CN111328861A

CN111328861A - Ball extrusion forming device

Info

Publication number: CN111328861A
Application number: CN202010317751.1A
Authority: CN
Inventors: 王金梅; 王家磊; 刘志敏
Original assignee: Rongcheng Taixiang Food Products Co ltd
Current assignee: Rongcheng Taixiang Food Products Co ltd
Priority date: 2020-04-21
Filing date: 2020-04-21
Publication date: 2020-06-26

Abstract

The application provides a ball extrusion forming device which comprises an extrusion feeding part and a ball forming control part, wherein the extrusion feeding part comprises a storage cavity, and a feeding push rod is arranged in the storage cavity; the ball forming control part comprises an annular rotary cylinder, the wall of the annular rotary cylinder is provided with a plurality of channels along the radial direction, the channels are provided with sliding blocks, the inner cavity of the annular rotary cylinder is provided with a lug for pushing out the sliding blocks, and the lug is arranged at one end, far away from the extrusion feeding part, in the annular rotary cylinder; the feeding and forming work of the balls is quickly finished under the tight matching action of the slide way and the slide block in the annular rotary cylinder and the slide block and the convex block, on one hand, the materials in the channel are formed under the up-and-down extrusion action of the feeding push rod and the slide block, so that the meat quality of the balls is firmer; on the other hand, the size of the balls extruded by the device is uniform, and the balls are matched with each other by using a simple structure, so that the number of the extruded balls and the weight and the size of each ball are effectively controlled.

Description

Ball extrusion forming device

Technical Field

The application relates to the technical field of food processing equipment, in particular to a ball extrusion forming device.

Background

The meatballs generally refer to spherical food mainly made of minced meat, and the main raw materials of the meatballs are beef, mutton, pork, fish and the like. When the traditional meatballs are processed, meat such as fish meat and the like is generally crushed by a crusher at present and is uniformly stirred with other ingredients, then the mixture is extruded and molded, and the meat stuffing is generally kneaded out of a ball shape from a tiger mouth by hands.

CN210055765U discloses vertical ball extrusion processor, including the body frame, the vertical setting of body frame, the right side lower part welding electric heat of body frame explodes the ball pot, the parallel electric heat in top of body frame explodes ball pot fixed mounting diaphragm, the top of electric heat explodes the ball machine sets up the storage bucket, the storage bucket is the cylinder structure, the bottom of storage bucket is the confining surface, the top of storage bucket is the opening face, the integrative outside extension limit that extends in top of storage bucket, circular through-hole is seted up around the axis line interval in the lower part of storage bucket, the bead on extension limit passes through connecting rod fixed connection diaphragm. This device has some drawbacks in practical use: the material is pressed into the round through holes through the pressing plate to form spherical balls, so that on one hand, the uniform extrusion of the material from each round through hole is difficult to control, and the problem that the size of the extruded balls is not uniform exists; on the other hand, the meat quality of the extruded balls is loose, and the extruded balls are easy to scatter in subsequent conveying or other processes, so that the subsequent processes of the balls are not facilitated.

Disclosure of Invention

In order to solve the technical problem, the application provides a ball extrusion forming device which comprises an extrusion feeding part and a ball forming control part, wherein the extrusion feeding part comprises a storage cavity, a feeding push rod is arranged in the storage cavity, and a discharge hole is formed in one end, far away from the feeding push rod, of the storage cavity; the ball forming control part comprises an annular rotary cylinder, and the discharge port can be in sealing contact with the outer side wall of the annular rotary cylinder; the wall of the annular rotary cylinder is provided with a plurality of channels along the radial direction, the channels are internally provided with sliding blocks, the inner cavity of the annular rotary cylinder is internally provided with a lug for pushing out the sliding blocks, and the lug is arranged at one end of the annular rotary cylinder, which is far away from the discharge hole;

when the annular rotary cylinder rotates, the sliding block is in a first state to a second state, the discharge hole is communicated with the channel in the first state, materials enter the channel under the action of the feeding push rod and push the sliding block to move towards the direction of the central shaft, and in the second state, the sliding block moves towards the direction far away from the central shaft under the action of the lug and extrudes formed pills.

