CN108479504B - Printing ink dispersion treatment system for printing ink production - Google Patents
Printing ink dispersion treatment system for printing ink production Download PDFInfo
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- CN108479504B CN108479504B CN201810375348.7A CN201810375348A CN108479504B CN 108479504 B CN108479504 B CN 108479504B CN 201810375348 A CN201810375348 A CN 201810375348A CN 108479504 B CN108479504 B CN 108479504B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
- B01F33/402—Mixers using gas or liquid agitation, e.g. with air supply tubes comprising supplementary stirring elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/145—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means
- B01F35/1452—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
- B01F35/42—Clamping or holding arrangements for mounting receptacles on mixing devices
- B01F35/423—Clamping or holding arrangements for mounting receptacles on mixing devices of the vertically movable, two-plates type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/35—Mixing inks or toners
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention belongs to the technical field of ink preparation, and particularly relates to an ink dispersion treatment system for printing ink production, which comprises a rack, a lifting module, a clamping module, a main working module and a leading-in module; the lifting module is positioned at the top end of the frame and is used for driving the main working module to ascend or descend; the clamping module is fixedly connected with the lower part of the rack and is used for clamping and fixing the dispersion cylinder; the main working module is positioned right above the clamping module and is used for dispersing the printing ink in the dispersing cylinder, adding auxiliary materials and cleaning the dispersing cylinder which is used and has residual printing ink; the leading-in module is positioned on the main working module and is used for conveying auxiliary materials, gas, clear water and cleaning fluid to the main working module; according to the invention, the ink in the dispersion cylinder is dispersed, so that the flowing property and rheological property of the ink are improved, the quality of ink production is further ensured, the ink is smoother and more uniform during printing, and the use of people is facilitated.
Description
Technical Field
The invention belongs to the technical field of ink preparation, and particularly relates to an ink dispersion treatment system for printing ink production.
Background
In the preparation process and the printing process of the ink, the color development of the pigment in the production process of the ink, the fluidity of the ink, the storage stability of the ink, the on-machine stability in the printing process and the redissolution property of the ink are directly related to the quality of the ink product.
The traditional production principle is that one or more related resin binders for composite printing are used as a main body, an auxiliary agent, a solvent and the like, pigment is added for production, then the ink is directly dispersed by a stirrer, but the dispersion is often insufficient when the semi-finished ink is dispersed, and the insufficient dispersion of the ink can generate some defects, such as the phenomenon of plate gambling is easy to occur in the printing process, and the ink has poor wettability due to the uneven dispersion of the ink in the production process, so that the color development and the flow property of the pigment are poor, the on-machine stability of the ink is poor, and the long-time printing is not suitable; the purpose of dispersion is to use a dispersant and mechanical force to uniformly disperse solid substances in a carrier to form a stable dispersion system so as to reduce agglomeration, phase separation and precipitation, and simultaneously, the ink has good flowing and rheological properties, so that the printing is smoother and more uniform, the brightness and the glossiness of a printed matter are improved, and the production quality of the ink is improved.
Also some dispersion cylinder ink dispersion's technical scheme has appeared among the prior art, chinese patent as application number CN201720239967 discloses a automatically cleaning ink dispersion device, including "dispersion motor, loading hopper, dispersion cylinder, L type connecting rod, solid fixed splint, perpendicular motor and automatically controlled box, the dispersion motor passes through shaft coupling and axis of rotation interconnect, the loading hopper is located sealed apron's upper end, the dispersion cylinder is located sealed apron's below, L type connecting rod is located sealed apron's lower extreme, gu fixed splint is through advancing screw rod and dead lever interconnect, perpendicular motor passes through perpendicular lead screw and screw rod mechanism interconnect, automatically controlled box is electric connection with dispersion motor and perpendicular motor. Although the technical scheme can realize the dispersion of the ink in the dispersion cylinder, when the ink in the dispersion cylinder is dispersed, the ink is dispersed only by the dispersion head, the dispersion head is a fixed dispersion head, the position change cannot be carried out, the dispersion effect of the dispersion head on the ink needs to be improved, and the quality of the ink dispersion effect directly influences the quality of ink production; simultaneously, this technical scheme clears away remaining printing ink through the removal of cleaning plate, does not wash the dispersion jar through adding sanitizer and water, can't be totally with the remaining printing ink sanitization of dispersion jar, so after the dispersion jar used up, the washing problem of dispersion jar inner wall remains to be solved.
In view of the above, the present invention provides an ink dispersing treatment system for printing ink production, which is mainly used for improving the ink dispersing effect in a dispersing cylinder and solving the cleaning problem after the dispersing cylinder is used up.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides an ink dispersing treatment system for printing ink production, which is mainly used for dispersing semi-finished ink in a dispersing cylinder and cleaning the inner wall of the dispersing cylinder, and can improve the ink dispersing degree in the dispersing cylinder and solve the cleaning problem after the dispersing cylinder is used up. The ink dispersing and cleaning system of the dispersing cylinder disperses the ink in the dispersing cylinder, improves the flowing property and rheological property of the ink, further ensures the quality of ink production, enables the ink to be smoother and more uniform during printing, and facilitates the use of people.
The technical scheme adopted by the invention for solving the technical problems is as follows: an ink dispersion treatment system for printing ink production comprises a rack, a lifting module, a clamping module, a main working module and a leading-in module; the lifting module is positioned at the top end of the rack, is connected with the rack in a sliding manner and is used for driving the main working module to ascend or descend; the clamping module is fixedly connected with the lower part of the rack and is used for clamping and fixing the dispersion cylinder; the main working module is positioned right above the clamping module and is used for dispersing the printing ink in the dispersion cylinder, adding auxiliary materials and cleaning the dispersion cylinder which is used and has residual printing ink; the leading-in module is located the main work module, and the leading-in module is used for giving main work module transport auxiliary material, gas, clear water and washing liquid, wherein, the auxiliary material is some auxiliary ingredient that semi-manufactured goods printing ink changes into finished product printing ink, for example printing ink dispersant.
