CN111369153A - Railway maintenance tool management system - Google Patents
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Abstract
The invention discloses a railway maintenance tool management system which comprises a hardware part and a software part, wherein the hardware part comprises a field operation terminal, an RFID identification terminal, a server and a switch, the software part comprises a tool management client, a tool management center platform processing system, an RFID identification system and a field operation terminal APP, and software and hardware are combined to form the railway maintenance tool management system through the Internet of things technology, so that batch automatic induction identification of tools for delivery and storage and intelligentization of railway maintenance task information acquisition can be realized, the problem of complex tool information acquisition process in each stage of a railway maintenance task is solved, the information acquisition difficulty of tool checking personnel is reduced, and the error rate of tool information acquisition is reduced.
Description
Technical Field
The invention relates to the technical field of railway tool management, in particular to a railway maintenance tool management system.
Background
For centuries, the railway industry of China has been rapidly developed. By the end of 2015, the total business mileage of China railways exceeds 12 kilometers, and in addition, the rapid construction of passenger dedicated lines in recent years leads the China railways to reach a brand new height no matter the quantity or the quality, thus providing higher requirements for the modernization of railway maintenance equipment.
In order to ensure the safety and the rapidness of railway transportation, railway maintenance is urgently needed to keep pace with the times, but the railway maintenance cannot be supported by the strong force of railway maintenance mechanical appliances, and in order to ensure that a train runs safely at a specified speed, a high-speed railway has strict requirements on the management of tools used for maintenance. The management mode of the railway tool used at present is mostly to rely on the manual work to check, confirm, and the warehouse-out, the warehouse entry information acquisition process of instrument is more complicated, moreover because use tool kind and quantity are more, and personnel's quality is different in addition, so cause the problem that instrument check personnel's work load is big easily, perhaps instrument information acquisition is omitted.
Disclosure of Invention
The invention provides a railway tool management system aiming at the problems that the tool information acquisition process is complex and tool information is easy to be omitted by manual acquisition in the railway maintenance task process, mainly solves the problem of intelligent tool information acquisition in each stage of the railway maintenance task, can realize the supervision of automatic induction warehousing and ex-warehouse of tools and appliances, the states and the quantity of the tools and appliances, a gate Bluetooth lock and a maintenance responsible person when entering and exiting a gate, and reduces the workload and the error rate of managers in the tool information acquisition process.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a railway maintenance instrument management system, includes instrument management client, RFID discernment terminal, field operation terminal, server, instrument database, wherein:
tool management client: and a Web management terminal which is opened to enter the system platform through a browser is installed and used for inputting, issuing and monitoring railway maintenance task information and tool information.
RFID identification terminal: and the RFID identification system is used for binding the tool and the identification tool, storing the bound information into a tool database, and uploading the identification information to a server for processing.
A field operation terminal: and the field operation APP is installed for railway maintenance personnel to get the maintenance tool and complete the railway maintenance task.
A server: and the tool management center platform processing system is arranged, statistics, summarization, proofreading and other processing are carried out on the information input by the tool management client, the information uploaded by the RFID identification terminal and the information uploaded by the field operation terminal, and the processing results are respectively sent to the tool management client, the RFID identification terminal and the field operation terminal.
Tool database: and the maintenance tool information and the maintenance task work information are stored.
Further, the Web management end of the tool management client comprises a background management module and a service monitoring module, wherein the background management module is used for inputting and managing maintenance task information and tool information, the input information is uploaded to the server for processing and storing, and the service monitoring module is used for checking the stage of the current maintenance task, the use state of the tool and the upper-channel condition of personnel in real time.
Further, the field operation APP function comprises maintenance task receiving, tool receiving, upper and lower tool checking, Bluetooth lock opening, tool warehousing, maintenance task receiving information uploading, tool receiving information, upper and lower checking information, Bluetooth lock opening record, maintenance task execution process and tool database.
Furthermore, the RFID identification terminal comprises a display control module, a configuration management module, a data interface module and a card reader, wherein the configuration management module, the data interface module and the card reader are respectively connected with the display control module, the configuration management module is used for managing binding and identification of tools by the configuration identification system, the data interface module is used for uploading read data, and the card reader is used for collecting electronic tag information bound with the tools.
Furthermore, the field operation terminal comprises a main control module, a card reader connecting module, a database management module and a network connecting module, wherein the card reader connecting module, the database management module and the network connecting module are respectively connected with the main control module, the card reader connecting module is used for reading tool label information by the field operation terminal, the database management module is used for operating a tool database, and the network connecting module is connected with a tool management center platform processing system through a mobile network or a VPN.
Further, the server provides interface service and data communication service simultaneously, and the interface service comprises field operation terminal APP interface service, service monitoring interface service, background management interface service and external interface service.
Further, the railway maintenance tool management system further comprises a switch, wherein the switch is connected with the RFID terminal, and data read by the RFID terminal is uploaded to a server in a TCP communication mode.
The invention has the beneficial effects that:
1. the intelligent collection of maintenance task information can be realized, and managers can know the current development stage of the maintenance task including responsible persons, workers, specific tasks, places, used tools, on-site pictures and the like without going to the site by integrating data.
2. The automatic tool warehouse-out and warehouse-in batch induction recognition can be realized, manual counting by workers is not needed, tool information acquisition counting errors caused by various tool types and quantities are avoided, and the workload is greatly reduced.
3. The intelligent monitoring of the tool can be realized, the type, the inventory quantity, the use condition and the like of the current tool can be checked in real time through database service, and manual recording and statistics are avoided.
Drawings
Fig. 1 is a general structural view of the present invention.
Fig. 2 is a software configuration diagram of the present invention.
Fig. 3 is a system business flow diagram of the present invention.
Detailed Description
In order to more clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will now be described with reference to the accompanying drawings.
In the example, the railway maintenance tool management system comprises a hardware part and a software part, wherein the hardware part comprises a field operation terminal, an RFID identification terminal, a server and a switch, the software part comprises a tool management client, a tool management center platform processing system, an RFID identification system, a field operation terminal APP and the like, and the software and the hardware are combined through the internet of things technology to form the railway maintenance tool management system.
Fig. 1 is a general block diagram of the present invention, fig. 2 is a software block diagram of the present invention, and fig. 3 is a flowchart of the operation of the system of the present invention. With reference to fig. 1-2, the specific functions of the components of the system are as follows:
the tool management client opens a Web management end entering a system platform through a browser, adopts BS mode development, and realizes related tool management functions by calling a central platform interface. And the management client adopts an AJAX call center platform interface, uses JS to process and store data, and uses LAYUI table to display data. Therefore, the manager can directly log in the Web management end by using the browser to operate and manage the equipment information and the running state of the company, and the method is convenient and flexible.
The tool management client comprises a background management module and a service monitoring module, and after a manager enters the tool management system, the manager can create and issue a maintenance task plan, manage warehouse-in and warehouse-out records of tools, and approve a request of a maintenance worker for applying a gate Bluetooth lock electronic password and control the opening of a railway gate. In the process of maintenance task proceeding, managers can check the tool checking condition of the maintenance task through the service monitoring module, and check and supervise the attendance status and the task completion progress of the managers. The tool management client side carries out unified management on tools, Bluetooth locks, gates, warehouses, operators and the like, and simultaneously introduces multimedia display including pictures and videos to provide comprehensive and visual interfaces and operation functions for managers.
The field operation terminal comprises a main control module, a card reader connecting module, a database management module and a network connecting module, wherein the card reader connecting module, the database management module and the network connecting module are respectively connected with the main control module, the card reader connecting module is used for reading tool label information by the field operation terminal, the database management module is used for operating a tool database, and the network connecting module is connected with a tool management center platform processing system through a mobile network or a VPN.
The field operation APP is installed on the field operation terminal and used for receiving maintenance tasks, receiving tools, checking upper and lower tools, unlocking a Bluetooth lock and warehousing tools, and meanwhile, the maintenance task receiving information, the tool receiving information, the upper and lower checking information, the Bluetooth lock unlocking record and the maintenance task execution process are uploaded to a server to be stored and processed. Maintenance staff can check task information, tool types, inventory quantity, use conditions and the like in the tool database through the field operation APP, and in the task execution process, task progress, personnel counting conditions and tool counting conditions can be uploaded to the server and stored in the database. When the maintenance personnel carry the tool to execute the task on the road, the card reading function of the field operation terminal is used for reading the relevant information of the electronic tag of the tool and the information of the maintenance personnel on the road, and uploading the information to the server to store the record of the checking on the road of the tool and the personnel. Maintenance personnel apply for the electron password of gate bluetooth lock through the field operation terminal, will unblank the record and upload to the server and save. And after the task is executed, checking the tools and the upper staff again, uploading data to the server, and storing the lower checking record. When finding that the tool is lost, the function can be found by using the induction of the field terminal APP, the simulation card reader sends a radio frequency signal with a certain frequency to the tool, when the tool electronic tag enters the induction searching range of the field operation terminal, the RFID electronic tag obtains energy to be activated, the self information is sent out through a built-in sending antenna, the field operation terminal carries out positioning processing on the received signal sent by the tool electronic tag, the positioning information of the tool is displayed for a worker, the worker searches the specific position of the tool according to the positioning information, and therefore the induction searching of the tool is achieved.
RFID identification terminal: and the RFID identification system is installed and used for binding the tool and the identification tool and uploading the bound information and the identification information to a tool database for storage. The RFID identification terminal comprises a display control module, a configuration management module, a data interface module and a card reader, wherein the configuration management module, the data interface module and the card reader are respectively connected with the display control module, the configuration management module is used for managing binding and identification of tools of the configuration identification system, the data interface module is used for uploading read data, and the card reader is used for collecting electronic tag information bound with the tools. The railway maintenance tool management system further comprises a switch, wherein the switch is connected with the RFID terminal, and data read by the RFID terminal is uploaded to a server in a TCP communication mode.
A server: and the tool management center platform processing system is arranged, statistics, summarization, proofreading and other processing are carried out on the information input by the tool management client, the information uploaded by the RFID identification terminal and the information uploaded by the field operation terminal, and the processing results are respectively sent to the tool management client, the RFID identification terminal and the field operation terminal.
The server simultaneously provides interface service and data communication service, wherein the interface service comprises field operation terminal APP interface service, service monitoring interface service, background management interface service and external interface service. When the tool is bound, the server receives tool data uploaded by the RFID terminal, then the server goes to a tool database to inquire the tool data information, and if the tool data information exists, the server prompts that the binding fails; and if not, adding the tool data into the database to prompt that the binding is successful. When a maintenance worker receives the tool in the warehouse, the field operation terminal is used for scanning the tool electronic tag firstly, tool information is uploaded to the server, and then the warehouse entrance guard card reader automatically changes the in-warehouse state of the tool into the out-warehouse state through scanning the electronic tag without manual registration. When the tool is returned after the task is completed, firstly, tool data is scanned and read through a warehouse entrance guard card reader, then maintenance personnel scan the tool label returning tool through a field terminal, meanwhile, information of the returning tool is uploaded to a server, the server compares the tool information uploaded by the field terminal with the information read by the warehouse entrance guard card reader, and if the information is matched, a warehousing process is completed. Otherwise, prompting that the tool storage state is abnormal. And after the tool is put in the warehouse, the system automatically changes the state of the maintenance task to be finished. In addition, the server may also provide services for third party systems.
Tool database: the maintenance tool information storage device is used for storing maintenance tool information and maintenance task work information and providing service support for a railway maintenance tool system.
In this example, the tool realizes data management by binding an electronic tag (passive or active RFID or barcode), the warehouse door reads the information of the electronic tag in and out of the warehouse by using an electronic induction door, the information is transmitted to a service server through an internal network, the service server processes the information, generates the record of the in and out warehouse, stores the record in the database and distributes the record to the service monitoring module. In a maintenance site, a constructor adopts a mobile phone APP to check a gate Bluetooth lock and tools, check data are transmitted back to a business service network through a mobile network via a VPN or a public network, a business server checks the data, and check records are generated and the data are distributed to a business monitoring module. The background management module is connected with an internal network to realize the functions of system data editing management, tool information input and the like.
As shown in fig. 3, a railway maintenance tool management system, which associates tool management with maintenance tasks, comprises the steps of:
s1, the user creates a task plan through the monitoring management software, and after the task plan is issued, the on-site terminal APP can receive task information and start to execute a task;
s2, the maintenance worker gets the tool from the warehouse according to the task information, and the warehouse door path card reader automatically changes the in-warehouse state of the tool by scanning the electronic tag;
s3, the maintenance worker carries tools to go up, uses the field terminal card reading function, checks tools, confirms the people who go up and uploads the information to a server;
s4, the maintenance worker checks the tool and applies for the electronic password for unlocking the gate Bluetooth lock on site after the tool is correct, and the server stores the unlocking record;
s5, uploading the scene photos and video clips through the terminal APP and uploading the scene photos and video clips to a server through a VPN or a network in the maintenance task execution process;
s5, after the task is executed, checking tools and persons on the road again and uploading data;
s6, the tool checks that no mistake can apply to unlock the next path again, if the tool is lost, the tool can be searched through the active tag bound with the tool and the field terminal;
s7, after returning to the storehouse, using the on-site terminal returning tool, simultaneously uploading returning tool information to the server, comparing the server with tool data automatically read by a storehouse door, and finishing the warehousing process if the information is matched;
and S8, after warehousing is finished, the system automatically changes the state of the maintenance task to be finished.
According to the invention, the data are integrated, so that the intellectualization of the information acquisition of the maintenance task can be realized, and managers can know the current progress stage of the maintenance task without going to the site, including a responsible person, a worker, a specific task, a site, a used tool, a site photo and the like. The tool management system can also realize batch automatic induction recognition of tool ex-warehouse and in-warehouse, monitor and check the types, inventory quantity, use conditions and the like of the current tools in real time, avoid manual recording and statistics, avoid manual checking by workers, avoid tool information acquisition checking errors caused by various types and quantity of tools, greatly reduce the workload of managers and reduce the error rate of information acquisition in the management process of the traditional tools.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. A railway maintenance tool management system is characterized by comprising
Tool management client: a Web management terminal which is opened through a browser and enters a system platform is installed for inputting, issuing and monitoring railway maintenance task information and tool information;
RFID identification terminal: the RFID identification system is installed and used for binding tools and identifying tools, storing the bound information into a tool database, and uploading the identification information to a server for processing;
a field operation terminal: the system is provided with a field operation APP for railway maintenance personnel to get maintenance tools and complete railway maintenance tasks; a server: the tool management center platform processing system is installed, processes information input by the tool management client, information uploaded by the RFID identification terminal and information uploaded by the field operation terminal, and respectively sends processing results to the tool management client, the RFID identification terminal and the field operation terminal;
tool database: and the maintenance tool information and the maintenance task work information are stored.
2. The railway maintenance tool management system of claim 1, wherein the Web management end of the tool management client comprises a background management module and a service monitoring module, the background management module is used for inputting and managing maintenance task information and tool information, the input information is uploaded to a server for processing and storing, and the service monitoring module is used for checking the stage of the current maintenance task, the use state of the tool and the upper lane condition of personnel in real time.
3. The railway maintenance tool management system of claim 1, wherein the field operation APP function comprises maintenance task access, tool acquisition, on-off track tool inventory, Bluetooth lock unlocking, tool warehousing, maintenance task access information uploading, tool acquisition information, on-off track inventory information, Bluetooth lock unlocking record, maintenance task execution process to a tool database.
4. The railway maintenance tool management system of claim 1, wherein the RFID identification terminal comprises a display control module, a configuration management module, a data interface module and a card reader, the configuration management module, the data interface module and the card reader are respectively connected with the display control module, the configuration management module is used for managing the binding and identification of tools by the configuration identification system, the data interface module is used for uploading read data, and the card reader is used for collecting electronic tag information bound with the tools.
5. The railway maintenance tool management system of claim 1, wherein the field operation terminal comprises a main control module, a card reader connection module, a database management module and a network connection module, the card reader connection module, the data management module and the network connection module are respectively connected with the main control module, the card reader connection module is used for the field operation terminal to read the label information of the tool, the database management module is used for operating the tool database, and the network connection module is connected with the tool management center platform processing system through a mobile network or a VPN.
6. The railway maintenance tool management system of claim 1, wherein the server provides interface services and data communication services at the same time, and the interface services comprise field operation terminal APP interface services, service monitoring interface services, background management interface services and external interface services.
7. A railway maintenance tool management system according to claim 2, wherein the card readers comprise passive card readers and active card readers, and the electronic tags comprise passive electronic tags, active electronic tags and bar code electronic tags.
8. The railway maintenance tool management system of claim 1, further comprising a switch, wherein the switch is connected to the RFID terminal and uploads the data read by the RFID terminal to a server in a TCP communication manner.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112977279A (en) * | 2021-04-16 | 2021-06-18 | 杭州市路桥集团股份有限公司 | Intelligent monitoring method for road maintenance vehicle |
| CN113723889A (en) * | 2021-09-07 | 2021-11-30 | 四川航天职业技术学院(四川航天高级技工学校) | Intelligent management system for high-speed rail maintenance tool |
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| CN104076767A (en) * | 2012-04-25 | 2014-10-01 | 深圳市速普瑞科技有限公司 | Railway signal equipment overhauling control system and method |
| CN105184488A (en) * | 2015-09-09 | 2015-12-23 | 晋亿实业股份有限公司 | Railway material management system and management method |
| CN209746580U (en) * | 2019-03-01 | 2019-12-06 | 通号工程局集团北京研究设计实验中心有限公司 | Intelligent tracking and monitoring system and device for railway construction tool |
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- 2020-03-09 CN CN202010157658.9A patent/CN111369153A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104076767A (en) * | 2012-04-25 | 2014-10-01 | 深圳市速普瑞科技有限公司 | Railway signal equipment overhauling control system and method |
| CN105184488A (en) * | 2015-09-09 | 2015-12-23 | 晋亿实业股份有限公司 | Railway material management system and management method |
| CN209746580U (en) * | 2019-03-01 | 2019-12-06 | 通号工程局集团北京研究设计实验中心有限公司 | Intelligent tracking and monitoring system and device for railway construction tool |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112977279A (en) * | 2021-04-16 | 2021-06-18 | 杭州市路桥集团股份有限公司 | Intelligent monitoring method for road maintenance vehicle |
| CN113723889A (en) * | 2021-09-07 | 2021-11-30 | 四川航天职业技术学院(四川航天高级技工学校) | Intelligent management system for high-speed rail maintenance tool |
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Application publication date: 20200703 |