The feeding and forming work of the balls is quickly finished under the tight matching action of the slide way and the slide block in the annular rotary cylinder and the slide block and the convex block, on one hand, the materials in the channel are formed under the up-and-down extrusion action of the feeding push rod and the slide block, so that the meat quality of the balls is firmer; on the other hand, the size of the balls extruded by the device is uniform, and the balls are matched with each other by using a simple structure, so that the number of the extruded balls and the weight and the size of each ball are effectively controlled.

The ball shaping device is characterized by further comprising a ball shaping part, wherein the ball shaping part is connected with the ball shaping control part through a conveying part, the ball shaping part comprises a spiral pipeline, one end of the spiral pipeline is communicated with the conveying part far away from the ball shaping control part, and the inner diameter of the spiral pipeline is larger than that of the channel. The ball that this application was extruded is stereotyped in the helical tube way, makes the ball that obtains more mellow and more, and the ball with the collision in-process at the helical tube way wall for the ball meat quality is compacter, is favorable to improving the taste of ball.

Further, the conveying part comprises a first conveying belt and a second conveying belt which are sequentially connected, one end of the first conveying belt is connected with the ball forming control part, the other end of the first conveying belt is connected with the second conveying belt, one end, far away from the first conveying belt, of the second conveying belt is communicated with the spiral pipeline, the first conveying belt is arranged above the second conveying belt, and the height difference between the first conveying belt and the second conveying belt is 0.3-0.6 m. The effect that this application first conveyer belt and second conveyer belt set up the difference in height is when taking the second conveyer belt from first conveyer belt for fashioned ball, takes place the upset, is to take place to bond in order to prevent ball bottom and first conveyer belt on the one hand, and on the other hand is for beating through beating for the meat quality of ball is compacter.

Furthermore, one end of the first conveying belt, which is close to the second conveying belt, is provided with a limiting part, the limiting part comprises a first baffle and a second baffle which are respectively arranged on two sides of the first conveying belt, the limiting part further comprises a height limiting plate, and the height limiting plate is erected on the first baffle and the second baffle. The effect that sets up spacing portion on the first conveyer belt is for, the pill single-layer after the shaping is orderly carries, prevents that the condition that the pill is unfavorable for production from appearing together.

Furthermore, a guide plate is arranged at one end, close to the spiral pipeline, of the second conveying belt, and the guide plate is arranged in a V shape. The effect that this application second conveyer belt set up the guide plate is for, and the ball can be stereotyped in single orderly entering helical tube.

Further, still include first face powder spraying portion and second face powder spraying portion, first face powder spraying portion set up in the top of first conveyer belt, second face powder spraying portion set up in the top of second conveyer belt. This application is provided with two flour and sprays the portion, is for evenly wrapping up in a layer flour on the ball surface, is to prevent that the pipeline of ball and helical piping from taking place to bond on the one hand, and on the other hand is for improving the taste of ball, is favorable to follow-up processes such as deep-fry.

Furthermore, the rotary drum further comprises a blanking auxiliary part which is matched with the lug, and the blanking auxiliary part is arranged at one end, close to the lug, of the periphery of the annular rotary drum. This application sets up unloading auxiliary part and takes place to bond in order to prevent the ball after the design and slider, can regard as the remediation device that the ball can't normally drop.

Furthermore, the two ends of the annular rotating cylinder are respectively connected with the shaft sleeve, the lug is axially arranged in the inner cavity of the annular rotating cylinder, the two ends of the lug are respectively connected with the supporting shaft, and the shaft sleeve is sleeved on the periphery of the supporting shaft. This application is through the structure of support shaft and axle sleeve for the lug keeps static, and cyclic annular rotary drum can keep rotary motion.

Further, the lug is a cylindrical lug, and the lug is eccentrically arranged along the supporting shaft.

Furthermore, the annular rotating cylinder is evenly provided with five channels along the circumferential direction, the annular rotating cylinder is evenly provided with three channels along the axial direction, and the extrusion feeding part is arranged above the annular rotating cylinder. The annular rotary cylinder is provided with the plurality of channels, so that the mass production can be effectively improved; this application will extrude the top of feeding portion setting at cyclic annular rotatory section of thick bamboo, can utilize the action of gravity when the material admission passage, make the feeding process more smooth and easy.

