CN111362593A - LED (light-emitting diode) luminescent glass and manufacturing method thereof - Google Patents
LED (light-emitting diode) luminescent glass and manufacturing method thereof Download PDFInfo
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- CN111362593A CN111362593A CN202010197308.5A CN202010197308A CN111362593A CN 111362593 A CN111362593 A CN 111362593A CN 202010197308 A CN202010197308 A CN 202010197308A CN 111362593 A CN111362593 A CN 111362593A
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- 239000011521 glass Substances 0.000 title claims abstract description 195
- 238000004519 manufacturing process Methods 0.000 title claims description 21
- 239000000758 substrate Substances 0.000 claims abstract description 68
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 29
- 239000011324 bead Substances 0.000 claims abstract description 22
- 239000011241 protective layer Substances 0.000 claims abstract description 12
- 239000000853 adhesive Substances 0.000 claims abstract description 3
- 230000001070 adhesive effect Effects 0.000 claims abstract description 3
- 239000002994 raw material Substances 0.000 claims description 25
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 20
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 20
- 239000012535 impurity Substances 0.000 claims description 20
- 238000002844 melting Methods 0.000 claims description 20
- 230000008018 melting Effects 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 20
- 239000000395 magnesium oxide Substances 0.000 claims description 13
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 13
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 13
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 claims description 13
- 229910001950 potassium oxide Inorganic materials 0.000 claims description 13
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims description 13
- 229910001887 tin oxide Inorganic materials 0.000 claims description 13
- 239000003292 glue Substances 0.000 claims description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 11
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 11
- 239000000292 calcium oxide Substances 0.000 claims description 11
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 11
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 11
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 11
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 claims description 11
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 11
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims description 11
- 229910001948 sodium oxide Inorganic materials 0.000 claims description 11
- WBHQBSYUUJJSRZ-UHFFFAOYSA-N sodium;sulfuric acid Chemical compound [H+].[H+].[Na+].[O-]S([O-])(=O)=O WBHQBSYUUJJSRZ-UHFFFAOYSA-N 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 10
- 239000004408 titanium dioxide Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 8
- 238000001914 filtration Methods 0.000 claims description 7
- 230000035699 permeability Effects 0.000 claims description 6
- 239000000243 solution Substances 0.000 claims description 6
- 238000006124 Pilkington process Methods 0.000 claims description 5
- 238000000137 annealing Methods 0.000 claims description 5
- 239000007864 aqueous solution Substances 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 5
- 239000010410 layer Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 239000006060 molten glass Substances 0.000 claims description 5
- 238000009740 moulding (composite fabrication) Methods 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 150000002978 peroxides Chemical class 0.000 claims description 5
- 238000007747 plating Methods 0.000 claims description 5
- 238000005498 polishing Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
- 239000010935 stainless steel Substances 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 3
- 230000006750 UV protection Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000005340 laminated glass Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004224 protection Effects 0.000 description 1
- 239000005336 safety glass Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
- C03C27/10—Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B18/00—Shaping glass in contact with the surface of a liquid
- C03B18/02—Forming sheets
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/22—Surface treatment of glass, not in the form of fibres or filaments, by coating with other inorganic material
- C03C17/23—Oxides
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
- C03C3/087—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/20—Materials for coating a single layer on glass
- C03C2217/21—Oxides
- C03C2217/212—TiO2
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Ceramic Engineering (AREA)
- Glass Compositions (AREA)
Abstract
The invention discloses LED (light-emitting diode) luminescent glass which comprises an ultra-white glass panel, LED lamp beads and an ultra-white glass substrate, wherein a groove is formed in one side of the ultra-white glass substrate, the LED lamp beads are installed in the groove, a clamping block is arranged on one side of the ultra-white glass panel, a clamping groove is formed in one side of the ultra-white glass substrate, the clamping block is clamped in the clamping groove, protective layers are arranged on the surface of the ultra-white glass panel and one side of the ultra-white glass substrate, and one side of the ultra-white glass panel is fixedly connected with one side of the ultra-white glass substrate in an adhesive mode. The invention can improve the light transmission, ensure the decorative effect, improve the strength, is beneficial to improving the service life, and is beneficial to improving the safety by the way of clamping and gluing matching.
