CN111332057A - 一种电化铝制作工艺 - Google Patents

一种电化铝制作工艺 Download PDF

Info

Publication number
CN111332057A
CN111332057A CN202010141146.3A CN202010141146A CN111332057A CN 111332057 A CN111332057 A CN 111332057A CN 202010141146 A CN202010141146 A CN 202010141146A CN 111332057 A CN111332057 A CN 111332057A
Authority
CN
China
Prior art keywords
parts
layer
agent
temperature
deionized water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010141146.3A
Other languages
English (en)
Inventor
不公告发明人
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN202010141146.3A priority Critical patent/CN111332057A/zh
Publication of CN111332057A publication Critical patent/CN111332057A/zh
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
    • B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
    • B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
    • B44C1/17—Dry transfer
    • B44C1/1712—Decalcomanias applied under heat and pressure, e.g. provided with a heat activable adhesive
    • B44C1/1729—Hot stamping techniques
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04—Polyurethanes
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
    • C08L91/06—Waxes
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02—Non-macromolecular additives
    • C09J11/04—Non-macromolecular additives inorganic
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00—Adhesives based on unspecified macromolecular compounds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/02—Elements
    • C08K3/08—Metals
    • C08K2003/0806—Silver
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • C08K2003/2237—Oxides; Hydroxides of metals of titanium
    • C08K2003/2241—Titanium dioxide
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Inorganic Chemistry (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明涉及一种电化铝制作工艺，其PET基膜层、离型层、色层、镀铝层、胶粘层依次叠层设置，加工步骤包括：一、离型层：蜡乳液2份、改性氧化高分子蜡2份、水性附着力促进剂1份、乙醇20份、去离子水30份、消泡剂0.5份、分散剂0.5份、流平剂0.5份，风机频率55HZ，烘箱温度80~150℃；二、色层：水性聚氨酯树脂25份、水性丙烯酸树脂8份、改性光催化剂组合物6份、复合活性染料6份、去离子水30份、消泡剂0.5份、分散剂0.5份、流平剂0.5份，风机频率55HZ，烘箱温度80~150℃；三、镀铝层：真空蒸镀0.05μm厚的镀铝层，温度控制在80~130℃；四、胶粘层：热塑性树脂25份、二氧化硅3份、去离子水30份、消泡剂0.5份、分散剂0.5份、流平剂0.5份，温度设置80~130℃。

