CN111331275B - Automatic welding equipment for power distribution cabinet partition plate special for power engineering and implementation method thereof - Google Patents

Automatic welding equipment for power distribution cabinet partition plate special for power engineering and implementation method thereof Download PDF

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Publication number
CN111331275B
CN111331275B CN202010287162.3A CN202010287162A CN111331275B CN 111331275 B CN111331275 B CN 111331275B CN 202010287162 A CN202010287162 A CN 202010287162A CN 111331275 B CN111331275 B CN 111331275B
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China
Prior art keywords
welding
distribution cabinet
power distribution
butt joint
partition plates
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CN111331275A (en
Inventor
杨陆锋
童雄敏
田晓政
冯超
王涛
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State Grid Zhejiang Electric Power Co., Ltd. Yongkang Power Supply Company
Yongkang Guangming transmission and Transformation Engineering Co.,Ltd.
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State Grid Zhejiang Electric Power Co Ltd Yongkang Power Supply Co
Yongkang Guangming Transmission And Transformation Engineering Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles

Abstract

The invention discloses automatic welding equipment for a power distribution cabinet partition plate special for power engineering and an implementation method thereof, belonging to the technical field of power engineering, and comprising a welding platform, a welding mechanism and a butting mechanism, wherein the power distribution cabinet partition plate is clamped on the butting mechanism, the butting mechanism is used for butting two power distribution cabinet partition plates, the welding mechanism is arranged outside the butting position of the two power distribution cabinet partition plates, the welding mechanism moves on the welding platform, the power distribution cabinet partition plate is clamped in a clamping groove from the bottom of the power distribution cabinet partition plate, the position stability of the power distribution cabinet partition plate in the welding process is ensured, the problems of uneven welding seams or welding missing and the like caused by the position offset of the power distribution cabinet partition plate in the welding process are prevented, the welding seam flatness is improved, the butting position of the two power distribution cabinet partition plates is realized by adopting a mechanical butting mode, the power distribution cabinet partition plates are not required to be manually carried, the labor is saved, and the butting position of the two power distribution cabinet partition plates can be more tightly connected by adopting the mechanical butting mode, the welding process is convenient to carry out.

Description

Automatic welding equipment for power distribution cabinet partition plate special for power engineering and implementation method thereof
Technical Field
The invention relates to the technical field of power engineering, in particular to automatic welding equipment for a partition plate of a power distribution cabinet special for power engineering and an implementation method thereof.
Background
The power distribution cabinet special for the power engineering is widely applied to the power engineering, the power distribution cabinet is an electrical device and is a master control center of various electrical appliances, the main structure of the distribution cabinet comprises a cabinet body, an instrument, a main bus, a zero bus bar, a grounding bus bar, electrical elements and other components, and the distribution cabinet is usually manufactured into a spliced structure for convenient carrying, the cabinet body also comprises a clapboard, a sealing plate, a left side plate, a right side plate, a bottom plate, a top plate, a door, a hanging ring, a nameplate and the like, wherein the cabinet body is the most important component part, the inside of the assembled power distribution cabinet is usually provided with a clapboard, the size of the used clapboard is different according to the different sizes of the assembled power distribution cabinet, during the production of the separator plates, two separator plates need to be welded to produce a larger-sized separator plate structure.
The partition plates mainly divide the cabinet body into regions, blocks and layers, so that the original electric appliances can be conveniently installed in a modularized and layered mode. The existing partition welding process usually adopts a manual welding mode, and a worker holds a welding gun to weld the seam of the partition, so that the efficiency is low.
In order to solve the problem, the Chinese patent with the patent number CN201711270662.0 discloses a clamping and welding device for a partition board of an electric power distribution cabinet, wherein the left end of a partition board body is fixedly clamped through three clamping mechanisms, twelve supporting columns are driven to move to a proper supporting position through three second hydraulic cylinders to stably support the right end of the partition board body, then two lifting transmission mechanisms drive the partition board body to move to a specified welding height under the limit assistance of a sliding chute and two sliding columns, and the invention drives a supporting column to synchronously move with the welding position under the belt transmission action through four moving motors, so that the supporting column can move the welding position for supporting the partition board body, the welding quality is improved, the stable clamping and supporting function of the partition board body is realized, the operation is simple and convenient, the manual operation is not needed, the installation speed is high, the clamping effect is good, and the stable supporting effect is good, work efficiency is high, has solved current distribution cabinet baffle body processing mode and has had the operation complicacy, intensity of labour is big, needs artifical location centre gripping, installation rate is slow, the centre gripping effect is poor and stable support effect is poor a difficult problem such as poor. The welding manipulator welding gun head on the right side of the moving column is driven to move to a designated position under the auxiliary action of two linear sliding rails by two third hydraulic cylinders, the welding angle of a welding gun is adjusted by primary angle adjustment of a first adjusting plate through a first adjusting branched chain and secondary angle adjustment of a second adjusting plate through a second adjusting branched chain, then the welding gun on the welding manipulator is driven by four driving motors under the driving action of belts to weld a partition body on a cabinet body of a power distribution cabinet, and simultaneously, the two limiting plates limit the upper end of the second synchronous belt and the annular guide rail and the guide pillar limit the lower end of the second synchronous belt so that the two ends of the second synchronous belt are limited, the transmission stability and the side wall supporting performance of the second synchronous belt are improved, so that the second synchronous belt can carry out stable and uniform welding gun driving movement, and the welding stability and the welding quality are improved, the automatic rapid welding function of the power distribution cabinet partition plate body is realized, manual welding is not needed, the welding speed is high, the welding efficiency is high, and the problems that the operation is complex, the labor intensity is high, manual welding is needed, the welding speed is low, the welding quality is poor, the welding efficiency is low and the like in the existing power distribution cabinet partition plate body machining mode are solved.
Although the problem that manual welding leads to has been solved to above-mentioned patent, the baffle is kept flat on the platform in welding process, and it is spacing not have any stop device to carry on it around the baffle, and the position of baffle is not hard up easily among the welding process, still can lead to the welding seam unevenness or take place to leak the condition of welding, still can reduce the production quality of baffle, if adopt the manpower to carry out the position from both sides to the baffle and prescribe a limit to, then consume great manpower, and use inconvenient, the practicality is not good.
Disclosure of Invention
The invention aims to provide the automatic welding equipment for the partition board of the power distribution cabinet and the implementation method thereof, which can ensure the position stability of the partition board of the power distribution cabinet in the welding process, prevent the problems of uneven welding seams or welding leakage and the like caused by the position deviation of the partition board of the power distribution cabinet in the welding process, improve the flatness of the welding seams, avoid the need of manually carrying the partition board of the power distribution cabinet, save more labor, ensure that the butt joint of the two partition boards of the power distribution cabinet is more tightly connected by adopting a mechanical butt joint mode, and facilitate the welding process, so as to solve the problems that the welding is carried out at the seam of the partition board by a manual welding gun by a worker in the background technology, the efficiency is low, the partition board is horizontally placed on a platform in the welding process, any limiting device is not arranged around the partition board to limit the seam, the position of the partition board is easy to loosen in the welding process, and the welding seams are uneven or welding leakage occurs, reduce the production quality of baffle, if adopt the manpower to carry out the position from both sides to the baffle and prescribe a limit to, then consume great manpower, and use inconvenient, the not good problem of practicality.
In order to achieve the purpose, the invention provides the following technical scheme:
the automatic welding equipment for the power distribution cabinet partition plates special for the power engineering comprises a welding platform, a welding mechanism and a butt joint mechanism, wherein the power distribution cabinet partition plates are clamped on the butt joint mechanism, the butt joint of the two power distribution cabinet partition plates is realized by the butt joint mechanism, the welding mechanism is arranged on the outer side of the butt joint position of the two power distribution cabinet partition plates, and the welding mechanism moves on the welding platform; the welding platform is characterized in that a platform sliding groove is formed in the edge of the welding platform and is connected with the bottom of the welding mechanism, the welding mechanism is located on one side of the butt-joint mechanism, and the butt-joint mechanism is fixedly connected with the welding platform through an upright post.
Further, welding mechanism is including linking frame, spacing round, welding frame, welding motor, tooth key pole and push pedal frame, the outer wall of spacing round and welding platform's surface contact, spacing round passes through the axle sleeve dress in the bottom of linking the frame, links the frame through bottom arch and platform spout joint, links the top fixed mounting welding frame of frame, and the inside of welding frame sets up the welding motor, and the output of welding motor passes through gear and tooth key pole meshing, and the inside and the push pedal frame fixed connection of push pedal frame are stretched into to the bottom of tooth key pole.
Further, welding mechanism still includes push pedal, position sensor A and welder, push pedal frame and push pedal fixed connection, the back fixed mounting position sensor A of push pedal, position sensor A pass through wire and welder electric connection, and welder sets up on the front of push pedal.
Further, docking mechanism includes removal subassembly and butt joint subassembly, and the butt joint subassembly suit is on removing the subassembly, removes the both ends of subassembly and two stand fixed connection respectively.
Furthermore, the moving assembly comprises a steering rack, a steering motor, a driving gear and a driving belt wheel, the steering motor is fixedly arranged on the steering rack, an output shaft of the steering motor is fixedly connected with the driving gear, and the driving gear is meshed with the driving belt wheel.
Further, the moving assembly further comprises a driven belt wheel, a wheel carrier, a position sensor B and a belt wheel, the driving belt wheel is sleeved at one end of the belt wheel, the other end of the belt wheel is sleeved with the driven belt wheel, the driven belt wheel and the driving belt wheel are respectively movably sleeved at two ends of the wheel carrier, the position sensor B is fixedly installed on the driven belt wheel and the driving belt wheel, the position sensor B is connected with a steering motor through a lead, and the position sensor B is in wireless connection with the position sensor A.
Further, the butt joint assembly comprises a wheel belt sleeve plate, a butt joint rack, a butt joint motor, a lead screw, a fixed sleeve rack and a movable sleeve rack, the wheel belt sleeve plate is fixedly sleeved on the wheel belt, the butt joint rack is arranged at one end of the wheel belt sleeve plate, the butt joint rack is fixedly connected with the butt joint motor, the output end of the butt joint motor is fixedly connected with the lead screw, and the fixed sleeve rack and the movable sleeve rack are arranged on the lead screw.
Further, the butt joint subassembly is still including deciding the grip block, moving the grip block, pressing from both sides the groove and adorning formula splint soon, decide the cover frame with decide grip block fixed connection, move the cover frame with move grip block fixed connection, move the grip block and decide the grip block and all set up to L type plate column structure, move the grip block and decide the horizontal segment of grip block and all be provided with and press from both sides the groove, press from both ends installation in clamp groove and adorn formula splint soon.
The invention provides another technical scheme: an implementation method of automatic welding equipment for a power distribution cabinet partition plate special for power engineering comprises the following steps:
s1: the two power distribution cabinet partition plates are respectively clamped in the clamping grooves of the fixed clamping plate and the movable clamping plate, the rotary clamping plates are rotated manually to move inwards, the power distribution cabinet partition plates are clamped in the clamping grooves from the bottoms of the power distribution cabinet partition plates, and the end parts of the power distribution cabinet partition plates are flush with the end parts of the clamping grooves;
s2: the butt joint motor drives the screw rod to rotate, so that the movable sleeve frame moves towards one side of the fixed sleeve frame until the end parts of the two power distribution cabinet partition plates are contacted;
s3: the steering motor drives the driving gear to rotate, the driving gear is meshed with the driving belt wheel to drive the driving belt wheel to synchronously rotate, and the driving belt wheel rotates to drive the belt wheel to rotate, so that the belt wheel sleeve plate sleeved on the belt wheel synchronously moves, and the position of the whole butt joint assembly is adjusted;
s4: the butt joint assembly is connected with the welding mechanism through the position sensor B, the position sensor A is connected with the position sensor B, and the matched welding gun is positioned at the joint of the two power distribution cabinet partition plates;
s5: the gear through the welding motor drives the gear key rod to move downwards, so that the push plate frame and the push plate move integrally, the welding gun is driven to move from top to bottom, and the welding gun is welded from the joint of the two power distribution cabinet partition plates.
Furthermore, the inner wall of the fixed sleeve frame is a smooth surface, and the inner wall of the movable sleeve frame is a threaded surface.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the automatic welding equipment for the power distribution cabinet partition plate special for the power engineering and the implementation method of the automatic welding equipment, the power distribution cabinet partition plate is clamped in the clamping groove from the bottom of the power distribution cabinet partition plate, so that the position stability of the power distribution cabinet partition plate in the welding process is ensured, the problems of uneven welding seams or welding missing and the like caused by the position deviation of the power distribution cabinet partition plate in the welding process are prevented, and the flatness of the welding seams is improved.
2. According to the automatic welding equipment for the power distribution cabinet partition plates special for the power engineering and the implementation method thereof, the two power distribution cabinet partition plates are butted in a mechanical butting mode, the power distribution cabinet partition plates do not need to be manually carried, labor is saved, the butting positions of the two power distribution cabinet partition plates can be connected more tightly in the mechanical butting mode, and the welding process is convenient to carry out.
Drawings
FIG. 1 is a schematic view of the overall structure of an automatic welding device for a partition board of a power distribution cabinet special for power engineering, provided by the invention;
FIG. 2 is a schematic view of an installation position of a welding platform and a docking mechanism of the automatic welding equipment for the partition board of the power distribution cabinet special for the power engineering provided by the invention;
FIG. 3 is a schematic view of the back side of a welding mechanism of the automatic welding equipment for the partition board of the power distribution cabinet special for the power engineering provided by the invention;
FIG. 4 is a schematic front view of a welding mechanism of the automatic welding equipment for the partition board of the power distribution cabinet specially used for the power engineering provided by the invention;
FIG. 5 is a schematic diagram of a transmission process of a welding motor of the automatic welding equipment for the partition board of the power distribution cabinet special for the power engineering provided by the invention;
fig. 6 is a schematic structural view of a moving assembly of the automatic welding equipment for the partition board of the power distribution cabinet special for power engineering in an undocked state, provided by the invention;
fig. 7 is a schematic structural view of a moving assembly of the automatic welding equipment for the partition board of the power distribution cabinet special for the power engineering in a butt joint state, provided by the invention;
FIG. 8 is a schematic diagram showing a positional relationship between a driving gear and a driving pulley of the automatic welding equipment for a partition plate of a power distribution cabinet for electric power engineering provided by the present invention;
fig. 9 is a schematic structural view of a docking assembly of the automatic welding equipment for the partition board of the power distribution cabinet special for the power engineering provided by the invention;
FIG. 10 is a schematic structural view of a wheel belt sleeve plate of the automatic welding equipment for the partition plate of the power distribution cabinet special for the power engineering provided by the invention;
fig. 11 is an enlarged schematic view of a part a of components in fig. 9 of the automatic welding equipment for the partition board of the power distribution cabinet special for power engineering provided by the invention.
In the figure: 1. welding a platform; 11. a platform chute; 12. a column; 2. a welding mechanism; 21. connecting a frame; 22. a limiting wheel; 23. welding the frame; 24. welding a motor; 25. a rack key lever; 26. a push plate frame; 27. pushing the plate; 28. a position sensor A; 29. a welding gun; 3. a docking mechanism; 31. a moving assembly; 311. a steering frame; 312. a steering motor; 313. a driving gear; 314. a driving pulley; 315. a driven pulley; 316. a wheel carrier; 317. a position sensor B; 318. a belt wheel; 32. a docking assembly; 321. a belt sleeve plate; 322. butting the machine frames; 323. butting a motor; 324. a screw rod; 325. a sleeve fixing frame; 326. a movable sleeve frame; 327. fixing a clamping plate; 328. a movable clamping plate; 329. a clamping groove; 3210. a rotary splint.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Fig. 1 shows the overall structure of electric power engineering special power distribution cabinet baffle automatic weld equipment, it includes welding platform 1, welding mechanism 2 and docking mechanism 3, with switch board baffle clamping on docking mechanism 3, realize the butt joint of two switch board baffles by docking mechanism 3, the butt joint department outside of two switch board baffles is provided with welding mechanism 2, welding mechanism 2 moves on welding platform 1, realize that welding mechanism 2 matches with the position of the butt joint department of switch board baffle, weld two switch board baffles by welding mechanism 2.
Fig. 2 shows the mounting positions of the welding platform and the docking mechanism of the automatic welding device for the partition board of the power distribution cabinet special for the power engineering, the edge of the welding platform 1 is provided with a platform chute 11, the platform chute 11 is connected with the bottom of the welding mechanism 2, the welding mechanism 2 is located on one side of the docking mechanism 3, the docking mechanism 3 is fixedly connected with the welding platform 1 through a stand column 12, and the docking mechanism 3 is supported through two stand columns 12.
Referring to fig. 3-5, the welding mechanism 2 includes a connecting frame 21, a limiting wheel 22, a welding frame 23, a welding motor 24, a rack bar 25, a rack frame 26, a pushing plate 27, a position sensor a28 and a welding gun 29, the outer wall of the limiting wheel 22 contacts with the surface of the welding platform 1, the limiting wheel 22 is sleeved on the bottom of the connecting frame 21 through a shaft, the connecting frame 21 is clamped with the platform chute 11 through a bottom protrusion, the welding frame 23 is fixedly installed on the top of the connecting frame 21, the welding motor 24 is arranged inside the welding frame 23, the output end of the welding motor 24 is meshed with the rack bar 25 through a gear, the bottom of the rack bar 25 extends into the pushing frame 26 to be fixedly connected with the rack frame 26, the rack frame 26 is fixedly connected with the pushing plate 27, the back of the pushing plate 27 is fixedly installed with the position sensor a28, the position sensor a28 is electrically connected with the welding gun 29 through a lead, the welding gun 29 is arranged on the front of the pushing plate 27, the position matching of the butt joint assembly 32 and the welding mechanism 2 is realized through the connection of the position sensor B317 and the position sensor A28, the matched welding gun 29 is positioned at the joint of the two power distribution cabinet partition plates, the gear of the welding motor 24 drives the gear key rod 25 to move downwards, the integral movement of the push plate frame 26 and the push plate 27 is realized, the welding gun 29 is driven to move from top to bottom, and the welding gun is welded from the joint of the two power distribution cabinet partition plates.
Fig. 6 shows a moving assembly structure of an automatic welding device for a partition board of a power distribution cabinet special for power engineering in an undocked state, wherein the docking mechanism 3 comprises a moving assembly 31 and a docking assembly 32, the docking assembly 32 is sleeved on the moving assembly 31, and two ends of the moving assembly 31 are respectively fixedly connected with two columns 12.
Referring to fig. 7-8, the moving assembly 31 includes a steering frame 311, a steering motor 312, a driving gear 313, a driving pulley 314, a driven pulley 315, a wheel frame 316, a position sensor B317 and a belt pulley 318, the steering motor 312 is fixedly disposed on the steering frame 311, an output shaft of the steering motor 312 is fixedly connected to the driving gear 313, the driving gear 313 is engaged with the driving pulley 314, the driving pulley 314 is sleeved on one end of the belt pulley 318, the other end of the belt pulley 318 is sleeved on the driven pulley 315, the driven pulley 315 and the driving pulley 314 are respectively movably sleeved on two ends of the wheel frame 316, the driven pulley 315 and the driving pulley 314 are both fixedly mounted with the position sensor B317, the position sensor B317 is connected to the steering motor 312 through a wire, the position sensor B317 is wirelessly connected to a position sensor a28, the driving gear 313 is driven to rotate by the steering motor 312, the driving gear 313 is engaged with the driving pulley 314, the driving pulley 314 is driven to rotate synchronously, and the driving pulley 314 rotates to drive the belt 318 to rotate, so that the belt sleeve plate 321 sleeved on the belt 318 moves synchronously, and the position of the whole butt joint assembly 32 is adjusted.
Referring to fig. 9-11, the docking assembly 32 includes a belt sleeve 321, a docking frame 322, a docking motor 323, a screw rod 324, a fixed sleeve frame 325, a movable sleeve frame 326, a fixed clamping plate 327, a movable clamping plate 328, a clamping groove 329, and a screw-type clamping plate 3210, the belt sleeve 321 is fixedly sleeved on the belt 318, the docking frame 322 is disposed at one end of the belt sleeve 321, the docking frame 322 is fixedly connected with the docking motor 323, an output end of the docking motor 323 is fixedly connected with the screw rod 324, the screw rod 324 is disposed with the fixed sleeve frame 325 and the movable sleeve frame 326, the fixed sleeve frame 325 is fixedly connected with the fixed clamping plate 327, the movable sleeve frame 326 is fixedly connected with the movable clamping plate 328, an inner wall of the fixed sleeve frame 325 is a smooth surface, an inner wall of the movable sleeve frame 326 is a threaded surface, the movable clamping plate 328 and the fixed clamping plate 327 are both disposed in an L-shaped plate-shaped structure, the movable clamping plate 328 and the fixed clamping plate 327 are both provided with the clamping groove 329, and the screw-type clamping plate 3210 is disposed at both ends of the clamping groove 329, clamping two switch board baffles inside the clamp groove 329 of deciding grip block 327 and moving grip block 328 respectively, rotating through the manpower and adorning formula splint 3210 soon for adorn formula splint 3210 inwards to the moving soon, from the bottom of switch board baffle with the switch board baffle clamping inside clamp groove 329, the tip of switch board baffle and the tip parallel and level of clamp groove 329, drive the lead screw 324 through butt joint motor 323 and rotate, make move the cover frame 326 to the one side removal of deciding the cover frame 325, until the tip contact of two switch board baffles.
In order to better show the automatic welding process of the partition board of the power distribution cabinet special for the power engineering, the embodiment now provides an implementation method of automatic welding equipment for the partition board of the power distribution cabinet special for the power engineering, which includes the following steps:
the method comprises the following steps: the two power distribution cabinet partition plates are clamped in clamping grooves 329 of a fixed clamping plate 327 and a movable clamping plate 328 respectively, a rotary clamping plate 3210 is rotated manually, so that the rotary clamping plate 3210 moves inwards, the power distribution cabinet partition plates are clamped in the clamping grooves 329 from the bottoms of the power distribution cabinet partition plates, the position stability of the power distribution cabinet partition plates in the welding process is ensured, the problems of uneven welding seams or welding missing and the like caused by the position deviation of the power distribution cabinet partition plates in the welding process are prevented, the flatness of the welding seams is improved, and the end parts of the power distribution cabinet partition plates are flush with the end parts of the clamping grooves 329;
step two: the lead screw 324 is driven to rotate by the butt joint motor 323, so that the movable sleeve frame 326 moves towards one side of the fixed sleeve frame 325 until the end parts of the two power distribution cabinet partition plates are contacted, the butt joint of the two power distribution cabinet partition plates is realized by adopting a mechanical butt joint mode, the power distribution cabinet partition plates do not need to be manually carried, the labor is saved, and the butt joint of the two power distribution cabinet partition plates can be more tightly connected by adopting the mechanical butt joint mode, so that the welding process is convenient to carry out;
step three: the steering motor 312 drives the driving gear 313 to rotate, the driving gear 313 is meshed with the driving belt wheel 314 to drive the driving belt wheel 314 to synchronously rotate, and the driving belt wheel 314 rotates to drive the belt wheel 318 to rotate, so that the belt wheel sleeve plate 321 sleeved on the belt wheel 318 synchronously moves, the position of the whole butt joint assembly 32 is adjusted, and the position matching performance of the welding gun 29 and the seam of the two power distribution cabinet partition plates is improved;
step four: the butt joint assembly 32 is matched with the welding mechanism 2 in position through the connection of the position sensor B317 and the position sensor A28, and the matched welding gun 29 is positioned at the joint of the two partition plates of the power distribution cabinet;
step five: the gear of the welding motor 24 drives the gear key rod 25 to move downwards, so that the push plate frame 26 and the push plate 27 are integrally moved, the welding gun 29 is driven to move from top to bottom, the welding gun is welded at the joint of the two power distribution cabinet partition plates, the welding gun 29 is driven to move by mechanical transmission, the displacement process of the welding gun 29 is more stable, and the flatness of a welding seam is improved.
The working principle is as follows: the two power distribution cabinet partition plates are respectively clamped in the clamping grooves 329 of the fixed clamping plate 327 and the movable clamping plate 328, the rotary clamping plate 3210 is rotated manually to enable the rotary clamping plate 3210 to move inwards, the power distribution cabinet partition plates are clamped in the clamping grooves 329 from the bottoms of the power distribution cabinet partition plates, the end parts of the power distribution cabinet partition plates are flush with the end parts of the clamping grooves 329, the butt joint motor 323 drives the screw rod 324 to rotate, the movable sleeve frame 326 moves towards one side of the fixed sleeve frame 325 until the end parts of the two power distribution cabinet partition plates are contacted, the steering motor 312 drives the driving gear 313 to rotate, the driving gear 313 is meshed with the driving pulley 314 to drive the driving pulley 314 to rotate synchronously, the driving pulley 314 rotates to drive the pulley 318 to rotate, the pulley sleeve plate 321 sleeved on the pulley 318 synchronously moves to adjust the position of the whole butt joint assembly 32, and the position matching of the butt joint assembly 32 and the welding mechanism 2 is realized through the connection of the position sensor B317 and the position sensor A28, the matched welding gun 29 is positioned at the joint of the two power distribution cabinet partition plates, the gear of the welding motor 24 drives the toothed key rod 25 to move downwards, the push plate frame 26 and the push plate 27 are integrally moved, the welding gun 29 is driven to move from top to bottom, and the welding gun is welded at the joint of the two power distribution cabinet partition plates.
In summary, the following steps: the automatic welding equipment for the partition plates of the power distribution cabinet special for the electric power engineering and the implementation method thereof are characterized in that two partition plates of the power distribution cabinet are respectively clamped in a clamping groove 329 of a fixed clamping plate 327 and a movable clamping plate 328, a rotary clamping plate 3210 is rotated manually to enable the rotary clamping plate 3210 to move inwards, the partition plates of the power distribution cabinet are clamped in the clamping groove 329 from the bottom of the partition plates of the power distribution cabinet, the position stability of the partition plates of the power distribution cabinet in the welding process is ensured, the problems of uneven welding seams or welding leakage and the like caused by the position deviation of the partition plates of the power distribution cabinet in the welding process are prevented, the flatness of the welding seams is improved, the end parts of the partition plates of the power distribution cabinet are flush with the end parts of the clamping groove 329, a lead screw 324 is driven by a butting motor 323 to rotate, so that a movable sleeve frame 326 moves towards one side of a fixed sleeve frame 325 until the end parts of the two partition plates of the power distribution cabinet are in contact, the butt joint of the two partition plates of the power distribution cabinet is realized by adopting a mechanical butt joint mode, and the partition plates of the power distribution cabinet do not need to carry the partition plates manually, labor is saved, the connection of the butt joint of the two power distribution cabinet partition boards is more compact by adopting a mechanical butt joint mode, the welding process is convenient to carry out, the steering motor 312 drives the driving gear 313 to rotate, the driving gear 313 is meshed with the driving pulley 314 to drive the driving pulley 314 to synchronously rotate, the driving pulley 314 rotates to drive the wheel belt 318 to rotate, the wheel belt sleeve plate 321 sleeved on the wheel belt 318 synchronously moves, the position of the whole butt joint assembly 32 is adjusted, the position matching performance of the welding gun 29 and the joint of the two power distribution cabinet partition boards is improved, the position matching of the butt joint assembly 32 and the welding mechanism 2 is realized by the connection of the position sensor B317 and the position sensor A28, the matched welding gun 29 is positioned at the joint of the two power distribution cabinet partition boards, the gear key rod 25 is driven to move downwards by the gear of the welding motor 24, the push plate frame 26 and the push plate 27 are integrally moved to drive the welding gun 29 to move from top to bottom, welding is carried out from the seam of two switch board baffles, and mechanical transmission is adopted to drive welding gun 29 to move, so that the displacement process of welding gun 29 is more stable, and the flatness of the welding seam is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.

Claims (5)

1. The automatic welding equipment for the power distribution cabinet partition plates special for the power engineering comprises a welding platform (1), a welding mechanism (2) and a butt joint mechanism (3), and is characterized in that the power distribution cabinet partition plates are clamped on the butt joint mechanism (3), the butt joint of the two power distribution cabinet partition plates is realized by the butt joint mechanism (3), the welding mechanism (2) is arranged on the outer side of the butt joint position of the two power distribution cabinet partition plates, and the welding mechanism (2) moves on the welding platform (1); the welding platform is characterized in that a platform sliding groove (11) is formed in the edge of the welding platform (1), the platform sliding groove (11) is connected with the bottom of the welding mechanism (2), the welding mechanism (2) is located on one side of the butt joint mechanism (3), the butt joint mechanism (3) is fixedly connected with the welding platform (1) through an upright post (12), the welding mechanism (2) comprises a connecting frame (21), a limiting wheel (22), a welding rack (23), a welding motor (24), a toothed key rod (25) and a push plate frame (26), the outer wall of the limiting wheel (22) is in surface contact with the welding platform (1), the limiting wheel (22) is arranged at the bottom of the connecting frame (21) through a shaft sleeve, the connecting frame (21) is connected with the platform sliding groove (11) through a bottom protrusion, the welding rack (23) is fixedly installed at the top of the connecting frame (21), the welding motor (24) is arranged inside the welding rack (23), the output end of the welding motor (24) is meshed with the toothed key rod (25) through a gear, the bottom of the toothed key rod (25) extends into the inside of the push plate frame (26) and is fixedly connected with the push plate frame (26), the welding mechanism (2) further comprises a push plate (27), a position sensor A (28) and a welding gun (29), the push plate frame (26) is fixedly connected with the push plate (27), the back of the push plate (27) is fixedly provided with the position sensor A (28), the position sensor A (28) is electrically connected with the welding gun (29) through a lead, the welding gun (29) is arranged on the front of the push plate (27), the docking mechanism (3) comprises a moving assembly (31) and a docking assembly (32), the docking assembly (32) is sleeved on the moving assembly (31), two ends of the moving assembly (31) are respectively and fixedly connected with the two upright columns (12), the moving assembly (31) comprises a steering rack (311), a steering motor (312), a driving gear (313) and a driving pulley (314), steering motor (312) is fixedly arranged on steering rack (311), an output shaft of steering motor (312) is fixedly connected with driving gear (313), driving gear (313) is meshed with driving belt wheel (314), butt joint assembly (32) comprises a belt sleeve plate (321), a butt joint rack (322), a butt joint motor (323), a screw rod (324), a fixed sleeve frame (325) and a movable sleeve frame (326), the belt sleeve plate (321) is fixedly sleeved on a belt (318), the butt joint rack (322) is arranged at one end of the belt sleeve plate (321), the butt joint rack (322) is fixedly connected with the butt joint motor (323), an output end of the butt joint motor (323) is fixedly connected with the screw rod (324), and the fixed sleeve frame (325) and the movable sleeve frame (326) are arranged on the screw rod (324).
2. The automatic welding equipment for the partition board of the power distribution cabinet special for the electric power engineering as claimed in claim 1, wherein the moving assembly (31) further comprises a driven pulley (315), a wheel carrier (316), a position sensor B (317) and a pulley belt (318), the driving pulley (314) is sleeved on one end of the pulley belt (318), the other end of the pulley belt (318) is sleeved with the driven pulley (315), the driven pulley (315) and the driving pulley (314) are respectively movably sleeved on two ends of the wheel carrier (316), the position sensor B (317) is fixedly installed on both the driven pulley (315) and the driving pulley (314), the position sensor B (317) is connected with the steering motor (312) through a wire, and the position sensor B (317) is wirelessly connected with the position sensor A (28).