Description
Technical Field
The invention relates to the technical field of glass, in particular to LED (light-emitting diode) luminescent glass and a manufacturing method thereof.
Background
The LED glass is also called as electrified luminescent glass and electric control luminescent glass. Has the characteristics of permeability, explosion prevention, water prevention, ultraviolet protection, designability and the like. The LED glass is mainly used in the fields of indoor and outdoor decoration, furniture design, lamp tube illumination design, outdoor curtain wall glass, sunlight room design and the like, the LED glass is safety glass, is building laminated glass, has the energy-saving effects of ultraviolet resistance and partial infrared rays, and can be widely applied to indoor and outdoor purposes. Due to the energy-saving characteristic of the LED, the LED glass is extremely power-saving, energy-saving and environment-friendly.
When the existing LED light-emitting glass is used, the light transmission is poor, the improvement of the decorative effect is not facilitated, the existing LED light-emitting glass is assembled only in a gluing mode in the production process, the gluing service life is limited, the LED light-emitting glass is used for a long time, and the safety is low.
Disclosure of Invention
The invention aims to provide LED luminescent glass which can improve light transmission, ensure decorative effect, improve strength and is beneficial to prolonging service life, and is beneficial to improving safety by means of clamping in gluing matching so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an LED light-emitting glass comprises an ultra-white glass panel, LED lamp beads and an ultra-white glass substrate, wherein a groove is formed in one side of the ultra-white glass substrate, the LED lamp beads are installed in the groove, a clamping block is arranged on one side of the ultra-white glass panel, a clamping groove is formed in one side of the ultra-white glass substrate, the clamping block is clamped in the clamping groove, a protective layer is arranged on the surface of the ultra-white glass panel and one side of the ultra-white glass substrate, and one side of the ultra-white glass panel is fixedly connected with one side of the ultra-white glass substrate in an adhesive mode;
the formula of the ultra-white glass panel is as follows: calculated according to the mass proportion of the components: 65-75 parts of silicon oxide, 10-12 parts of aluminum oxide, 0.01-0.03 part of ferric oxide, 15-20 parts of calcium oxide, 30-35 parts of sodium oxide, 0.3-0.5 part of potassium oxide, 3-7 parts of thenardite, 3-5 parts of tin oxide and 3-5 parts of magnesium oxide.
Preferably, the formula of the ultra-white glass panel is as follows: calculated according to the mass proportion of the components: 65 parts of silicon oxide, 10 parts of aluminum oxide, 0.01 part of ferric oxide, 15 parts of calcium oxide, 30 parts of sodium oxide, 0.3 part of potassium oxide, 3 parts of thenardite, 3 parts of tin oxide and 3 parts of magnesium oxide.
Preferably, the formula of the ultra-white glass panel is as follows: calculated according to the mass proportion of the components: 70 parts of silicon oxide, 11 parts of aluminum oxide, 0.02 part of ferric oxide, 17 parts of calcium oxide, 33 parts of sodium oxide, 0.4 part of potassium oxide, 5 parts of thenardite, 4 parts of tin oxide and 4 parts of magnesium oxide.
Preferably, the formula of the ultra-white glass panel is as follows: calculated according to the mass proportion of the components: 75 parts of silicon oxide, 12 parts of aluminum oxide, 0.03 part of ferric oxide, 20 parts of calcium oxide, 35 parts of sodium oxide, 0.5 part of potassium oxide, 7 parts of thenardite, 5 parts of tin oxide and 5 parts of magnesium oxide.
Preferably, the protective layer is provided as a titanium dioxide layer.
Preferably, the production process of the ultra-white glass panel comprises the following steps:
s1, removing impurities, namely removing impurity iron mixed in the raw materials in the conveying process by using a magnet, reducing the mixing of iron impurities, improving the permeability of a finished product, filtering the raw materials by using a screen, and filtering large particles in the raw materials to facilitate the subsequent production process;
s2, mixing, namely putting the raw materials subjected to impurity removal into a stirring tank for mixing, adding a peroxide aqueous solution, fully mixing by using a stirrer, and then sending the mixture into a kiln head bin;
s3, melting in a melting furnace, putting the raw material preheated by a kiln head bin into a glass melting furnace for heating and melting, and forming molten glass by a float method after heating;
and S4, annealing and cooling, and cooling by adopting natural wind to obtain the ultra-white glass.
