Electric bypass flow dry type tunneling dust removal device
Technical Field
The invention relates to the technical field of dust collectors for tunneling roadways for coal mining, in particular to an electric by-pass flow dry type tunneling dust collector.
Background
The fine particles formed by crushing coal and rock in mining and processing are respectively called coal dust and rock dust, while some construction materials used in coal mines fly up in operation to form dust of other solid matters, and the dust suspended in the air is called floating dust and also called floating dust; the dust falling on objects (such as equipment and materials) and the periphery of a roadway due to self weight is called falling dust and is also called deposited dust, floating dust enters respiratory organs of a human body along with the respiration of people, larger dust particles are retained in respiratory tracts and are easily discharged out of the human body, most of the dust with the particle size of less than 5 micrometers can enter lungs of the human body to cause various pneumoconiosis diseases, the dust is called respiratory dust, and the dust with various particle sizes suspended in the air is called total dust. Pneumoconiosis caused by excessive inhalation of coal dust for a long time is called pneumoconiosis; the pneumoconiosis caused by excessive inhalation of rock dust containing crystalline free silica is called silicosis, and a dust removal device is urgently needed, so that dust in the air can be efficiently removed, workers in a roadway can clean fresh air through respiratory tracts, and the cleaning is convenient and fast.
However, the existing electric bypass flow dry type tunneling dust removal device has low dust removal efficiency and is troublesome to move; therefore, the existing requirements are not met, and an electric bypass flow dry type tunneling dust removal device is provided for the electric bypass flow dry type tunneling dust removal device.
Disclosure of Invention
The invention aims to provide an electric bypass flow dry type tunneling dust removal device to solve the problems of low dust removal efficiency, troublesome movement and the like in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an electric bypass dry-type tunneling dust removal device comprises a pressure-resistant metal shell, a linking pipe is installed on one side of the pressure-resistant metal shell, a motor protective shell is installed on one side of the linking pipe, a motor rear flip is installed on one side of the motor protective shell, a pressure-resistant pipe is installed on the upper end face of the linking pipe, a dry-type dust remover is installed at one end of the pressure-resistant pipe, an air inlet pipe is installed on one side of the dry-type dust remover, truckle connecting pieces are installed on the lower end faces of the pressure-resistant metal shell and the motor protective shell respectively, the number of the truckle connecting pieces is four, truckles are installed on the lower end face of each truckle connecting piece, the number of the truckles is eight, an arc-shaped structure is installed on the inner wall of the arc-shaped structure, a, the shaft coupling is installed to one side of steel ring, the pivot mounting is installed to one side of shaft coupling, the motor is installed to one side of pivot mounting, the surface mounting of motor has the motor mounting, and the motor mounting has two, the pivot is installed to the one end of motor, the surface mounting of pivot has the bearing, sealed shaft collar is installed to one side of bearing, axle union piece first is installed to the one end of pivot, axle union piece second is installed to one side of axle union piece first, the fan axle is installed to one side of axle union piece second, the surface mounting of fan axle has fan blade first, fan shaft cap is installed to the inner wall of fan axle.
Preferably, pulse device is installed to dry dust collector's up end, the deep bead is installed to dry dust collector's inner wall, the air intake is installed to one side of deep bead, the sack is installed to the opposite side of deep bead, and the sack has threely, the deposition storehouse is installed to the below of sack, the isolation closing plate is installed to one side of sack, spacing support is installed to the inner wall of isolation closing plate, the surface mounting of spacing support has the sack connecting piece, the pulse tube is installed to one side of isolation closing plate, the air outlet is installed to one side of pulse tube.
Preferably, the compression auxiliary is installed to separation compression device's inner wall, flabellum second is installed to the inner wall of compression auxiliary, spacing axle sleeve is all installed to the both sides of flabellum second, the triangle mount is installed to one side of spacing axle sleeve, and the triangle mount has eight, the rotor mounting is installed to the one end of triangle mount, central rotor is installed to the inner wall of rotor mounting, the rotor is installed to one side of rotor mounting and is sealed.
Preferably, the end face of the motor fixing piece is provided with a hole, the outer surface of the motor is provided with a threaded hole, and the motor fixing piece is connected with the motor through a bolt.
Preferably, the drainage structure is connected with the inner wall of the pressure-resistant metal shell through laser welding.
Preferably, the caster connecting piece is connected with the pressure-resistant metal shell and the motor protective shell through gas shielded welding.
Preferably, the pressure-resistant pipe is connected with the connecting pipe through argon arc welding.
Preferably, the inner wall of the fan shaft is provided with threads, the outer surface of the fan shaft cap is provided with threads, and the fan shaft is in threaded connection with the fan shaft cap.
Preferably, the outer surface of the cloth bag is provided with a fastener, the limiting support is connected with the isolation sealing plate through gas shield welding, and the inner wall of the dry dust collector is connected with the wind shield through argon arc welding.
Preferably, the terminal surface of rotor mounting, flabellum second and spacing axle sleeve is provided with the hole, central rotor runs through and seals through laser welding in rotor mounting, flabellum second and spacing axle sleeve and rotor and be connected, separation compression device passes through argon arc welding with the compression auxiliary and is connected.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the caster wheels are arranged on the lower end surface of the dust removal device, the use range of the device is enlarged by the caster wheels, and the dust removal device can be moved easily, so that the convenience degree of use is increased;
2. according to the invention, the dry dust remover is used for removing dust from the coal mine tunnel by air, so that coal mine dust in the air can be well recovered, and the coal mine dust is recycled, thereby avoiding the waste of coal mine resources;
3. according to the invention, through the matching use of the cloth bag and the pulse device, the pulse device can release pulses to the cloth bag at regular time, and the dust on the surface of the cloth bag is cleaned, so that the dust filtering efficiency is increased;
4. according to the invention, air can flow smoothly through the arc-shaped structure, resistance cannot be generated, and therefore, the air discharging efficiency is increased;
5. the invention can well pressurize the purified air through the separation and compression device, and the air is rapidly discharged through the separation and compression device, thereby increasing the efficiency of air purification and dust removal, and meanwhile, the separation and compression device rotates through the air pressure, thereby not consuming energy, and further reducing energy loss and cost expenditure.
Drawings
FIG. 1 is an overall front view of an electric bypass dry-type tunneling dust removing device according to the present invention;
FIG. 2 is an overall main sectional view of the electric side-flow dry type tunneling dust removing device of the present invention;
FIG. 3 is an overall side view of an electric side-flow dry-type tunneling dust removing device according to the present invention;
FIG. 4 is a schematic view of a partial structure of a dry precipitator according to the present invention;
FIG. 5 is a schematic view of a connection part of a fan blade A according to the present invention;
FIG. 6 is a partial structure diagram of the separation and compression device of the present invention.
In the figure: 1. a pressure-resistant metal housing; 2. a caster wheel; 3. a pressure resistant pipe; 4. connecting the pipe; 5. a dry dust collector; 6. an air inlet pipe; 7. a motor protection shell; 8. a rear cover of the motor is turned; 9. a caster wheel attachment; 10. an arc-shaped structure; 11. a separation compression device; 12. steel rings; 13. a fan shaft; 14. a coupling; 15. a rotating shaft; 16. a bearing; 17. a motor fixing member; 18. a motor; 19. sealing the shaft ring; 20. a rotating shaft fixing member; 21. a drainage structure; 22. a pulse device; 23. an air inlet; 24. a cloth bag; 25. a pulse tube; 26. an air outlet; 27. an ash accumulation bin; 28. a wind deflector; 29. a limiting bracket; 30. a cloth bag connecting piece; 31. an isolation seal plate; 32. leaf shells; 33. a fan shaft cap; 34. a shaft coupling member A; 35. a shaft joint member B; 36. a triangular fixing frame; 37. a central rotor; 38. a rotor fixing member; 39. compressing the auxiliary element; 40. a fan blade B; 41. a limiting shaft sleeve; 42. and (5) sealing the rotor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-6, an embodiment of the present invention is shown: an electric side-flow dry-type tunneling dust removal device comprises a pressure-resistant metal shell 1, a connecting pipe 4 is installed on one side of the pressure-resistant metal shell 1, a motor protective shell 7 is installed on one side of the connecting pipe 4, a motor rear flip 8 is installed on one side of the motor protective shell 7, a pressure-resistant pipe 3 is installed on the upper end face of the connecting pipe 4, a dry-type dust remover 5 is installed at one end of the pressure-resistant pipe 3, an air inlet pipe 6 is installed on one side of the dry-type dust remover 5, four caster connecting pieces 9 are installed on the lower end faces of the pressure-resistant metal shell 1 and the motor protective shell 7, four caster connecting pieces 9 are provided, four caster wheels 2 are installed on the lower end face of each caster connecting piece 9, eight caster wheels 2 are provided, the whole device can be conveniently driven, the application range of the device is enlarged, an arc-shaped structure 10 is installed, the drainage structure 21 is installed to one side of separation compressor arrangement 11, steel ring 12 is installed to one side of arc structure 10, shaft coupler 14 is installed to one side of steel ring 12, pivot mounting 20 is installed to one side of shaft coupler 14, motor 18 is installed to one side of pivot mounting 20, the surface mounting of motor 18 has motor mounting 17, motor mounting 17 has two, pivot 15 is installed to one end of motor 18, the surface mounting of pivot 15 has bearing 16, sealed shaft circle 19 is installed to one side of bearing 16, shaft coupling member first 34 is installed to one end of pivot 15, shaft coupling member second 35 is installed to one side of shaft coupling member first 34, fan shaft 13 is installed to one side of shaft coupling member second 35, the surface mounting of fan shaft 13 has fan blade first 32, fan shaft cap 33 is installed to the inner wall of fan shaft 13.
Further, pulse device 22 is installed to the up end of dry dust collector 5, wind shield 28 is installed to the inner wall of dry dust collector 5, air intake 23 is installed to one side of wind shield 28, sack 24 is installed to the opposite side of wind shield 28, sack 24 has threely, deposition storehouse 27 is installed to the below of sack 24, isolation sealing plate 31 is installed to one side of sack 24, spacing support 29 is installed to the inner wall of isolation sealing plate 31, the surface mounting of spacing support 29 has sack connecting piece 30, pulse tube 25 is installed to one side of isolation sealing plate 31, after pulse tube 25 is regularly, the surface of sack 24 is cleared up automatically at interval time, thereby increase the efficiency and the quality of purification, air outlet 26 is installed to one side of pulse tube 25.
Further, a compression auxiliary 39 is installed on the inner wall of the separation compression device 11, a fan blade second 40 is installed on the inner wall of the compression auxiliary 39, limiting shaft sleeves 41 are installed on two sides of the fan blade second 40, a triangular fixing frame 36 is installed on one side of each limiting shaft sleeve 41, eight triangular fixing frames 36 are provided, a rotor fixing member 38 is installed at one end of each triangular fixing frame 36, a central rotor 37 is installed on the inner wall of each rotor fixing member 38, and a rotor seal 42 is installed on one side of each rotor fixing member 38.
Further, the end face of the motor fixing piece 17 is provided with a hole, the outer surface of the motor 18 is provided with a threaded hole, and the motor fixing piece 17 is connected with the motor 18 through a bolt, so that the motor fixing piece is convenient to mount and dismount.
Further, drainage structure 21 passes through laser welding with withstand voltage metal casing 1's inner wall and is connected, increases the tie point fastness, and drainage structure 21 and withstand voltage metal casing 1's inner wall junction thing unevenness's welding seam increases air flow rate simultaneously.
Further, the caster connecting piece 9 is connected with the pressure-resistant metal shell 1 and the motor protective shell 7 through gas shielded welding, so that the firmness of a connecting point is improved.
Furthermore, the pressure-resistant pipe 3 is connected with the connecting pipe 4 through argon arc welding, so that the sealing performance of the connecting point is improved, and the pressure loss inside the pressure-resistant pipe 3 is avoided.
Further, the inner wall of the fan shaft 13 is provided with threads, the outer surface of the fan shaft cap 33 is provided with threads, and the fan shaft 13 is connected with the fan shaft cap 33 through the threads, so that the installation and connection are convenient.
Further, the surface of sack 24 is provided with the fastener, and spacing support 29 is connected through gas shield welding with isolation seal plate 31, increases the fastness of tie point, and dry type dust collector 5's inner wall and deep bead 28 are connected through argon arc welding, increase the leakproofness of tie point, avoid taking the dust of the big granule in the air directly to contact with sack 24, lead to the local jam of sack to influence the efficiency that sack 24 purified.
Furthermore, the end faces of the rotor fixing piece 38, the fan blade B40 and the limiting shaft sleeve 41 are provided with holes, the central rotor 37 penetrates through the rotor fixing piece 38, the fan blade B40 and the limiting shaft sleeve 41 and the rotor seal 42 and is connected through laser welding, so that the connection point is firmer, meanwhile, the central rotor 37 drives the rotor fixing piece 38, the fan blade B40 and the limiting shaft sleeve 41 and the rotor seal 42 to rotate together, the separation compression device 11 is connected with the compression auxiliary piece 39 through argon arc welding, the connection point of the separation compression device 11 and the compression auxiliary piece 39 is completely sealed, and pressure loss caused by gaps is avoided.
The working principle is as follows: when the dust collecting device is used, the whole device is pushed to the interior of a roadway needing air purification through the trundles 2, the motor 18 is connected with a power supply, the motor 18 is started, the rotating shaft 15 is driven by the motor 18 to rotate, the rotating shaft 15 drives the fan shaft 13 and the fan blade shell 32, negative pressure is formed on the rear end face of the fan blade shell 32 in the rotating process, strong pressure is formed on the front end face of the fan blade shell 32, the wind blows towards the front of the fan blade shell 32, meanwhile, new air is automatically injected into the pressure-resistant pipe 3 through the negative pressure, suction is formed, air is sucked inwards through the air inlet 23 in the air inlet pipe 6 and enters the dry type dust collector 5, larger dust particles in the air are preliminarily filtered through the wind shield 28 and then are finely filtered through the cloth bag 24, when too much dust is on the surface of the cloth bag 24, pulses released by the pulse device 22 are guided to the interior of the cloth bag 24 through the pulse pipe 25, the shock wave instantly expands the cloth bag 24, the dust on the surface of the cloth bag 24 instantly falls off and falls to the dust accumulation bin 27 at the moment of contraction, the coal mine dust in the dust accumulation bin 27 can be recycled, the waste is reduced, the purified air passes through the pressure-resistant pipe 3 and is blown to the inside of the pressure-resistant metal shell 1 through the fan blade armor 32, the inside of the pressure-resistant metal shell 1 is of an arc-shaped structure 10, the smooth surface is not obstructed, the air can well enter the separation and compression device 11 smoothly and unimpededly, and is pressurized by the fan blade B40 (the faster the blown air is, the more the flow rate is and the pressure is larger), the faster the fan blade B40 rotates, the air flows to the air outlet, meanwhile, the drainage structure 21 can drain the purified air, so that the purified air can be well dispersed around the line, and meanwhile, the dust removal efficiency and speed can be adjusted by adjusting the rotating speed of the motor 18.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.