CN111366598B - Actual measurement method for ratio of 3D printing mixed powder - Google Patents

Actual measurement method for ratio of 3D printing mixed powder Download PDF

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CN111366598B
CN111366598B CN202010280789.6A CN202010280789A CN111366598B CN 111366598 B CN111366598 B CN 111366598B CN 202010280789 A CN202010280789 A CN 202010280789A CN 111366598 B CN111366598 B CN 111366598B
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CN111366598A (en
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王呈栋
张克栋
胡友迅
李盈盈
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Suzhou University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/25Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/34Process control of powder characteristics, e.g. density, oxidation or flowability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
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Abstract

The invention discloses a method for actually measuring the ratio of mixed powder in 3D printing, which comprises the following steps: collecting and sampling mixed powder; determining the main element with the largest difference between the components of the powder A and the powder B; coloring the two main elements in the same visual field, and respectively shooting a spectrogram photo and a real object color photo; importing image processing software, and picking up main element coloring pixel points by using a color range function; the total area of the coloring pixels is obtained by using a recording measurement function, and the mixed powder ratio is determined according to the calculation. The method can effectively solve the problem of the matching test of the 3D printing mixed powder with the same color, similar apparent density and similar particle size, and compared with the traditional method for measuring the powder particles one by one, the method has the advantages of high speed, high efficiency, small error, simple operation and easy implementation.

Description

Actual measurement method for 3D printing mixed powder ratio
Technical Field
The invention relates to the technical field of 3D printing, in particular to a method for actually measuring the ratio of mixed powder in 3D printing.
Background
The functional gradient material is a novel composite material which is compounded by two or more materials, the components and the structure of the composite material are in continuous gradient change, the material components and the macroscopic performance of the composite material are in continuous and uniform gradient change in spatial positions, the defects of stress concentration and microcrack caused by different phase interfaces of the traditional composite material are overcome, and the differential requirements of different parts of structural members in the fields of spaceflight, energy and biomedicine on the use performance of the material can be met. Laser deposition (3D printing), which is an important method for preparing functionally graded materials by controlling the mass ratio of mixed powder to realize gradient change of material properties. However, when the quality and the particle diameter of the adopted powder are different, the mixed powder is separated after being sprayed at a high speed through the powder feeding pipe, so that the component deviation of the material is caused, the service performance of the material is reduced, and the design requirement cannot be met. Therefore, how to quickly and accurately measure the actual mass ratio of the mixed powder is a premise and basis for realizing powder separation regulation and control and ensuring the accurate components of the functional gradient material.
In recent years, engineers have come to recognize the importance of accurate detection of the mixture ratio of the components of the mixed powder, and have conducted extensive studies on the method and apparatus for detecting the mixture ratio of the powder. Chinese patent publication No. CN105486705B provides a method for quantitative analysis of powder mixture components, which obtains powder scores and absorption coefficients by X-ray diffraction spectrum analysis, and further establishes a lever law formula to measure the powder mass ratio; the Chinese patent with publication number CN109916941A proposes a 3D printing separation detection method for premixed powder, which comprises the steps of measuring the diameters of powder particles in a spectral color chart one by one through an image measuring system Digimizer, and calculating to obtain the mass ratio of the mixed powder after the sum of converted volumes; on the basis, the Chinese patent with the publication number of CN109746447A provides a method for regulating and controlling the separation of premixed powder, and realizes the accurate regulation and control of the separation of the powder. The powder component and proportion testing method provided in the patent needs to measure powder particles one by one, the testing workload is large, the calculation process is too complex, and the requirement on the mathematical level of technicians is high.
