CN111347757A - An automatic inking system for offset printing UV ink - Google Patents
An automatic inking system for offset printing UV ink Download PDFInfo
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- CN111347757A CN111347757A CN202010318363.5A CN202010318363A CN111347757A CN 111347757 A CN111347757 A CN 111347757A CN 202010318363 A CN202010318363 A CN 202010318363A CN 111347757 A CN111347757 A CN 111347757A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F7/00—Rotary lithographic machines
- B41F7/02—Rotary lithographic machines for offset printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/03—Ink agitators
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Abstract
Description
技术领域technical field
本发明涉及胶印上墨设备技术领域,特指一种胶印UV油墨自动上墨系统。The invention relates to the technical field of offset printing inking equipment, in particular to an automatic inking system for offset printing UV ink.
背景技术Background technique
胶印UV油墨因具有干燥速度快、印刷效果好等特点,已在胶印印刷方式中普遍应用,胶印UV油墨中不含有溶剂,所以比较粘稠,像浆糊一样。在正常生产过程中,操作人员为了油墨的均匀性,每隔一段时间就需要对墨斗槽中的油墨进行搅拌,同时也防止长时间光线中紫外光对油墨表面的影响。Offset UV ink has been widely used in offset printing because of its fast drying speed and good printing effect. Offset UV ink does not contain solvent, so it is relatively viscous and like paste. In the normal production process, the operator needs to stir the ink in the ink fountain tank at regular intervals for the uniformity of the ink, and also prevent the influence of ultraviolet light in the long-term light on the ink surface.
目前胶印设备都是高速设备,生产速度较快,如果遇到满版印刷时,需要的墨量比较大,就需要不停的向墨斗槽中加墨,在墨斗槽中刚加满墨时,墨斗槽中油墨量比较多,重力也大,就会经常造成下墨量比平常大,印刷颜色比较深,不稳定。同时为防止最上面油墨干结也需要操作人员频繁的搅拌,不仅劳动强度比较大,印刷质量也不稳定。At present, offset printing equipment is high-speed equipment, and the production speed is relatively fast. If the amount of ink required is relatively large when full-page printing is encountered, it is necessary to continuously add ink to the ink fountain tank. When the ink fountain tank is just filled with ink, The ink volume in the ink fountain tank is relatively large, and the gravity is also large, which often causes the ink volume to be larger than usual, and the printing color is darker and unstable. At the same time, in order to prevent the top ink from drying out, the operator needs to stir frequently, not only the labor intensity is relatively high, but the printing quality is also unstable.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于针对已有的技术现状,提供一种胶印UV油墨自动上墨系统,能够实现自动加压下墨,结合匀墨杆自转及来回搅拌进行匀墨,无需人工操作,效率高,节约人工成本。The purpose of the present invention is to provide an automatic inking system for offset UV ink in view of the existing technical situation, which can realize automatic pressurization and inking, and combine the rotation of the ink distribution rod and the back and forth stirring for ink distribution, without manual operation, and with high efficiency, Save labor costs.
为达到上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
本发明为一种胶印UV油墨自动上墨系统,主要包括油墨容器、墨斗槽及匀墨杆,所述墨斗槽上方具有横梁,所述横梁中装设有横向移动机构,所述横向移动机构上方固定有支撑台,所述油墨容器固定于支撑台上,且支撑台上还设有旋转机构,旋转机构驱动匀墨杆自转,横向移动机构带动油墨容器与匀墨杆左右来回动作,对墨斗槽中的油墨进行搅拌,油墨容器下端为油墨出口,且油墨出口贴近匀墨杆,使油墨沿着匀墨杆流入墨斗槽中,实现均匀下墨。The invention is an automatic inking system for offset printing UV ink, which mainly includes an ink container, an ink fountain groove and an ink distribution rod. A beam is arranged above the ink fountain groove. A support table is fixed, the ink container is fixed on the support table, and the support table is also provided with a rotating mechanism, the rotating mechanism drives the ink distribution rod to rotate, and the lateral movement mechanism drives the ink container and the ink distribution rod to move back and forth left and right, and the ink fountain groove is adjusted. The ink in the ink container is stirred, and the ink outlet is at the lower end of the ink container, and the ink outlet is close to the ink distribution rod, so that the ink flows into the ink fountain groove along the ink distribution rod to achieve uniform ink discharge.