The beneficial effect of this application is as follows:

1. the feeding and forming work of the balls is quickly finished under the tight matching action of the slide way and the slide block in the annular rotary cylinder and the slide block and the convex block, on one hand, the materials in the channel are formed under the up-and-down extrusion action of the feeding push rod and the slide block, so that the meat quality of the balls is firmer; on the other hand, the balls extruded by the device are uniform in size, and the quantity of the extruded balls and the weight and the size of each ball are effectively controlled by utilizing the mutual matching of simple structures;

2. the balls extruded by the ball forming machine are shaped in the spiral pipeline, so that the obtained balls are more round and moist, and the meat quality of the balls is more compact in the collision process of the balls and the wall of the spiral pipeline, and the taste of the balls is improved;

3. the height difference between the first conveying belt and the second conveying belt is used for overturning formed balls when the formed balls are conveyed from the first conveying belt to the second conveying belt, so that the bottoms of the balls are prevented from being bonded with the first conveying belt, and the meat quality of the balls is firmer through beating;

4. the limiting part is arranged on the first conveying belt, so that the formed balls are conveyed in a single-layer order, and the balls are prevented from being stacked together to be not beneficial to production;

5. the second conveying belt is provided with the guide plate, so that the balls can enter the spiral pipeline in a single order for shaping;

6. the flour spraying parts are arranged for uniformly coating a layer of flour on the surface of the ball, so that the ball is prevented from being bonded with a pipeline of a spiral pipeline on one hand, and the taste of the ball is improved on the other hand, and the flour spraying parts are beneficial to the subsequent procedures of frying and the like;

7. this application sets up unloading auxiliary part and takes place to bond in order to prevent the ball after the design and slider, can regard as the remediation device that the ball can't normally drop.

Drawings

The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:

FIG. 1 is a schematic view of a pellet extrusion apparatus of the present application;

FIG. 2 is a side sectional view of the pellet extrusion apparatus of FIG. 1;

FIG. 3 is a schematic view of another alternative pellet extrusion apparatus of the present application;

FIG. 4 is a schematic view of another apparatus for extrusion molding of pellets of the present application;

FIG. 5 is a schematic structural view of a position-limiting portion of the present application;

fig. 6 is a schematic structural view of a baffle in the present application.

Detailed Description

In order to more clearly explain the overall concept of the present application, the following detailed description is given by way of example in conjunction with the accompanying drawings.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, however, the present application may be practiced in other ways than those described herein, and therefore the scope of the present application is not limited by the specific embodiments disclosed below.

In addition, in the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present application.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.

In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

Example 1

The pellet extrusion molding device in the embodiment, as shown in fig. 1 and fig. 2, includes an extrusion feeding portion 1 and a pellet molding control portion 2, the extrusion feeding portion 1 includes a material storage chamber 101, a feeding push rod 102 is arranged in the material storage chamber 101, and a discharge hole is arranged at one end of the material storage chamber 101 far away from the feeding push rod 102; the ball forming control part 2 comprises an annular rotary cylinder 201, a discharge port can be in sealing contact with the outer side wall of the annular rotary cylinder 201, a plurality of channels 211 are radially arranged on the cylinder wall of the annular rotary cylinder 201, sliding blocks 212 are arranged in the channels 211, a lug 3 used for pushing out the sliding blocks 212 is arranged in the inner cavity of the annular rotary cylinder 201, and the lug 3 is arranged at one end, far away from the discharge port, in the annular rotary cylinder 201; when the annular rotary drum 201 rotates, the slide block 212 is in a first state to a second state, the discharge port is communicated with the channel 211 in the first state, materials enter the channel 211 under the action of the feeding push rod 102 and push the slide block 212 to move towards the direction of the central axis, and in the second state, under the action of the lug 3, the slide block 212 moves towards the direction far away from the central axis and extrudes formed pills.

In practical use of the embodiment, mixed raw materials are poured into the material storage chamber 101, the annular rotary cylinder 201 starts to rotate, the feeding push rod 102 pushes the materials downwards, the materials are uniformly pressed into the channel 211 under the action of pressure and self gravity, the slide block 212 in the channel 211 moves downwards until the bottom end of the slide block 212 contacts with the upper end of the bump 3, at the moment, the materials cannot continuously enter the channel 211, the annular rotary cylinder 201 continuously rotates and rotates to the bump 3, the slide block 212 is ejected under the action of the bump 3, and the molded pellets are ejected and fall immediately to complete one-time discharging. The feeding and discharging operations are repeated without stop with the rotational movement of the annular rotary cylinder 201.