Preferably, the screen mesh mentioned in S1 is a stainless steel screen mesh, and the mesh number of the screen mesh is set to 200-270 mesh.
The invention also provides a manufacturing method of the LED luminescent glass, which comprises the following steps:
s1, firstly, forming a clamping groove, a groove and a wire groove on the ultra-white glass substrate, processing the clamping block on the ultra-white glass panel, and then polishing two surfaces of the ultra-white glass panel and the ultra-white glass substrate;
s2, cleaning and wiping the two surfaces of the ultra-white glass panel and the ultra-white glass substrate by using dust-free cloth, and then plating a titanium dioxide film;
s3, gluing and fixing the LED lamp beads in the grooves, standing, drying the glue, performing light emitting detection on the LED lamp beads, and then sealing the wire grooves;
s4, gluing the gluing surface of the ultra-white glass panel and the gluing surface of the ultra-white glass substrate, butting the clamping block of the ultra-white glass panel with the clamping groove of the ultra-white glass substrate, pressing the ultra-white glass panel and the ultra-white glass substrate together, standing, solidifying glue solution, and then detecting the gluing strength and the pulling force.
Compared with the prior art, the invention has the beneficial effects that:
the light transmittance of the ultra-white glass panel is effectively improved through the use of potassium oxide, tin oxide and magnesium oxide, the ultra-white glass panel can be fixed on the ultra-white glass substrate through the use of the clamping blocks and the clamping grooves, the ultra-white glass panel is glued with the ultra-white glass substrate through glue, the connection strength of the ultra-white glass panel and the ultra-white glass substrate can be effectively improved, and the LED luminescent glass is improved; the manufacturing method is simple to operate, and the manufactured LED luminescent glass is high in connecting strength and installation performance and beneficial to improvement of finished product quality.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic top view of an ultra-white glass substrate according to the present invention;
FIG. 3 is a schematic top view of an ultra-white glass panel according to the present invention.
In the figure: 1. an ultra-white glass panel; 2. LED lamp beads; 3. an ultra-white glass substrate; 4. a groove; 5. a clamping block; 6. a card slot; 7. and a protective layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
An LED light-emitting glass comprises an ultra-white glass panel 1, LED lamp beads 2 and an ultra-white glass substrate 3, wherein a groove 4 is formed in one side of the ultra-white glass substrate 3, the LED lamp beads 2 are installed in the groove 4, a fixture block 5 is arranged on one side of the ultra-white glass panel 1, a clamping groove 6 is formed in one side of the ultra-white glass substrate 3, the fixture block 5 is clamped in the clamping groove 6, a protective layer 7 is arranged on the surface of the ultra-white glass panel 1 and one side of the ultra-white glass substrate 3, the protective layer 7 is arranged to be a titanium dioxide layer, and one side of the ultra-white glass panel 1 is fixedly connected with one side of the ultra-white glass substrate 3;
the formula of the ultra-white glass panel is as follows: calculated according to the mass proportion of the components: 65 parts of silicon oxide, 10 parts of aluminum oxide, 0.01 part of ferric oxide, 15 parts of calcium oxide, 30 parts of sodium oxide, 0.3 part of potassium oxide, 3 parts of thenardite, 3 parts of tin oxide and 3 parts of magnesium oxide.
The production process of the ultra-white glass panel comprises the following steps:
s1, removing impurities, namely removing impurity iron mixed in the raw materials in the conveying process by using a magnet, reducing the iron impurity mixing, improving the permeability of a finished product, filtering the raw materials by using a screen to filter large particles in the raw materials, and facilitating the subsequent production process, wherein the screen is a stainless steel screen, and the mesh number of the screen is 200-270 meshes;
s2, mixing, namely putting the raw materials subjected to impurity removal into a stirring tank for mixing, adding a peroxide aqueous solution, fully mixing by using a stirrer, and then sending the mixture into a kiln head bin;
s3, melting in a melting furnace, putting the raw material preheated by a kiln head bin into a glass melting furnace for heating and melting, and forming molten glass by a float method after heating;
and S4, annealing and cooling, and cooling by adopting natural wind to obtain the ultra-white glass.
The invention also provides a manufacturing method of the LED luminescent glass, which comprises the following steps:
s1, firstly, forming a clamping groove, a groove and a wire groove on the ultra-white glass substrate, processing the clamping block on the ultra-white glass panel, and then polishing two surfaces of the ultra-white glass panel and the ultra-white glass substrate;
s2, cleaning and wiping the two surfaces of the ultra-white glass panel and the ultra-white glass substrate by using dust-free cloth, and then plating a titanium dioxide film;
s3, gluing and fixing the LED lamp beads in the grooves, standing, drying the glue, performing light emitting detection on the LED lamp beads, and then sealing the wire grooves;
s4, gluing the gluing surface of the ultra-white glass panel and the gluing surface of the ultra-white glass substrate, butting the clamping block of the ultra-white glass panel with the clamping groove of the ultra-white glass substrate, pressing the ultra-white glass panel and the ultra-white glass substrate together, standing, solidifying glue solution, and then detecting the gluing strength and the tensile force to obtain the finished product.
Example 2
An LED light-emitting glass comprises an ultra-white glass panel 1, LED lamp beads 2 and an ultra-white glass substrate 3, wherein a groove 4 is formed in one side of the ultra-white glass substrate 3, the LED lamp beads 2 are installed in the groove 4, a fixture block 5 is arranged on one side of the ultra-white glass panel 1, a clamping groove 6 is formed in one side of the ultra-white glass substrate 3, the fixture block 5 is clamped in the clamping groove 6, a protective layer 7 is arranged on the surface of the ultra-white glass panel 1 and one side of the ultra-white glass substrate 3, the protective layer 7 is arranged to be a titanium dioxide layer, and one side of the ultra-white glass panel 1 is fixedly connected with one side of the ultra-white glass substrate 3;
the formula of the ultra-white glass panel is as follows: calculated according to the mass proportion of the components: 70 parts of silicon oxide, 11 parts of aluminum oxide, 0.02 part of ferric oxide, 17 parts of calcium oxide, 33 parts of sodium oxide, 0.4 part of potassium oxide, 5 parts of thenardite, 4 parts of tin oxide and 4 parts of magnesium oxide.
The production process of the ultra-white glass panel comprises the following steps:
s1, removing impurities, namely removing impurity iron mixed in the raw materials in the conveying process by using a magnet, reducing the iron impurity mixing, improving the permeability of a finished product, filtering the raw materials by using a screen to filter large particles in the raw materials, and facilitating the subsequent production process, wherein the screen is a stainless steel screen, and the mesh number of the screen is 200-270 meshes;
s2, mixing, namely putting the raw materials subjected to impurity removal into a stirring tank for mixing, adding a peroxide aqueous solution, fully mixing by using a stirrer, and then sending the mixture into a kiln head bin;
s3, melting in a melting furnace, putting the raw material preheated by a kiln head bin into a glass melting furnace for heating and melting, and forming molten glass by a float method after heating;
and S4, annealing and cooling, and cooling by adopting natural wind to obtain the ultra-white glass.
The invention also provides a manufacturing method of the LED luminescent glass, which comprises the following steps:
s1, firstly, forming a clamping groove, a groove and a wire groove on the ultra-white glass substrate, processing the clamping block on the ultra-white glass panel, and then polishing two surfaces of the ultra-white glass panel and the ultra-white glass substrate;
s2, cleaning and wiping the two surfaces of the ultra-white glass panel and the ultra-white glass substrate by using dust-free cloth, and then plating a titanium dioxide film;
s3, gluing and fixing the LED lamp beads in the grooves, standing, drying the glue, performing light emitting detection on the LED lamp beads, and then sealing the wire grooves;
s4, gluing the gluing surface of the ultra-white glass panel and the gluing surface of the ultra-white glass substrate, butting the clamping block of the ultra-white glass panel with the clamping groove of the ultra-white glass substrate, pressing the ultra-white glass panel and the ultra-white glass substrate together, standing, solidifying glue solution, and then detecting the gluing strength and the tensile force to obtain the finished product.
Example 3
An LED light-emitting glass comprises an ultra-white glass panel 1, LED lamp beads 2 and an ultra-white glass substrate 3, wherein a groove 4 is formed in one side of the ultra-white glass substrate 3, the LED lamp beads 2 are installed in the groove 4, a fixture block 5 is arranged on one side of the ultra-white glass panel 1, a clamping groove 6 is formed in one side of the ultra-white glass substrate 3, the fixture block 5 is clamped in the clamping groove 6, a protective layer 7 is arranged on the surface of the ultra-white glass panel 1 and one side of the ultra-white glass substrate 3, the protective layer 7 is arranged to be a titanium dioxide layer, and one side of the ultra-white glass panel 1 is fixedly connected with one side of the ultra-white glass substrate 3;
the formula of the ultra-white glass panel is as follows: calculated according to the mass proportion of the components: 75 parts of silicon oxide, 12 parts of aluminum oxide, 0.03 part of ferric oxide, 20 parts of calcium oxide, 35 parts of sodium oxide, 0.5 part of potassium oxide, 7 parts of thenardite, 5 parts of tin oxide and 5 parts of magnesium oxide.
The production process of the ultra-white glass panel comprises the following steps:
s1, removing impurities, namely removing impurity iron mixed in the raw materials in the conveying process by using a magnet, reducing the iron impurity mixing, improving the permeability of a finished product, filtering the raw materials by using a screen to filter large particles in the raw materials, and facilitating the subsequent production process, wherein the screen is a stainless steel screen, and the mesh number of the screen is 200-270 meshes;
s2, mixing, namely putting the raw materials subjected to impurity removal into a stirring tank for mixing, adding a peroxide aqueous solution, fully mixing by using a stirrer, and then sending the mixture into a kiln head bin;
s3, melting in a melting furnace, putting the raw material preheated by a kiln head bin into a glass melting furnace for heating and melting, and forming molten glass by a float method after heating;
and S4, annealing and cooling, and cooling by adopting natural wind to obtain the ultra-white glass.
The invention also provides a manufacturing method of the LED luminescent glass, which comprises the following steps:
s1, firstly, forming a clamping groove, a groove and a wire groove on the ultra-white glass substrate, processing the clamping block on the ultra-white glass panel, and then polishing two surfaces of the ultra-white glass panel and the ultra-white glass substrate;
s2, cleaning and wiping the two surfaces of the ultra-white glass panel and the ultra-white glass substrate by using dust-free cloth, and then plating a titanium dioxide film;
s3, gluing and fixing the LED lamp beads in the grooves, standing, drying the glue, performing light emitting detection on the LED lamp beads, and then sealing the wire grooves;
s4, gluing the gluing surface of the ultra-white glass panel and the gluing surface of the ultra-white glass substrate, butting the clamping block of the ultra-white glass panel with the clamping groove of the ultra-white glass substrate, pressing the ultra-white glass panel and the ultra-white glass substrate together, standing, solidifying glue solution, and then detecting the gluing strength and the tensile force to obtain the finished product.
The ingredients for the three groups of examples are listed below:
the structure principle is as follows: compared with the traditional LED luminescent glass, the light transmittance of the ultra-white glass panel is effectively improved through the use of potassium oxide, tin oxide and magnesium oxide, the ultra-white glass panel can be fixed on the ultra-white glass substrate through the use of the clamping blocks and the clamping grooves, the ultra-white glass panel is glued with the ultra-white glass substrate through glue, the connection strength of the ultra-white glass panel and the ultra-white glass substrate can be effectively improved, and the LED luminescent glass is improved; the manufacturing method is simple to operate, and the manufactured LED luminescent glass is high in connecting strength and installation performance and beneficial to improvement of finished product quality.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a LED luminescent glass, includes super white glass panels (1), LED lamp pearl (2) and super white glass substrate (3), its characterized in that: a groove (4) is formed in one side of the ultra-white glass substrate (3), the LED lamp beads (2) are installed in the groove (4), a clamping block (5) is arranged on one side of the ultra-white glass panel (1), a clamping groove (6) is formed in one side of the ultra-white glass substrate (3), the clamping block (5) is clamped in the clamping groove (6), a protective layer (7) is arranged on the surface of the ultra-white glass panel (1) and one side of the ultra-white glass substrate (3), and one side of the ultra-white glass panel (1) and one side of the ultra-white glass substrate (3) are fixed in an adhesive mode;
the formula of the ultra-white glass panel is as follows: calculated according to the mass proportion of the components: 65-75 parts of silicon oxide, 10-12 parts of aluminum oxide, 0.01-0.03 part of ferric oxide, 15-20 parts of calcium oxide, 30-35 parts of sodium oxide, 0.3-0.5 part of potassium oxide, 3-7 parts of thenardite, 3-5 parts of tin oxide and 3-5 parts of magnesium oxide.
2. The LED luminescent glass according to claim 1, wherein: the formula of the ultra-white glass panel is as follows: calculated according to the mass proportion of the components: 65 parts of silicon oxide, 10 parts of aluminum oxide, 0.01 part of ferric oxide, 15 parts of calcium oxide, 30 parts of sodium oxide, 0.3 part of potassium oxide, 3 parts of thenardite, 3 parts of tin oxide and 3 parts of magnesium oxide.
3. The LED luminescent glass according to claim 1, wherein: the formula of the ultra-white glass panel is as follows: calculated according to the mass proportion of the components: 70 parts of silicon oxide, 11 parts of aluminum oxide, 0.02 part of ferric oxide, 17 parts of calcium oxide, 33 parts of sodium oxide, 0.4 part of potassium oxide, 5 parts of thenardite, 4 parts of tin oxide and 4 parts of magnesium oxide.
4. The LED luminescent glass according to claim 1, wherein: the formula of the ultra-white glass panel is as follows: calculated according to the mass proportion of the components: 75 parts of silicon oxide, 12 parts of aluminum oxide, 0.03 part of ferric oxide, 20 parts of calcium oxide, 35 parts of sodium oxide, 0.5 part of potassium oxide, 7 parts of thenardite, 5 parts of tin oxide and 5 parts of magnesium oxide.
5. The LED luminescent glass according to claim 1, wherein: the protective layer (7) is provided as a titanium dioxide layer.
6. The LED luminescent glass according to claim 1, wherein: the production process of the ultra-white glass panel comprises the following steps:
s1, removing impurities, namely removing impurity iron mixed in the raw materials in the conveying process by using a magnet, reducing the mixing of iron impurities, improving the permeability of a finished product, filtering the raw materials by using a screen, and filtering large particles in the raw materials to facilitate the subsequent production process;
s2, mixing, namely putting the raw materials subjected to impurity removal into a stirring tank for mixing, adding a peroxide aqueous solution, fully mixing by using a stirrer, and then sending the mixture into a kiln head bin;
s3, melting in a melting furnace, putting the raw material preheated by a kiln head bin into a glass melting furnace for heating and melting, and forming molten glass by a float method after heating;
and S4, annealing and cooling, and cooling by adopting natural wind to obtain the ultra-white glass.
7. The LED luminescent glass according to claim 6, wherein: the screen mesh mentioned in the S1 is set to be a stainless steel screen mesh, and the mesh number of the screen mesh is set to be 200-270 meshes.
8. The method for manufacturing the LED luminescent glass according to claim 1, wherein the method comprises the following steps: the method comprises the following steps:
s1, firstly, forming a clamping groove, a groove and a wire groove on the ultra-white glass substrate, processing the clamping block on the ultra-white glass panel, and then polishing two surfaces of the ultra-white glass panel and the ultra-white glass substrate;
s2, cleaning and wiping the two surfaces of the ultra-white glass panel and the ultra-white glass substrate by using dust-free cloth, and then plating a titanium dioxide film;
s3, gluing and fixing the LED lamp beads in the grooves, standing, drying the glue, performing light emitting detection on the LED lamp beads, and then sealing the wire grooves;
s4, gluing the gluing surface of the ultra-white glass panel and the gluing surface of the ultra-white glass substrate, butting the clamping block of the ultra-white glass panel with the clamping groove of the ultra-white glass substrate, pressing the ultra-white glass panel and the ultra-white glass substrate together, standing, solidifying glue solution, and then detecting the gluing strength and the pulling force.
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