进一步的,横向移动机构与旋转机构联动,即可以采用滚动蜗轮的方式,或双蜗杆传动的方式,实现横向移动机构与旋转机构的关联动作。Further, the lateral movement mechanism is linked with the rotation mechanism, that is, a rolling worm gear or a double worm drive can be used to realize the associated action of the lateral movement mechanism and the rotation mechanism.
进一步的,墨斗槽两侧均设有限位机构,以满足墨斗槽需要下墨宽度范围的变化。Further, limit mechanisms are provided on both sides of the ink fountain tank to meet the change of the ink width range required by the ink fountain tank.
进一步的,油墨容器上方具有容器盖,且容器盖上设有气嘴,气嘴通入压缩空气,能够使油墨容器内部产生压力进行下墨,可根据生产需求调节气压,进而调整下墨速度。Further, there is a container cover above the ink container, and the container cover is provided with an air nozzle, and the air nozzle is fed with compressed air, which can generate pressure inside the ink container for inking.
本发明的有益效果为:The beneficial effects of the present invention are:
1.油墨容器具有气嘴加压下墨功能,能够通过调节气压达到所需要的下墨量,下墨量稳定,可操作性强;1. The ink container has the function of inking under pressure by the air nozzle, which can achieve the required amount of ink by adjusting the air pressure, the ink amount is stable, and the operability is strong;
2.油墨容器与匀墨杆同步移动,油墨会沿着匀墨杆进入墨斗槽中,下墨更加柔和、均匀;2. The ink container and the ink distribution rod move synchronously, and the ink will enter the ink fountain groove along the ink distribution rod, and the ink will be softer and more uniform;
3.结合墨斗槽的限位机构,可调整下墨范围,下墨更为均匀,可操作性强;3. Combined with the limit mechanism of the ink fountain tank, the ink discharge range can be adjusted, the ink discharge is more uniform, and the operability is strong;
4.匀墨杆能够在来回平移的过程中进行自转,有别于传统旋转搅拌造成的中心大涡流,边平移边搅拌所形成的移动式小涡流效果更佳,对粘稠的UV油墨能够起到更柔和,流动性更全面的搅拌效果。4. The ink mixing rod can rotate in the process of back and forth translation, which is different from the large central eddy current caused by the traditional rotary stirring. For a softer, more fluid blend.
附图说明:Description of drawings:
附图1为本发明的整体结构示意图;Accompanying drawing 1 is the overall structure schematic diagram of the present invention;
附图2为本发明中横向移动机构与旋转机构无关联动作的示意图;Accompanying drawing 2 is the schematic diagram of the unrelated action of the lateral movement mechanism and the rotation mechanism in the present invention;
附图3为本发明中横向移动机构与旋转机构采用滚动蜗轮的关联图;Accompanying
附图4为本发明中横向移动机构与旋转机构采用双蜗杆传动的关联图;Accompanying
附图5为本发明中油墨容器的结构示意图。5 is a schematic structural diagram of the ink container in the present invention.