The lifting module comprises a first motor, a first lead screw, a first sliding block and a first mounting frame, and the first motor is positioned at the upper end of the rack; the screw rod is positioned at the front lower end of the first motor, the screw rod is fixedly connected with the first motor, and the first motor drives the screw rod to rotate forwards and backwards; the first sliding block is in sliding fit with the lead screw, and the lead screw rotates forwards and backwards to drive the first sliding block to move up and down; the first mounting frame is fixedly connected with the first sliding block, and the first sliding block moves up and down to drive the first mounting frame to move up and down. When the working mechanism works, the first motor rotates forwards and backwards to drive the screw rod to rotate forwards and backwards, the screw rod drives the first sliding block to move up and down, the first sliding block drives the first mounting frame to move up and down, and the first mounting frame drives the main working module to move.
The clamping module comprises a support frame, a fixed clamping body, a movable clamping body, a first spring and a push rod, the support frame is positioned at the edge of the rack and fixedly connected with the rack, and a first sliding groove is formed in the upper part of the support frame; the fixed clamping body is fixed at the lower part of the frame, the surface of the fixed clamping body for clamping the dispersion cylinder is a curved surface, and the curved surface is matched with the outer surface of the dispersion cylinder; one end of the movable clamping body is a clamping end, and the other end of the movable clamping body is a sliding end; the surface of the clamping end for clamping the dispersion cylinder is a curved surface, the curved surface is matched with the outer surface of the dispersion cylinder, the sliding end is positioned in the first sliding groove, the sliding end is matched with the first sliding groove, the spring is sleeved at the sliding end, and the first spring is positioned in the first sliding groove; the push rod is located on the support frame, the push rod is in threaded connection with the support frame, one end portion of the push rod is located in the first sliding groove, the end portion of the push rod abuts against the sliding end of the movable clamping body, and the other end portion of the push rod is located on the outer side of the support frame. When the dispersing cylinder works, after the dispersing cylinder is moved between the fixed clamping body and the movable clamping body, the push rod is rotated to enable the push rod to push the movable clamping body to move towards the fixed clamping body, the movable clamping body does not rotate and only does linear motion, scratches on the outer surface of the dispersing cylinder cannot be scratched, the movable clamping body compresses the first spring, and when the push rod is continuously rotated, the movable clamping body and the fixed clamping body clamp the dispersing cylinder; when the push rod is rotated to enable the push rod to be far away from the movable clamping body, the compressed spring is reset at the beginning, the movable clamping body is driven by the spring to be far away from the fixed clamping body, and the movable clamping body and the fixed clamping body loosen the dispersion cylinder.
The main working module comprises a second motor, a hard rotating pipe, a dispersing and cleaning unit and a stirring blade, and the second motor is fixed in the center of the first mounting frame; the hard rotating pipe is positioned at the right lower end of the second motor and fixedly connected with the second motor, the upper end and the lower end of the hard rotating pipe are both solid pipe bodies, and the middle part of the hard rotating pipe is a hollow pipe body; the interior of the dispersing and cleaning unit is hollow, the interior of the dispersing and cleaning unit is communicated with the exterior, the dispersing and cleaning unit is uniformly distributed on the hollow pipe body of the hard rotating pipe, and the dispersing and cleaning unit is communicated with the hard rotating pipe; and the stirring blade is positioned at the bottom end of the hard rotating pipe and is used for stirring the printing ink at the bottom of the dispersion cylinder. During operation, the second motor is started, the second motor drives the hard rotating pipe to rotate, the hard rotating pipe drives the dispersing and cleaning unit and the stirring blades to rotate, the dispersing and cleaning unit and the stirring blades rotate to disperse printing ink in the dispersing cylinder, the hard rotating pipe is communicated with the dispersing and cleaning unit, the dispersing and cleaning unit is communicated with the outside, and auxiliary materials, gas, clean water and cleaning liquid are conveyed into the dispersing cylinder through the hard rotating pipe and the dispersing and cleaning unit.
The dispersing and cleaning unit comprises a first hinge body, a second spring, a sliding guide pipe, a hollow spherical shell, a stirring wheel, a wiping spherical shell and a wiping cloth strip; the first hinge body is in a U-shaped hollow tubular shape, is fixed on the hard rotating pipe and is communicated with the hard rotating pipe, and penetrates through the second hinge body; the second hinge body is in a hollow cylindrical shape, is rotatably connected with the first hinge body and is communicated with the first hinge body, and a second sliding groove is formed in the second hinge body; the sliding guide pipe is in sliding connection with the second hinge body and is matched with the sliding groove; the spring II is used for resetting the sliding guide pipe; the hollow spherical shell is positioned at the end part of the sliding guide pipe, is not in eccentric connection with the sliding guide pipe and is communicated with the sliding guide pipe, and a plurality of first through holes penetrating through the inside and the outside of the hollow spherical shell are uniformly distributed on the hollow spherical shell; the stirring wheel is positioned inside the hollow spherical shell and is rotationally connected with the hollow spherical shell; the material of the wiping spherical shell is sponge or soft cloth, the wiping spherical shell is wrapped outside the hollow spherical shell, and a second through hole is formed in the wiping spherical shell and is correspondingly communicated with the first through hole; the wiping cloth strip is arranged outside the wiping spherical shell and is sewn with the wiping spherical shell into a whole. When the dispersing and cleaning unit is used for cleaning the dispersing cylinder, the sliding guide pipe and the second hinge body are stretched until the wiping spherical shell contacts the inner wall of the dispersing cylinder, at the moment, the wiping cloth strip is also contacted with the inner wall of the dispersing cylinder, the wiping spherical shell abuts against the inner wall of the dispersing cylinder and wipes the inner wall of the dispersing cylinder, and the wiping cloth strip wipes the inner wall of the dispersing cylinder; the first hinging body, the second hinging body, the sliding guide pipe, the hollow spherical shell and the wiping spherical shell are communicated with each other, the hollow spherical shell and the wiping spherical shell are communicated with the outside, when auxiliary materials or clean water and cleaning liquid are thrown to the stirring wheel in the hollow spherical shell, the auxiliary materials or the clean water and the cleaning liquid are stirred by the stirring wheel, and the stirred auxiliary materials or the clean water and the cleaning liquid are thrown into the dispersion cylinder.
The leading-in module comprises a leading-in sleeve, an auxiliary material leading-in pipe, a gas leading-in pipe, a clear water leading-in pipe and a cleaning liquid leading-in pipe; the guide sleeve is in a hollow cylindrical shape, a third through hole is formed in the hard rotating pipe, the guide sleeve is sleeved at the third through hole of the hard rotating pipe, and the guide sleeve is communicated with the hard rotating pipe; the auxiliary material introducing pipe is communicated with the introducing sleeve, an auxiliary material is introduced into the hard rotating pipe through the introducing sleeve by the auxiliary material introducing pipe, and a first valve is arranged on the auxiliary material introducing pipe; the gas inlet pipe is communicated with the inlet sleeve, gas is introduced into the hard rotating pipe through the inlet sleeve by the gas inlet pipe, and a valve II is arranged on the gas inlet pipe; the clean water leading-in pipe is communicated with the leading-in sleeve, clean water is led into the hard rotating pipe through the leading-in sleeve by the clean water leading-in pipe, and a valve III is arranged on the clean water leading-in pipe; cleaning solution induction pipe and leading-in cover intercommunication, cleaning solution induction pipe pass through leading-in cover and let in the cleaning solution in to the stereoplasm rotation tube, are provided with valve four on the cleaning solution induction pipe. When the dispersing and cleaning device works, the first valve is opened, so that the auxiliary material introducing pipe introduces auxiliary materials into the hard rotating pipe through the introducing sleeve, the auxiliary materials enter the dispersing and cleaning unit, the dispersing and cleaning unit rotates to throw the auxiliary materials out of the hollow spherical shell, the auxiliary materials impact on the stirring wheel, the stirring wheel stirs the auxiliary materials, the auxiliary materials are uniformly mixed and then enter the dispersing cylinder, and the dispersing and cleaning unit and the stirring blades disperse semi-finished printing ink; opening a second valve to enable the gas inlet pipe to introduce gas into the hard rotating pipe through the inlet sleeve, enabling the gas to enter the dispersing and cleaning unit, enabling the gas to overflow from the hollow spherical shell and enter the semi-finished printing ink in the dispersing cylinder, and enabling the emerging bubbles to perform auxiliary dispersing on the semi-finished printing ink; open valve three and valve four, make the clear water induction pipe pass through leading-in cover and let in the clear water in to the stereoplasm rotating tube, make the clear water induction pipe pass through leading-in cover and pass through the cleaning solution in to the stereoplasm rotating tube, clear water and cleaning solution get into the dispersion cleaning unit simultaneously, the dispersion cleaning unit rotates and gets rid of clear water and cleaning solution to hollow spherical shell, clear water and cleaning solution impact take turns to at the stirring, the stirring wheel stirs clear water and cleaning solution, flow to after making clear water and cleaning solution mixing on wiping spherical shell and wiping the cloth, it rotates to wipe spherical shell and wiping the cloth, wash the dispersion tank, open valve three at last alone, clean leading-in cover with clear water, stereoplasm rotating tube and dispersion cleaning unit.
The invention has the beneficial effects that:
1. according to the printing ink dispersing treatment system for printing ink production, auxiliary materials can be automatically added to the semi-finished printing ink in the dispersing cylinder and the inner wall of the dispersing cylinder with the printing ink left after use can be automatically cleaned through the mutual matching work of the clamping module, the lifting module, the main working module and the introducing module, and meanwhile, the dispersing effect of the semi-finished printing ink in the dispersing cylinder can be enhanced.
2. According to the printing ink dispersing treatment system for printing ink production, the clamping module, the lifting module and the main working module are matched with each other to work, the clamping module clamps and fastens the dispersing cylinder, the lifting module regulates the main working module to automatically enter and exit the dispersing cylinder, the main working module is used for dispersing the printing ink in the dispersing cylinder, so that the ink dispersion in the dispersing cylinder is orderly performed, the time required by the ink dispersion is shortened, the ink dispersing efficiency in the dispersing cylinder is improved, meanwhile, the manual operation steps are reduced, the ink dispersing process tends to unmanned operation, and the production efficiency is improved.
