Disclosure of Invention
The invention aims to provide a dryer tail gas circulation system which can not only avoid dust emission, but also recover water, heat energy and raw materials in tail gas.
To achieve the purpose, the invention adopts the following technical scheme:
a dryer tail gas circulation system for treating dryer exhaust gas, comprising:
the inlet of the dust removal system is communicated with the outlet of the dryer and is used for removing dust in tail gas;
the heat circulation system comprises a cooling heat exchanger and a heating heat exchanger, wherein a first inlet of the cooling heat exchanger is communicated with a first outlet of the heating heat exchanger, and a first outlet of the cooling heat exchanger is communicated with a first inlet of the heating heat exchanger; the second inlet of the cooling heat exchanger is communicated with the outlet of the dust removal system and is used for cooling the tail gas; the second outlet of the heating heat exchanger is communicated with the inlet of the dryer and is used for heating the tail gas entering the dryer;
the heat energy recovery system comprises a heat recovery heat exchanger, a first inlet of the heat recovery heat exchanger is communicated with a second outlet of the cooling heat exchanger, a first outlet of the heat recovery heat exchanger is communicated with a second inlet of the heating heat exchanger, and the heat recovery heat exchanger is used for recovering heat energy in the tail gas;
the impurity recovery system is communicated with the cooling heat exchanger and the heat recovery heat exchanger and is used for collecting condensed water in the cooling heat exchanger and the heat recovery heat exchanger.
Preferably, the system further comprises a buffer system, wherein the buffer system comprises a buffer tank, the outlet of the buffer tank is communicated with the inlet of the dryer, and the inlet of the buffer tank is communicated with the downstream of the heating heat exchanger.
Preferably, the buffer system further comprises a plasma generator, and the plasma generator is communicated with the buffer tank.
Preferably, the system further comprises a power system comprising a fan, wherein the fan is communicated with the downstream of the heating heat exchanger and is used for forcing the tail gas to flow to the dryer.
Preferably, the power system further comprises a muffler mounted downstream of the fan.
Preferably, the thermal circulation system further comprises a first water pump, wherein an inlet of the first water pump is communicated with a first outlet of the cooling heat exchanger, and an outlet of the first water pump is communicated with a first inlet of the heating heat exchanger.
Preferably, the heat energy recovery system further comprises a heat pump and a heat-using heat exchanger, wherein a first inlet of the heat pump is communicated with a second outlet of the heat recovery heat exchanger, and a first outlet of the heat pump is communicated with a second inlet of the heat recovery heat exchanger; the first inlet of the heat using heat exchanger is communicated with the second outlet of the heat pump, and the first outlet of the heat using heat exchanger is communicated with the second inlet of the heat pump.
Preferably, the heat energy recovery system further comprises a water cooling tower which is communicated between the first outlet of the heat using heat exchanger and the second inlet of the heat pump.
Preferably, the impurity recovery system includes a mixing tank which is communicated with the cooling heat exchanger and the heat recovery heat exchanger, and the mixing tank is capable of stirring the collected condensed water.
Preferably, the impurity recovery system further comprises a delivery pump, an inner circulation pipeline and an outer exhaust pipeline, wherein an inlet of the inner circulation pipeline and an inlet of the outer exhaust pipeline are both communicated with an outlet of the delivery pump, an inlet of the delivery pump is communicated with the mixing tank, an outlet of the inner circulation pipeline is communicated with the mixing tank, and an outlet of the outer exhaust pipeline is communicated with the conditioner.
The invention has the beneficial effects that:
the invention provides a tail gas circulation system of a dryer, which is used for treating tail gas discharged by the dryer, and comprises a dust removal system, wherein an inlet of the dust removal system is communicated with an outlet of the dryer, so that feed dust in the tail gas discharged by the dryer can be removed and collected, and the recovery of raw materials carried in the tail gas is realized; the cooling heat exchanger of the thermal circulation system in the tail gas circulation system of the dryer can exchange heat with the tail gas, so that moisture in the tail gas is cooled and separated out, and heat in the tail gas is transferred to the heating heat exchanger for heating the tail gas entering the dryer, so that the purpose of removing the moisture carried in the tail gas is realized, the temperature of the inlet air of the dryer is improved, the power consumption of the dryer is reduced, and the production cost is reduced; the heat energy recovery system in the tail gas circulation system of the dryer comprises a heat recovery heat exchanger, wherein a first inlet of the heat recovery heat exchanger is communicated with a second outlet of the cooling heat exchanger, a first outlet of the heat recovery heat exchanger is communicated with a second inlet of the heating heat exchanger, and the heat recovery heat exchanger is used for carrying out heat exchange with tail gas, so that the recovery of heat energy carried by the tail gas is realized.
Detailed Description
In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clear, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
The invention provides a dryer tail gas circulation system which is used for treating tail gas discharged by a dryer 100, and as shown in fig. 1, the dryer tail gas circulation system comprises a dust removal system 1, a thermal circulation system 2, an impurity recovery system 4, a heat energy recovery system 3, a power system 6 and a buffer system 5.
Specifically, the inlet of the dust removing system 1 is connected to the outlet of the dryer 100, so as to remove dust in the tail gas discharged from the dryer 100. The heat circulation system 2 comprises a cooling heat exchanger 21 and a heating heat exchanger 22, wherein a first inlet of the cooling heat exchanger 21 is communicated with a first outlet of the heating heat exchanger 22, a first outlet of the cooling heat exchanger 21 is communicated with a first inlet of the heating heat exchanger 22, and a second inlet of the cooling heat exchanger 21 is communicated with an outlet of the dust removal system 1, so that the cooling heat exchanger 21 can exchange heat with tail gas to cool and separate out water in the tail gas, and meanwhile, heat of the cooling heat exchanger 21 can be transferred to the heating heat exchanger 22 for utilization, thereby not only achieving the purpose of removing water carried in the tail gas, but also avoiding waste of heat exchange. The second inlet of the heating heat exchanger 22 is communicated with the second outlet of the cooling heat exchanger 21, the second outlet of the heating heat exchanger 22 is communicated with the inlet of the dryer 100, and the heating heat exchanger 22 is used for heating tail gas entering the dryer 100, so that the temperature of the air entering the dryer 100 can be increased, the power consumption of the dryer 100 can be reduced, and the production cost can be reduced.
The heat energy recovery system 3 comprises a heat recovery heat exchanger 31, a first inlet of the heat recovery heat exchanger 31 is communicated with a second outlet of the cooling heat exchanger 21, a first outlet of the heat recovery heat exchanger 31 is communicated with a second inlet of the heating heat exchanger 22, the cooling heat exchanger 21 and the heat recovery heat exchanger 31 can be communicated, tail gas communication between the two is achieved, heat exchange with the tail gas is further achieved, heat carried in the tail gas is recovered, the tail gas is further cooled, water in the tail gas is further separated out, and waste of heat in the tail gas can be avoided.
The impurity recovery system 4 is communicated with the cooling heat exchanger 21 and the heat recovery heat exchanger 31, can collect the condensed water with dust in the cooling heat exchanger 21 and the heat recovery heat exchanger 31, can avoid environmental pollution caused by disordered discharge of the condensed water with dust, and also realizes recovery of moisture and raw material dust in tail gas. The inlet of the power system 6 is connected to the second outlet of the heating heat exchanger 22 for forcing the tail gas in the dryer tail gas circulation system to flow towards the inlet of the dryer 100. The inlet of the buffer system 5 is communicated with the outlet of the power system 6, the outlet of the buffer system 5 is communicated with the inlet of the dryer 100, and the buffer system 5 can buffer the pressure fluctuation of tail gas in the tail gas circulation system of the dryer, so that the system can work stably.
In this embodiment, the dust removing system 1 includes a pulse bag-type dust remover 11, where an inlet of the pulse bag-type dust remover 11 is connected to an outlet of the dryer 100, and an outlet of the pulse bag-type dust remover 11 is connected to a second inlet of the cooling heat exchanger 21, so as to remove raw material dust in tail gas discharged from the dryer 100, and the arrangement of inlet and outlet air channels is compact, the tail gas resistance is small, the energy consumption is low, and the running cost is low.
Preferably, the thermal cycle system 2 further comprises a first water pump 23, an inlet of the first water pump 23 is communicated with a first outlet of the cooling heat exchanger 21, an outlet of the first water pump 23 is communicated with a first inlet of the heating heat exchanger 22, and the first water pump 23 can force circulating water between the cooling heat exchanger 21 and the heating heat exchanger 22 to circulate, and heat obtained by the cooling heat exchanger 21 is transferred into the heating heat exchanger 22. More preferably, the outlet of the first water pump 23 is provided with a first valve 24, and the inlet of the first water pump 23 is provided with a second valve 25, so that the circulating water can be conveniently connected and disconnected, and the first water pump 23 can be conveniently disassembled and assembled.
In this embodiment, the heat energy recovery system 3 further includes a heat pump 32 and a heat-using heat exchanger 33, where a first inlet of the heat pump 32 is connected to a second outlet of the heat-recovering heat exchanger 31, a first outlet of the heat pump 32 is connected to a second inlet of the heat-recovering heat exchanger 31, a first inlet of the heat-using heat exchanger 33 is connected to a second outlet of the heat pump 32, a first outlet of the heat-using heat exchanger 33 is connected to a second inlet of the heat pump 32, the heat-using heat exchanger 33 is used for heating heat-using equipment in the production process, and the heat pump 32 can transfer heat energy of the heat-recovering heat exchanger 31 to the heat-using heat exchanger 33, so that heat energy recovered from tail gas in the production process can be used conveniently. Preferably, the heat energy recovery system 3 further includes a second water pump 35, an inlet of the second water pump 35 is connected to a first outlet of the heat pump 32, and an outlet of the second water pump 35 is connected to a second inlet of the heat recovery heat exchanger 31, so that smooth flow of circulating water between the heat recovery heat exchanger 31 and the heat pump 32 can be ensured, and heat energy recovered by the heat recovery heat exchanger 31 can be smoothly transferred to the heat pump 32. Specifically, the inlet of the second water pump 35 is provided with a third valve 36, and the outlet of the second water pump 35 is provided with a fourth valve 37, so that the connection and disconnection of circulating water can be conveniently realized, and the disassembly and assembly of the second water pump 35 are also convenient.
Preferably, the heat energy recovery system 3 further comprises a water cooling tower 34, wherein the water cooling tower 34 is communicated between the first outlet of the heat using exchanger 33 and the second inlet of the heat pump 32, and is used for dissipating the surplus heat energy which is not used by the heat equipment in the production process. More preferably, the heat energy recovery system 3 further comprises a third water pump 38, wherein an inlet of the third water pump 38 is communicated with an outlet of the cooling tower 34, and an outlet of the third water pump 38 is communicated with a second inlet of the heat pump 32, so that smooth circulation of circulating water among the heat pump 32, the heat exchanger 33 and the cooling tower 34 can be ensured. Specifically, the fifth valve 39 is disposed at the inlet of the third water pump 38, and the sixth valve 310 is disposed at the outlet of the third water pump 38, so that the circulating water can be conveniently connected and disconnected, and the third water pump 38 can be conveniently disassembled and assembled. In this embodiment, the heat energy recovery system 3 further includes a first buffer tank 311, where the first buffer tank 311 is connected between the second outlet of the heat pump 32 and the first inlet of the heat exchanger 33, so as to buffer pressure fluctuation of the circulating water, which is beneficial to ensuring stable operation of the system.
In the present embodiment, the impurity recovery system 4 includes the mixing tank 41, and the mixing tank 41 is communicated with the cooling heat exchanger 21 and the heat recovery heat exchanger 31, and can collect condensed water containing dust in the cooling heat exchanger 21 and the heat recovery heat exchanger 31. Preferably, hot water and steam can be introduced into the mixing tank 41 to facilitate the treatment of the condensed water containing dust in the mixing tank 41. Specifically, a stirring blade for stirring the liquid in the mixing tank 41 and a weighing element for weighing the amounts of the hot water and the water vapor added are provided in the mixing tank 41.
More preferably, the impurity recovery system 4 further comprises a delivery pump 42, an inner circulation pipe 43 and an outer discharge pipe 44, wherein an inlet of the delivery pump 42 is communicated with the bottom of the mixing tank 41, an inlet of the inner circulation pipe 43 and an inlet of the outer discharge pipe 44 are both communicated with an outlet of the delivery pump 42, an outlet of the inner circulation pipe 43 is communicated with the mixing tank 41, and an outlet of the outer discharge pipe 44 is communicated with the conditioner 200. Preferably, the centrifugal pump is selected as the delivery pump 42, so that the operation is stable, the noise is low, the occupied space is small, and the maintenance is convenient. Specifically, the inner circulation pipe 43 is provided with an inner circulation valve 431, the outer pipe 44 is provided with an outer discharge valve 441, and if the inner circulation valve 431 is opened and the outer discharge valve 441 is closed, the delivery pump 42 delivers condensed water containing dust to circulate inside the mixing tank 41; when the inner circulation valve 431 is closed and the outer discharge valve 441 is opened, the transfer pump 42 transfers the condensed water containing dust to the conditioner 200 for treatment. Further, a mass flow meter 442 is provided upstream of the discharge valve 441 for measuring the amount of condensed water containing dust discharged into the conditioner 200.
Preferably, the power system 6 comprises a fan 61, and an inlet of the fan 61 is connected to the second outlet of the heating heat exchanger 22, so as to force the exhaust gas to flow downstream, so as to ensure the circulation of the exhaust gas. More preferably, the power system 6 further includes a muffler 62, and the muffler 62 is installed at the outlet of the blower 61, so as to reduce noise generated when the blower 61 is operated. Further, a pneumatic butterfly valve 63 is further disposed at the inlet of the blower 61, one end of the pneumatic butterfly valve 63 is connected to the inlet of the blower 61, and the other end is connected to the outside air, so as to supplement air into the tail gas circulation system of the dryer, and ensure the amount of gas in the tail gas circulation system of the dryer.
In this embodiment, the buffer system 5 includes a buffer tank 51, an outlet of the buffer tank 51 is connected to an inlet of the dryer 100, and an inlet of the buffer tank 51 is connected to an outlet of the fan 61, so that fluctuation of tail gas pressure in the tail gas circulation system of the dryer can be buffered, and stable operation of the system is ensured. Preferably, the buffer system 5 further comprises a plasma generator 52, the plasma generator 52 is communicated with the buffer tank 51, so that generated negative ions can be introduced into the tail gas, the concentration of odor in the tail gas circulation system of the dryer is reduced, the deodorized tail gas is introduced into the dryer 100, and the aggregation of odor in the tail gas circulation system of the dryer is avoided.
It is to be understood that the above examples of the present invention are provided for clarity of illustration only and are not limiting of the embodiments of the present invention. Various obvious changes, rearrangements and substitutions can be made by those skilled in the art without departing from the scope of the invention. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.