Description

一种电化铝制作工艺
技术领域
本发明属于印刷包装材料加工领域，尤其涉及一种电化铝的制作工艺。
技术背景
电化铝箔是一种在薄膜片基上经涂料和真空蒸镀复加一层金属箔而制成的烫印材料，其使用方便、色泽鲜艳、样式繁多，适用于纸张、塑料、有机玻璃等多种材料上进行烫印加工，是烫印各种高档商标、包装、说明书等主要的装饰材料。由于其加工过程中用到了有机染料、热塑性树脂等，会产生一定的有害气、液体，污染环境，为了减少这种污染，通常做法会在着色层的生产过程中加入一种二氧化钛的光催化剂来降解有害气、液体，但是，二氧化钛光催化剂其缺点也很明显，只能接受可见光中的紫外线，其降解效果大打折扣，同时由于二氧化钛的易变灰性，导致电化铝箔在一定时间后会产生颜色失真，影响使用效果。
发明内容
本发明为了克服现有电化铝加工的缺陷，设计开发一种电话率加工工艺，具有环保性好、固色稳定等特点。
本发明的内容是一种电化铝加工工艺，其PET基膜层、离型层、色层、镀铝层、胶粘层依次叠层设置，主要加工步骤包括：（一）离型层：蜡乳液2份、改性氧化高分子蜡2份、水性附着力促进剂1份、乙醇20份、去离子水30份、消泡剂0.5份、分散剂0.5份、流平剂0.5份，风机频率55HZ，烘箱依次各节温度：1、80~90℃；2、110~120℃；3、150℃；4、150℃；5、150℃；（二）色层：水性聚氨酯树脂25份、水性丙烯酸树脂8份、改性光催化剂组合物6份、复合活性染料6份、去离子水30份、消泡剂0.5份、分散剂0.5份、流平剂0.5份，风机频率55HZ，烘箱依次各节温度：1、80~90℃；2、110~120℃；3、150℃；4、150℃；5、145℃；（三）镀铝层：真空蒸镀0.05μm厚的镀铝层，温度控制在80~130℃；（四）胶粘层：热塑性树脂25份、二氧化硅3份、去离子水30份、消泡剂0.5份、分散剂0.5份、流平剂0.5份，温度设置80~130℃。
优选的，色层中的改性光催化剂组合物有二氧化钛与抗灰添加剂依照9:1的比例制成。
优选的，色层中的改性光催化剂组合物主要成分为插入Ag颗粒的改性g-C3N4。
本发明的优点是通过在色层中添加改性光催化剂组合物，增强在可见光中的催化作用，提升净化效率，同时避免材料灰化，影响色彩真实度，色层中的复活性染料，其固色效率高、色泽可控性好，在离型层中添加水性附着力促进剂，提高了电化铝离型层的离型力和切割性。
具体实施方式
为了进一步说明本发明的内容，对本发明的具体实施方式进行说明。本发明涉及一种电化铝加工工艺，其PET基膜层、离型层、色层、镀铝层、胶粘层依次叠层设置，主要加工步骤包括：（一）离型层：蜡乳液2份、改性氧化高分子蜡2份、水性附着力促进剂1份、乙醇20份、去离子水30份、消泡剂0.5份、分散剂0.5份、流平剂0.5份，风机频率55HZ，烘箱依次各节温度：1、80~90℃；2、110~120℃；3、150℃；4、150℃；5、150℃，水性附着力的添加，可以提高电化铝离型层的离型力和切割性；（二）色层：水性聚氨酯树脂25份、水性丙烯酸树脂8份、改性光催化剂组合物6份、复合活性染料6份、去离子水30份、消泡剂0.5份、分散剂0.5份、流平剂0.5份，风机频率55HZ，烘箱依次各节温度：1、80~90℃；2、110~120℃；3、150℃；4、150℃；5、145℃，改性光催化剂组合物可以有效吸收可见光，提升净化有机化合物的效果，同时避免普通二氧化钛光催化剂容易灰化影响颜色真实度的问题，是色彩显示更加稳定；（三）镀铝层：真空蒸镀0.05μm厚的镀铝层，温度控制在80~130℃；（四）胶粘层：热塑性树脂25份、二氧化硅3份、去离子水30份、消泡剂0.5份、分散剂0.5份、流平剂0.5份，温度设置80~130℃。
优选的，色层中的改性光催化剂组合物有二氧化钛与抗灰添加剂依照9:1的比例制成，提升抗灰性。
优选的，色层中的改性光催化剂组合物主要成分为插入Ag颗粒的改性g-C3N4，加强在可见光下的催化作用，提升净化效果。
以上通过实施例对本发明进行了详细说明，但所述内容仅为本发明的较佳实施例，不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的变化与改进等，均应仍归属于本发明的专利涵盖范围之内。

Claims (3)