具体实施方式:Detailed ways:
请参阅图1所示,系为本发明之较佳实施例的结构示意图,本发明为一种胶印UV油墨自动上墨系统,主要包括油墨容器1、墨斗槽2及匀墨杆3,墨斗槽2上方具有横梁21,所述横梁21中装设有横向移动机构,横向移动机构上方固定有支撑台4,油墨容器1固定于支撑台4上,横向移动机构带动油墨容器与匀墨杆左右来回动作,支撑台4上还设有旋转机构,旋转机构驱动匀墨杆3自转,能够使匀墨杆3在墨斗槽2中左右来回平移搅拌,以及边平移边自转,形成的移动式小涡流,使墨斗槽2中的油墨更为柔和、均匀。Please refer to FIG. 1, which is a schematic structural diagram of a preferred embodiment of the present invention. The present invention is an automatic inking system for offset UV ink, which mainly includes an ink container 1, an ink fountain groove 2 and an
具体的,横向移动机构与旋转机构有三种实施方式,一种为横向移动机构与旋转机构分别动作,互不关联;另外两种为横向移动机构与旋转机构关联动作。Specifically, there are three implementations of the lateral movement mechanism and the rotation mechanism, one is that the lateral movement mechanism and the rotation mechanism act separately and are not associated with each other; the other two are the associated action of the lateral movement mechanism and the rotation mechanism.
如图2所示,横向移动机构、旋转机构分别动作,具体为:横向移动机构包括装在横梁21上的丝杆71,与丝杆71联动的滑块72,丝杆71由第一电机7驱动,丝杆71两端与横梁21通过轴承连接,支撑台4固定于滑块72上,或滑块72可直接代替支撑台4,为了保证滑块72的平稳动作,横梁21两侧可设置导轨20,滑块72两侧与导轨20契合联动,通过第一电机7驱动丝杆71使滑块72左右平移,从而带动油墨容器1与匀墨杆3同步左右平移;旋转机构包括第二电机70,第二电机70的驱动轴与滑块72或支撑台4采用轴承连接,驱动轴下方直接连接匀墨杆3,或者第二电机70通过减速器后连接匀墨杆3,支撑台4或滑块72应当有合适的孔位供油墨容器1和第二电机70契合装配,这样便可以在横向移动机构带动油墨容器1与匀墨杆2做来回平移运动的同时,匀墨杆3进行自转。As shown in FIG. 2 , the lateral movement mechanism and the rotation mechanism act respectively. Specifically, the lateral movement mechanism includes a
横向移动机构与旋转机构关联动作,具体如下:The associated actions of the lateral movement mechanism and the rotation mechanism are as follows:
(1)滚动蜗轮的方式,如图3所示,横向移动机构包括装在横梁21上的丝杆71,与丝杆71联动的滑块72,丝杆71由第一电机7驱动,丝杆71两端与横梁21通过轴承连接,支撑台4固定于滑块72上,或滑块72可直接代替支撑台4,为了保证滑块72的平稳动作,横梁21两侧可设置导轨20,滑块72两侧与导轨20契合联动,通过电机7驱动丝杆71使滑块72左右平移;旋转机构包括与滑块72或支撑台4连接的蜗轮91,蜗轮91与滑块72或支撑台4采用轴承连接,蜗轮91下方连接匀墨杆3,支撑台4或滑块72应当有合适的孔位供油墨容器1和蜗轮91契合装配,横梁21一侧通过轴承连接蜗杆92,当滑块72和/或支撑杆4带动蜗轮91做来回平移运动时,蜗轮91会与蜗杆92联动,即蜗轮91会旋转带动匀墨杆3进行自转;(1) The way of rolling the worm gear, as shown in Figure 3, the lateral movement mechanism includes a
(2)双蜗杆传动的方式,如图4所示,横梁21呈L型放置,横梁21下部应当镂空,横向移动机构包括装设在横梁21一侧的第一蜗杆81,第一蜗杆81上下方具有装于横梁21上的导轨20,滑块72上下两端与导轨20契合联动,滑块72上方设有第一电机7,滑块72中间设有第二蜗杆82,第二蜗杆82与滑块72上下端为轴承契合连接,第二蜗杆82上轴端与第一电机7或第一电机7的减速机构连接,第二蜗杆82下轴端与匀墨杆3连接;第一蜗杆81与第二蜗杆82相互垂直,线程是相同的,蜗杆螺纹的导程角为45°,当第一电机7驱动第二蜗杆82转动时,第二蜗杆82连同滑块72会在第一蜗杆81的范围中来回滚动,从而带动匀墨杆3边平移边自转;而滑块72与横梁21的截面形状相似,滑块72下面即为支撑台4,油墨容器1固定于支撑台4上,进而使油墨容器1与匀墨杆3同步平移。(2) The method of double worm drive, as shown in Figure 4, the
