CN104110941A - Partial tail gas circulation fluid bed drying method and equipment - Google Patents
Partial tail gas circulation fluid bed drying method and equipment Download PDFInfo
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- CN104110941A CN104110941A CN201410256266.2A CN201410256266A CN104110941A CN 104110941 A CN104110941 A CN 104110941A CN 201410256266 A CN201410256266 A CN 201410256266A CN 104110941 A CN104110941 A CN 104110941A
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- 239000012530 fluid Substances 0.000 title claims abstract description 165
- 238000001035 drying Methods 0.000 title claims abstract description 83
- 239000000463 material Substances 0.000 claims abstract description 160
- 238000001816 cooling Methods 0.000 claims abstract description 39
- 238000010438 heat treatment Methods 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 30
- 238000007599 discharging Methods 0.000 claims abstract description 24
- 230000008676 import Effects 0.000 claims description 63
- 239000004744 fabric Substances 0.000 claims description 54
- 239000000428 dust Substances 0.000 claims description 49
- 239000012071 phase Substances 0.000 claims description 40
- 230000000694 effects Effects 0.000 claims description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 35
- 239000007790 solid phase Substances 0.000 claims description 24
- 238000009826 distribution Methods 0.000 claims description 23
- 238000000926 separation method Methods 0.000 claims description 22
- 238000005243 fluidization Methods 0.000 claims description 16
- 238000005192 partition Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 230000003134 recirculating effect Effects 0.000 claims description 9
- 238000004080 punching Methods 0.000 claims description 8
- 239000011343 solid material Substances 0.000 claims description 7
- 230000005532 trapping Effects 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 6
- 239000006185 dispersion Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 3
- 230000008569 process Effects 0.000 description 15
- 238000005516 engineering process Methods 0.000 description 10
- 238000005265 energy consumption Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
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Abstract
The invention provides a partial tail gas circulation fluid bed drying method and equipment. The method comprises the following steps of (1) material drying, (2) tail gas circulating, (3) tail gas discharging, (4) material cooling and (5) lump material separating. Air is filtered, pressurized and heated to be at the needed temperature and enters a deep drying section of a fluid bed drying machine to conduct deep material drying, tail gas which is discharged from the deep drying section of the fluid bed drying machine and is high in temperature and low in moisture content is dedusted, pressurized and heated and then enters a primary drying section of the fluid bed drying machine to conduct primary drying, and the tail gas which is discharged from the primary drying section of the fluid bed drying machine and is low in temperature and high in moisture content is dedusted and then discharged into the atmosphere. The equipment constructed based on the partial tail gas circulation fluid bed drying method comprises a fluid bed drying machine body, a first heating device, a second heating device, a cooling device and a dedusting device. The partial tail gas circulation fluid bed drying method and equipment have the advantages that the heat energy of drying media is fully used, drying heat efficiency is high, consecutive operation is reliable, energy is save, and emission is reduced.
Description
Technical field
The present invention relates to the ciculation fluidized bed drying method of a kind of partial tail gas and equipment.
Background technology
Fluidized bed drying contacts because dry run gas-solid two-phase is direct and vigorous fluidisation stirring has very large contact surface area, be that the aspects such as heat transfer, mass transfer, dry tenacity, the thermal efficiency are all advantageous, be widely used in the dry of the industry products such as chemical industry, medicine, food.
Traditional horizontal type fluidized-bed drying process is that wet stock self-fluidized type bed dryer one end adds, under the effect of heated drying medium, material dehydrates on fluidisation one side on one side, reach dry requirement through each hothouse successively, the product self-fluidized type bed dryer other end is discharged and is carried out package storage.The drying medium self-fluidized type bed dryer body air inlet of leaving the bed enters, and enters upper bed body through distribution grid pore, and wet stock is carried out to fluidisation, dry, dehydration, takes away wet part, and discharge at tail gas self-fluidized type bed dryer top, enters atmosphere after dedusting.This fluid bed dryer caloic is transmitted, dry tenacity is large, but has the problems such as energy consumption is high, production cost is high.
For reducing fluidized bed drying process energy consumption, improve heat utilization rate, people have carried out a series of research.The first arranges interior heating tube in fluid bed dryer, and auxiliary heat supplying, reduces drying medium consumption indirectly, reduces power consumption, thermal energy consumption.It two is to adopt the circulation of depth drying section high-temperature tail gas, makes full use of drying medium heat energy, reduces fluid bed dryer delivery temperature, reduces thermal energy consumption.
Document 1727-3080 (2005) 01-0036-04 has proposed fluid bed dryer exhaust gas circulation process, the higher moisture content of temperature that fluid bed dryer depth drying section is discharged recycles compared with low exhaust gas, directly send into fluid bed dryer preliminarily dried section with blower fan and carry out material preliminarily dried, this scheme has been considered the UTILIZATION OF VESIDUAL HEAT IN of high-temperature tail gas, save this part heat energy, be applicable to heat sensitive material dry, especially wet stock can not contact high-temperature gas and the later stage of drying material can bear the heat sensitive material of higher temperature relatively, to cause fluid bed dryer preliminarily dried section EAT too low to the such exhaust gas circulation process of general material, heat utilization rate is low, and corresponding power consumption increases, improper.
Chinese patent CN201867020U proposes a kind of circulation of tail gas fluid bed drying process, fluid bed dryer comprises multiple bringing-up sections and cooling section, between each bringing-up section and cooling section, separate with dividing plate from top to bottom, gas phase is separated completely, only below dividing plate, stay an osculum for Flow of Goods and Materials, the higher moisture content of temperature that a rear dryer section is discharged enters last dryer section for dry after dust separation, pressurization, heating compared with low exhaust gas, the first dryer section discharge temperature enters atmosphere compared with high exhaust gas through dust removal process compared with low moisture content.This patent is fine has considered UTILIZATION OF VESIDUAL HEAT IN in dry run, but existing problems have, the one, and between the each dryer section of fluid bed dryer, cooling section, gas phase is separated completely, and each dryer section, cooling section tolerance regulate and are influenced each other very greatly, are difficult to normal operation; The 2nd, the outlet of each section of gas circulation is provided with cleaner, but undeclared recyclegas dedusting requirement, will cause that dust accumulate in heater, sex change in running, and increase vapor phase stream dynamic resistance, affects heat-transfer effect, is difficult to continuous operation.
Summary of the invention
In order to solve, current fluidized bed drying equipment heat-transfer effect is poor, heat utilization rate is low, be difficult to the problem of operation continuously, the present invention proposes one and make full use of drying medium heat energy, dry heat efficiency is high, the ciculation fluidized bed drying method of partial tail gas reliable, energy-saving and emission-reduction and equipment continuously.