1.一种电化铝制作工艺，其PET基膜层、离型层、色层、镀铝层、胶粘层依次叠层设置，其特征是加工步骤包括：一、离型层：蜡乳液2份、改性氧化高分子蜡2份、水性附着力促进剂1份、乙醇20份、去离子水30份、消泡剂0.5份、分散剂0.5份、流平剂0.5份，风机频率55HZ，烘箱依次各节温度：1、80~90℃；2、110~120℃；3、150℃；4、150℃；5、150℃；二、色层：水性聚氨酯树脂25份、水性丙烯酸树脂8份、改性光催化剂组合物6份、复合活性染料6份、去离子水30份、消泡剂0.5份、分散剂0.5份、流平剂0.5份，风机频率55HZ，烘箱依次各节温度：1、80~90℃；2、110~120℃；3、150℃；4、150℃；5、145℃；三、镀铝层：真空蒸镀0.05μm厚的镀铝层，温度控制在80~130℃；四、胶粘层：热塑性树脂25份、二氧化硅3份、去离子水30份、消泡剂0.5份、分散剂0.5份、流平剂0.5份，温度设置80~130℃。
2.根据权利要求1所述的电化铝制作工艺，其特征是色层中的改性光催化剂组合物由二氧化钛与抗灰添加剂依照9:1的比例制成。
3.根据权利要求1所述的电化铝制作工艺，其特征是色层中的改性光催化剂组合物为插入Ag颗粒的改性g-C3N4。
CN202010141146.3A 2020-03-04 2020-03-04 一种电化铝制作工艺 Pending CN111332057A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010141146.3A CN111332057A (zh) 2020-03-04 2020-03-04 一种电化铝制作工艺

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010141146.3A CN111332057A (zh) 2020-03-04 2020-03-04 一种电化铝制作工艺

Publications (1)

Publication Number Publication Date
CN111332057A true CN111332057A (zh) 2020-06-26

Family

ID=71175937

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010141146.3A Pending CN111332057A (zh) 2020-03-04 2020-03-04 一种电化铝制作工艺

Country Status (1)

Country Link
CN (1) CN111332057A (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115612401A (zh) * 2022-10-27 2023-01-17 广东鑫瑞新材料科技有限公司 一种电化铝烫印箔的水性离型涂料及制备方法及应用工艺

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115612401A (zh) * 2022-10-27 2023-01-17 广东鑫瑞新材料科技有限公司 一种电化铝烫印箔的水性离型涂料及制备方法及应用工艺

Similar Documents

Publication Publication Date Title
CN102702992B (zh) 纳米功能膜及其制备方法
CN103319971B (zh) 一种外墙用金属闪光效果水性氟碳涂料及其制备方法
CN102206462B (zh) 一种金属uv涂料
CN101397495B (zh) Uv固化发光板及其制造方法
CN104073103A (zh) 热升华转印用涂层浆及使用该浆进行热升华转印的方法
CN101575173A (zh) Uv光固化胶膜玻璃及其制造方法
CN201068629Y (zh) 紫外光固化彩色墙面装饰板
CN105602416A (zh) Vci粉末金属面漆涂料及其制备方法
CN111332057A (zh) 一种电化铝制作工艺
CN108752514A (zh) 一种环氧改性丙烯酸乳液及其制备方法
CN105860778B (zh) 水性辐射固化涂料装饰板及其制备方法
CN102206436A (zh) 真空电镀紫外光固化中漆
CN202986257U (zh) 一种新型隔热陶瓷窗膜
CN201209305Y (zh) 紫外光固化覆膜墙面装饰板
CN201873904U (zh) 一种真空镀铝磨砂卡纸
CN102002895B (zh) 一种真空镀铝磨砂卡纸及其生产方法
CN112103362A (zh) 光伏组件背板及含其光伏组件
CN201979775U (zh) 一种透明涂层背板
CN103866939A (zh) 一种新型安全玻璃装饰板及其制备方法
CN103465538B (zh) 一种粘附于窗玻璃外侧的窗膜
CN111978829B (zh) 一种超耐黄变高硬度uv全亮透明面漆及其制备方法
CN102040872A (zh) 光谱选择性纳米隔热涂料
CN108515002A (zh) 双面装饰用彩涂铝板制备工艺
CN102070979B (zh) 一种汽车反射灯罩真空紫外光固化涂料
CN103242725A (zh) 一种pet薄膜抗划伤耐磨亮光涂料的制作方法

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination