CN111368229B - Commodity deformation stretching two-dimensional code printing ink spraying and curing method and system - Google Patents
Commodity deformation stretching two-dimensional code printing ink spraying and curing method and system Download PDFInfo
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- CN111368229B CN111368229B CN201910760270.5A CN201910760270A CN111368229B CN 111368229 B CN111368229 B CN 111368229B CN 201910760270 A CN201910760270 A CN 201910760270A CN 111368229 B CN111368229 B CN 111368229B
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- 238000007639 printing Methods 0.000 title claims description 73
- 238000001723 curing Methods 0.000 title claims description 52
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- 238000007641 inkjet printing Methods 0.000 claims abstract description 29
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 239000007921 spray Substances 0.000 claims abstract description 9
- 238000012795 verification Methods 0.000 claims abstract description 5
- 238000003848 UV Light-Curing Methods 0.000 claims description 30
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- 238000007711 solidification Methods 0.000 claims description 3
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Abstract
The invention discloses a method and a system for spraying and curing ink of a commodity deformation stretching two-dimensional code. The system comprises a commodity two-dimension code website server, a proxy server, a commodity production management and control system, a satellite positioning system real-time positioning original place information module and a commodity two-dimension code inkjet printing production line system; aiming at the commodity with special shape, the method for spraying and curing the commodity deformation stretching two-dimensional code ink adopts variable-speed ink-jet printing of the two-dimensional code, and controls the quantity of the spraying ink and a UV LED light source curing technical method to spray and print the commodity two-dimensional code; and the two-dimensional code pattern curing detection and the two-dimensional code pattern quality detection technology on the surface of the commodity are used for detection. Compared with the traditional technology of sticking paper or metal film on the surface of commodity, the invention has the advantages of simple process, one-time completion and direct printing on the surface of commodity; the commodity two-dimension code website server stores commodity two-dimension codes, and can be used for commodity sales, verification after sale, original place tracking and the like.
Description
Technical Field
The invention relates to the fields of computer software, information technology, network technology and the like, in particular to a method and a system for spraying and curing ink of a commodity deformation stretching two-dimensional code.
Background
UV inkjet is becoming a widely used technology in various fields of industry increasingly, in CAD (computer aided design) and GIS (geographic information system) fields with high precision and speed requirements, novel outdoor media such as bus shelter advertisement, subway station advertisement, elevator advertisement, high-upright advertisement, three-sided turning advertisement, wall advertisement, roof advertisement, neon lamp, LED display screen, etc., also include traditional printing industry, also widely use large-format UV inkjet mode to perform color proofing, even can provide large-format UV inkjet print plate service for silk screen printing users, the plate making mode integrates digital proofing, bright room plate making, direct plate making and color inkjet printing, has advantages of simple operation, high efficiency, no pollution, low investment, high return, etc., but when spraying and printing relatively high-precision patterns on surfaces of ceramic, glass, etc., raw layout data processing, pattern deformation are required to perform technical research, secondary transformation and development are required to spraying equipment, so that the printing technology for arc-shaped plane spraying can be popularized and applied, the invention provides a two-dimensional ink deformation and system curing method for spraying and two-dimensional ink deep exploration.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a method and a system for spraying and curing ink for a commodity deformation stretching two-dimensional code.
The object of the invention is achieved by at least one of the following technical solutions.
Commodity deformation tensile two-dimensional code printing ink spraying curing system includes: the system comprises a commodity two-dimension code website server, a proxy server, a commodity production management and control system, a satellite positioning system, a real-time positioning original place information module and a commodity two-dimension code inkjet printing production line system;
the commodity two-dimensional code website server comprises a CPU chip set processor, an internal memory, a network adapter interface, a PCIe array card slot, a network operating system, a network card adapter and a hard disk;
the commodity two-dimension code website server is provided with a network operating system and is used for providing service for a commodity production management and control system and is connected with the proxy server through a domain name and a network address URL; the commodity two-dimension code website server is used for storing two-dimension code information of commodities;
the proxy server is used for first access response of the Internet, receives an access request and a page to be accessed of the commodity production management and control system by receiving a domain name and a network address URL, and is used for acquiring website version parameters and interactive response access requests, wherein the URL comprises a protocol part, a website and a file address part;
the commodity production management and control system accesses a commodity two-dimensional code website server and is connected with a satellite positioning system to position the original production place information module and the commodity two-dimensional code ink-jet printing production line system in real time through a domain name and a network address URL respectively;
the satellite positioning system real-time positioning original place information module is connected with the commodity production management and control system through receiving a domain name and a network address URL, and sends real-time satellite positioning information and time information;
the commodity two-dimensional code ink-jet printing production line system comprises a UV ink-jet printing system, an LED UV curing light source system and a production line; and the ink is used for spraying and printing the commodity two-dimensional code information on the surface of the commodity with the special shape and solidifying the ink of the two-dimensional code pattern sprayed and printed on the surface of the commodity with the special shape.