It can be understood that, both ends of the annular rotary cylinder 201 are respectively connected with the shaft sleeve 202, the bump 3 is axially arranged in the inner cavity of the annular rotary cylinder 201, both ends of the bump 3 are respectively connected with the support shaft 301, and the shaft sleeve 202 is sleeved on the periphery of the support shaft 301.

It will be appreciated that the projection 3 is a cylindrical projection 3, the projection 3 being eccentrically disposed along the support shaft 301.

It can be understood that, for mass production of this structure, the annular rotary cylinder 201 is uniformly provided with five channels 211 along the circumferential direction, the annular rotary cylinder 201 is uniformly provided with three channels 211 along the axial direction, and the extrusion feed portion 1 is disposed above the annular rotary cylinder 201.

It will be appreciated that the rotational speed of the annular rotary cylinder 201 and the push rate of the feed ram 102 may be adjusted so that the two structures may better complete the fit.

It can be understood that a V-shaped outlet is arranged at the joint of the storage cavity and the channel, so that the materials can be guided to enter the channel conveniently.

Example 2

In this embodiment, a structure is further improved on the basis of embodiment 1, and on the basis of embodiment 1, the pellet extrusion molding apparatus in this embodiment further includes a pellet shaping portion 4, as shown in fig. 3, the pellet shaping portion 4 is connected to the pellet molding control portion 2 through a conveying portion 5, the pellet shaping portion 4 includes a spiral pipe 401, one end of the spiral pipe 401 is communicated with the conveying portion 5 away from the pellet molding control portion 2, and an inner diameter of the spiral pipe 401 is larger than an inner diameter of the passage 211.

As shown in fig. 4, the conveying part 5 includes a first conveying belt 501 and a second conveying belt 502 connected in sequence, one end of the first conveying belt 501 is connected to the pellet forming control part 2, the other end of the first conveying belt 501 is connected to the second conveying belt 502, one end of the second conveying belt 502 far away from the first conveying belt 501 is communicated with the spiral duct 401, the first conveying belt 501 is disposed above the second conveying belt 502, and the height difference between the first conveying belt 501 and the second conveying belt 502 is 0.3-0.6 m.

One end of the first conveyor belt 501 close to the second conveyor belt 502 is provided with a limiting portion 6, as shown in fig. 5, the limiting portion 6 includes a first baffle 601 and a second baffle 602 respectively disposed at two sides of the first conveyor belt 501, the limiting portion 6 further includes a height limiting plate 603, and the height limiting plate 603 is overlapped on the first baffle 601 and the second baffle 602.

One end of the second conveyor belt 502 close to the spiral duct 401 is provided with a deflector 7, and the deflector 7 is arranged in a V shape as shown in fig. 6.

Still include first flour and spray portion 801 and second flour spraying portion 802, first flour spraying portion 801 sets up in the top of first conveyer belt 501, and second flour spraying portion 802 sets up in the top of second conveyer belt 502.

The rotary drum further comprises a blanking auxiliary part 9 matched with the lug 3, and the blanking auxiliary part 9 is arranged at one end, close to the lug 3, of the periphery of the annular rotary drum 201.

In the embodiment, when the ball feeding device is used, the ball is fed according to the working process of the embodiment 1, if the ball cannot be fed smoothly, the feeding auxiliary part 9 is arranged in front of the circular rotary cylinder 201 according to the rotating direction of the circular rotary cylinder, so that the feeding auxiliary part 9 is contacted with the formed ball to knock the ball down, the ball reaches the first conveying belt 501 after falling and is conveyed by the first conveying belt 501, and when the ball is conveyed to the limiting part 6, the ball is conveyed in a single-layer and orderly manner under the action of the limiting part 6; the balls leave the first conveyer belt 501, turn over and fall to the second conveyer belt 502, and are conveyed continuously, under the action of the guide plate 7, the balls are guided into the spiral pipeline 401, and are collided with the pipeline wall in the spiral pipeline 401, and the balls are shaped and become round.

It is understood that the blanking assisting part 9 is a plate, a bump 3, or the like.

It can be understood that, due to the arrangement of the first flour spraying part 801 and the second flour spraying part 802, the balls are uniformly stuck with flour on the surfaces of the balls on the first conveyor belt 501 and the second conveyor belt 502, so that the balls slide more smoothly on the spiral duct 401.

It can be understood that the structure of the first flour spraying part 801 and the second flour spraying part 802 is a simple flour spraying structure, and can be a nozzle, or a structure in which flour is sprayed on a screen, and the screen is vibrated to make the flour fall.

It is understood that the first conveyor belt and the second conveyor belt in this embodiment are conveyor belt structures commonly used by those skilled in the art.

The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for the system embodiment, since it is substantially similar to the method embodiment, the description is simple, and for the relevant points, reference may be made to the partial description of the method embodiment.

The above description is only an example of the present application and is not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims

1. A ball extrusion forming device is characterized by comprising

The extrusion feeding part comprises a material storage cavity, a feeding push rod is arranged in the material storage cavity, and a discharging hole is formed in one end, far away from the feeding push rod, of the material storage cavity;

the ball forming control part comprises an annular rotary cylinder, and the discharge port can be in sealing contact with the outer side wall of the annular rotary cylinder; the wall of the annular rotary cylinder is provided with a plurality of channels along the radial direction, the channels are internally provided with sliding blocks, the inner cavity of the annular rotary cylinder is internally provided with a lug for pushing out the sliding blocks, and the lug is arranged at one end of the annular rotary cylinder, which is far away from the discharge hole;

2. A pellet extrusion molding apparatus as claimed in claim 1, further comprising a pellet shaping portion, wherein the pellet shaping portion is connected to the pellet shaping control portion through a conveying portion, the pellet shaping portion comprises a spiral duct, one end of the spiral duct is communicated with the conveying portion away from the pellet shaping control portion, and an inner diameter of the spiral duct is larger than an inner diameter of the passage.

3. The pellet extrusion molding device as claimed in claim 2, wherein the conveying part comprises a first conveying belt and a second conveying belt which are connected in sequence, one end of the first conveying belt is connected with the pellet molding control part, the other end of the first conveying belt is connected with the second conveying belt, one end of the second conveying belt, far away from the first conveying belt, is communicated with the spiral pipeline, the first conveying belt is arranged above the second conveying belt, and the height difference between the first conveying belt and the second conveying belt is 0.3-0.6 m.

4. A pellet extrusion molding apparatus as claimed in claim 3, wherein a limiting portion is provided at an end of the first conveyor belt close to the second conveyor belt, the limiting portion includes a first baffle and a second baffle respectively provided at both sides of the first conveyor belt, the limiting portion further includes a height limiting plate, and the height limiting plate is overlapped on the first baffle and the second baffle.

5. A pellet extrusion moulding apparatus as claimed in claim 3 wherein a deflector is provided at the end of said second conveyor belt adjacent said helical duct, said deflector being in a V-shaped configuration.

6. A pellet extrusion molding apparatus as claimed in claim 3, further comprising a first flour spraying portion and a second flour spraying portion, the first flour spraying portion being disposed above the first conveyor belt, the second flour spraying portion being disposed above the second conveyor belt.

7. A pellet extrusion molding apparatus as claimed in claim 1, further comprising a blanking auxiliary portion disposed in cooperation with the projection, the blanking auxiliary portion being disposed at an end of the periphery of the annular rotary cylinder near the projection.

8. A pellet extrusion molding apparatus as claimed in claim 1, wherein both ends of the annular rotary cylinder are respectively connected to a shaft sleeve, the protrusion is axially disposed in the inner cavity of the annular rotary cylinder, both ends of the protrusion are respectively connected to a support shaft, and the shaft sleeve is sleeved on the periphery of the support shaft.

9. A pellet extrusion molding apparatus as claimed in claim 8 wherein said projection is a cylindrical projection, said projection being eccentrically disposed along the support shaft.

10. The apparatus for extruding and forming pellets as claimed in claim 1, wherein the annular rotary drum is provided with five passages uniformly in the circumferential direction, the annular rotary drum is provided with three passages uniformly in the axial direction, and the extrusion feed portion is provided above the annular rotary drum.