The dry method of partial tail gas recirculating fluidized bed of the present invention, comprises the following steps:
1) dry materials:
Wet stock adds fluid bed dryer continuously by feed screw, after harrowing loose device dispersion, heating, fluidisation, preliminarily dried, enter successively each hothouse in the first Room and continue fluidisation, heating, dry, dry materials to a certain extent, bed temperature reaches 60~140 DEG C (determining according to material characteristic) and enters the cooling chamber gas cooled that is cooled, after bed temperature reaches 40~60 DEG C, material enters piece material separator by spiral discharging device and carries out the separation of piece material, and qualified products are delivered to sack cleaner with gas and pack, store after separating by separating;
Isolated block of material of piece material separator discharged again and processed from the first star discharger;
In fluid bed dryer, be dried the dust carried secretly with gas by cloth bag trapping after and Product mix pack, store;
2) circulation of tail gas:
Air filters through the first filter, the second air blast pressurization, the second heat exchanger be heated to 90~200 DEG C (determining according to material characteristic) laggard enter the second hot blast import of fluid bed dryer depth drying section carry out material depth drying, the temperature that fluid bed dryer depth drying section produces recycles compared with low exhaust gas at 60~120 DEG C of moisture contents, successively through bag-type dust, middle effect high efficiency particulate air filter filters, the first air blast pressurization, First Heat Exchanger be heated to 90~200 DEG C (determining according to material characteristic) laggard enter the first hot blast import of fluid bed dryer preliminarily dried section, carry out material preliminarily dried,
3) exhaust emissions:
The temperature that fluid bed dryer preliminarily dried section produces enters atmosphere compared with high exhaust gas at 40~60 DEG C of moisture contents after bag-type dust, air-introduced machine pressurization, water scrubber dedusting;
4) material is cooling:
Air through the second filter filter, the 3rd air blast pressurization laggard enter the cooling material of fluid bed dryer cold wind import, the mixing circulation utilization in fluid bed dryer of cooled exhaust gas and depth drying tail gas, successively through bag-type dust, middle effect high efficiency particulate air filter filter, the first air blast pressurization, First Heat Exchanger be heated to temperature required laggard enter the first hot blast import of fluid bed dryer preliminarily dried section, for material preliminarily dried;
5) piece material separates:
Air filters, enters piece material separator after the 3rd air blast pressurization and carry out the separation of piece material through the second filter, and piece material is discharged again and processed from the first star discharger, and qualified products enter sack cleaner with gas and pack, store after separating with separating.
The equipment building according to the dry method of partial tail gas recirculating fluidized bed of the present invention, it is characterized in that: comprise fluid bed dryer body, feed screw, first heater, secondary heating mechanism, cooling device, dust arrester, described fluid bed dryer body comprises upper bed body, the body of leaving the bed, distribution grid, in the cavity that described distribution grid is arranged on upper bed body and the body of leaving the bed forms, adopt ligulate punching, opening is towards fluid bed dryer Way out; Described upper bed body top board is provided with the first row gas port and second row gas port, the sidewall that are communicated with inner chamber and is provided with the wet stock import and the material outlet that are communicated with inner chamber; The described body of leaving the bed is provided with the first hot blast import, the second hot blast import and cold wind import; Described wet stock import is connected with the export pipeline of feed screw, and the first hot blast import, the second hot blast import are connected with the air outlet pipeline of corresponding first heater, secondary heating mechanism respectively, and cold wind import is communicated with the air outlet of cooling device; Described first row gas port is connected with the air inlet duct of dust arrester, the air inlet duct of second row gas port and first heater or described dust arrester is connected; The gas outlet of described dust arrester is communicated with water scrubber by air-introduced machine; Described material outlet place is furnished with spiral discharging device, and the discharging opening of described spiral discharging device is communicated with the charging aperture of piece material separator; The discharging opening of described piece material separator outlet, described dust arrester is all furnished with star discharger;
The upper bed body inner chamber of described fluid bed dryer body is divided into bottom part holds concurrently as the solid phase area of cooling chamber, the gas phase zone on top, and described inner chamber becomes some hothouses by baffle for separating, the the described first loose device of dry indoor location rake and/or internal heater, described internal heater is fixed on the first Room rake loose device top or internal heater is combined with the loose device of rake and rotates with the loose device of rake; Between described solid phase area one, two hothouses, separate completely with the first circular arc dividing plate, between all the other each hothouses, separate with the first dividing plate; Described top, gas phase zone is separated into second partition that all hothouses in bottom, two regions communicate or built-in cloth bag is installed in whole gas phase zone; The described body of leaving the bed becomes the some air chambers corresponding with upper bed body solid phase area by baffle for separating, between one, two Room of the body of wherein leaving the bed with the second circular arc type baffle for separating, between all the other each hothouses with the 3rd baffle for separating;
Described first heater comprises middle effect high efficiency particulate air filter, the first air blast and First Heat Exchanger, described middle effect high efficiency particulate air filter air inlet and described second row gas port or described dust arrester exhaust outlet are communicated with, the air outlet of described middle effect high efficiency particulate air filter is communicated with the air inlet of the first described air blast, the gas outlet of described the first air blast is communicated with the air inlet of described First Heat Exchanger, and the gas outlet of described First Heat Exchanger is communicated with the first described hot blast import;
Described secondary heating mechanism comprises the first filter, the second air blast and the second heat exchanger, the air outlet of the first described filter is communicated with the air inlet of the second described air blast, the gas outlet of described the second air blast is communicated with the air inlet of described the second heat exchanger, and the gas outlet of the second described heat exchanger is communicated with the second described hot blast import;
Described cooling device comprises the second filter, the 3rd air blast, and the air outlet of the second described filter is communicated with the air inlet of the 3rd described air blast, the gas outlet of described the 3rd air blast is communicated with described cold wind import.
Described gas phase zone the first half is separated into preliminarily dried section by second partition and two regions of depth drying section, the latter half communicate with all hothouses, and the dust arrester of whole fluid bed dryer configuration is external sack cleaner; Described external sack cleaner is that the first sack cleaner and the second sack cleaner are arranged on fluid bed dryer body exterior; Described first row gas port is connected with the air inlet pipeline of the second described sack cleaner, described second row gas port is connected with the air inlet pipeline of described the first sack cleaner; The gas outlet of the first described sack cleaner is communicated with the air inlet of described middle effect high efficiency particulate air filter, the gas outlet of described the second sack cleaner is communicated with water scrubber by air-introduced machine.
Described gas phase zone upper space is provided with the built-in cloth bag of fluid bed, and card above part in gas phase zone becomes two regions, left and right by the 4th baffle for separating, card communicates with all hothouses with the latter half, and the dust arrester of whole fluid bed dryer configuration is built-in sack cleaner; Described built-in sack cleaner is that the built-in cloth bag of fluid bed is directly fixed on fluid bed dryer body gas phase zone upper space, and described second row gas port is communicated with the air inlet of described middle effect high efficiency particulate air filter; The gas outlet of described piece material separator is communicated with the air inlet of the 3rd sack cleaner; The air outlet of described first row gas port and the 3rd described sack cleaner is communicated with water scrubber by air-introduced machine.
On described middle effect high efficiency particulate air filter, is furnished with the pressure difference test meter of measuring filter inlet outlet pressure differential Δ P, wherein, if inlet outlet pressure differential Δ P slowly increases in continuous running, show that exhaust gas circulation system cloth bag is intact, in the middle of effect high efficiency particulate air filter inlet outlet pressure differential Δ P while being new install 2~10 times, preferably suggestion is imitated high efficiency particulate air filter in cleaning 2~5 times time; If described middle effect high efficiency particulate air filter inlet outlet pressure differential Δ P, occurring increasing extremely suddenly in running continuously, shows that exhaust gas circulation system cloth bag has breakage, need to check exhaust gas circulation system cloth bag, in cleaning, imitate high efficiency particulate air filter.
Described fluid bed dryer body is provided with 2~20 hothouses, and wherein the first hothouse is circular, after several chambers be the horizontal multi-chamber fluidized bed dryer of circle or rectangle.
Described preliminarily dried section and depth drying section use gas ratio are 0.5:1~1:1, preferably 0.9:1~1:1; The height of the first described circular arc type dividing plate is 0.3~0.75 times of the first Room diameter; , except one, two outdoor, separate with the first dividing plate between all the other each chambers described solid phase area, and the first dividing plate height is 0.5~2 times of horizontal multi-cell fluidized bed distribution grid width, preferably 0.8~1.1 times; It is 50~200mm that the first dividing plate lower end separates fabric swatch distance, and preferably 80~120mm, is solid material passage.
Described gas phase zone the first half is separated into two regions with second partition, and second partition height is 1/4~3/4 of upper bed body total height, and preferably 1/2~1/3.
Its thermal medium of described internal heater is steam, hot water, conduction oil, preferred water steam, hot water; Described First Heat Exchanger, the second heat exchanger thermal medium used are steam or conduction oil; Described secondary heater is made up of vapor heat exchanger and condensed water heat exchanger during taking steam as thermal medium, gas first through condensed water preheating again by steam heated.
The invention has the beneficial effects as follows:
1, reasonably technological process and fluid bed dryer structure are guaranteed drying system normal operation continuously
(1) fluid bed dryer the first Room arranges in bulk the putting of rake, disperses the first Room wet stock, makes the first Room material not lump, lump less;
(2) distribution grid adopts ligulate punching, and opening is towards fluid bed dryer material outlet direction, and pushing block material moves to outlet and discharges, and is not trapped in fluid bed dryer;
(3) drying machine upper bed body gas phase zone communicates, and ensures that the each hothouse of fluid bed independently regulates tolerance;
(4) exhaust gas circulation system arranges middle effect high efficiency particulate air filter, prevents material contact high-temperature heat-exchanging, avoids the problem such as material sex change, heat exchanger obstruction, guarantees system long-term running continuously;
2, the reduction thermal energy consumption that takes appropriate measures, improves the thermal efficiency, realizes energy-saving and cost-reducing:
(1) the higher moisture content of temperature fluid bed dryer depth drying section being produced is sent into fluid bed dryer preliminarily dried section compared with low exhaust gas and is recycled after dedusting heating, makes full use of this part gas heat energy, improves dry heat efficiency;
(2) fluid bed dryer the first Room arranges internal heater, and auxiliary heat supplying indirectly, reduces fluidisation air capacity;
3) by internal heater auxiliary heat supplying and high temperature low moisture content gas circulation recycling, reduce dry system exhaust emissions temperature, reduce exhaust emissions total amount, realize energy-saving and emission-reduction.
Brief description of the drawings
Fig. 1 is partial tail gas recirculating fluidized bed drying technology process figure of the present invention (external cloth bag technique).
Fig. 2 is that band of the present invention is harrowed the horizontal multi-chamber fluidized bed dryer of putting in bulk.
Fig. 3 is partial tail gas circulation internal heating fluidized bed drying technology flow chart of the present invention (built-in cloth bag technique).
Fig. 4 is the horizontal multi-chamber fluidized bed dryer of built-in cloth bag of the present invention.
Fig. 5 is partial tail gas circulation internal heating fluidized bed drying technology flow chart of the present invention (external cloth bag technique).
Fig. 6 is that band of the present invention is harrowed the interior heated horizontal type multi-chamber fluidized bed dryer of putting in bulk.
Fig. 7 is partial tail gas circulation internal heating fluidized bed drying technology flow chart of the present invention (external cloth bag technique).
Fig. 8 is the band rake of the present invention horizontal multi-chamber fluidized bed dryer of the built-in cloth bag of interior heating of putting in bulk.
Detailed description of the invention
Further illustrate the present invention below in conjunction with accompanying drawing
With reference to accompanying drawing:
The dry method of embodiment 1 partial tail gas recirculating fluidized bed of the present invention, comprises the following steps:
1) dry materials:
Wet stock adds fluid bed dryer continuously by feed screw, after harrowing loose device dispersion, heating, fluidisation, preliminarily dried, enter successively each hothouse in the first Room and continue fluidisation, heating, dry, dry materials to a certain extent, bed temperature reaches 125~135 DEG C and enters the cooling chamber gas cooled that is cooled, after bed temperature reaches 45~55 DEG C, material enters piece material separator by spiral discharging device and carries out the separation of piece material, and qualified products are delivered to sack cleaner with gas and pack, store after separating by separating;
Isolated block of material of piece material separator discharged again and processed from the first star discharger;
In fluid bed dryer, be dried the dust carried secretly with gas by cloth bag trapping after and Product mix pack, store;
2) circulation of tail gas:
Air through the first filter filter, the second air blast pressurization, the second heat exchanger be heated to 140~165 DEG C laggard enter the second hot blast import of fluid bed dryer depth drying section carry out material depth drying, the temperature that fluid bed dryer depth drying section produces recycles compared with low exhaust gas at 80~100 DEG C of moisture contents, successively through bag-type dust, middle effect high efficiency particulate air filter filter, the first air blast pressurization, First Heat Exchanger be heated to 140~165 DEG C laggard enter the first hot blast import of fluid bed dryer preliminarily dried section, carry out material preliminarily dried;
3) exhaust emissions:
The temperature that fluid bed dryer preliminarily dried section produces enters atmosphere compared with high exhaust gas at 45~55 DEG C of moisture contents after bag-type dust, air-introduced machine pressurization, water scrubber dedusting;
4) material is cooling:
Air through the second filter filter, the 3rd air blast pressurization laggard enter the cooling material of fluid bed dryer cold wind import, the mixing circulation utilization in fluid bed dryer of cooled exhaust gas and depth drying tail gas, successively through bag-type dust, middle effect high efficiency particulate air filter filter, the first air blast pressurization, First Heat Exchanger be heated to temperature required laggard enter the first hot blast import of fluid bed dryer preliminarily dried section, for material preliminarily dried;
5) piece material separates:
Air filters, enters piece material separator after the 3rd air blast pressurization and carry out the separation of piece material through the second filter, and piece material is discharged again and processed from the first star discharger, and qualified products enter sack cleaner with gas and pack, store after separating with separating.