Further, the commodity production management and control system accesses a commodity two-dimension code website server through a domain name and a network address URL; when the commodity two-dimension code website server is accessed, the account information and the password information of the commodity production management account are verified and verified through the commodity production management account certificate, and after verification, the commodity production management and control system reads commodity two-dimension code information required by production; the commodity production management and control system is connected with the satellite positioning system real-time positioning origin information module by receiving the domain name and the network address URL, and reads real-time satellite positioning information and time information; and receiving the domain name and the network address URL, and connecting with a commodity two-dimension code ink-jet printing production line system to control spraying and curing of the commodity two-dimension code.
Further, the commodity production management account certificate contains account information and password information previously assigned to the commodity production management account by the commodity manufacturer.
Further, the commodity production management and control system sends a production and manufacturing starting password and commodity two-dimension code information to the commodity two-dimension code ink-jet printing production line system, sends a real-time positioning module password to the satellite positioning system real-time positioning original place information module, and receives curing completion information sent by the commodity two-dimension code ink-jet printing production line system and an information sending ending instruction sent by the satellite positioning system real-time positioning original place information module.
Further, the satellite positioning system real-time positioning original place information module is composed of an embedded processor ARM, a satellite positioning system and an optical fiber adapter interface, and the embedded processor is connected with the satellite positioning system and the optical fiber adapter interface through two UART interfaces respectively; the satellite positioning system real-time positioning original place information module is connected with the commodity production management and control system through an optical fiber adapter interface, namely through receiving a domain name and a network address URL, and sends real-time satellite positioning information and time information.
Further, the working flow of the satellite positioning system for positioning the information module of the origin in real time is as follows:
the embedded processor (ARM G76) real-time control circuit is in a state of receiving a response instruction; when the real-time positioning module password is received, judging a real-time positioning module password response according to an account and a password appointed by a manufacturer or according to contracted password information: if the response is successful, the embedded processor responds successfully with the password of the real-time positioning module according to the appointed instruction, the embedded processor starts to receive and send real-time address information, controls the satellite positioning system to read the real-time address, fixes the real-time, acquires the real-time satellite positioning information and the time information through the optical fiber adapter interface, and sends an information sending ending instruction to the commodity production management and control system; if the response fails, an information sending ending instruction is sent to the commodity production management and control system.
Further, the UV ink spraying printing system accesses the commodity production management and control system through a domain name and a network address URL, reads commodity two-dimensional code information required by production, and sprays and prints two-dimensional code patterns on the surface of a commodity with a special shape according to the commodity two-dimensional code information, wherein the UV ink spraying printing system comprises a deformation stretching two-dimensional code spraying printing module and a commodity surface two-dimensional code pattern quality detection module; the LED UV curing light source system is connected with the commodity production management and control system through a domain name and a network address URL and is used for carrying out UV curing on the two-dimensional code pattern after spraying printing and sending curing completion information to the commodity production management and control system after curing is completed, and the LED UV curing light source system comprises an LED UV curing light source module and a commodity two-dimensional code pattern curing detection module;
the commodity surface two-dimensional code pattern quality detection module consists of a CCD photoelectric detector and a discrimination program; acquiring two-dimensional code patterns on the surface of a commodity with a special shape through a CCD photoelectric detector to form two-dimensional code pattern information, comparing the two-dimensional code pattern information with a standard pattern stored in advance, judging whether the quality of the two-dimensional code patterns on the surface of the commodity is qualified if the coincidence degree of the two-dimensional code patterns is within an allowable range, and judging whether the two-dimensional code patterns are unqualified if not;
the commodity two-dimensional code pattern curing detection module consists of a laser source, an image sensor and a discrimination program; firstly, laser with different powers is projected onto a two-dimensional code pattern through a laser source, then, the image sensor collects two-dimensional code pattern information on the surface of a commodity with a special shape, and finally, the solidification state of the two-dimensional code pattern is judged through judging the laser reflectivity, so that the two-dimensional code pattern qualification condition is detected;
the deformation stretching two-dimensional code spraying printing module comprises a printing spray head; the LED UV curing light source module comprises an irradiation device.
The CPU chipset processor may select an Intel corporation series model, or an AMDVIA corporation series model, or a Loongson corporation series model, or a Quanmida corporation series model.
The network operating system can select Windows operating system, DOS, OS/2, UNIX, XENIX, LINUX, windows, netware, etc.
The production line is a continuous conveyor belt.
The invention discloses a method for spraying and curing ink for a commodity deformation stretching two-dimensional code, which comprises the following steps:
(1) The commodity production management and control system sends a production and manufacturing starting password and commodity two-dimension code information to the UV ink spraying printing system;
(2) Judging production and manufacturing starting password response: if the answer is successful, the step (3) is entered, and if the answer is failed, the step (6) is entered
(3) The commercial two-dimensional code ink-jet printing production line system starts to work, and firstly, a deformation stretching two-dimensional code spraying printing module is called to perform two-dimensional code spraying printing;
(4) Then, an LED UV curing light source module is called to carry out UV curing on the two-dimensional code ink;
(5) Calling a commodity surface two-dimensional code pattern quality detection module to detect patterns, then calling a commodity two-dimensional code pattern curing detection module to detect curing effects, and finally sending the sprayed and printed commodity two-dimensional code information to a commodity two-dimensional code website server;
(6) And (5) finishing spraying and curing.
Further, the working steps of the deformation stretching two-dimensional code spraying printing module are as follows:
s1.1, a deformation stretching two-dimensional code spraying printing module reads unique two-dimensional code information of a commodity;
s1.2, reading commodity shape information, including the size of the position where the two-dimensional code pattern is located;
s1.3, determining the arc stretching size of the two-dimensional code pattern according to the size of the two-dimensional code of the commodity;
s1.4, obtaining arc stretching size information of the two-dimensional code pattern, and controlling the spraying printing moving speed;
s1.5, controlling the amount of spraying ink according to the moving speed of the printing nozzle;
s1.6, spraying a complete arc-shaped stretching two-dimensional code pattern on the surface of the commodity;
s1.7, forming a deformation stretching two-dimensional code on the surface of the commodity;
s1.8, spraying the two-dimensional code is completed;
in the step S5, in the process of controlling the spraying ink quantity, when the minimum distance between the center position of the commodity and the printing nozzle is kept, the spraying ink quantity is minimum, and when the printing nozzle is away from the center position, the spraying ink quantity is gradually maximum, so that the two-dimensional code ink sprayed on the surface of the commodity is uniform.
Further, the working steps of the LED UV curing light source module are as follows:
s2.1, receiving commodity movement instructions of a conveyor belt on a production line;
s2.2, judging information at the edges of the commodity two-dimensional code patterns;
s2.3, when the edge of the two-dimensional code pattern enters the LED UV light source irradiation area, starting maximum power irradiation;
s2.4, controlling the two-dimensional code pattern ink on the surface of the commodity to be uniform and controlling the irradiation power of a unit area to be uniform;
and S2.5, sending curing completion information to the commodity production management and control system when the two-dimensional code pattern leaves the LED UV light source irradiation area.
Compared with the prior art, the invention has the following advantages:
aiming at the commodities with special shapes such as circles, cylinders, ovals, continuous curves on the surfaces and the like, the invention adopts a variable-speed ink-jet printing two-dimensional code, and the invention controls the spraying ink quantity and the UV LED light source curing technical method, and invents the two-dimensional code pattern curing detection technology and the two-dimensional code pattern quality detection technology on the surfaces of the commodities; the commodity two-dimension code website server stores commodity two-dimension codes, and can be used for commodity sales, verification after sale, original place tracking and the like.
Drawings
Fig. 1 is a schematic diagram of a method and a system for spraying and curing ink for a commodity deformation stretching two-dimensional code according to an embodiment of the present invention.
Fig. 2 is a system structure diagram of a two-dimensional code ink-jet printing production line for commodities according to an embodiment of the present invention.
Fig. 3 is a step diagram of a method for spraying and curing ink for a commodity deformation stretching two-dimensional code according to an embodiment of the present invention.
Fig. 4 is a diagram of a two-dimensional code structure for spraying and printing special commodities according to an embodiment of the present invention.
Fig. 5 is a diagram of a two-dimensional code structure for spraying and printing special commodities according to an embodiment of the present invention.
Fig. 6 is a schematic diagram of a two-dimensional code pattern and an information area structure according to an embodiment of the present invention.
Fig. 7 is a program diagram of a deformation stretching two-dimensional code spraying printing module according to an embodiment of the invention.
Fig. 8 is a program diagram of a satellite positioning system for locating a source information module in real time according to an embodiment of the present invention.
Fig. 9 is a program diagram of an LED UV curing light source module according to an embodiment of the present invention.
Fig. 10 is a block diagram of a satellite positioning system for locating a home information system in real time according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, a detailed description of the specific implementation of the present invention will be given below with reference to the accompanying drawings and examples.
Examples:
commodity deformation tensile two-dimensional code printing ink spraying curing system, as shown in fig. 1, includes: the commodity two-dimension code website server 101, the proxy server 102, the commodity production management and control system 104, the satellite positioning system real-time positioning origin information module 106 and the commodity two-dimension code inkjet printing production line system 105;
the commodity two-dimensional code website server 101 comprises a CPU chip set processor, an internal memory, a network adapter interface, a PCIe array card slot, a network operating system, a network card adapter and a hard disk;
the commodity two-dimension code website server 101 is provided with a network operation system and is used for providing service for the commodity production management and control system 104, and is connected with the proxy server 102 through a domain name and a network address URL; the commodity two-dimension code website server 101 is used for storing two-dimension code information of commodities;
the proxy server 102 is configured to receive an access request and a page to be accessed of the commodity production management and control system 104 by receiving a domain name and a network address URL, and is configured to obtain a website version parameter and an interactive response access request, where the URL includes a protocol portion, a website address, and a file address portion;
the commodity production management and control system 104 accesses the commodity two-dimensional code website server 101 and connects with the satellite positioning system to position the original place information module 106 and the commodity two-dimensional code ink-jet printing production line system 105 in real time through the domain name and the network address URL respectively;
the satellite positioning system real-time positioning origin information module 106 is connected with the commodity production management and control system 104 by receiving domain names and network address URLs, and sends real-time satellite positioning information and time information;
as shown in fig. 2, the two-dimensional code ink-jet printing production line system 105 for commodity comprises a UV ink-jet printing system 402, an LED UV curing light source system 404 and a production line 407; and the ink is used for spraying and printing the commodity two-dimensional code information on the surface of the commodity with the special shape and solidifying the ink of the two-dimensional code pattern sprayed and printed on the surface of the commodity with the special shape. The special shaped article comprises: spherical, cylindrical, arcuate, etc. In fig. 2, a product 401 without two-dimensional code is printed with two-dimensional code on the surface by a printing nozzle 408 of a UV ink spraying printing system 402, so as to obtain a product 403 without cured two-dimensional code and an uncured two-dimensional code 409; and then the product 405 after the spraying and curing and the cured two-dimensional code 410 are obtained after the irradiation device 406 of the LED UV curing light source system 404 is cured.
As shown in fig. 6, the two-dimensional code pattern and information area 300 includes a two-dimensional code positioning area 301, a two-dimensional code positioning area 302, a two-dimensional code positioning area 303, a two-dimensional code positioning area 304, a two-dimensional code frame 308, a two-dimensional code information 1 st area 305, a two-dimensional code information 2 nd area 306, and a two-dimensional code information 3 rd area 307.
Further, the commodity production management and control system 104 accesses the commodity two-dimensional code website server 101 through a domain name and a network address URL; when the commodity two-dimension code website server 101 is accessed, the account information and the password information of a commodity production management account are verified and verified through the commodity production management account certificate, and after verification, the commodity production management and control system 104 reads commodity two-dimension code information required by production; the commodity production management and control system 104 is connected with the satellite positioning system real-time positioning original place information module 106 by receiving the domain name and the network address URL, and reads real-time satellite positioning information and time information; and the two-dimensional code ink-jet printing production line system 105 is connected with the two-dimensional code by receiving the domain name and the network address URL to control the spraying and curing of the two-dimensional code.
Further, the commodity production management account certificate contains account information and password information previously assigned to the commodity production management account by the commodity manufacturer.
Further, the commodity production management and control system 104 sends a production start password and commodity two-dimension code information to the commodity two-dimension code ink-jet printing production line system 105, sends a real-time positioning module password to the satellite positioning system real-time positioning original place information module 106, and receives curing completion information sent by the commodity two-dimension code ink-jet printing production line system 105 and an information sending end instruction sent by the satellite positioning system real-time positioning original place information module 106.
As shown in fig. 10, the satellite positioning system real-time positioning origin information module 106 is composed of an embedded processor (ARM G76), a satellite positioning system HTCNSS and an optical fiber adapter interface, and the embedded processor is connected with the satellite positioning system and the optical fiber adapter interface through two UART interfaces respectively; the satellite positioning system real-time positioning origin information module 106 is connected with the commodity production management and control system 104 through an optical fiber adapter interface, namely through receiving a domain name and a network address URL, and sends real-time satellite positioning information and time information.
As shown in fig. 8, the workflow of the satellite positioning system for positioning the origin information module 106 in real time is as follows:
the embedded processor (ARM G76) real-time control circuit is in a state of receiving a response instruction; when the real-time positioning module password is received, judging a real-time positioning module password response according to an account and a password appointed by a manufacturer or according to contracted password information: if the response is successful, the embedded processor responds successfully with the password of the real-time positioning module according to the appointed instruction, the embedded processor starts receiving and transmitting real-time address information, controls the satellite positioning system to read the real-time address, fixes the real-time, acquires the real-time satellite positioning information and the time information through the optical fiber adapter interface, and sends an information sending ending instruction to the commodity production management and control system 104; if the response fails, an information transmission end instruction is transmitted to the commodity production management and control system 104.
The UV ink spraying printing system 402 accesses the commodity production management and control system 104 through a domain name and a network address URL, reads commodity two-dimensional code information required by production, and sprays and prints two-dimensional code patterns on the surface of a commodity with a special shape according to the commodity two-dimensional code information, wherein the UV ink spraying printing system 402 comprises a deformation stretching two-dimensional code spraying printing module and a commodity surface two-dimensional code pattern quality detection module; the LED UV curing light source system 404 is connected with the commodity production management and control system 104 through a domain name and a network address URL, and is used for UV curing the two-dimensional code pattern after spraying printing and sending curing completion information to the commodity production management and control system 104 after curing is completed, and the LED UV curing light source system 404 comprises an LED UV curing light source module and a commodity two-dimensional code pattern curing detection module;
the commodity surface two-dimensional code pattern quality detection module consists of a CCD photoelectric detector and a discrimination program; acquiring two-dimensional code patterns on the surface of a commodity with a special shape through a CCD photoelectric detector to form two-dimensional code pattern information, comparing the two-dimensional code pattern information with a standard pattern stored in advance, judging whether the quality of the two-dimensional code patterns on the surface of the commodity is qualified if the coincidence degree of the two-dimensional code patterns is within an allowable range, and judging whether the two-dimensional code patterns are unqualified if not;
the commodity two-dimensional code pattern curing detection module consists of a laser source, an image sensor and a discrimination program; firstly, laser with different powers is projected onto a two-dimensional code pattern through a laser source, then, the image sensor collects two-dimensional code pattern information on the surface of a commodity with a special shape, and finally, the solidification state of the two-dimensional code pattern is judged through judging the laser reflectivity, so that the two-dimensional code pattern qualification condition is detected;
the deformation stretching two-dimensional code spraying printing module comprises a printing spray head; the LED UV curing light source module comprises an irradiation device.
In this embodiment, the deformation stretching two-dimensional code spraying printing module selects a GH2220 nozzle, and high-precision ink drops of 3.5 PL; the single group of light sources, namely irradiation devices, in the LED UV curing light source module are selected from model BY-C35A1VW2 of Riya corporation, and the wavelength is 395nm; the design printing parameters include: the printing speed is 24 m/s, the printing amplitude is 70mm, the gray scale is 8, and the printing ink is ceramic ink.
The method for spraying and curing the ink of the commodity deformation stretching two-dimensional code, as shown in fig. 3, comprises the following steps:
(1) The merchandise production management and control system 104 sends the production manufacturing start password and merchandise two-dimensional code information to the UV ink spray printing system 402;
(2) Judging production and manufacturing starting password response: if the answer is successful, the step (3) is entered, and if the answer is failed, the step (6) is entered
(3) The commercial two-dimensional code ink-jet printing production line system 105 starts to work, and firstly, a deformation stretching two-dimensional code spraying printing module is called to perform two-dimensional code spraying printing;
(4) Then, an LED UV curing light source module is called to carry out UV curing on the two-dimensional code ink;
(5) Calling a commodity surface two-dimensional code pattern quality detection module to detect patterns, then calling a commodity two-dimensional code pattern curing detection module to detect curing effects, and finally sending the sprayed and printed commodity two-dimensional code information to a commodity two-dimensional code website server 101;
(6) And (5) finishing spraying and curing.
