for consumers to eat for a long time. The health beverage is prepared by a hypotonic formula, can be used for quickly supplementing liquid, can effectively provide a healthy beverage for people in daily life, is matched with fruit taste, has good compliance, contains zinc in an electrolyte beverage, accelerates recovery, also has the effects of supplementing electrolyte and preventing disorder, is used for supplementing body fluid, helping human bodies to sweat and radiate heat and reducing body temperature, is rich in various prebiotics, regulates diarrhea and gastrointestinal flora disorder caused by heating, can meet the taste, can increase the resistance of the human bodies, and achieves the purpose of improving the life quality.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (9)
1. The formula of the prebiotics electrolyte beverage is characterized in that every 200ml of beverage contains the following components in parts by weight:
1-4g of glucose, 0.1-0.4g of NaCl, 0.2-0.5g of potassium citrate, 0.01-0.03g of zinc gluconate, 0.4-0.7g of sodium citrate, 0.4-0.7g of galacto-oligosaccharide, 2-5g of fructo-oligosaccharide, 2-5g of isomalto-oligosaccharide, 0.006-0.009g of sucralose, 0.6-0.9g of citric acid and 0.01-0.03g of strawberry essence.
2. The prebiotic electrolyte beverage and the production method thereof according to claim 1, which is used for the production of the prebiotic electrolyte beverage of claim 1 and comprises the following steps:
checking and accepting the raw materials; the method comprises the steps that a laboratory technician takes charge of sampling and checking before purchasing, can put in storage after being checked to be qualified, rejects when being unqualified, receives raw and auxiliary materials from a raw and auxiliary material library during production, and checks the name and the quantity of the received materials, the name and the batch number of the products of the materials for production and the like according to a batching table;
blending: and (5) getting the raw and auxiliary materials according to the batch production instruction and checking. And checking the appearance, and timely reporting and processing the unqualified color and flavor or the presence of foreign matters. The blending tank is cleaned in advance to keep clean, sanitary and normal working state. Feeding materials according to the production task requirement; starting the blending tank, and slowly and uniformly adding various raw and auxiliary materials in sequence under the stirring state. Finally, the volume is determined to the batch production quantity by using the process water. Stirring for 20-30 min. And heating to 50-60 deg.C until the raw materials and adjuvants are completely dissolved and mixed. Taking a small amount of uniformly mixed finished product liquid, checking the color and the smell of the finished product liquid, measuring the concentration, the osmotic pressure and the pH value according to the requirements, and recording;
and (3) filtering: opening the filter to filter by 200 meshes, checking whether the filter screen is blocked or damaged when the filtering speed is reduced, and cleaning or replacing the filter bag in the filter alternately in time;
filling and capping: pumping the prepared materials into a full-automatic filling machine for filling, wherein the filling amount is controlled to be 200ml +/-8 ml;
and (3) sterilization: putting the filled product and a middle rotating disc into a sterilizer, setting the temperature to be 80-85 ℃ and the time to be 30-40min, and sterilizing for 20-60 s;
and (3) outer packaging: before packaging, the quality and batch number of the outer packaging material are carefully checked, and the packaging can be carried out after the quality and the validity period are qualified. The production of the prebiotics electrolyte drink is completed.
3. The prebiotic electrolyte beverage and the production method thereof according to claim 2 are characterized in that the volume of the production water is 4-8 times of the mass of the water.
4. The prebiotic electrolyte beverage and the production method thereof according to claim 2, wherein two persons are required to be present at the time of feeding, the name of the person is checked, and both the person who feeds and the person who rechecks should sign on the production record.
5. The prebiotic electrolyte beverage and the production method thereof according to claim 2, wherein the osmotic pressure is set to-90 Kpa to-80 Kpa.
6. The prebiotic electrolyte beverage and the production method thereof according to claim 2, wherein the filter screen is checked whether the filter screen in the pipeline filter is replaced according to the regulations before starting up the beverage each time, and the same kind of special filter screen is required to be used for the same kind of beverage.
7. The prebiotic electrolyte beverage and the production method thereof according to claim 2, wherein the sterilizer sterilizes the canned mixed liquid, and the steam pressure is 0.70MPa-1.20 MPa.
8. The prebiotic electrolyte beverage and the production method thereof as claimed in claim 2, wherein the packaging machine cleans the product in time after the product is packaged, and cleans and resets the packaging tools.
9. The prebiotic electrolyte beverage and the production method thereof according to claim 8, wherein the filling and outer packaging by a full automatic filling machine comprises the following steps:
the equipment facilities and appliances required by debugging, sorting and filling are firstly carried out, so that the equipment facilities and appliances are kept clean, sanitary and work in normal state. Then the beverage bottle is cleaned in a bottle cleaning machine;
then, emptying and sterilizing the prepared beverage bottle in sequence;
after sterilization, the beverage bottle is sent into a filling machine prepared in advance, and the filling dosage is set;
filling the mixture in the buffer tank into the sterilized beverage bottle, controlling the filling amount, adding a bottle cap, and sealing the bottle;
cleaning the beverage bottle after can sealing;
spraying bar codes on the cleaned beverage bottle;
pasting a suction pipe on the side edge of the beverage bottle after code spraying;
packaging the beverage bottles pasted with the straws into boxes, carefully checking the quality and batch number of the outer packaging materials before packaging, and labeling the cartons;
storing and detecting the labeled finished product, analyzing the detection result, releasing the labeled finished product if the labeled finished product reaches the standard, and sealing the labeled finished product if the labeled finished product does not reach the standard;
and discharging the released finished products.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111803526A (en) * | 2020-07-22 | 2020-10-23 | 威海凯菲尔生物科技有限公司. | Probiotic formula for preventing diarrhea |
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| CN105998056A (en) * | 2016-05-12 | 2016-10-12 | 江苏正大丰海制药有限公司 | Orally-taken glucose electrolyte composition |
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Application publication date: 20200710 |