墨斗槽2上方设置支架22,横梁21架放于支架22上,清洗墨斗槽2时,可以直接将横梁21及其联动结构抬起,即可对墨斗槽2进行清洗。A
横梁21两侧可以设置墨斗槽2的盖体(图中未示出),可避免杂物或光线影响油墨质量,盖体可以通过合页与横梁21连接,或者盖体可以独立取放,只需留有匀墨杆2联动机构穿过的空位即可。The cover of the ink fountain 2 (not shown in the figure) can be set on both sides of the
油墨容器1下端为油墨出口11,且油墨出口11贴近匀墨杆3,使油墨沿着匀墨杆3流入墨斗槽2中,在匀墨杆3的自转下,油墨会在匀墨杆3平移过程中不断旋转下墨,使其下墨更加柔和、均匀。The lower end of the ink container 1 is the
墨斗槽2两侧均设有限位机构5,限位机构5可采用行程开关或限位传感器,限位机构5动作时,则横向移动机构的驱动电机会反转,使匀墨杆3做反向平移运动,至于是否会进行反向自转,则受横向机构与旋转机构的关联结构限制,若两者无关联,则限位机构5动作时,匀墨杆3可按需设定是否反向自转,若两者有关联,则上述两种情况下均会形成反向自转。There are
如图5所示,油墨容器1上方具有容器盖10,且容器盖10上设有气嘴6,油墨容器1可设计呈锥形,容器盖10盖合后,油墨容器1内部处于密封状态,依靠气嘴6连接压缩气泵61,对密封的油墨容器1中增压;而油墨出口11处可设置压力阀12,压力阀12具体为弹簧联动结构,即在一定压力下,顶杆向下顶出使阀球脱离油墨出口11,则实现自动下墨,当压力撤销时,顶杆依靠弹簧复位使阀球重新封住油墨出口11。As shown in FIG. 5 , there is a
油墨容器1的容器盖10打开后,可以通过人工加墨。After the
进一步的,可采用袋装油墨放置于油墨容器1中,即油墨出口11可以设置导水柱13,导水柱13与桶装饮水机的导水柱相同,主要有利于袋装油墨的定位及打开袋装油墨的出水口,导水柱13与压力阀12连通,气压直接作用在袋装油墨上,使油墨经过导水柱13顶开压力阀12实现下墨。采用袋装油墨便于更换,袋装油墨类似于桶装水与导水柱13直接插接,每次油墨袋中的油墨用完后,只需打开容器盖10,取出空袋,替换新的袋装油墨,即可完成油墨填充。采用柔性的袋装油墨,使整个油墨容器1是相对独立的,相对于油墨的处理是简单、方便的,可以促使设备保持在清洁状态下加快变换油墨颜色的操作,可以在任何时刻中断设备工作,并能够保存油墨袋中尚未分配的油墨,速度快且非常方便,而且使用完毕后油墨容器1无需清洗,只需少量清洁液通过油墨出口11清洁导水柱13与压力阀12即可。Further, the bagged ink can be placed in the ink container 1, that is, the
当然,以上图示仅为本发明较佳实施方式,并非以此限定本发明的使用范围,故,凡是在本发明原理上做等效改变均应包含在本发明的保护范围内。Of course, the above diagrams are only preferred embodiments of the present invention, and are not intended to limit the scope of use of the present invention. Therefore, any equivalent changes in the principles of the present invention should be included in the protection scope of the present invention.
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| CN113183624A (en) * | 2021-05-14 | 2021-07-30 | 苏州彩易达包装制品有限公司 | Printing ink adding process and portable ink adding mechanism |
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| CN113183624A (en) * | 2021-05-14 | 2021-07-30 | 苏州彩易达包装制品有限公司 | Printing ink adding process and portable ink adding mechanism |
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Application publication date: 20200630 |