3. According to the printing ink dispersing treatment system for printing ink production, the main working module and the introduction module work in a matched mode, auxiliary materials, gas, clear water and cleaning liquid are input into the main working module through the introduction module, the main working module introduces the auxiliary materials into the printing ink of the dispersing cylinder, and the printing ink is dispersed in an auxiliary mode; the ink is fully dispersed through the rotation of the dispersing and cleaning unit and the stirring blade; the gas is introduced into the ink to generate bubbles, so that the ink is dispersed in an auxiliary manner, and the dispersion efficiency and the dispersion effect of the ink are improved comprehensively; clear water and cleaning liquid are introduced into the main working module through the introduction module to clean the dispersion tank, so that the dispersion tank can be effectively cleaned.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a schematic diagram of the decentralized cleaning system according to the invention;
FIG. 2 is an enlarged view taken at A with respect to FIG. 1;
FIG. 3 is a schematic diagram of the decentralized cleaning unit according to the invention;
FIG. 4 is a schematic view of the lead-in module of the present invention coupled to a rigid rotating tube;
in the figure: the device comprises a rack 1, a lifting module 2, a first motor 21, a lead screw 22, a first slider 23, a first mounting frame 24, a clamping module 3, a support frame 31, a fixed clamping body 32, a movable clamping body 33, a first spring 34, a push rod 35, the support frame 31, a first chute 311, a main working module 4, a second motor 41, a hard rotating pipe 42, a dispersing and cleaning unit 43, a first hinged body 431, a second hinged body 432, a sliding guide pipe 433, a hollow spherical shell 434, a stirring wheel 435, a wiping spherical shell 436, a wiping cloth 437, a stirring blade 44, an introducing module 5, an introducing sleeve 51, an auxiliary material introducing pipe 52, a first valve 521, a gas introducing pipe 53, a second valve 531, a clean water introducing pipe 54, a third valve 541, a first valve 55, a fourth valve 551 and a dispersing cylinder 6.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 4, an ink dispersion treatment system for printing ink production includes a frame 1, a lifting module 2, a clamping module 3, a main working module 4, and a lead-in module 5; the lifting module 2 is positioned at the top end of the rack 1, the lifting module 2 is connected with the rack 1 in a sliding manner, and the lifting module 2 is used for driving the main working module 4 to ascend or descend; the clamping module 3 is fixedly connected with the lower part of the frame 1, and the clamping module 3 is used for clamping and fixing the dispersion cylinder 6; the main working module 4 is positioned right above the clamping module 3, and the main working module 4 is used for dispersing the printing ink in the dispersion cylinder 6, adding auxiliary materials and cleaning the dispersion cylinder 6 which is used and has residual printing ink; the leading-in module 5 is located on the main working module 4, and the leading-in module 5 is used for conveying auxiliary materials, gas, clear water and cleaning liquid to the main working module 4, wherein the auxiliary materials are some auxiliary ingredients for converting semi-finished ink into finished ink, such as an ink dispersant.
The lifting module 2 comprises a first motor 21, a lead screw 22, a first slider 23 and a first mounting rack 24, and the first motor 21 is positioned at the upper end of the rack 1; the lead screw 22 is positioned at the front lower end of the first motor 21, the lead screw 22 is fixedly connected with the first motor 21, and the first motor 21 drives the lead screw 22 to rotate forwards and backwards; the first sliding block 23 is in sliding fit with the lead screw 22, and the lead screw 22 rotates forwards and backwards to drive the first sliding block 23 to move up and down; the first mounting frame 24 is fixedly connected with the first sliding block 23, and the first sliding block 23 moves up and down to drive the first mounting frame 24 to move up and down. During operation, the first motor 21 rotates forwards and backwards to drive the screw rod 22 to rotate forwards and backwards, the screw rod 22 drives the first slider 23 to move up and down, the first slider 23 drives the first mounting frame 24 to move up and down, and the first mounting frame 24 drives the main working module 4 to move.
The clamping module 3 comprises a support frame 31, a fixed clamping body 32, a movable clamping body 33, a first spring 34 and a push rod 35, wherein the support frame 31 is positioned at the edge of the rack 1, the support frame 31 is fixedly connected with the rack 1, and a first sliding groove 311 is arranged at the upper part of the support frame 31; the fixed clamping body 32 is fixed at the lower part of the frame 1, the surface of the fixed clamping body 32 for clamping the dispersion cylinder 6 is a curved surface, and the curved surface is matched with the outer surface of the dispersion cylinder 6; one end of the movable clamping body 33 is a clamping end, and the other end of the movable clamping body 33 is a sliding end; the surface of the clamping end for clamping the dispersion cylinder 6 is a curved surface, the curved surface is matched with the outer surface of the dispersion cylinder 6, the sliding end is positioned in the first sliding groove 311, the sliding end is matched with the first sliding groove 311, the first spring 34 is sleeved at the sliding end, and the first spring 34 is positioned in the first sliding groove 311; the push rod 35 is positioned on the support frame 31, the push rod 35 is in threaded connection with the support frame 31, one end part of the push rod 35 is positioned in the first sliding groove 311, the end part of the push rod 35 abuts against the sliding end of the movable clamping body 33, and the other end part of the push rod 35 is positioned outside the support frame 31. When the dispersing cylinder 6 works, after the dispersing cylinder 6 is moved between the fixed clamping body 32 and the movable clamping body 33, the push rod 35 is rotated to enable the push rod 35 to push the movable clamping body 33 to move towards the fixed clamping body 32, the movable clamping body 33 does not rotate and only does linear motion, scratches on the outer surface of the dispersing cylinder 6 cannot be scratched, the movable clamping body 33 compresses the first spring 34, and when the push rod 35 continues to rotate, the dispersing cylinder 6 is clamped by the movable clamping body 33 and the fixed clamping body 32; when the push rod 35 is rotated to move the push rod 35 away from the movable clamping body 33, the compressed first spring 34 starts to return, the first spring 34 drives the movable clamping body 33 away from the fixed clamping body 32, and the movable clamping body 33 and the fixed clamping body 32 loosen the dispersion cylinder 6.