3. The automatic welding equipment for the partition board of the power distribution cabinet special for the electric power engineering, according to claim 2, is characterized in that the butt joint assembly (32) further comprises a fixed clamping plate (327), a movable clamping plate (328), a clamping groove (329) and a screwing type clamping plate (3210), the fixed sleeve frame (325) is fixedly connected with the fixed clamping plate (327), the movable sleeve frame (326) is fixedly connected with the movable clamping plate (328), the movable clamping plate (328) and the fixed clamping plate (327) are both set to be L-shaped plate-shaped structures, the horizontal sections of the movable clamping plate (328) and the fixed clamping plate (327) are both provided with the clamping groove (329), and the screwing type clamping plate (3210) is installed at two ends of the clamping groove (329).
4. The implementation method of the automatic welding equipment for the partition board of the power distribution cabinet special for the power engineering according to claim 3 is characterized by comprising the following steps:
s1: the two power distribution cabinet partition plates are clamped in clamping grooves (329) of a fixed clamping plate (327) and a movable clamping plate (328) respectively, a rotary clamping plate (3210) is rotated manually, so that the rotary clamping plate (3210) moves inwards, the power distribution cabinet partition plates are clamped in the clamping grooves (329) from the bottoms of the power distribution cabinet partition plates, and the end parts of the power distribution cabinet partition plates are flush with the end parts of the clamping grooves (329);
s2: the butt joint motor (323) drives the screw rod (324) to rotate, so that the movable sleeve frame (326) moves towards one side of the fixed sleeve frame (325) until the end parts of the two partition plates of the power distribution cabinet are contacted;
s3: the steering motor (312) drives the driving gear (313) to rotate, the driving gear (313) is meshed with the driving belt wheel (314) to drive the driving belt wheel (314) to synchronously rotate, and the driving belt wheel (314) rotates to drive the belt wheel (318) to rotate, so that the belt wheel sleeve plate (321) sleeved on the belt wheel (318) synchronously moves, and the position of the whole butt joint assembly (32) is adjusted;
s4: the butt joint assembly (32) is matched with the welding mechanism (2) in position through the connection of the position sensor B (317) and the position sensor A (28), and the matched welding gun (29) is positioned at the joint of the two partition plates of the power distribution cabinet;
s5: the gear of the welding motor (24) drives the gear key rod (25) to move downwards, so that the push plate frame (26) and the push plate (27) are integrally moved, the welding gun (29) is driven to move from top to bottom, and the welding gun is welded from the joint of the two power distribution cabinet partition plates.
5. The implementation method of the automatic welding equipment for the partition board of the power distribution cabinet special for the electric power engineering as claimed in claim 4, wherein the inner wall of the fixed sleeve frame (325) is a smooth surface, and the inner wall of the movable sleeve frame (326) is a threaded surface.
CN202010287162.3A 2020-04-13 2020-04-13 Automatic welding equipment for power distribution cabinet partition plate special for power engineering and implementation method thereof Active CN111331275B (en)

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CN202010287162.3A CN111331275B (en) 2020-04-13 2020-04-13 Automatic welding equipment for power distribution cabinet partition plate special for power engineering and implementation method thereof

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CN202010287162.3A CN111331275B (en) 2020-04-13 2020-04-13 Automatic welding equipment for power distribution cabinet partition plate special for power engineering and implementation method thereof

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CN114083190B (en) * 2022-01-20 2022-03-29 江苏衡融实业有限公司 Power distribution cabinet baffle centre gripping welding equipment

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FR1362026A (en) * 1963-04-17 1964-05-29 Improvements to positioning devices, particularly for workpieces and the like
JPS5223541Y2 (en) * 1973-08-27 1977-05-30
US20020005397A1 (en) * 1998-04-10 2002-01-17 Bong William L. Modular welding system and method
CN201519832U (en) * 2009-07-21 2010-07-07 刘强 Welding equipment for thin plate welding element
CN106112331A (en) * 2016-07-07 2016-11-16 黄亦晴 A kind of plate welding device
CN109877504A (en) * 2019-04-19 2019-06-14 杜宗英 Ship welds longitudinal parallel muscle ancillary equipment with heavy steel plate
CN110682035B (en) * 2019-09-24 2021-04-16 联合瓦特技术有限公司 Automatic fixed clamping tool for production and processing of low-voltage power distribution cabinet

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Inventor after: Yang Lufeng

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