The equipment that embodiment 2 builds according to the dry method of partial tail gas recirculating fluidized bed of the present invention, comprise fluid bed dryer body 02, feed screw 01, first heater, secondary heating mechanism, cooling device, dust arrester, described fluid bed dryer body 02 comprises upper bed body 31, the body 37 of leaving the bed, distribution grid 36, in the cavity that described distribution grid 36 is arranged on upper bed body 31 and the body 37 of leaving the bed forms, adopt ligulate punching, opening is towards fluid bed dryer Way out; Described upper bed body 31 top boards are provided with the first row gas port 30 and second row gas port 28, the sidewall that are communicated with inner chamber and are provided with the wet stock import 34 and the material outlet 22 that are communicated with inner chamber; The described body 37 of leaving the bed is provided with the first hot blast import, the second hot blast import and cold wind import; Described wet stock import 34 is connected with the export pipeline of feed screw 01, the first hot blast import 38, the second hot blast import 39 are connected with the air outlet pipeline of corresponding first heater, secondary heating mechanism respectively, and cold wind import 42 is communicated with the air outlet of cooling device; Described first row gas port 30 is connected with the air inlet duct of dust arrester, the air inlet duct of second row gas port 28 and first heater or described dust arrester is connected; The gas outlet of described dust arrester is communicated with water scrubber 10 by air-introduced machine 09; Described material outlet 22 places are furnished with spiral discharging device 04, and the discharging opening of described spiral discharging device 04 is communicated with the charging aperture of piece material separator 03; Described piece material separator 03 exports, the discharging opening of described dust arrester is all furnished with star discharger 05,07;
Upper bed body 31 inner chambers of described fluid bed dryer body 02 are divided into bottom part holds concurrently as the solid phase area 24 of cooling chamber 23, the gas phase zone 27 on top, and described inner chamber becomes some hothouses by baffle for separating, the the described first loose device 35 of dry indoor location rake and/or internal heater 45, described internal heater 45 is fixed on the first loose device 35 tops of Room rake or internal heater 45 is combined with the loose device 35 of rake and with the loose device rotation of rake; Between described solid phase area 24 1, two hothouses, separate completely with the first circular arc dividing plate 33, between all the other each hothouses, separate with the first dividing plate 25; Described 27 tops, gas phase zone are separated into two regions with second partition 29, and all hothouses in bottom communicate or built-in cloth bag 19 is installed in whole gas phase zone; The described body 37 of leaving the bed becomes the some air chambers corresponding with upper bed body 31 solid phase area by baffle for separating, between one, two Room of the body 37 of wherein leaving the bed, separates with the second circular arc type dividing plate 39, between all the other each hothouses, separates with the 3rd dividing plate 41;
Described first heater comprises middle effect high efficiency particulate air filter 11, the first air blast 14 and First Heat Exchanger 17, described middle effect high efficiency particulate air filter 11 air inlets and described second row gas port 28 or described dust arrester 06 exhaust outlet are communicated with, the air outlet of described middle effect high efficiency particulate air filter 11 is communicated with the air inlet of the first described air blast 14, the gas outlet of described the first air blast 14 is communicated with the air inlet of described First Heat Exchanger 17, and the gas outlet of described First Heat Exchanger 17 is communicated with the first described hot blast import 38;
Described secondary heating mechanism comprises the first filter 12, the second air blast 15 and the second heat exchanger 18, the air outlet of the first described filter 12 is communicated with the air inlet of the second described air blast 15, the gas outlet of described the second air blast 15 is communicated with the air inlet of described the second heat exchanger 18, and the gas outlet of the second described heat exchanger 18 is communicated with the second described hot blast import 40;
Described cooling device comprises the second filter 13, the 3rd air blast 16, and the air outlet of the second described filter 13 is communicated with the air inlet of the 3rd described air blast 16, the gas outlet of described the 3rd air blast 16 is communicated with described cold wind import 42.
Described gas phase zone 27 the first half are separated into preliminarily dried section 32 by second partition 29 and 26 two regions of depth drying section, the latter half communicate with all hothouses, and the dust arrester of whole fluid bed dryer configuration is external sack cleaner; Described external sack cleaner is that the first sack cleaner 06 and the second sack cleaner 08 are arranged on fluid bed dryer body 02 outside; Described first row gas port 30 is connected with the air inlet pipeline of described the second sack cleaner 08, described second row gas port 28 is connected with the air inlet pipeline of described the first sack cleaner 06; The gas outlet of the first described sack cleaner 06 is communicated with the air inlet of described middle effect high efficiency particulate air filter 11, the gas outlet of described the second sack cleaner 08 is communicated with water scrubber 10 by air-introduced machine 09.
Described gas phase zone 27 upper spaces are provided with the built-in cloth bag 19 of fluid bed, and card more than 44 part in gas phase zone is separated into two regions, left and right by the 4th dividing plate 43, card 44 communicates with all hothouses with the latter half, and the dust arrester of whole fluid bed dryer configuration is built-in sack cleaner; Described built-in sack cleaner is that the built-in cloth bag of fluid bed is directly fixed on fluid bed dryer body 02 gas phase zone upper space, and described second row gas port is communicated with the air inlet of described middle effect high efficiency particulate air filter; The gas outlet of described piece material separator is communicated with the air inlet of the 3rd sack cleaner; The air outlet of described first row gas port and the 3rd described sack cleaner is communicated with water scrubber by air-introduced machine.
On described middle effect high efficiency particulate air filter 11, is furnished with the pressure difference test meter of measuring filter inlet outlet pressure differential Δ P, wherein, if inlet outlet pressure differential Δ P slowly increases in continuous running, show that exhaust gas circulation system cloth bag is intact, in the middle of effect high efficiency particulate air filter inlet outlet pressure differential Δ P while being new install 2~10 times, preferably suggestion is imitated high efficiency particulate air filter in cleaning 2~5 times time; If described middle effect high efficiency particulate air filter inlet outlet pressure differential Δ P, occurring increasing extremely suddenly in running continuously, shows that exhaust gas circulation system cloth bag has breakage, need to check exhaust gas circulation system cloth bag, in cleaning, imitate high efficiency particulate air filter.
Described fluid bed dryer body is provided with 2~20 hothouses, and wherein the first hothouse is circular, after several chambers be the horizontal multi-chamber fluidized bed dryer of circle or rectangle.
Described preliminarily dried section 32 is 0.5:1~1:1 with depth drying section 26 use gas ratios, preferential 0.9:1~1:1; The height of the first described circular arc type dividing plate is 0.3~0.75 times of the first Room diameter; , except one, two outdoor, separate with the first dividing plate between all the other each chambers described solid phase area, and the first dividing plate height is 0.5~2 times of horizontal multi-cell fluidized bed distribution grid width, preferably 0.8~1.1 times; It is 50~200mm that the first dividing plate lower end separates fabric swatch distance, and preferably 80~120mm, is solid material passage.
Described gas phase zone the first half is separated into two regions with second partition, and second partition height is 1/4~3/4 of upper bed body total height, and preferably 1/2~1/3.
Described internal heater 45 its thermal mediums are steam, hot water, conduction oil, preferred water steam, hot water; Described First Heat Exchanger, the second heat exchanger thermal medium used are steam or conduction oil; Described secondary heater is made up of vapor heat exchanger and condensed water heat exchanger during taking steam as thermal medium, gas first through condensed water preheating again by steam heated.
Embodiment 3 (1) accompanying drawing 1 partial tail gas recirculating fluidized bed drying technology process figure (external cloth bag technique)
Material flow: wet stock adds fluid bed dryer 02 continuously by feed screw 01, after harrowing loose device 35 dispersions, hot air fluidised, preliminarily dried, enter successively each hothouse in the first Room and continue fluidisation, heating, dry, dry materials to a certain extent, bed temperature reaches 125~135 DEG C and enters cooling chamber 23 gas cooled that is cooled, bed temperature reaches 45~55 DEG C, material enters piece material separator 03 by spiral discharging device 04 and carries out the separation of piece material, and qualified products are delivered to the first sack cleaner 06 with gas and pack, store through the second star discharger 07 by separating.
03 isolated block of material of piece material separator is discharged again and is processed from the first star discharger 05.
Fluid bed dryer 02 depth drying section 26 be dried the dust carried secretly with gas by the first sack cleaner 06 trap, preliminarily dried section 32 dust of carrying secretly with gas that is dried traps by the second sack cleaner 08, two tunnels trapping dust are all incorporated to product and pack, store through the second star discharger 07.