The main working module 4 comprises a second motor 41, a hard rotating pipe 42, a dispersing and cleaning unit 43 and a stirring blade 44, wherein the second motor 41 is fixed in the center of the first mounting frame 24; the hard rotating pipe 42 is positioned at the right lower end of the second motor 41, the hard rotating pipe 42 is fixedly connected with the second motor 41, the upper end and the lower end of the hard rotating pipe 42 are both solid pipe bodies, and the middle part of the hard rotating pipe 42 is a hollow pipe body; the interior of the dispersing and cleaning unit 43 is hollow, the interior of the dispersing and cleaning unit 43 is communicated with the exterior, the dispersing and cleaning unit 43 is uniformly distributed on the hollow pipe body of the hard rotating pipe 42, and the dispersing and cleaning unit 43 is communicated with the hard rotating pipe 42; the stirring blade 44 is located at the bottom end of the hard rotating pipe 42, and the stirring blade 44 is used for stirring the ink at the bottom of the dispersion cylinder 6. When the ink dispersing and cleaning device works, the second motor 41 is started, the second motor 41 drives the hard rotating pipe 42 to rotate, the hard rotating pipe 42 drives the dispersing and cleaning unit 43 and the stirring blade 44 to rotate, the dispersing and cleaning unit 43 and the stirring blade 44 rotate to disperse ink in the dispersing cylinder 6, the hard rotating pipe 42 is communicated with the dispersing and cleaning unit 43, the inside of the dispersing and cleaning unit 43 is communicated with the outside, and auxiliary materials, gas, clean water and cleaning liquid are conveyed into the dispersing cylinder 6 through the hard rotating pipe 42 and the dispersing and cleaning unit 43.
The dispersing and cleaning unit 43 comprises a first hinge body 431, a second hinge body 432, a second spring, a sliding guide pipe 433, a hollow spherical shell 434, a stirring wheel 435, a wiping spherical shell 436 and a wiping cloth 437, wherein the first hinge body 431 is in a U-shaped hollow tubular shape, the first hinge body 431 is fixed on the hard rotating pipe 42, the first hinge body 431 is communicated with the hard rotating pipe 42, and the first hinge body 431 penetrates through the second hinge body 432; the second hinge body 432 is in a hollow cylindrical shape, the second hinge body 432 is rotatably connected with the first hinge body 431, the second hinge body 432 is communicated with the first hinge body 431, and a second sliding groove is formed in the second hinge body 432; the sliding guide pipe 433 is connected with the second hinging body 432 in a sliding mode, and the sliding guide pipe 433 is matched with the second sliding groove; the spring II is arranged on the sliding guide pipe 433 in a sleeved mode, is located in the sliding groove II and is used for resetting the sliding guide pipe 433; the hollow spherical shell 434 is positioned at the end part of the sliding guide pipe 433, the hollow spherical shell 434 is not connected with the sliding guide pipe 433 in an aligned mode, the hollow spherical shell 434 is communicated with the sliding guide pipe 433, and a plurality of first through holes penetrating through the inside and the outside of the hollow spherical shell 434 are uniformly distributed in the hollow spherical shell 434; the stirring wheel 435 is positioned inside the hollow spherical shell 434, and the stirring wheel 435 is rotatably connected with the hollow spherical shell 434; the wiping spherical shell 436 is made of sponge or soft cloth, the wiping spherical shell 436 is wrapped outside the hollow spherical shell 434, and a second through hole is formed in the wiping spherical shell 436 and is correspondingly communicated with the through holes; the wiping cloth 437 is arranged outside the wiping ball shell 436, and the wiping cloth 437 is sewn with the wiping ball shell 436 into a whole. When the dispersing and cleaning device works, the hard hollow tube drives the dispersing and cleaning unit 43 to rotate, under the action of centrifugal force, the first articulated body 431 and the second articulated body 432 are converted into a straightened state from an original bent state, the sliding guide pipe 433 slides in the second sliding groove under the action of centrifugal force, the sliding guide pipe 433 is stretched out from the second articulated body 432, the second spring is compressed under the action of the sliding guide pipe 433, the first articulated body 431, the second articulated body 432, the sliding guide pipe 433 and the hollow spherical shell 434 form a cantilever and rotate, the semi-finished ink in the dispersing cylinder 6 is dispersed, and when the dispersing and cleaning unit 43 cleans the dispersing cylinder 6, the space between the sliding guide 433 and the second hinge body 432 is elongated until the wiping ball 436 contacts the inner wall of the dispersion cylinder 6, and at this time, the wiping cloth 437 is also contacted with the inner wall of the dispersion cylinder 6, the wiping ball shell 436 is pressed against the inner wall of the dispersion cylinder 6, the inner wall of the dispersion cylinder 6 is wiped, and the wiping cloth strip 437 also wipes the inner wall of the dispersion cylinder 6; the first hinge body 431, the second hinge body 432, the sliding guide pipe 433, the hollow spherical shell 434 and the wiping spherical shell 436 are communicated with each other, the hollow spherical shell 434 and the wiping spherical shell 436 are communicated with the outside, when the auxiliary materials or the clean water and the cleaning liquid are thrown to the stirring wheel 435 in the hollow spherical shell 434, the auxiliary materials or the clean water and the cleaning liquid are stirred by the stirring wheel 435, and the stirred auxiliary materials or the clean water and the cleaning liquid are thrown to the dispersion cylinder 6.