With the rapid rise of artificial intelligence technology, research and development and engineers are gradually aware of using computer image recognition methods to solve engineering problems. The Chinese patent with publication number CN110658040A proposes a preparation method of a metal spherical powder standard sample, and image statistical software is used for completing the particle size statistics of powder particles; the chinese patent of the invention with publication number CN110335257A proposes an image color detection method and a mobile terminal, which can identify the color tone information of image data; chinese patent publication No. CN107068589B proposes a crystal grain selection system and method based on image recognition, which decomposes an image of a standard crystal grain into pixel points through a blue film, and records a grayscale standard value of each pixel point to realize crystal grain selection; the chinese patent publication No. CN110853017A discloses a statistical method for the number of round particles in a powder particle image, which is to extract a communication domain in the image and combine a center drift algorithm to realize statistics of the number and size of powder particles with irregular shapes, different sizes and overlapping conditions in the image. However, the above method either requires additional hardware or is too complicated in calculation, and the actual operation is very difficult. For mixed powder with the same color, similar apparent density and similar particle size, a simple, quick and effective mixed powder ratio actual measurement method is not available.
Disclosure of Invention
The invention aims to provide a method for actually measuring the ratio of 3D printing mixed powder, which can effectively solve the problem of the ratio measurement of 3D printing mixed powder with the same color, similar apparent density and similar particle size, and has the advantages of high speed and high efficiency.
In order to solve the technical problem, the invention provides a method for actually measuring the ratio of mixed powder for 3D printing, which comprises the following steps:
step one, obtaining a sample with mixed powder, wherein the mixed powder comprises powder A and powder B;
step two, selecting the element E with the largest difference of chemical compositions of the powder A and the powder BAAnd EBWherein, element EAIs the main element of powder A, element EBIs the main element of the powder B;
step three, scanning the element energy spectrum surface of the sample surface through a scanning electron microscope, and setting an element E on a software interface attached to the energy spectrum analyzerAFor the first color, element E is setBA second color, the first color and the second color being three primary colors of two different colors;
step four, obtaining the element E in the sample under the same visual fieldAFIG. A shows the spectrum of the sampleBIn the energy spectrum fig. b and the colour photograph fig. c, wherein the colour photograph fig. c simultaneously pairs the element EAAnd element EBColoring;
step five, judging whether the dust particles in the color photo figure FIG. C are completely colored, if so, entering a step six; if not, adjusting the shooting position of the scanning electron microscope, selecting a neighboring area, and repeating the step four until the powder particles in the fig. C are completely colored;
step six, passingProcessing the energy spectrum photo fig. A by image processing software to obtain an element E in the energy spectrum photo fig. AATotal area S of pixelAThe method specifically comprises the following steps:
s61, if powder B does not contain element EAPicking up and selecting the coloring area in the energy spectrum photo fig. A until all non-background colors are selected, and acquiring the total pixel area S of the coloring area by utilizing the recording measurement function in the image processing softwareA
S62 if powder B contains element EAAll the colored areas in the energy spectrum fig. a are picked up and selected, after which the element E in the color photograph fig. c is taken as the basisBInterference pixels in the spectral photo fig. A are removed corresponding to the powder particle positions, and the total pixel area S of the coloring area after the interference pixels are removed is obtained by utilizing the recording and measuring function in the image processing softwareA
Step seven, processing the energy spectrum photo fig. B through image processing software to obtain an element E in the energy spectrum photo fig. BBTotal pixel area SBThe method specifically comprises the following steps:
s71, if powder A does not contain element EBPicking up and selecting a coloring area in the energy spectrum photo fig. B until all non-background colors are selected, and acquiring the total pixel area S of the coloring area by utilizing a recording measurement function in image processing softwareB
S72 if powder A contains element EBThen all the colored areas in the energy spectrum fig. b are picked up and selected, after which the element E in the colour photograph fig. c is taken as the basisAInterference pixels in the spectral photo Fig.B are removed corresponding to the positions of the powder particles, and the total pixel area S of the coloring area after the interference pixels are removed is obtained by utilizing the recording and measuring function in the image processing softwareB
Step eight, calculating to obtain the actually measured proportion eta of the mixed powder;
Figure GDA0003564384540000041
wherein ρAApparent density of powder A, pBIs the apparent density of powder B, mAIs the total mass of the powder A, mBIs the total mass of powder B, nANumber of particles of powder A in FIG. C, nBThe number of particles of powder B in fig. c,
Figure GDA0003564384540000042
the average diameter of the powder particles provided by the manufacturer of powder a,
Figure GDA0003564384540000043
the average diameter of the powder particles, μ being the pixel scale,
Figure GDA0003564384540000044
Figure GDA0003564384540000045
preferably, in S61, a color sampling "pipette +" is used to pick up the colored area in the spectral photograph fig. a.
Preferably, in S62, the interfering pixels in the spectral photograph fig. a are removed using a color sampling "pipet-" pick-up.
Preferably, the step one specifically comprises:
s11, fixing an acrylic plate on a workbench of the 3D printer, wherein the upper surface of the acrylic plate is provided with a release film, and a double-sided adhesive layer and a liquid epoxy resin adhesive layer are sequentially arranged on the release film;
s12, loading the mixed powder into a powder feeding hopper of a 3D printer, opening the powder feeding hopper, keeping a laser beam closed, enabling a 3D printing laser nozzle to spray the powder towards the acrylic plate to obtain the acrylic plate covering the mixed powder layer, and then standing and cooling until the liquid epoxy resin adhesive layer is solidified;
and S13, sampling, cleaning and drying the mixed powder layer adhered to the acrylic plate to obtain a sample.
Preferably, in S12, the 3D printing laser head is of a coaxial powder feeding type.
Preferably, the image processing software is Photoshop.
Preferably, the image processing software is FlantR.
Preferably, the energy spectrum photo fig. a in the step six is a png lossless compression format picture.
Preferably, the energy spectrum photo fig. b in the seventh step is png lossless compression format picture.
Preferably, in S71, a color sampling "pipette +" is used to pick up the colored region in the spectral photo fig.b; in S72, a color sampling pipette is used to pick up and remove interfering pixels in the spectral photo fig.
The invention has the beneficial effects that:
1. the invention provides a method for actually measuring the proportion of 3D printing mixed powder, which can effectively solve the problem of the proportion test of the 3D printing mixed powder with the same color, similar apparent density and similar particle size, and compared with the traditional method for measuring powder particles one by one, the method disclosed by the invention is high in speed, high in efficiency and within 5% of error.
2. The invention has low requirement on the quality of the service of the detection personnel, and has simple operation and easy implementation.
Drawings
FIG. 1 is a schematic flow chart of an embodiment of the present invention;
FIG. 2 is a schematic view of powder collection according to an embodiment of the present invention;
FIG. 3 is a schematic surface-scanning elemental spectrum of a mixed powder according to the present invention.
The reference numbers in the figures illustrate: 1. a powder feeding hopper; 2. a powder tube; 3. a coaxial optical internal powder feeding laser head; 4. epoxy resin glue; 5. double-sided adhesive tape; 6. acrylic plates; 7. a powder feeding track; 8. a work table; 9. mixing the powder; 10. a powder B pixelet; 11. a powder a pixelet; 12. interference pixels of powder a; 13. element EAThe energy spectrum photo of (1); 14. color photograph of mixed powder material; 15. element EBA photograph of the spectrum of (1).
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
The invention discloses a method for actually measuring the ratio of mixed powder in 3D printing, which comprises the following steps:
step one, obtaining a sample with mixed powder, wherein the mixed powder comprises powder A and powder B:
s11, fixing an acrylic plate on a workbench of the 3D printer, wherein the upper surface of the acrylic plate is provided with a release film, and a double-sided adhesive layer and a liquid epoxy resin adhesive layer are sequentially arranged on the release film;
and S12, loading the mixed powder into a powder feeding hopper of a 3D printer, opening the powder feeding hopper, keeping a laser beam closed, spraying the powder towards the acrylic plate by using a 3D printing laser nozzle to obtain the acrylic plate covering the mixed powder layer, standing and cooling until the liquid epoxy resin adhesive layer is solidified, wherein the 3D printing laser nozzle is of a coaxial powder feeding type.
And S13, sampling, cleaning and drying the mixed powder layer adhered to the acrylic plate to obtain a sample.
Step two, selecting the element E with the largest difference of chemical compositions of the powder A and the powder BAAnd EBWherein, element EAIs the main element of the powder A, element EBIs the main element of powder B.
Step three, scanning the element energy spectrum surface of the sample surface through a scanning electron microscope, and setting an element E on a software interface attached to the energy spectrum analyzerAFor a first color, element E is setBThe first color and the second color are three primary colors of two different colors. The three-color is RGB, so that the image processing software can distinguish two elements conveniently, colored particles can be extracted conveniently, and the colored particles can be distinguished from a background area conveniently.
Step four, obtaining the element E in the sample under the same visual fieldAFIG. A shows the spectrum of the sampleBIn the energy spectrum fig. b and the colour photograph fig. c, wherein the colour photograph fig. c simultaneously pairs the element EAAnd element EBAnd (4) coloring.
Step five, judging whether the dust particles in the color photo figure FIG. C are completely colored, if so, entering a step six; if not, adjusting the shooting position of the scanning electron microscope, selecting the adjacent area, and repeating the step four until the powder particles in the FIG. C are completely colored.
Step six, processing the energy spectrum photo fig. A through image processing software to obtain an element E in the energy spectrum photo fig. AATotal area S of pixelAThe method specifically comprises the following steps:
s61, if powder B does not contain element EAPicking up and selecting a coloring area in the energy spectrum photo fig. A until all non-background colors are selected, and acquiring the total pixel area S of the coloring area by utilizing a recording measurement function in image processing softwareA
S62, if powder B contains element EAThen all colored areas in the energy spectrum photo fig. a are picked up and selected, and then the element E in the energy spectrum photo fig. c is selected according to the color photo graphBInterference pixels in the spectral photo fig. A are removed corresponding to the powder particle positions, and the total pixel area S of the coloring area after the interference pixels are removed is obtained by utilizing the recording and measuring function in the image processing softwareA
Step seven, processing the energy spectrum photo fig. B through image processing software to obtain an element E in the energy spectrum photo fig. BBTotal pixel area SBThe method specifically comprises the following steps:
s71, if powder A does not contain element EBPicking up and selecting the coloring area in the energy spectrum photo fig. B until all non-background colors are selected, and acquiring the total pixel area S of the coloring area by utilizing the recording measurement function in the image processing softwareB
S72, if powder A contains element EBThen all the colored areas in the energy spectrum fig. b are picked up and selected, after which the element E in the colour photograph fig. c is taken as the basisAInterference pixels in the spectral photo Fig.B are removed corresponding to the positions of the powder particles, and the total pixel area S of the coloring area after the interference pixels are removed is obtained by utilizing the recording and measuring function in the image processing softwareB
Step eight, calculating to obtain the actual measurement ratio eta of the mixed powder;
Figure GDA0003564384540000081
where ρ isAApparent density of powder A, pBIs the apparent density of powder B, mAIs the total mass of powder A, mBIs the total mass of the powder B, nAThe number of particles of the powder A in FIG. C, nBThe number of particles of powder B in fig. c,
Figure GDA0003564384540000082
the average diameter of the powder particles provided by the manufacturer of powder a,
Figure GDA0003564384540000083
the average diameter of the powder particles, μ is the pixel scale, provided by the manufacturer of powder B,
Figure GDA0003564384540000084
Figure GDA0003564384540000085
in S61, a coloring area in the energy spectrum photo fig. A is picked up by using a color sampling suction pipe +; in S62, a color sampling pipette is used to pick up and remove interfering pixels in the spectral photo fig. In S71, a coloring area in the energy spectrum photo fig.B is picked up by using a color sampling suction pipe +; in S72, a color sampling pipette is used to pick up and remove interfering pixels in the spectral photo fig.
The image processing software is Photoshop or FlantR.
And fif.A of the energy spectrum photo in the sixth step is a png lossless compression format picture.
And f, the energy spectrum photo Fig.B in the step seven is a png lossless compression format picture.
Example 1
Aiming at the Ni-Fe functional gradient material at the supporting position of a rotor IN a section of a cylinder body of a million-kilowatt nuclear turbine produced by Shanghai electric group Shanghai steam turbine factory, the Ni-Fe functional gradient material is prepared by adopting a laser deposition process, namely, raw material powder A is IN625 nickel powder, powder B is 304L iron powder, and the Ni-Fe functional gradient material is prepared by mixing the following raw materials IN a design mass ratio of 1: 3 weigh and mix, now need to measure the actual powder ratio after 3D prints the injection.
The invention provides a method for actually measuring the proportion of mixed powder in 3D printing, which has the specific flow shown in figure 1 and comprises the following operations:
1) fixing an acrylic plate 6 with a release film on a 3D printing workbench 8, adhering a double-sided adhesive tape 5 on the surface of the acrylic plate 6, then pouring colorless and transparent epoxy resin A adhesive and B adhesive into a 240ml transparent disposable plastic cup (the plastic cup does not chemically react with epoxy resin 4) according to the proportion of 2:1, uniformly mixing the two adhesives by using a stirring rod, tearing off the surface layer of the double-sided adhesive tape 5, uniformly coating the epoxy resin 4 on the surface of the double-sided adhesive tape by using a flat brush with the width of 5mm, and controlling the thickness of the epoxy resin 4 to be not more than 1 mm;
2) programming an industrial mechanical arm provided with a coaxial optical internal powder feeding laser head 3, setting the length L of a moving track 7 to be 0.5m, adjusting the powder feeding rate to be 8g/min, the scanning speed to be 8mm/s, the vertical distance (spraying distance) between a laser nozzle and the surface of an acrylic plate 6 to be 18.5mm, then opening an argon gas and a powder feeding hopper 1, keeping a laser beam closed, moving the laser beam according to the preset track 7 for 0.5m, spraying mixed powder 9 onto the acrylic plate 6 adhered with epoxy resin glue 4 through a powder pipe 2, and then putting the acrylic plate 6 adhered with the mixed powder layer in the shade for drying until the liquid epoxy resin glue 4 is completely cured;
3) aiming at the acrylic plate 6 containing powder, a cutting machine is used for cutting a cutter matched with the cutting machine to form a size of 1cm to 1cm, then a cutter point is used for uniformly uncovering and tearing off the release film below the powder from the acrylic plate 6, the release film is ensured not to wrinkle in the process, a detection sample is obtained, then the detection sample is subjected to gold spraying treatment, and is fixed with a copper sheet by using conductive adhesive and is placed in a scanning electron microscope vacuum chamber.
TABLE 1
Figure GDA0003564384540000091
Table 1 shows the chemical element composition tables attached to the shipment of powder A and powder B. According to Table 1, the main element E of the powder A was selectedANi, main element E of powder BBAnd (3) scanning the element energy spectrum surface of the sample powder surface by using a scanning electron microscope (the model of the scanning electron microscope is German Zeiss EVO18 or Hitachi JSM-7800F), and setting the element Ni as blue and the element Fe as green on an attached software interface of the energy spectrum analyzer. Respectively picking up and shooting an energy spectrum photo 13 of the element Ni, an energy spectrum photo 15 of the element Fe and a real object color photo 14 of the element Ni and the element Fe in the mixed powder in the same visual field;
4) judging whether the powder particles in the mixed powder object color photograph 14 are completely colored, wherein all the powder particles are completely colored, so that the next step is carried out;
5) importing an energy spectrum photo 13 with a main element of Ni into image processing software Photoshop 6, adjusting the photo to 100 percent, clicking a main menu ' selection ', starting an image processing software ' color range ' module, setting the color tolerance to be 100 percent, picking up and selecting colored particles in the energy spectrum photo by using a color sampling suction pipe, performing multiple overlapping pickup by using the color sampling suction pipe + ' due to the fact that powder B contains 10.1 percent of nickel element until all non-background colors are selected, observing the position of the element Ni in the color image 14 corresponding to the powder particles, then picking up the RGB value of the position corresponding to an interference pixel 12 of the powder A by using a ' suction pipe- ' tool, and eliminating the interference pixels;
6) acquiring the total area S of the Ni element pixels in the photo 13 in the step five by utilizing the functions of analyzing and recording and measuring in an image processing software Photoshop CS6 main menu image moduleA6436;
7) importing the energy spectrum photo 15 with the main element of Fe into image processing software Photoshop CS6, repeating the step 5) and the step 6), and acquiring the total pixel area S of the Fe element in the energy spectrum photo 15B21640;
8) substituting the apparent densities and average particle diameters of the powder A and the powder B shown in the table 2 according to a formula, and calculating the actually measured mixture ratio eta of the mixed powder to be 0.299;
TABLE 2
Figure GDA0003564384540000101
Figure GDA0003564384540000102
In order to verify the effect of the test method, the diameter of the powder particles in the mixed powder object color photograph 14 is measured one by using an image measurement software Digimizer, the mass ratio of the mixed powder is calculated to be 0.312 after the summation of the converted volumes, and the error is only 4.3% when the mixed powder is compared with the actually measured ratio of 0.299 obtained in the embodiment. Obviously, compared with the mode of measuring the diameters of the powder particles in the mixed powder object color photo 14 one by using the measuring software Digimizer, the testing method provided by the invention is much faster, more convenient and faster, and can reduce manpower and improve working efficiency.
The result shows that the method for actually measuring the ratio of the 3D printing mixed powder is effective, accurate in result and high in efficiency.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.

Claims (10)

1. A3D printing mixed powder ratio actual measurement method is characterized by comprising the following steps:
step one, obtaining a sample with mixed powder, wherein the mixed powder comprises powder A and powder B;
step two, selecting the element E with the largest difference of chemical compositions of the powder A and the powder BAAnd EBWherein, element EAIs the main element of the powder A, element EBIs the main element of the powder B;
step three, aligning samples through a scanning electron microscopeScanning the surface of the product with an element energy spectrum surface, and setting an element E on a software interface attached to the energy spectrum analyzerAFor the first color, element E is setBA second color, the first color and the second color being three primary colors of two different colors;
step four, obtaining element E in the sample under the same view fieldAFIG. A shows the spectrum of the sampleBIn the spectrum fig. b and in the color picture fig. c, wherein the color picture fig. c simultaneously corresponds to the element EAAnd element EBColoring;
step five, judging whether the dust particles in the color photo figure FIG. C are completely colored, if so, entering step six; if not, adjusting the shooting position of the scanning electron microscope, selecting a neighboring area, and repeating the step four until the powder particles in the FIG. C are completely colored;
step six, processing the energy spectrum photo fig. A through image processing software to obtain an element E in the energy spectrum photo fig. AATotal pixel area SAThe method specifically comprises the following steps:
s61, if powder B does not contain element EAPicking up and selecting a coloring area in the energy spectrum photo fig. A until all non-background colors are selected, and acquiring the total pixel area S of the coloring area by utilizing a recording measurement function in image processing softwareA
S62, if powder B contains element EAThen all colored areas in the energy spectrum photo fig. a are picked up and selected, and then the element E in the energy spectrum photo fig. c is selected according to the color photo graphBInterference pixels in the spectral photo fig. A are removed corresponding to the powder particle positions, and the total pixel area S of the coloring area after the interference pixels are removed is obtained by utilizing the recording and measuring function in the image processing softwareA
Step seven, processing the energy spectrum photo fig. B through image processing software to obtain an element E in the energy spectrum photo fig. BBTotal pixel area SBThe method specifically comprises the following steps:
s71, if powder A does not contain element EBPicking up and selecting the colored area in the energy spectrum photo fig. B until all non-background colors are selected, and utilizing the graphThe function of 'record measurement' in the image processing software is used for obtaining the total pixel area S of the coloring areaB
S72 if powder A contains element EBThen all the colored areas in the energy spectrum fig. b are picked up and selected, after which the element E in the colour photograph fig. c is taken as the basisAInterference pixels in the spectral photo Fig.B are removed corresponding to the positions of the powder particles, and the total pixel area S of the coloring area after the interference pixels are removed is obtained by utilizing the recording and measuring function in the image processing softwareB
Step eight, calculating to obtain the actual measurement ratio eta of the mixed powder;
Figure FDA0003564384530000021
where ρ isAApparent density of powder A, pBApparent density of powder B, mAIs the total mass of the powder A, mBIs the total mass of powder B, nAThe number of particles of the powder A in FIG. C, nBThe number of particles of powder B in fig. c,
Figure FDA0003564384530000022
the average diameter of the powder particles provided by the manufacturer of powder a,
Figure FDA0003564384530000023
the average diameter of the powder particles, μ being the pixel scale,
Figure FDA0003564384530000024
Figure FDA0003564384530000025
2. the method for actually measuring the mixture ratio of the 3D printed mixed powder according to claim 1, wherein in S61, a color sampling pipette + is used to pick up a coloring area in a spectrum photo Fig.A.
3. The method for actually measuring the mixture ratio of the 3D printed mixed powder according to claim 1, wherein in S62, interference pixels in the spectrum photo Fig.A are picked and removed by using a color sampling straw- ".
4. The method for actually measuring the ratio of mixed powder for 3D printing according to claim 1, wherein the first step specifically comprises:
s11, fixing an acrylic plate on a workbench of the 3D printer, wherein the upper surface of the acrylic plate is provided with a release film, and a double-sided adhesive layer and a liquid epoxy resin adhesive layer are sequentially arranged on the release film;
s12, loading the mixed powder into a powder feeding hopper of a 3D printer, opening the powder feeding hopper, keeping a laser beam closed, enabling a 3D printing laser nozzle to spray the powder towards the acrylic plate to obtain the acrylic plate covering the mixed powder layer, and then standing and cooling until the liquid epoxy resin adhesive layer is solidified;
and S13, sampling, cleaning and drying the mixed powder layer adhered to the acrylic plate to obtain a sample.
5. The method for actually measuring the mixture ratio of the 3D printing mixed powder according to claim 4, wherein in S12, the 3D printing laser nozzle is of a coaxial powder feeding type.
6. The 3D printing mixed powder ratio actual measurement method according to claim 1, wherein the image processing software is Photoshop.
7. The 3D printing mixed powder ratio actual measurement method according to claim 1, wherein the image processing software is FlauntR.
8. The 3D printing mixed powder ratio actual measurement method according to claim 1, wherein the energy spectrum photo FIG. A in the sixth step is a png lossless compression format picture.
9. The 3D printing mixed powder ratio actual measurement method according to claim 1, wherein the energy spectrum photo FIG. B in the seventh step is a png lossless compression format picture.
10. The method for actually measuring the mixture ratio of the 3D printed mixed powder according to claim 1, wherein in S71, a coloring area in a spectral photo fig. B is picked up by using a color sampling straw +; in S72, a color sampling pipette is used to pick up and remove interfering pixels in the spectral photo fig.
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