Dry gas flow process: air filters through the first filter 12, the second air blast 15 pressurizes, the second heat exchanger 18 is heated to 140~165 DEG C and enters fluid bed dryer 02 depth drying section 26 second hot blast imports 40 and carry out material depth drying, the temperature that fluid bed dryer 02 depth drying section 26 produces recycles compared with low exhaust gas at 80~100 DEG C of moisture contents, successively through the first sack cleaner 06 dedusting, middle effect high efficiency particulate air filter 11 filters, the first air blast 14 pressurizes, First Heat Exchanger 17 is heated to 140~165 DEG C and enters fluid bed dryer 02 preliminarily dried section 32 first hot blast imports 38, carry out material preliminarily dried.The temperature that fluid bed dryer 02 preliminarily dried section 32 is discharged at 45~55 DEG C of moisture contents compared with high exhaust gas through the second sack cleaner 08 dedusting, air-introduced machine 09 pressurizes, enter atmosphere after water scrubber 10 dedustings.
Cooling and piece material divided gas flow flow process: air through the second filter 13 filter, point two-way after the 3rd air blast 16 pressurizations:
One tunnel enters the cooling material of fluid bed dryer 02 cold wind import 42, cooled exhaust gas and depth drying tail gas are in the interior mixing circulation utilization of fluid bed dryer 02, successively through the first sack cleaner 06 dedusting, middle effect high efficiency particulate air filter 11 filter, the first air blast 14 pressurizes, First Heat Exchanger 17 is heated to 140~165 DEG C and enters fluid bed dryer 02 preliminarily dried section 32 first hot blast imports 38, for material preliminarily dried.
Another road enters piece material separator 03 and carries out the separation of piece material, piece material is discharged again and is processed from the first star discharger 05, qualified products enter the first sack cleaner 06 with separation with gas and pack through the second star discharger 07, storage, separate the tail gas mixing circulation utilization of discharging through the first sack cleaner 06 and fluid bed dryer 02 second row gas port 28 by a tail gas part, in warp, imitating high efficiency particulate air filter 11 successively filters, the first air blast 14 pressurizes, First Heat Exchanger 17 is heated to 140~165 DEG C and enters fluid bed dryer 02 preliminarily dried section 32 first hot blast imports 38, for material preliminarily dried.Another part is discharged tail gas through the second sack cleaner 08 with fluid bed dryer 02 first row gas port 30 and is mixed, and pressurizes, enters atmosphere after water scrubber 10 dedustings through air-introduced machine 09.
(2) accompanying drawing 3 partial tail gas recirculating fluidized bed drying technology process figure (built-in cloth bag technique)
Material flow: wet stock adds fluid bed dryer 02 continuously by feed screw 01, after harrowing loose device 35 dispersions, hot air fluidised, preliminarily dried, enter successively each hothouse in the first Room and continue fluidisation, heating, dry, dry materials to a certain extent, bed temperature reaches 125~135 DEG C and enters cooling chamber 23 gas cooled that is cooled, bed temperature reaches 45~55 DEG C, material enters piece material separator 03 by spiral discharging device 04 and carries out the separation of piece material, and qualified products are delivered to the 3rd sack cleaner 20 with gas and pack, store through asterism discharger 21 by separating.
03 isolated block of material of piece material separator is discharged again and is processed from the first star discharger 05.
The dust of carrying secretly with gas that is dried in fluid bed dryer 02 is returned in fluid bed dryer 02 by built-in cloth bag 19 trappings of fluid bed, enter piece material separator 03 through spiral discharging device 04 together with main body material, be delivered to the 3rd sack cleaner 20 by separation with gas and pack, store through asterism discharger 21.
Dry gas flow process: air filters through the first filter 12, the second air blast 15 pressurizes, the second heat exchanger 18 is heated to 140~165 DEG C and enters fluid bed dryer 02 depth drying section 26 second hot blast imports 40 and carry out material depth drying, the temperature that fluid bed dryer 02 depth drying section 26 produces is discharged and is recycled from second row gas port 28 through built-in cloth bag 19 dedustings of fluid bed compared with low exhaust gas at 80~100 DEG C of moisture contents, in warp, imitating high efficiency particulate air filter 11 successively filters, the first air blast 14 pressurizes, First Heat Exchanger 17 is heated to 140~165 DEG C and enters fluid bed dryer 02 preliminarily dried section 32 first hot blast imports 38, carry out material preliminarily dried.The temperature that fluid bed dryer 02 preliminarily dried section 32 produces is discharged from first row gas port 30 through built-in cloth bag 19 dedustings of fluid bed compared with high exhaust gas at 45~55 DEG C of moisture contents, pressurizes, enters atmosphere after water scrubber 10 dedustings through air-introduced machine 09.
Cooling and piece material divided gas flow flow process: air through the second filter 13 filter, point two-way after the 3rd air blast 16 pressurizations:
One tunnel enters the cooling material of fluid bed dryer 02 cold wind import 42, cooled exhaust gas is discharged and is recycled from second row gas port 28 in interior mixing through built-in cloth bag 19 dedustings of fluid bed of fluid bed dryer 02 with depth drying tail gas, successively through in imitate that high efficiency particulate air filter 11 filters, the first air blast 14 pressurizes, First Heat Exchanger 17 is heated to 140~165 DEG C and enters fluid bed dryer 02 preliminarily dried section 32 first hot blast imports 38, for material preliminarily dried.
Another road enters piece material separator 03 and carries out the separation of piece material, piece material is discharged again and is processed from the first star discharger 05, qualified products enter the 3rd sack cleaner 20 with gas and pack, store through the 3rd sack cleaner 21 with separating, and after separation of products, tail gas and fluid bed dryer 02 first row gas port 30 discharge temperatures are mixed through air-introduced machine 09 and pressurizeed, enter atmosphere after water scrubber 10 dedustings compared with high exhaust gas compared with low moisture content.
(3) accompanying drawing 5 partial tail gas circulation internal heating fluidized bed drying technology flow charts (external cloth bag technique)
Material flow: wet stock adds fluid bed dryer 02 continuously by feed screw 01, disperse through harrowing loose device 35 in the first Room, internal heater 45 auxiliary heat supplying, hot air fluidised, after preliminarily dried, enter successively each hothouse and continue fluidisation, heating, dry, dry materials to a certain extent, bed temperature reaches 125~135 DEG C and enters cooling chamber 23 gas cooled that is cooled, bed temperature reaches 45~55 DEG C, material enters piece material separator 03 by spiral discharging device 04 and carries out the separation of piece material, qualified products are delivered to the first sack cleaner 06 with gas and pack through the second star discharger 07 by separating, storage.
03 isolated block of material of piece material separator is discharged again and is processed from the first star discharger 05.
Fluid bed dryer 02 depth drying section 26 be dried the dust carried secretly with gas by the first sack cleaner 06 trap, preliminarily dried section 32 dust of carrying secretly with gas that is dried traps by the second sack cleaner 08, two tunnels trapping dust are all incorporated to product and pack, store through the second star discharger 07.
Dry gas flow process: air filters through the first filter 12, the second air blast 15 pressurizes, the second heat exchanger 18 is heated to 140~165 DEG C and enters fluid bed dryer 02 depth drying section 26 second hot blast imports 40 and carry out material depth drying, the temperature that fluid bed dryer 02 depth drying section 26 produces recycles compared with low exhaust gas at 80~100 DEG C of moisture contents, successively through the first sack cleaner 06 dedusting, middle effect high efficiency particulate air filter 11 filters, the first air blast 14 pressurizes, First Heat Exchanger 17 is heated to 140~165 DEG C and enters fluid bed dryer 02 preliminarily dried section 32 first hot blast imports 38, carry out material preliminarily dried.The temperature that fluid bed dryer 02 preliminarily dried section 32 is discharged at 45~55 DEG C of moisture contents compared with high exhaust gas through the second sack cleaner 08 dedusting, air-introduced machine 09 pressurizes, enter atmosphere after water scrubber 10 dedustings.