The leading-in module 5 comprises a leading-in sleeve 51, an auxiliary material leading-in pipe 52, a gas leading-in pipe 53, a clear water leading-in pipe 54 and a cleaning liquid leading-in pipe 55, wherein the leading-in sleeve 51 is in a hollow cylindrical shape, a third through hole is formed in the hard rotating pipe 42, the leading-in sleeve 51 is sleeved at the third through hole of the hard rotating pipe 42, and the leading-in sleeve 51 is communicated with the hard rotating pipe 42; the auxiliary material introducing pipe 52 is communicated with the introducing sleeve 51, auxiliary materials are introduced into the hard rotating pipe 42 through the introducing sleeve 51 through the auxiliary material introducing pipe 52, and a valve I521 is arranged on the auxiliary material introducing pipe 52; the gas inlet pipe 53 is communicated with the inlet sleeve 51, the gas inlet pipe 53 leads gas into the hard rotating pipe 42 through the inlet sleeve 51, and the gas inlet pipe 53 is provided with a second valve 531; the clean water inlet pipe 54 is communicated with the inlet sleeve 51, the clean water inlet pipe 54 leads clean water into the hard rotating pipe 42 through the inlet sleeve 51, and a valve III 541 is arranged on the clean water inlet pipe 54; the cleaning liquid introducing pipe 55 is communicated with the introducing sleeve 51, the cleaning liquid introducing pipe 55 introduces the cleaning liquid into the hard rotating pipe 42 through the introducing sleeve 51, and the cleaning liquid introducing pipe 55 is provided with a valve four 551. When the dispersing and cleaning device works, the first valve 521 is opened, so that the auxiliary material introducing pipe 52 introduces auxiliary materials into the hard rotating pipe 42 through the introducing sleeve 51, the auxiliary materials enter the dispersing and cleaning unit 43, the dispersing and cleaning unit 43 rotates to throw the auxiliary materials out of the hollow spherical shell 434, meanwhile, the auxiliary materials impact on the stirring wheel 435, the stirring wheel 435 stirs the auxiliary materials, the auxiliary materials enter the dispersing cylinder 6 after being uniformly mixed, and the dispersing and cleaning unit 43 and the stirring blades 44 disperse semi-finished ink; opening a second valve 531, leading the gas inlet pipe 53 to introduce gas into the hard rotating pipe 42 through the inlet sleeve 51, leading the gas into the dispersing and cleaning unit 43, leading the gas to overflow from the hollow spherical shell 434 and enter the semi-finished ink in the dispersing cylinder 6, and leading the bubbles to perform auxiliary dispersing on the semi-finished ink; opening a valve three 541 and a valve four 551, leading clean water into the hard rotating pipe 42 through the leading-in sleeve 51 by the clean water leading-in pipe 54, leading cleaning liquid into the hard rotating pipe 42 through the leading-in sleeve 51 by the cleaning liquid leading-in pipe 55, leading the clean water and the cleaning liquid into the dispersing and cleaning unit 43 at the same time, throwing the clean water and the cleaning liquid into the hollow spherical shell 434 by the rotating dispersing and cleaning unit 43, impacting the clean water and the cleaning liquid on the stirring wheel 435, stirring the clean water and the cleaning liquid by the stirring wheel 435, leading the clean water and the cleaning liquid to flow onto the wiping spherical shell 436 and the wiping cloth 437 after being uniformly mixed, rotating the wiping spherical shell 436 and the wiping cloth 437, cleaning the dispersing cylinder 6, and finally independently opening the valve three 541 to clean the leading-in sleeve 51, the hard rotating pipe 42 and the dispersing and cleaning unit.
The specific working process is as follows:
when the dispersing cylinder 6 works, after the dispersing cylinder 6 is moved between the fixed clamping body 32 and the movable clamping body 33, the push rod 35 is rotated to enable the push rod 35 to push the movable clamping body 33 to move towards the fixed clamping body 32, the movable clamping body 33 does not rotate and only does linear motion, scratches on the outer surface of the dispersing cylinder 6 cannot be scratched, the movable clamping body 33 compresses the first spring 34, the push rod 35 continues to rotate, and the movable clamping body 33 and the fixed clamping body 32 clamp the dispersing cylinder 6; when the push rod 35 is rotated to enable the push rod 35 to be far away from the movable clamping body 33, the compressed first spring 34 starts to reset, the first spring 34 drives the movable clamping body 33 to be far away from the fixed clamping body 32, and the movable clamping body 33 and the fixed clamping body 32 loosen the dispersion cylinder 6;
the first motor 21 rotates to drive the screw rod 22 to rotate, the screw rod 22 drives the first slider 23 to move downwards, the first slider 23 drives the first mounting rack 24 to move downwards, the first mounting rack 24 drives the main working module 4 to move downwards, after the hard rotating pipe 42 enters the dispersion cylinder 6, the second motor 41 is started, the second motor 41 drives the hard rotating pipe 42 to rotate, the hard rotating pipe 42 drives the dispersion cleaning unit 43 and the stirring blades 44 to rotate, the dispersion cleaning unit 43 and the stirring blades 44 rotate to disperse ink in the dispersion cylinder 6, the hard rotating pipe 42 is communicated with the dispersion cleaning unit 43, the interior of the dispersion cleaning unit 43 is communicated with the exterior, auxiliary materials, gas, clean water or cleaning liquid are conveyed into the dispersion cylinder 6 through the hard rotating pipe 42 and the dispersion cleaning unit 43, the hard hollow pipe drives the dispersion cleaning unit 43 to rotate, under the action of centrifugal force, the first hinge body 431 and the second hinge body 432 are changed from an original bending state to a straightening state, the sliding guide pipe 433 slides in the sliding groove II under the action of centrifugal force, the sliding guide pipe 433 is extended from the hinge body II 432, the spring II is compressed under the action of the sliding guide pipe 433, the hinge body I431, the hinge body II 432, the sliding guide pipe 433 and the hollow spherical shell 434 form a cantilever and rotate to disperse semi-finished ink in the dispersion cylinder 6, when the dispersion cleaning unit 43 cleans the dispersion cylinder 6, the sliding guide pipe 433 is extended from the hinge body II 432 until the wiping spherical shell 436 is in contact with the inner wall of the dispersion cylinder 6, at the moment, the wiping cloth strip 437 is also in contact with the inner wall of the dispersion cylinder 6, the wiping spherical shell 436 is abutted against the inner wall of the dispersion cylinder 6 and wipes the inner wall of the dispersion cylinder 6, and the wiping cloth 437 also wipes the inner wall of the dispersion cylinder 6; the first hinge body 431, the second hinge body 432, the sliding guide pipe 433, the hollow spherical shell 434 and the wiping spherical shell 436 are communicated with each other, and the hollow spherical shell 434 and the wiping spherical shell 436 are communicated with the outside;
when the first valve 521 is opened, the auxiliary material introducing pipe 52 introduces auxiliary materials into the hard rotating pipe 42 through the introducing sleeve 51, the auxiliary materials enter the dispersing and cleaning unit 43, the dispersing and cleaning unit 43 rotates to throw the auxiliary materials out of the hollow spherical shell 434, meanwhile, the auxiliary materials impact on the stirring wheel 435, the stirring wheel 435 stirs the auxiliary materials, the auxiliary materials enter the dispersing cylinder 6 after being uniformly mixed, and the dispersing and cleaning unit 43 and the stirring blades 44 disperse the semi-finished ink; when the second valve 531 is opened, the gas introducing pipe 53 introduces gas into the hard rotating pipe 42 through the introducing sleeve 51, the gas enters the dispersing and cleaning unit 43, the gas overflows from the hollow spherical shell 434 and enters the semi-finished ink in the dispersing cylinder 6, and the emerging bubbles assist in dispersing the semi-finished ink; when the third valve 541 and the fourth valve 551 are opened, the clean water inlet pipe 54 introduces clean water into the hard rotating pipe 42 through the inlet sleeve 51, the cleaning liquid inlet pipe 55 introduces the cleaning liquid into the hard rotating pipe 42 through the inlet sleeve 51, the clean water and the cleaning liquid simultaneously enter the dispersing and cleaning unit 43, the dispersing and cleaning unit 43 rotates to throw the clean water and the cleaning liquid into the hollow spherical shell 434, the clean water and the cleaning liquid impact on the stirring wheel 435, the stirring wheel 435 stirs the clean water and the cleaning liquid, the clean water and the cleaning liquid are uniformly mixed and then flow onto the wiping spherical shell 436 and the wiping cloth 437, the wiping spherical shell 436 and the wiping cloth 437 rotate to clean the dispersing cylinder 6, and finally, the third valve 541 is independently opened, and the inlet sleeve 51, the hard rotating pipe 42 and the dispersing and cleaning unit 43 are cleaned by the clean water.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (2)
1. An ink dispersion treatment system for printing ink production, characterized by: comprises a frame (1), a lifting module (2), a clamping module (3), a main working module (4) and a lead-in module (5); the lifting module (2) is positioned at the top end of the rack (1), the lifting module (2) is connected with the rack (1) in a sliding manner, and the lifting module (2) is used for driving the main working module (4) to ascend or descend; the clamping module (3) is fixedly connected with the lower part of the rack (1), and the clamping module (3) is used for clamping and fixing the dispersion cylinder (6); the main working module (4) is positioned right above the clamping module (3), and the main working module (4) is used for dispersing the printing ink in the dispersion cylinder (6), adding auxiliary materials and cleaning the dispersion cylinder (6) which is used and has residual printing ink; the lead-in module (5) is positioned on the main working module (4), and the lead-in module (5) is used for conveying auxiliary materials, gas, clear water and cleaning liquid to the main working module (4);
the lifting module (2) comprises a first motor (21), a lead screw (22), a first sliding block (23) and a first mounting rack (24), and the first motor (21) is positioned at the upper end of the rack (1); the screw rod (22) is positioned at the front lower end of the motor I (21), the screw rod (22) is fixedly connected with the motor I (21), and the motor I (21) drives the screw rod (22) to rotate forwards and backwards; the first sliding block (23) is in sliding fit with the lead screw (22), and the lead screw (22) rotates forwards and backwards to drive the first sliding block (23) to move up and down; the first mounting frame (24) is fixedly connected with the first sliding block (23), and the first sliding block (23) moves up and down to drive the first mounting frame (24) to move up and down;
the main working module (4) comprises a second motor (41), a hard rotating pipe (42), a dispersing and cleaning unit (43) and a stirring blade (44), and the second motor (41) is fixed in the center of the first mounting frame (24); the hard rotating pipe (42) is positioned at the right lower end of the second motor (41), the hard rotating pipe (42) is fixedly connected with the second motor (41), the upper end and the lower end of the hard rotating pipe (42) are both solid pipe bodies, and the middle part of the hard rotating pipe (42) is a hollow pipe body; the interior of the dispersing and cleaning unit (43) is hollow, the interior of the dispersing and cleaning unit (43) is communicated with the exterior, the dispersing and cleaning unit (43) is uniformly distributed on the hollow pipe body of the hard rotating pipe (42), and the dispersing and cleaning unit (43) is communicated with the hard rotating pipe (42); the stirring blade (44) is positioned at the bottom end of the hard rotating pipe (42), and the stirring blade (44) is used for stirring the ink at the bottom of the dispersion cylinder (6);
