CN111364467A - Grouting plugging process for jacket of offshore booster station - Google Patents

Grouting plugging process for jacket of offshore booster station Download PDF

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Publication number
CN111364467A
CN111364467A CN202010232864.1A CN202010232864A CN111364467A CN 111364467 A CN111364467 A CN 111364467A CN 202010232864 A CN202010232864 A CN 202010232864A CN 111364467 A CN111364467 A CN 111364467A
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CN
China
Prior art keywords
jacket
grouting
ring plate
pile
hoop
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Pending
Application number
CN202010232864.1A
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Chinese (zh)
Inventor
冯小星
李泽
曹春潼
施惠庆
高建忠
石健民
梅卫东
朱娟
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JIANGSU LONGYUAN ZHENHUA MARINE ENGINEERING CO LTD
Original Assignee
JIANGSU LONGYUAN ZHENHUA MARINE ENGINEERING CO LTD
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Application filed by JIANGSU LONGYUAN ZHENHUA MARINE ENGINEERING CO LTD filed Critical JIANGSU LONGYUAN ZHENHUA MARINE ENGINEERING CO LTD
Priority to CN202010232864.1A priority Critical patent/CN111364467A/en
Publication of CN111364467A publication Critical patent/CN111364467A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D15/00Handling building or like materials for hydraulic engineering or foundations
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B17/00Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
    • E02B17/0008Methods for grouting offshore structures; apparatus therefor

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Mechanical Engineering (AREA)
  • Foundations (AREA)

Abstract

The invention discloses a grouting plugging process for a jacket of a marine booster station, which is characterized in that a grouting packing tool is manufactured, the grouting packing tool can be modified and manufactured according to different pile diameters of different projects, the grouting packing tool surrounds the surface of a foundation pile and pushes upwards to the bottom of the jacket, the upper surface of an annular plate is connected with the bottom of the jacket, two semicircular grouting packing tools are fastened on the periphery of the foundation pile through double-headed screws, and an anchor ear and the foundation pile are fixed by electric welding through an underwater welding tool.

Description

Grouting plugging process for jacket of offshore booster station
Technical Field
The invention relates to the technical field of grouting plugging, in particular to a grouting plugging process for a jacket of an offshore booster station.
Background
According to the construction technical requirement, need grout in the cavity inside between jacket and four stake after marine booster station jacket construction is accomplished, the effect that the packer that is in the milk played is very little, often appears leaking thick liquid phenomenon, seriously influences the construction progress, consequently, this kind of problem that exists among the prior art is solved to a technology of wanting to improve.
Disclosure of Invention
The invention aims to provide a grouting and plugging process for a jacket of an offshore booster station, which is used for manufacturing a grouting and plugging tool, can be modified and manufactured according to different pile diameters of different projects, and is arranged at the bottom of the jacket before grouting, so that the risk of slurry leakage is avoided, the grouting time is shortened, the construction cost is saved, the construction efficiency is improved, and the problems in the background art are solved.
In order to achieve the purpose, the invention provides the following technical scheme: a grouting plugging process for a jacket of an offshore booster station comprises the following steps:
the method comprises the following steps: manufacturing a plurality of grouting packing tools, firstly welding the lower surface of a ring plate and the top end of a hoop, wherein the ring plate and the hoop are in a semicircular shape, the inner edge of the ring plate and the inner edge of the hoop are separated by a distance of 5mm, the welding is convenient, one side of a reinforcing rib is welded with the outer side of the hoop, the lower surface of the ring plate at the top end of the reinforcing rib is welded, the reinforcing rib is also in a semicircular shape, rib plates are respectively welded at two ends of the upper surface of the ring plate, screw holes are formed in the surfaces of the rib plates, and rubber strips are adhered to the upper;
step two: a plurality of divers carry a plurality of grouting packing tools and underwater welding tools to submerge below a jacket of the booster station, and the grouting packing tools are encircled on the surface of a foundation pile and pushed upwards until the grouting packing tools reach the bottom of the jacket, so that the upper surface of an annular plate is connected with the bottom of the jacket;
step three: fastening two semicircular grouting packing tools on the periphery of the foundation pile through double-headed screws, fixing the anchor ear and the foundation pile through electric welding by using an underwater welding tool, and fixing the ring plate and the jacket through electric welding by using an underwater welding tool to prevent the grouting packing tools from falling off;
step four: grouting is carried out in the cavity between the jacket and the four piles, and finally grouting operation is completed.
Preferably, the grouting packing tool in the first step comprises a ring plate, a hoop, reinforcing ribs, rib plates and rubber strips, wherein the ring plate, the hoop and the reinforcing ribs are semicircular, the lower surface of the ring plate is fixedly connected with the hoop through the reinforcing ribs, the rib plates are fixedly mounted at two ends of the upper surface of the ring plate respectively, screw holes are formed in the rib plates, and the rubber strips are fixedly mounted on the upper surface of the ring plate through waterproof glue.
Preferably, the size of the grouting packing tool in the first step is determined according to the sizes of the jacket and the foundation pile.
Preferably, the jacket in the second step comprises a pile barrel, a platform, guardrails, support frames, foundation piles, pile barrel covers and grout inlets, the pile barrel is respectively installed at four corners of the platform, the guardrails are fixedly installed on two sides of the platform, the support frames are installed between the platform and the pile barrel, the foundation piles are arranged in the pile barrel, the pile barrel covers are fixedly arranged on the top ends of the pile barrel, and the grout inlets are formed in the surfaces of the pile barrel covers.
Compared with the prior art, the invention has the beneficial effects that:
the grouting packing tool is manufactured, the grouting packing tool can be modified and manufactured according to different pile diameters of different projects, the tool is installed at the bottom of the jacket before grouting, the risk of slurry leakage is avoided, grouting time is shortened, construction cost is saved, and construction efficiency is improved.
Drawings
Fig. 1 is a schematic plan view of a grouting packing tool.
FIG. 2 is a schematic side sectional view of a grouting packing tool.
Fig. 3 is a schematic view of a jacket structure.
FIG. 4 is a schematic view of the connection of the grouting packing tool and the jacket.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: a grouting plugging process for a jacket of an offshore booster station comprises the following steps:
the method comprises the following steps: manufacturing a plurality of grouting packing tools, firstly welding the lower surface of a ring plate and the top end of a hoop, wherein the ring plate and the hoop are in a semicircular shape, the inner edge of the ring plate and the inner edge of the hoop are separated by a distance of 5mm, the welding is convenient, one side of a reinforcing rib is welded with the outer side of the hoop, the lower surface of the ring plate at the top end of the reinforcing rib is welded, the reinforcing rib is also in a semicircular shape, rib plates are respectively welded at two ends of the upper surface of the ring plate, screw holes are formed in the surfaces of the rib plates, and rubber strips are adhered to the upper;
step two: a plurality of divers carry a plurality of grouting packing tools and underwater welding tools to submerge below a jacket of the booster station, and the grouting packing tools are encircled on the surface of a foundation pile and pushed upwards until the grouting packing tools reach the bottom of the jacket, so that the upper surface of an annular plate is connected with the bottom of the jacket;