Cooling and piece material divided gas flow flow process: air through the second filter 13 filter, point two-way after the 3rd air blast 16 pressurizations:
One tunnel enters the cooling material of fluid bed dryer 02 cold wind import 42, cooled exhaust gas depth drying tail gas in fluid bed dryer 02 with mixing circulation utilization, successively through the first sack cleaner 06 dedusting, middle effect high efficiency particulate air filter 11 filter, the first air blast 14 pressurizes, First Heat Exchanger 17 is heated to 140~165 DEG C and enters fluid bed dryer 02 preliminarily dried section 32 first hot blast imports 38, for material preliminarily dried.
Another road enters piece material separator 03 and carries out the separation of piece material, piece material is discharged again and is processed from the first star discharger 05, qualified products enter the first sack cleaner 06 with separation with gas and pack through the second star discharger 07, storage, separate the tail gas mixing circulation utilization of discharging through the first sack cleaner 06 and fluid bed dryer 02 second row gas port 28 by a tail gas part, in warp, imitating high efficiency particulate air filter 11 successively filters, the first air blast 14 pressurizes, First Heat Exchanger 17 is heated to 140~165 DEG C and enters fluid bed dryer 02 preliminarily dried section 32 first hot blast imports 38, for material preliminarily dried.Another part is discharged tail gas through the second sack cleaner 08 with fluid bed dryer 02 first row gas port 30 and is mixed, and pressurizes, enters atmosphere after water scrubber 10 dedustings through air-introduced machine 09.
(4) accompanying drawing 7 partial tail gas circulation internal heating fluidized bed drying technology flow charts (built-in cloth bag technique)
Material flow: wet stock adds fluid bed dryer 02 continuously by feed screw 01, disperse through harrowing loose device 35 in the first Room, internal heater 45 auxiliary heat supplying, hot air fluidised, after preliminarily dried, enter successively each hothouse and continue fluidisation, heating, dry, dry materials to a certain extent, bed temperature reaches 125~165 DEG C and enters cooling chamber 23 gas cooled that is cooled, bed temperature reaches 45~55 DEG C of materials and enters piece material separator 03 by spiral discharging device 04 and carry out the separation of piece material, qualified products are delivered to the 3rd sack cleaner 20 through asterism discharger 21 package storages by separating with gas.
03 isolated block of material of piece material separator is discharged again and is processed from the first star discharger 05.
The dust of carrying secretly with gas that is dried in fluid bed dryer 02 is returned in fluid bed dryer 02 by built-in cloth bag 19 trappings of fluid bed, enter piece material separator 03 through spiral discharging device 04 together with main body material, be delivered to the 3rd sack cleaner 20 by separation with gas and pack, store through asterism discharger 21.
Dry gas flow process: air filters through the first filter 12, the second air blast 15 pressurizes, the second heat exchanger 18 is heated to 140~165 DEG C and enters fluid bed dryer 02 depth drying section 26 second hot blast imports 40 and carry out material depth drying, the temperature that fluid bed dryer 02 depth drying section 26 produces is discharged and is recycled from second row gas port 28 through built-in cloth bag 19 dedustings of fluid bed compared with low exhaust gas at 80~100 DEG C of moisture contents, in warp, imitating high efficiency particulate air filter 11 successively filters, the first air blast 14 pressurizes, First Heat Exchanger 17 is heated to 140~165 DEG C and enters fluid bed dryer 02 preliminarily dried section 32 first hot blast imports 38 and carry out material preliminarily dried.The temperature that fluid bed dryer 02 preliminarily dried section 32 produces is discharged from first row gas port 30 through built-in cloth bag 19 dedustings of fluid bed compared with high exhaust gas at 45~55 DEG C of moisture contents, pressurizes, enters atmosphere after water scrubber 10 dedustings through air-introduced machine 09.
Cooling and piece material divided gas flow flow process:
Air through the second filter 13 filter, point two-way after the 3rd air blast 16 pressurization:
One tunnel enters the cooling material of fluid bed dryer 02 cold wind import 42, cooled exhaust gas is discharged and is recycled from second row gas port 28 in interior mixing through built-in cloth bag 19 dedustings of fluid bed of fluid bed dryer 02 with depth drying tail gas, successively through in imitate that high efficiency particulate air filter 11 filters, the first air blast 14 pressurizes, First Heat Exchanger 17 is heated to 140~165 DEG C and enters fluid bed dryer 02 preliminarily dried section 32 first hot blast imports 38, for material preliminarily dried.
Another road enters piece material separator 03 and carries out the separation of piece material, piece material is discharged again and is processed from the first star discharger 05, qualified products enter the 3rd sack cleaner 20 with gas and pack, store through the 3rd sack cleaner 21 with separating, and after separation of products, tail gas and fluid bed dryer 02 first row gas port 30 discharge temperatures are mixed through air-introduced machine 09 and pressurizeed, enter atmosphere after water scrubber 10 dedustings compared with high exhaust gas compared with low moisture content.
Embodiment 4 band rake horizontal multi-chamber fluidized bed dryer (Fig. 2) the first Room of putting in bulk, for circular, are provided with the loose device 35 of rake, and the loose device 35 of rake, by certain rotating speed rotation, disperses the first Room wet stock, after several chambers be circle or rectangle.Band rake is in bulk puts horizontal multi-chamber fluidized bed dryer by upper bed body 31, the body 37 of leaving the bed, and distribution grid 36 forms; 31 points of solid phase area 24 of upper bed body and gas phase zone 27; Between solid phase area 24 1, two Room, separate completely with the first circular arc dividing plate 33, the first circular arc dividing plate 33 is highly 0.5 times of the first Room diameter, material enters the second Room by overflow from the first Room, between all the other each chambers, separate with the first dividing plate 25, it is 110mm that the first dividing plate 25 lower ends separate fabric swatch 36 distances, for solid material passage, the first dividing plate 25 is highly 1 times of horizontal multi-cell fluidized bed distribution grid 36 width; Fluid bed dryer gas phase zone 27 the first half are separated into two regions by second partition 29, and the gas phase zone whole fluid bed dryer of 27 the latter half communicates, and facilitates each hothouse tolerance to regulate; With dividing plate just the fluid bed dryer body 37 of leaving the bed be separated into the some air chambers corresponding with upper bed body 31 solid phase area 24, one, between two Room, separate with the second circular arc type dividing plate 39, between all the other each chambers, separate with the 3rd dividing plate 41, can regulate tolerance by each hothouse specific requirement; Distribution grid 36 adopts ligulate punching, and opening, towards fluid bed dryer material outlet direction, pushes to outlet by the piece material in fluid bed dryer, convenient discharge.
The embodiment 5 band rake horizontal multi-chamber fluidized bed dryer of built-in cloth bag (Fig. 4) the first Room of putting in bulk, for circular, are provided with the loose device 35 of rake, and the loose device 35 of rake, by certain rotating speed rotation, disperses the first Room wet stock, after several chambers be circle or rectangle.The band rake horizontal multi-chamber fluidized bed dryer of built-in cloth bag of putting in bulk is by upper bed body 31, the body 37 of leaving the bed, and distribution grid 36 forms; 31 points of solid phase area 24 of upper bed body and gas phase zone 27; Between solid phase area 24 1, two Room, separate completely with the first circular arc dividing plate 33, the first circular arc dividing plate 33 is highly 0.5 times of the first Room diameter, material enters the second Room by overflow from the first Room, between all the other each chambers with the first dividing plate 25 by its separation, it is 110mm that the first dividing plate 25 lower ends separate fabric swatch 36 distances, for solid material passage, the first dividing plate 25 is highly 1 times of horizontal multi-cell fluidized bed distribution grid 36 width; Gas phase zone 27 upper spaces are provided with the built-in cloth bag 19 of fluid bed, the band dust tail gas that fluid bed dryer produces leaves drying machine after built-in cloth bag 19 dedustings of fluid bed, more than 44 part of gas phase zone 27 cards is separated into two regions by the 4th dividing plate 43, card 44 communicates with the whole fluid bed dryer of the latter half, facilitates each hothouse tolerance to regulate; The fluid bed dryer body 37 of leaving the bed is separated into the some air chambers corresponding with upper bed body 31 solid phase area 24 with dividing plate, between one, two Room, the second use circular arc type dividing plate 39 is separated, and between all the other each chambers, separates with the 3rd dividing plate 41, can regulate tolerance by each hothouse specific requirement; Distribution grid 36 adopts ligulate punching, and opening, towards fluid bed dryer material outlet direction, pushes to outlet by piece material in fluid bed dryer, convenient discharge.
Embodiment 6 band rakes interior heated horizontal type multi-chamber fluidized bed dryer (Fig. 6) the first Room of putting in bulk, for circular, is provided with the loose device 35 of rake and internal heater 45, and the loose device 35 of rake, by certain rotating speed rotation, disperses the first Room wet stock, internal heater 45 can be fixedly mounted on the first locular wall face or be combined and installed together and rotate with the loose device 35 of rake with the loose device 35 of rake, for the first Room auxiliary heat supplying, saves fluidisation gas consumption, several chambers can be circle or rectangle below, band rake is in bulk puts interior heated horizontal type multi-chamber fluidized bed dryer by upper bed body 31, the body 37 of leaving the bed, distribution grid 36 forms, 31 points of solid phase area 24 of upper bed body and gas phase zone 27, solid phase area 24 1, between two Room, separate completely with the first circular arc dividing plate 33, the first circular arc dividing plate 33 is highly 0.5 times of the first Room diameter, material enters the second Room by overflow from the first Room, between all the other each chambers, separate with the first dividing plate 25, it is 110mm that the first dividing plate 25 lower ends separate fabric swatch 36 distances, for solid material passage, the first dividing plate 25 is highly 1 times of horizontal multi-cell fluidized bed distribution grid 36 width, fluid bed dryer gas phase zone 27 the first half are separated into two regions by second partition 29, and the gas phase zone whole fluid bed dryer of 27 the latter half communicates, and facilitates each hothouse tolerance to regulate, the fluid bed dryer body 37 of leaving the bed is separated into the some air chambers corresponding with upper bed body 31 solid phase area 24 with dividing plate, between one, two Room, separates with the second circular arc type dividing plate 39, between all the other each chambers, separate with the 3rd dividing plate 41, can regulate tolerance by each hothouse specific requirement, distribution grid 36 adopts ligulate punching, and opening, towards fluid bed dryer material outlet direction, pushes to outlet by piece material in fluid bed dryer, convenient discharge.
The embodiment 7 band rakes horizontal multi-chamber fluidized bed dryer of the built-in cloth bag of interior heating (Fig. 8) the first Room of putting in bulk, for circular, is provided with the loose device 35 of rake and internal heater 45, and the loose device 35 of rake, by certain rotating speed rotation, disperses the first Room wet stock, internal heater 45 can be fixedly mounted on the first locular wall face or be combined and installed together and rotate with the loose device 35 of rake with the loose device 35 of rake, for the first Room auxiliary heat supplying, saves fluidisation gas consumption, several chambers can be circle or rectangle below, the band rake horizontal multi-chamber fluidized bed dryer of the built-in cloth bag of interior heating of putting in bulk is by upper bed body 31, the body 37 of leaving the bed, distribution grid 36 forms, 31 points of solid phase area 24 of upper bed body and gas phase zone 27, solid phase area 24 1, between two Room, separate completely with the first circular arc dividing plate 33, the first circular arc dividing plate 33 is highly 0.5 times of the first Room diameter, material enters the second Room by overflow from the first Room, between all the other each chambers, separate with the first dividing plate 25, it is 110mm that the first dividing plate 25 lower ends separate fabric swatch 36 distances, for solid material passage, the first dividing plate 25 is highly 1 times of horizontal multi-cell fluidized bed distribution grid 36 width, gas phase zone 27 the first half are provided with the built-in cloth bag 19 of fluid bed, and the band dust tail gas that fluid bed dryer produces leaves drying machine after built-in cloth bag 19 dedustings of fluid bed, the whole fluid bed dryer in gas phase zone 27 communicates, and facilitates each hothouse tolerance to regulate, the fluid bed dryer body 37 of leaving the bed is separated into the some air chambers corresponding with upper bed body 31 solid phase area 24 with dividing plate, between one, two Room, separates with the second circular arc type dividing plate 39, between all the other each chambers, separate with the 3rd dividing plate 41, can regulate tolerance by each hothouse specific requirement, distribution grid 36 adopts ligulate punching, and opening, towards fluid bed dryer material outlet direction, can push to outlet by piece material in fluid bed dryer, convenient discharge.
Content described in this description embodiment is only enumerating of way of realization to inventive concept; protection scope of the present invention should not be regarded as only limiting to the concrete form that embodiment states, protection scope of the present invention also comprises that those skilled in the art conceive the equivalent technologies means that can expect according to the present invention.
Claims (9)
1. the dry method of partial tail gas recirculating fluidized bed, comprises the following steps:
1) dry materials:
Wet stock adds fluid bed dryer continuously by feed screw, after harrowing loose device dispersion, heating, fluidisation, preliminarily dried, enter successively each hothouse in the first Room and continue fluidisation, heating, dry, dry materials to a certain extent, bed temperature reaches 60~140 DEG C and enters the cooling chamber gas cooled that is cooled, after being cooled to 40~60 DEG C, material enters piece material separator by spiral discharging device and carries out the separation of piece material, and qualified products are delivered to sack cleaner with gas and pack, store after separating by separating;
Isolated block of material of piece material separator discharged again and processed from the first star discharger;
In fluid bed dryer, be dried the dust carried secretly with gas by cloth bag trapping after and Product mix pack, store;
2) circulation of tail gas:
Air through the first filter filter, the second air blast pressurization, the second heat exchanger be heated to 90~200 DEG C laggard enter the second hot blast import of fluid bed dryer depth drying section carry out material depth drying, the temperature that fluid bed dryer depth drying section produces recycles compared with low exhaust gas at 60~120 DEG C of moisture contents, successively through bag-type dust, middle effect high efficiency particulate air filter filter, the first air blast pressurization, First Heat Exchanger be heated to 90~200 DEG C laggard enter the first hot blast import of fluid bed dryer preliminarily dried section, carry out material preliminarily dried;
3) exhaust emissions:
The temperature that fluid bed dryer preliminarily dried section produces enters atmosphere compared with high exhaust gas at 40~60 DEG C of moisture contents after bag-type dust, air-introduced machine pressurization, water scrubber dedusting;
4) material is cooling:
Air through the second filter filter, the 3rd air blast pressurization laggard enter the cooling material of fluid bed dryer cold wind import, the mixing circulation utilization in fluid bed dryer of cooled exhaust gas and depth drying tail gas, successively through bag-type dust, middle effect high efficiency particulate air filter filter, the first air blast pressurization, First Heat Exchanger be heated to temperature required laggard enter the first hot blast import of fluid bed dryer preliminarily dried section, for material preliminarily dried;
5) piece material separates:
Air filters, enters piece material separator after the 3rd air blast pressurization and carry out the separation of piece material through the second filter, and piece material is discharged again and processed from the first star discharger, and qualified products enter sack cleaner with gas and pack, store after separating with separating.