As shown in fig. 7, the working steps of the deformation stretching two-dimensional code spraying printing module are as follows:
s1.1, a deformation stretching two-dimensional code spraying printing module reads unique two-dimensional code information of a commodity;
s1.2, reading commodity shape information, including the size of the position where the two-dimensional code pattern is located;
s1.3, determining the arc stretching size of the two-dimensional code pattern according to the size of the two-dimensional code of the commodity;
s1.4, obtaining arc stretching size information of the two-dimensional code pattern, and controlling the spraying printing moving speed;
s1.5, controlling the amount of spraying ink according to the moving speed of the printing nozzle;
s1.6, spraying a complete arc-shaped stretching two-dimensional code pattern on the surface of the commodity;
s1.7, forming a deformation stretching two-dimensional code on the surface of the commodity;
s1.8, spraying the two-dimensional code is completed;
in the step S5, in the process of controlling the spraying ink quantity, when the minimum distance between the center position of the commodity and the printing nozzle is kept, the spraying ink quantity is minimum, and when the printing nozzle is away from the center position, the spraying ink quantity is gradually maximum, so that the two-dimensional code ink sprayed on the surface of the commodity is uniform.
As shown in fig. 4 (a), when the special-shaped commodity is cylindrical, the cylindrical commodity surface has an arc-shaped two-dimensional code pattern 201 printed according to a planar two-dimensional code pattern 202, a coordinate system is established according to a cylindrical commodity symmetry axis 203, the two-dimensional code pattern is determined to be assembled at the commodity surface position, the two-dimensional code coordinate system is properly selected, and the center of the commodity bottom is the origin.
As shown in fig. 4 (b), the planar two-dimensional code pattern 204 is a planar view of the arc-shaped two-dimensional code pattern 201, the size of the planar two-dimensional code 202 is 38mm×38mm, the X-axis direction of the planar two-dimensional code pattern 204 is a deformed stretching size Xa' =39.76 mm, and the deformed linear ratio thereof is 1:1.05, the deformation area proportion is 1:1.1, the Y-axis direction is the non-deformation dimension ya=38mm, when the printing nozzle of the deformation stretching two-dimensional code spraying printing module is controlled, in the XY plane direction, namely when the commodity symmetry axis 203 is located, according to the standard spraying ink quantity, when the printing nozzle is far away from the symmetry axis 203, the moving speed needs to be gradually reduced, the spraying ink quantity is increased according to the uniform proportion, when the printing nozzle is far away from the symmetry axis 203, the arc-shaped surface length of the printing nozzle is 39.76mm, the maximum spraying ink quantity is 1:1.1, and the consistency of the two-dimensional code pattern on the surface of the cylindrical commodity is ensured.
As shown in fig. 5 (a), when the special-shaped commodity is a combined commodity of a cylinder and a cone, the surface of the cylindrical and the cone has an arc-shaped two-dimensional code pattern 211 printed according to a planar two-dimensional code pattern 212, a coordinate system is established according to symmetry axes 213 of the cylindrical and the cone, the two-dimensional code pattern is determined to be assembled at the surface of the commodity, the two-dimensional code coordinate system is properly selected, and the center of the circle where the maximum diameter of the commodity is located is the origin.
As shown in fig. 5 (b), the planar two-dimensional code 212 has a size of 38mm×38mm, the arc-shaped stretched two-dimensional code shape 214 is a plan view of the arc-shaped two-dimensional code pattern 211, and the size is X 21 ＝39.43mm，X 22 ＝39.54mm，X 23 ＝39.64mm，Y 21 ＝38.81mm，Y 22 ＝38.49mm，Y 23 =38.81 mm; the plane two-dimensional code pattern 212 projects a two-dimensional code on the surface of the cylindrical and conical commodity with the symmetry axis 213 of the cylindrical and conical commodity as the center and in the opposite direction of the XY plane, and the linear ratio of deformation in which the Y axis is the deformation stretch is 1:1.04, the deformation area ratio is 1:1.06; the deformation linear ratio of the deformation stretching in the Z-axis reverse direction is 1:1.02, the deformation area ratio is 1:1.06. When controlling the deformation and stretching of a printing nozzle of the two-dimensional code spraying printing module, gradually reducing the moving speed according to the standard spraying ink quantity when the direction of an XY plane is opposite, and increasing the spraying ink quantity according to the uniform proportion, wherein the maximum spraying ink quantity is 1:1.02; when the printing spray head is far away from the opposite direction of the XZ surface, the moving speed needs to be gradually reduced, the spraying ink quantity is increased according to a uniform proportion, the maximum spraying ink quantity is 1:1.02, and the consistency of the two-dimensional code pattern definition on the surface of the cylindrical commodity is ensured, namely, the cylindrical commodity surface and the conical commodity surface are arc-shaped two-dimensional code patterns 211.
As shown in fig. 9, the working steps of the LED UV curing light source module are as follows:
s2.1, receiving commodity movement instructions of a conveyor belt on a production line;
s2.2, judging information at the edges of the commodity two-dimensional code patterns;
s2.3, when the edge of the two-dimensional code pattern enters the LED UV light source irradiation area, starting maximum power irradiation;
s2.4, controlling the two-dimensional code pattern ink on the surface of the commodity to be uniform and controlling the irradiation power of a unit area to be uniform;
and S2.5, sending curing completion information to the commodity production management and control system when the two-dimensional code pattern leaves the LED UV light source irradiation area.
Claims (6)
1. The commodity deformation stretching two-dimensional code ink spraying and curing system is characterized by comprising a commodity two-dimensional code website server, a proxy server, a commodity production management and control system, a satellite positioning system real-time positioning original production place information module and a commodity two-dimensional code ink-jet printing production line system;
the commodity two-dimensional code website server comprises a CPU chip set processor, an internal memory, a network adapter interface, a PCIe array card slot, a network operating system, a network card adapter and a hard disk;
the commodity two-dimension code website server is provided with a network operating system and is used for providing service for a commodity production management and control system and is connected with the proxy server through a domain name and a network address URL; the commodity two-dimension code website server is used for storing two-dimension code information of commodities;
the proxy server is used for initially accessing and responding to the Internet, receiving an access request and a page to be accessed of the commodity production management and control system by receiving a domain name and a network address URL, and acquiring website version parameters and an interactive response access request, wherein the URL comprises a protocol part, a website and a file address part;
the commodity production management and control system accesses a commodity two-dimensional code website server and is connected with a satellite positioning system to position the original production place information module and the commodity two-dimensional code ink-jet printing production line system in real time through a domain name and a network address URL respectively;
the satellite positioning system real-time positioning original place information module is connected with the commodity production management and control system through receiving a domain name and a network address URL, and sends real-time satellite positioning information and time information;
the commodity two-dimensional code ink-jet printing production line system comprises a UV ink-jet printing system, an LED UV curing light source system and a production line; the ink is used for spraying and printing the commodity two-dimensional code information on the surface of the commodity with the special shape and solidifying the ink of the two-dimensional code pattern sprayed and printed on the surface of the commodity with the special shape;
the UV ink spraying printing system accesses the commodity production management and control system through a domain name and a network address URL, reads commodity two-dimensional code information required by production, and sprays and prints two-dimensional code patterns on the surface of a commodity with a special shape according to the commodity two-dimensional code information, wherein the UV ink spraying printing system comprises a deformation stretching two-dimensional code spraying printing module and a commodity surface two-dimensional code pattern quality detection module; the LED UV curing light source system is connected with the commodity production management and control system through a domain name and a network address URL and is used for carrying out UV curing on the two-dimensional code pattern after spraying printing and sending curing completion information to the commodity production management and control system after curing is completed, and the LED UV curing light source system comprises an LED UV curing light source module and a commodity two-dimensional code pattern curing detection module;
the commodity surface two-dimensional code pattern quality detection module comprises a CCD photoelectric detector and a discrimination program; acquiring two-dimensional code patterns on the surface of a commodity with a special shape through a CCD photoelectric detector to form two-dimensional code pattern information, comparing the two-dimensional code pattern information with a standard pattern stored in advance, judging whether the quality of the two-dimensional code patterns on the surface of the commodity is qualified if the coincidence degree of the two-dimensional code patterns is within an allowable range, and judging whether the two-dimensional code patterns are unqualified if not;
the commodity two-dimensional code pattern curing detection module comprises a laser source, an image sensor and a discrimination program; firstly, laser with different powers is projected onto a two-dimensional code pattern through a laser source, then, the image sensor collects two-dimensional code pattern information on the surface of a commodity with a special shape, and finally, the solidification state of the two-dimensional code pattern is judged through judging the laser reflectivity, so that the two-dimensional code pattern qualification condition is detected;
the deformation stretching two-dimensional code spraying printing module comprises a printing spray head; the LED UV curing light source module comprises an irradiation device;
the spraying and curing method of the commodity deformation stretching two-dimensional code ink spraying and curing system comprises the following steps:
(1) The commodity production management and control system sends a production and manufacturing starting password and commodity two-dimension code information to the UV ink spraying printing system;
(2) Judging production and manufacturing starting password response: if the answer is successful, the step (3) is entered, and if the answer is failed, the step (6) is entered
(3) The commercial two-dimensional code ink-jet printing production line system starts to work, and firstly, a deformation stretching two-dimensional code spraying printing module is called to perform two-dimensional code spraying printing;
(4) Then, an LED UV curing light source module is called to carry out UV curing on the two-dimensional code ink;
(5) Calling a commodity surface two-dimensional code pattern quality detection module to detect patterns, then calling a commodity two-dimensional code pattern curing detection module to detect curing effects, and finally sending the sprayed and printed commodity two-dimensional code information to a commodity two-dimensional code website server;
(6) And (3) finishing spraying and curing;
the working steps of the deformation stretching two-dimensional code spraying printing module are as follows:
s1.1, a deformation stretching two-dimensional code spraying printing module reads unique two-dimensional code information of a commodity;
s1.2, reading commodity shape information, including the size of the position where the two-dimensional code pattern is located;
s1.3, determining the arc stretching size of the two-dimensional code pattern according to the size of the two-dimensional code of the commodity;
s1.4, obtaining arc stretching size information of the two-dimensional code pattern, and controlling the spraying printing moving speed;
s1.5, controlling the amount of spraying ink according to the moving speed of the printing nozzle;
s1.6, spraying a complete arc-shaped stretching two-dimensional code pattern on the surface of the commodity;
s1.7, forming a deformation stretching two-dimensional code on the surface of the commodity;
s1.8, spraying the two-dimensional code is completed;
in the step S1.5, controlling the spraying ink quantity, when the distance between the center position of the commodity and the printing nozzle is the smallest, the spraying ink quantity is the smallest, and when the printing nozzle is far away from the center position, the spraying ink quantity is the largest gradually, so that the two-dimensional code ink sprayed on the surface of the commodity is uniform;
the working steps of the LED UV curing light source module are as follows:
s2.1, receiving commodity movement instructions of a conveyor belt on a production line;
s2.2, judging information at the edges of the commodity two-dimensional code patterns;
s2.3, when the edge of the two-dimensional code pattern enters the LED UV light source irradiation area, starting maximum power irradiation;
s2.4, controlling the two-dimensional code pattern ink on the surface of the commodity to be uniform and controlling the irradiation power of a unit area to be uniform;
and S2.5, sending curing completion information to the commodity production management and control system when the two-dimensional code pattern leaves the LED UV light source irradiation area.
2. The commodity deforming and stretching two-dimensional code ink spraying and curing system according to claim 1, wherein the commodity production management and control system accesses a commodity two-dimensional code website server through a domain name and a network address URL; when the commodity two-dimension code website server is accessed, the account information and the password information of the commodity production management account are verified and verified through the commodity production management account certificate, and after verification, the commodity production management and control system reads commodity two-dimension code information required by production; the commodity production management and control system is connected with the satellite positioning system real-time positioning origin information module by receiving the domain name and the network address URL, and reads real-time satellite positioning information and time information; and receiving the domain name and the network address URL, and connecting with a commodity two-dimension code ink-jet printing production line system to control spraying and curing of the commodity two-dimension code.
3. The commodity deforming and stretching two-dimensional code ink spraying and curing system according to claim 2, wherein the commodity production management account certificate contains account information and password information which are assigned to a commodity production management account in advance by a commodity manufacturer.
4. The ink spraying and curing system for the commodity deformation stretching two-dimensional code according to claim 1, wherein the commodity production management and control system sends a production start password and commodity two-dimensional code information to a commodity two-dimensional code ink-jet printing production line system, sends a real-time positioning module password to a satellite positioning system real-time positioning original place information module, and receives curing completion information sent by the commodity two-dimensional code ink-jet printing production line system and an information sending end instruction sent by the satellite positioning system real-time positioning original place information module.
5. The commodity deformation stretching two-dimensional code ink spraying and curing system according to claim 1, wherein the satellite positioning system real-time positioning in-place information module is composed of an embedded processor ARM, a satellite positioning system and an optical fiber adapter interface, and the embedded processor is connected with the satellite positioning system and the optical fiber adapter interface through two UART interfaces respectively; the satellite positioning system real-time positioning original place information module is connected with the commodity production management and control system through an optical fiber adapter interface, namely through receiving a domain name and a network address URL, and sends real-time satellite positioning information and time information.
6. The commodity deformation stretching two-dimensional code ink spraying and curing system according to claim 5, wherein the workflow of the satellite positioning system for positioning the in-situ information module in real time is as follows:
the embedded processor (ARM G76) real-time control circuit is in a state of receiving a response instruction; when the real-time positioning module password is received, judging a real-time positioning module password response according to an account and a password appointed by a manufacturer or according to contracted password information: if the response is successful, the embedded processor responds successfully with the password of the real-time positioning module according to the appointed instruction, the embedded processor starts to receive and send real-time address information, controls the satellite positioning system to read the real-time address, fixes the real-time, acquires the real-time satellite positioning information and the time information through the optical fiber adapter interface, and sends an information sending ending instruction to the commodity production management and control system; if the response fails, an information sending ending instruction is sent to the commodity production management and control system.
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