step three: fastening two semicircular grouting packing tools on the periphery of the foundation pile through double-headed screws, fixing the anchor ear and the foundation pile through electric welding by using an underwater welding tool, and fixing the ring plate and the jacket through electric welding by using an underwater welding tool to prevent the grouting packing tools from falling off;
step four: grouting is carried out in the cavity between the jacket and the four piles, and finally grouting operation is completed.
As shown in fig. 1-2, the grouting packing tool 1 in the first step includes a ring plate 11, a hoop 12, a reinforcing rib 13, rib plates 14 and rubber strips 15, wherein the ring plate 11, the hoop 12 and the reinforcing rib 13 are all semi-circular, the lower surface of the ring plate 11 is fixedly connected with the hoop 12 through the reinforcing rib 13, the rib plates 14 are fixedly mounted at two ends of the upper surface of the ring plate 11 respectively, the rib plates 14 are provided with screw holes, and the rubber strips 15 are fixedly mounted on the upper surface of the ring plate 11 through waterproof glue.
As shown in fig. 3, the jacket 2 in the second step includes a pile casing 21, a platform 22, a guardrail 23, a support frame 24, a foundation pile 25, a pile casing cover 26 and grout inlets 27, the pile casing 21 is respectively installed at four corners of the platform 22, the guardrail 23 is fixedly installed at two sides of the platform 22, the plurality of support frames 24 are installed between the platform 22 and the pile casing 21, the foundation pile 25 is arranged in the pile casing 21, the pile casing cover 26 is fixedly installed at the top end of the pile casing 21, and the surface of the pile casing cover 26 is provided with the plurality of grout inlets 27.
As shown in fig. 4, the upper surface of the ring plate 11 is connected to the bottom of the pile casing 21, and the anchor ear 12 is connected to the outer surface of the foundation pile 25.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1. A grouting plugging process for a jacket of an offshore booster station is characterized by comprising the following steps: the method comprises the following steps:
the method comprises the following steps: manufacturing a plurality of grouting packing tools, firstly welding the lower surface of a ring plate and the top end of a hoop, wherein the ring plate and the hoop are in a semicircular shape, the inner edge of the ring plate and the inner edge of the hoop are separated by a distance of 5mm, the welding is convenient, one side of a reinforcing rib is welded with the outer side of the hoop, the lower surface of the ring plate at the top end of the reinforcing rib is welded, the reinforcing rib is also in a semicircular shape, rib plates are respectively welded at two ends of the upper surface of the ring plate, screw holes are formed in the surfaces of the rib plates, and rubber strips are adhered to the upper;
step two: a plurality of divers carry a plurality of grouting packing tools and underwater welding tools to submerge below a jacket of the booster station, and the grouting packing tools are encircled on the surface of a foundation pile and pushed upwards until the grouting packing tools reach the bottom of the jacket, so that the upper surface of an annular plate is connected with the bottom of the jacket;
step three: fastening two semicircular grouting packing tools on the periphery of the foundation pile through double-headed screws, fixing the anchor ear and the foundation pile through electric welding by using an underwater welding tool, and fixing the ring plate and the jacket through electric welding by using an underwater welding tool to prevent the grouting packing tools from falling off;
step four: grouting is carried out in the cavity between the jacket and the four piles, and finally grouting operation is completed.
2. The offshore booster station jacket grouting plugging process according to claim 1, characterized in that: the grouting packing tool in the first step comprises a ring plate, a hoop, a reinforcing rib, rib plates and rubber strips, wherein the ring plate, the hoop and the reinforcing rib are in a semicircular ring shape, the lower surface of the ring plate is fixedly connected with the hoop through the reinforcing rib, the two ends of the upper surface of the ring plate are respectively and fixedly provided with the rib plates, the rib plates are provided with screw holes, and the rubber strips are fixedly arranged on the upper surface of the ring plate through waterproof glue.
3. The offshore booster station jacket grouting plugging process according to claim 1 or 2, characterized in that: the size of the grouting packing tool in the first step is determined according to the sizes of the jacket and the foundation pile.
4. The offshore booster station jacket grouting plugging process according to claim 1, characterized in that: the jacket in the second step comprises a pile barrel, a platform, guardrails, support frames, foundation piles, pile barrel covers and grout inlets, the pile barrel is installed at four corners of the platform respectively, the guardrails are fixedly installed on two sides of the platform, the support frames are installed between the platform and the pile barrel, the foundation piles are arranged in the pile barrel, the pile barrel covers are fixedly arranged at the top ends of the pile barrel, and the surface of each pile barrel cover is provided with a plurality of grout inlets.
CN202010232864.1A 2020-03-28 2020-03-28 Grouting plugging process for jacket of offshore booster station Pending CN111364467A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010232864.1A CN111364467A (en) 2020-03-28 2020-03-28 Grouting plugging process for jacket of offshore booster station

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010232864.1A CN111364467A (en) 2020-03-28 2020-03-28 Grouting plugging process for jacket of offshore booster station

Publications (1)

Publication Number Publication Date
CN111364467A true CN111364467A (en) 2020-07-03

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109208607A (en) * 2018-11-06 2019-01-15 江苏龙源振华海洋工程有限公司 A kind of offshore boosting station jacket grout sealing technique

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109208607A (en) * 2018-11-06 2019-01-15 江苏龙源振华海洋工程有限公司 A kind of offshore boosting station jacket grout sealing technique

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Application publication date: 20200703