2. the equipment building according to the dry method of partial tail gas recirculating fluidized bed claimed in claim 1, it is characterized in that: comprise fluid bed dryer body, feed screw, first heater, secondary heating mechanism, cooling device, dust arrester, described fluid bed dryer body comprises upper bed body, the body of leaving the bed, distribution grid, in the cavity that described distribution grid is arranged on upper bed body and the body of leaving the bed forms, adopt ligulate punching, opening is towards fluid bed dryer Way out; Described upper bed body top board is provided with the first row gas port and second row gas port, the sidewall that are communicated with inner chamber and is provided with the wet stock import and the material outlet that are communicated with inner chamber; The described body of leaving the bed is provided with the first hot blast import, the second hot blast import and cold wind import; Described wet stock import is connected with the export pipeline of feed screw, and the first hot blast import, the second hot blast import are connected with the air outlet pipeline of corresponding first heater, secondary heating mechanism respectively, and cold wind import is communicated with the air outlet of cooling device; Described first row gas port is connected with the air inlet duct of dust arrester, the air inlet duct of second row gas port and first heater or described dust arrester is connected; The gas outlet of described dust arrester is communicated with water scrubber by air-introduced machine; Described material outlet place is furnished with spiral discharging device, and the discharging opening of described spiral discharging device is communicated with the charging aperture of piece material separator; The discharging opening of described piece material separator outlet, described dust arrester is all furnished with star discharger;
The upper bed body inner chamber of described fluid bed dryer body is divided into bottom part holds concurrently as the solid phase area of cooling chamber, the gas phase zone on top, and described inner chamber becomes some hothouses by baffle for separating, the the described first loose device of dry indoor location rake and/or internal heater, described internal heater is fixed on the first Room rake loose device top or internal heater is combined with the loose device of rake and rotates with the loose device of rake; Between described solid phase area one, two hothouses, separate completely with the first circular arc dividing plate, between all the other each hothouses, separate with the first dividing plate; Described top, gas phase zone is separated into two regions with second partition, and all hothouses in bottom communicate or built-in cloth bag is installed in whole gas phase zone; The described body of leaving the bed becomes the some air chambers corresponding with upper bed body solid phase area by baffle for separating, between one, two Room of the body of wherein leaving the bed with the second circular arc type baffle for separating, between all the other each hothouses with the 3rd baffle for separating;
Described first heater comprises middle effect high efficiency particulate air filter, the first air blast and First Heat Exchanger, described middle effect high efficiency particulate air filter air inlet and described second row gas port or described dust arrester exhaust outlet are communicated with, the air outlet of described middle effect high efficiency particulate air filter is communicated with the air inlet of the first described air blast, the gas outlet of described the first air blast is communicated with the air inlet of described First Heat Exchanger, and the gas outlet of described First Heat Exchanger is communicated with the first described hot blast import;
Described secondary heating mechanism comprises the first filter, the second air blast and the second heat exchanger, the air outlet of the first described filter is communicated with the air inlet of the second described air blast, the gas outlet of described the second air blast is communicated with the air inlet of described the second heat exchanger, and the gas outlet of the second described heat exchanger is communicated with the second described hot blast import;
Described cooling device comprises the second filter, the 3rd air blast, and the air outlet of the second described filter is communicated with the air inlet of the 3rd described air blast, the gas outlet of described the 3rd air blast is communicated with described cold wind import.
3. equipment as claimed in claim 2, it is characterized in that: described gas phase zone the first half is separated into preliminarily dried section by second partition and two regions of depth drying section, the latter half communicate with all hothouses, the dust arrester of whole fluid bed dryer configuration is external sack cleaner; Described external sack cleaner is that the first sack cleaner and the second sack cleaner are arranged on fluid bed dryer body exterior; Described first row gas port is connected with the air inlet pipeline of the second described sack cleaner, described second row gas port is connected with the air inlet pipeline of described the first sack cleaner; The gas outlet of the first described sack cleaner is communicated with the air inlet of described middle effect high efficiency particulate air filter, the gas outlet of described the second sack cleaner is communicated with water scrubber by air-introduced machine.
4. equipment as claimed in claim 2, it is characterized in that: described gas phase zone upper space is provided with the built-in cloth bag of fluid bed, and card above part in gas phase zone becomes two regions, left and right by the 4th baffle for separating, card communicates with all hothouses with the latter half, and the dust arrester of whole fluid bed dryer configuration is built-in sack cleaner; Described built-in sack cleaner is that the built-in cloth bag of fluid bed is directly fixed on fluid bed dryer body gas phase zone upper space, and described second row gas port is communicated with the air inlet of described middle effect high efficiency particulate air filter; The gas outlet of described piece material separator is communicated with the air inlet of the 3rd sack cleaner; The air outlet of described first row gas port and the 3rd described sack cleaner is communicated with water scrubber by air-introduced machine.
5. equipment as claimed in claim 2, it is characterized in that: on described middle effect high efficiency particulate air filter, be furnished with the pressure difference test meter of measuring filter inlet outlet pressure differential Δ P, wherein, if inlet outlet pressure differential Δ P slowly increases in continuous running, show that exhaust gas circulation system cloth bag is intact, in the middle of effect high efficiency particulate air filter inlet outlet pressure differential Δ P while being new install 2~10 times, preferably suggestion is imitated high efficiency particulate air filter in cleaning 2~5 times time; If described middle effect high efficiency particulate air filter inlet outlet pressure differential Δ P, occurring increasing extremely suddenly in running continuously, shows that exhaust gas circulation system cloth bag has breakage, need to check exhaust gas circulation system cloth bag, in cleaning, imitate high efficiency particulate air filter.
6. equipment as claimed in claim 2, is characterized in that: described fluid bed dryer body is provided with 2~20 hothouses, and wherein the first hothouse is circular, after several chambers be the horizontal multi-chamber fluidized bed dryer of circle or rectangle.
7. equipment as claimed in claim 6, is characterized in that: described preliminarily dried section and depth drying section use gas ratio are 0.5:1~1:1, preferably 0.9:1~1:1; The height of the first described circular arc type dividing plate is 0.3~0.75 times of the first Room diameter; , except one, two outdoor, separate with the first dividing plate between all the other each chambers described solid phase area, and the first dividing plate height is 0.5~2 times of horizontal multi-cell fluidized bed distribution grid width, preferably 0.8~1.1 times; It is 50~200mm that the first dividing plate lower end separates fabric swatch distance, and preferably 80~120mm, is solid material passage.
8. equipment as claimed in claim 7, is characterized in that: described gas phase zone the first half second partition is separated into two regions, and second partition height is 1/4~3/4 of upper bed body total height, preferably 1/2~1/3.
9. equipment as claimed in claim 8, is characterized in that: its thermal medium of described internal heater is steam, hot water, conduction oil, preferred water steam, hot water; Described First Heat Exchanger, the second heat exchanger thermal medium used are steam or conduction oil; Described secondary heater is made up of vapor heat exchanger and condensed water heat exchanger during taking steam as thermal medium, gas first through condensed water preheating again by steam heated.
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