the dispersing and cleaning unit (43) comprises a first hinge body (431), a second hinge body (432), a second spring, a sliding guide pipe (433), a hollow spherical shell (434), a stirring wheel (435), a wiping spherical shell (436) and a wiping cloth strip (437), wherein the first hinge body (431) is in a U-shaped hollow tubular shape, the first hinge body (431) is fixed on the hard rotating pipe (42), the first hinge body (431) is communicated with the hard rotating pipe (42), and the first hinge body (431) penetrates through the second hinge body (432); the second hinge body (432) is in a hollow cylindrical shape, the second hinge body (432) is rotatably connected with the first hinge body (431), the second hinge body (432) is communicated with the first hinge body (431), and a second sliding groove is formed in the second hinge body (432); the sliding guide pipe (433) is connected with the second hinge body (432) in a sliding mode, and the sliding guide pipe (433) is matched with the sliding groove; the spring is sleeved on the sliding guide pipe (433), the second spring is located in the second sliding groove, and the second spring is used for resetting the sliding guide pipe (433); the hollow spherical shell (434) is positioned at the end part of the sliding guide pipe (433), the hollow spherical shell (434) is not connected with the sliding guide pipe (433) in an aligned mode, the hollow spherical shell (434) is communicated with the sliding guide pipe (433), and a plurality of first through holes penetrating through the inside and the outside of the hollow spherical shell (434) are uniformly distributed in the hollow spherical shell (434); the stirring wheel (435) is positioned inside the hollow spherical shell (434), and the stirring wheel (435) is rotationally connected with the hollow spherical shell (434); the wiping spherical shell (436) is made of sponge or soft cloth, the wiping spherical shell (436) is wrapped outside the hollow spherical shell (434), and a second through hole is formed in the wiping spherical shell (436) and is correspondingly communicated with the through hole; the wiping cloth strip (437) is arranged outside the wiping spherical shell (436), and the wiping cloth strip (437) and the wiping spherical shell (436) are sewn into a whole;
the guiding module (5) comprises a guiding sleeve (51), an auxiliary material guiding pipe (52), a gas guiding pipe (53), a clear water guiding pipe (54) and a cleaning liquid guiding pipe (55), the guiding sleeve (51) is in a hollow cylindrical shape, a third through hole is formed in the hard rotating pipe (42), the guiding sleeve (51) is sleeved at the third through hole of the hard rotating pipe (42), and the guiding sleeve (51) is communicated with the hard rotating pipe (42); the auxiliary material introducing pipe (52) is communicated with the introducing sleeve (51), auxiliary materials are introduced into the hard rotating pipe (42) through the introducing sleeve (51) through the auxiliary material introducing pipe (52), and a first valve (521) is arranged on the auxiliary material introducing pipe (52); the gas inlet pipe (53) is communicated with the inlet sleeve (51), the gas inlet pipe (53) leads gas into the hard rotating pipe (42) through the inlet sleeve (51), and the gas inlet pipe (53) is provided with a second valve (531); the clean water inlet pipe (54) is communicated with the inlet sleeve (51), clean water is introduced into the hard rotating pipe (42) through the inlet sleeve (51) through the clean water inlet pipe (54), and a valve III (541) is arranged on the clean water inlet pipe (54); the cleaning liquid introducing pipe (55) is communicated with the introducing sleeve (51), the cleaning liquid introducing pipe (55) introduces the cleaning liquid into the hard rotating pipe (42) through the introducing sleeve (51), and the cleaning liquid introducing pipe (55) is provided with a valve IV (551).
2. An ink dispersion treatment system for the production of printing ink according to claim 1, characterised in that: the clamping module (3) comprises a support frame (31), a fixed clamping body (32), a movable clamping body (33), a first spring (34) and a push rod (35), the support frame (31) is located on the edge of the rack (1), the support frame (31) is fixedly connected with the rack (1), and a first sliding groove (311) is formed in the upper portion of the support frame (31); the fixed clamping body (32) is fixed at the lower part of the rack (1), the surface of the fixed clamping body (32) for clamping the dispersion cylinder (6) is a curved surface, and the curved surface is matched with the outer surface of the dispersion cylinder (6); one end of the movable clamping body (33) is a clamping end, and the other end of the movable clamping body (33) is a sliding end; the surface of the clamping end for clamping the dispersion cylinder (6) is a curved surface, the curved surface is matched with the outer surface of the dispersion cylinder (6), the sliding end is positioned in the first sliding groove (311), the sliding end is matched with the first sliding groove (311), the first spring (34) is sleeved at the sliding end, and the first spring (34) is positioned in the first sliding groove (311); the push rod (35) is positioned on the support frame (31), the push rod (35) is in threaded connection with the support frame (31), one end portion of the push rod (35) is positioned in the first sliding groove (311), the end portion of the push rod (35) abuts against the sliding end of the movable clamping body (33), and the other end portion of the push rod (35) is positioned on the outer side of the support frame (31).
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| CN201810375348.7A CN108479504B (en) | 2018-04-24 | 2018-04-24 | Printing ink dispersion treatment system for printing ink production |
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| CN201810375348.7A CN108479504B (en) | 2018-04-24 | 2018-04-24 | Printing ink dispersion treatment system for printing ink production |
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| CN109260982A (en) * | 2018-11-08 | 2019-01-25 | 江苏鸿诚金属制品股份有限公司 | A kind of special bio-pharmaceuticals stirring swivel head |
| CN112295531B (en) * | 2020-11-07 | 2022-03-11 | 湖南德之聚新材料有限公司 | Ferrous sulfate solution-based iron oxide black precipitation preparation device |
| CN113145277B (en) * | 2021-01-18 | 2023-09-12 | 江门市新辉饲料厂有限公司 | Screening aquaculture feed dust granulation machine |
| CN113856535B (en) * | 2021-10-21 | 2024-02-06 | 浙江欧诺化妆品有限公司 | Lipstick raw material mixing system |
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Effective date of registration: 20200909 Address after: 242000 Xuancheng economic and Technological Development Zone, Anhui Applicant after: ANHUI XUANCHENG HAIFENG PRINTING PACKAGING Co.,Ltd. Address before: No. 56, Nancun, Daying Town, Longqiao District, Suzhou City, Anhui Province, 234000 Applicant before: SUZHOU DEYUAN CLOTHING Co.,Ltd. |
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