CN110028994A - Beach rice wheat straw fuel production device - Google Patents
Beach rice wheat straw fuel production device Download PDFInfo
- Publication number
- CN110028994A CN110028994A CN201910325478.4A CN201910325478A CN110028994A CN 110028994 A CN110028994 A CN 110028994A CN 201910325478 A CN201910325478 A CN 201910325478A CN 110028994 A CN110028994 A CN 110028994A
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- Prior art keywords
- bucket
- nozzle
- molding
- infusion
- liquid
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- 239000000446 fuel Substances 0.000 title claims abstract description 17
- 239000010902 straw Substances 0.000 title claims abstract description 10
- 240000000359 Triticum dicoccon Species 0.000 title claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 6
- 238000000465 moulding Methods 0.000 claims abstract description 126
- BVPWJMCABCPUQY-UHFFFAOYSA-N 4-amino-5-chloro-2-methoxy-N-[1-(phenylmethyl)-4-piperidinyl]benzamide Chemical compound COC1=CC(N)=C(Cl)C=C1C(=O)NC1CCN(CC=2C=CC=CC=2)CC1 BVPWJMCABCPUQY-UHFFFAOYSA-N 0.000 claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 51
- 238000001125 extrusion Methods 0.000 claims abstract description 33
- 239000003292 glue Substances 0.000 claims abstract description 31
- 241000196324 Embryophyta Species 0.000 claims abstract description 30
- 125000003003 spiro group Chemical group 0.000 claims abstract description 29
- 210000003097 mucus Anatomy 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 230000001050 lubricating effect Effects 0.000 claims abstract description 8
- 238000013467 fragmentation Methods 0.000 claims abstract description 7
- 238000006062 fragmentation reaction Methods 0.000 claims abstract description 7
- 238000001802 infusion Methods 0.000 claims description 77
- 239000007788 liquid Substances 0.000 claims description 55
- 230000010412 perfusion Effects 0.000 claims description 22
- 238000007789 sealing Methods 0.000 claims description 22
- 235000013599 spices Nutrition 0.000 claims description 21
- 239000011229 interlayer Substances 0.000 claims description 16
- 238000005507 spraying Methods 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 239000000853 adhesive Substances 0.000 claims description 7
- 230000001070 adhesive effect Effects 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 6
- 230000009467 reduction Effects 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 241000209140 Triticum Species 0.000 claims description 5
- 235000021307 Triticum Nutrition 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- 240000004507 Abelmoschus esculentus Species 0.000 claims description 3
- 235000003934 Abelmoschus esculentus Nutrition 0.000 claims description 3
- 241001391944 Commicarpus scandens Species 0.000 claims description 3
- 244000303965 Cyamopsis psoralioides Species 0.000 claims description 3
- 235000002722 Dioscorea batatas Nutrition 0.000 claims description 3
- 235000006536 Dioscorea esculenta Nutrition 0.000 claims description 3
- 240000001811 Dioscorea oppositifolia Species 0.000 claims description 3
- 235000003416 Dioscorea oppositifolia Nutrition 0.000 claims description 3
- 241000522215 Dipteryx odorata Species 0.000 claims description 3
- 240000006240 Linum usitatissimum Species 0.000 claims description 3
- 235000004431 Linum usitatissimum Nutrition 0.000 claims description 3
- 241000003857 Parmelia saxatilis Species 0.000 claims description 3
- 241001506047 Tremella Species 0.000 claims description 3
- 230000001154 acute effect Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 239000000314 lubricant Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims 1
- 238000005299 abrasion Methods 0.000 abstract description 8
- 238000012423 maintenance Methods 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 239000011324 bead Substances 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 3
- 239000008187 granular material Substances 0.000 abstract description 3
- 230000007423 decrease Effects 0.000 abstract description 2
- 239000002028 Biomass Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 238000005469 granulation Methods 0.000 description 3
- 230000003179 granulation Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229910000531 Co alloy Inorganic materials 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- 244000275012 Sesbania cannabina Species 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000009837 dry grinding Methods 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 206010033799 Paralysis Diseases 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005255 carburizing Methods 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- -1 feed Substances 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- GOLXNESZZPUPJE-UHFFFAOYSA-N spiromesifen Chemical compound CC1=CC(C)=CC(C)=C1C(C(O1)=O)=C(OC(=O)CC(C)(C)C)C11CCCC1 GOLXNESZZPUPJE-UHFFFAOYSA-N 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Nozzles (AREA)
- Basic Packing Technique (AREA)
Abstract
The present invention provides a kind of beach rice wheat straw fuel production device, material extrusion bucket, screw rod, cone and molding nozzle constitute fuel forming mechanism, it forms nozzle inner wall and uses arc side truncated cone-shaped streamlined structure, reduce the frictional force between stalk clast and part of appliance, guide the extrusion forming of stalk clast, die hole is not easy to plug, molding nozzle and feeding spiro rod are not easy to be worn, device can be uniformly distributed feeding spiro rod to the extruding force of stalk clast using hemispheric molding die, make to obtain identical pressure on each molding nozzle, device passes through additional plant glue solution and plant mucus, it is not easily broken shaped granule or fragmentation, it rubs between stalk clast and molding hole for lubricating type, further decrease the frictional force between stalk clast and part of appliance, reduce the rate of wear of equipment, extend the service life of equipment, and equipment energy consumption is low, device gram It has taken flat-die and ring moulds molding hole bead is easy to be extruded the defect of abrasion, molding nozzle can be replaced, and cost of equipment maintenance is low.
Description
Technical field
The present invention relates to stalk fuel making apparatus more particularly to a kind of beach rice wheat straw fuel production devices, belong to
Straw utilization technical field.
Background technique
With the worsening shortages of fossil resources and continuous enhancing of the people to environmental consciousness, the Chinese government requires to forbid no group
It knits the agricultural such as crop straw burning abandoned biomass and realizes its resource utilization, but since stalk volume is big, density is small, collects transport
It is at high cost, it is necessary to the feasible method for reducing resource utilization cost is found, meanwhile, China coast wetland is vast in territory, biology
Resource very abundant, especially beach plant distributions are very extensive, and for people other than carrying out protection field vegetation, there are also permitted
The biomass resource that can be mostly utilized, which can be used as raw material, material, feed, fuel or fertilizer, to be come using stalk, that is, biomass is made
Grain is one of the main method of agricultural abandoned biomass resource utilization in recent years, and people develop various Granulation Equipments to tree
The raw materials such as leaf, weeds, stalk, shrub are processed, by processes such as crushing, molding and drying the raw material of the low-density of dispersion
Be compressed into highdensity granular pattern fuel, existing pelletizer by spiral, piston or other pressing methods flat-die, ring moulds or
To forming granular fuel in roller.
Currently, the main problem of these equipment is that low output, device are unstable, cannot long-time continuous production, maintenance at
This is big, and when pelletizer encounters the material that is difficult to squeeze or be unfavorable for granulation, die hole is easy blocking, be easy to cause main shaft because of torque
It twists off greatly very much, causes equipment to be paralysed when serious, in addition, existing Granulation Equipments is passed through using the wheat quality of biomass itself
The method that composite adhesives is melted in heating enables stalk clast to be bonded into type, and heating device is generally located in molding die
Portion, heating time is short, and viscous glutinous time short-range missile causes to be not enough between adhesive and clast uniformly, and facility for granulating does not have additional binder
Agent, so, clast is heated that bonding effect after molding is not ideal enough, and the particle of formation easily snaps off or fragmentation, in addition, using
Since the bead and die inside of molding hole are at right angle, the friction between clast and molding hole is for flat-die and the facility for granulating of ring moulds
The dry grinding not lubricated, so, the frictional force between stalk clast and part of appliance is larger, and stalk clast is difficult to from molding hole
It squeezes out, stalk clast is easy blocking or abrasion molding hole, and the larger i.e. energy consumption of power needed for equipment is higher.
Summary of the invention
The purpose of the present invention is to provide a kind of equipment energy consumption is low, maintenance cost is small, and die hole is not easy to plug, and shaped granule is not
Frangibility or the rice wheat straw fuel production device of fragmentation.
The technical problem to be solved by the present invention is to what is be achieved through the following technical solutions: the present apparatus by the first liquid bucket (1),
First liquid level gauge (2), the first perfusion tube (3), glue spraying head (4), material position window (5), the second inlet tube (6), the second infusion pump (7),
Second vertical support frame (8), spice bucket (9), the second liquid bucket (10), second liquid level gauge (11), barrel-shaped bracket (12), the second perfusion tube
(13), it is infused mouth (14), molding die (15), first gathers materials dustpan (16), mesh wedged bottom (17), flange seat (18), cone
(19), top opening (20), material extrusion bucket (21), feeding spiro rod (22), reduction gearing (23), gear-box (24), power flange
(25), electric machine main shaft (26), bottom bracket (27), motor base (28), power motor (29), terminal box (30), first vertical
Bracket (31), the first infusion pump (32), the first inlet tube (33), horizontal support (34), mold flange (35), large sealing packing ring
(36), reinforcing rib (37), molding nozzle (38), molding nozzle internal orifice (39), internal orifice side (40), housing (41), middle set (42), inner sleeve
(43), handle (44), interlayer (45), small sealing ring (46), infusion hole (47), anticreep shoulder (48), internal orifice shoulder (49), air hose
(50), hose (51), blower (52), heat blower (53), bottom support foot (54), shaking table motor (55), sieve shaking table (56),
Bed bottom air hose (57), the second gather materials dustpan (58) and rewinding case (59) form.
First liquid bucket (1), the first inlet tube (33), the first infusion pump (32), the first perfusion tube (3) and glue spraying head (4) structure
At slurry feed mechanism, the second liquid bucket (10), the second inlet tube (6), the second infusion pump (7), the second perfusion tube (13), infusion
Mouth (14), interlayer (45) and infusion hole (47) constitute lubricating fluid feed mechanism, material extrusion bucket (21), feeding spiro rod (22), cone
(19), nozzle (38) are formed and molding nozzle internal orifice (39) constitutes fuel forming mechanism.
Bottom bracket (27) is equipped with power motor (29), gear-box (24), material extrusion bucket (21), the first vertical support frame (31)
With the second vertical support frame (8), the first vertical support frame (31) is equipped with the first liquid bucket (1) and the first infusion pump (32), and second is vertical
Bracket (8) is equipped with barrel-shaped bracket (12) and the second infusion pump (7), and barrel-shaped bracket (12) is embedded with the second liquid bucket (10), barrel-shaped
Bracket (12) is equipped with the U-shaped breach exposed convenient for second liquid level gauge (11) in face of observer side, is equipped with above material extrusion bucket (21)
Top opening (20) and spice bucket (9), spice bucket (9) bottom end are connect by flange and screw with the top of top opening (20),
It is connect by horizontal support (34) with first liquid bucket (1) side close to spice bucket (9) side of the first liquid bucket (1), spice bucket (9)
An interior upper side is equipped with glue spraying head (4), nozzle surface and horizontal line into 45 degree of angles, and the input terminal of the first infusion pump (32) passes through
First inlet tube (33) is connect with first liquid bucket (1) bottom end, the output end of the first infusion pump (32) by the first perfusion tube (3) with
The input terminal of glue spraying head (4) connection, the second infusion pump (7) is connect by the second inlet tube (6) with second liquid bucket (10) bottom end, the
The output end of two infusion pumps (7) is connect by the second perfusion tube (13) with infusion mouth (14).
One end on material extrusion bucket (21) far from power motor (29) is set as cone (19), the big mouth outer side edges of cone (19)
Along flange seat (18) are equipped with, flange seat (18) side adjacency is equipped with molding die (15), and molding die (15) passes through screw and method
The connection of blue seat (18), is equipped with infusion mouth (14) at the top of molding die (15) and at mold flange (35), infusion mouth (14) with
One end of second perfusion tube (13) connects.
Molding die (15) is made of housing (41), middle set (42) and inner sleeve (43), housing (41), middle set (42) and inner sleeve
(43) it is hemispherical, several moldings nozzle (38) is embedded on the spherical surface of molding die (15), molding nozzle (38) inner wall is in arc side
Truncated cone-shaped and pass through housing (41), middle set (42) and inner sleeve (43), molding nozzle (38) side wall equipped with several infusion holes (47),
And each infusion hole (47), through the side wall of molding nozzle (38), infusion hole (47) is on the side wall of molding nozzle (38) along side wall
Circumferencial direction is in two circle arrangements, and the axis of infusion hole (47) and the axis of molding nozzle (38) are at 30 ° of acute angles, i.e., in infusion hole (47)
The flow direction of liquid and the axis of molding nozzle (38) are formed and are equipped on the outside of the biggish rotary table mouth of nozzle (38) internal diameter at 30 ° of angles
Square internal orifice side (40) and internal orifice shoulder (49), inner sleeve (43) be equipped with square notch so as to be embedded in internal orifice side (40) and
Internal orifice shoulder (49) forms and is equipped with small sealing ring (46) between nozzle (38) and housing (41), the small sealing ring close to middle set (42)
(46) one end is equipped with anticreep shoulder (48), and notch of the housing (41) equipped with truncated cone-shaped is to be embedded in anticreep shoulder (48), housing (41)
The interlayer (45) of net-shaped is carved between middle set (42) and between middle set (42) and inner sleeve (43), close to mold flange
(35) it is connected at the top of the interlayer (45) at infusion mouth (14), the internal infusion hole on each molding nozzle (38) of interlayer (45)
(47) it is connected to.
Air hose (50), hose (51), blower (52), heat blower (53), bottom support are equipped with below bottom bracket (27)
Foot (54) and shaking table motor (55) are equipped with sieve shaking table (56) on the outside of the bottom support foot (54) of molding die (15), sieve
Shaking table (56) bottom is equipped with bed bottom air hose (57), is equipped with towards the one side of sieve shaking table (56) on bed bottom air hose (57) several with hot wind
The output end of the spray orifice of direction (60) angle jet, heat blower (53) is connect by air hose with the input terminal of blower (52),
One end of hose (51) is connect by air hose (50) with the output end of blower (52), and the other end of hose (51) passes through air hose and bed
Bottom air hose (57) connection, sieve shaking table (56) lower section and one end far from molding die (15) are equipped with second and gather materials dustpan (58),
Second gathers materials dustpan (58) lower section equipped with rewinding case (59).
Before device work, the plant glue solution of bucket product 3/5 to 4/5, the plant glue solution packet are poured into the first liquid bucket (1)
Sesbania, Guar, flax, tonka-bean and parmelia saxatilis are included, the plant mucus of bucket product 3/5 to 4/5 is poured into the second liquid bucket (10), it is described
Plant mucus includes tremella, Chinese yam or gumbo, and the rice and kernel that the process of bucket product 3/5 or so crushes in advance is poured into spice bucket (9)
Stalk.
When device works, the stalk clast after comminution pretreatment is stirred in spice bucket (9), at the same time, spray
Rubber head (4) sprays suitable plant glue solution, and there are two the effects of glue, first is that the adhesive as stalk clast at the time of molding,
Replace the wheat quality for being traditionally used for the stalk itself of clast bonding, to improve adhesive strength, makes stalk clast in compression, bonding
With not easy to break after molding or fragmentation, second is that before plant glue solution is dry its can be used as stalk clast in material extrusion bucket (21) with give
Expect the lubricant between screw rod (22), reduce stalk clast and feeding spiro rod (22) or the frictional force between material extrusion bucket (21),
The rate of wear of feeding spiro rod (22) and material extrusion bucket (21) is reduced simultaneously, extends making for feeding spiro rod (22) and material extrusion bucket (21)
Use the service life.
When stalk clast forms, stalk clast gets into molding nozzle (38) under the promotion of feeding spiro rod (22), forms nozzle
(38) arc-shaped side that nozzle internal orifice (39) are formed on plays guiding function, helps the molding of stalk clast, micro- from the interior exudation of infusion hole (47)
The plant mucus of amount plays lubricating action, for reducing stalk clast and forming the frictional force between nozzle (38) inner wall, keeps stalk broken
Bits are easy to be extruded and form, while reducing molding die (15) and forming the rate of wear of nozzle (38), extend feeding spiro rod
(22), the service life of molding die (15) and molding nozzle (38).
Due to the adoption of the above technical scheme, advantage for present invention and good effect are: molding nozzle inner wall uses arc
Side truncated cone-shaped streamlined structure, reduces the frictional force between stalk clast and part of appliance, and guidance stalk clast is squeezed into
Type, die hole are not easy to plug, and form nozzle and feeding spiro rod is not easy to be worn, device can be uniformly distributed using hemispheric molding die and be sent
Expect screw rod to the extruding force of stalk clast, make to obtain identical pressure on each molding nozzle, device by additional plant glue solution with
Plant mucus is not easily broken shaped granule or fragmentation, rubs, further decreases for lubricating type between stalk clast and molding hole
Frictional force between stalk clast and part of appliance reduces the rate of wear of equipment, extends the service life of equipment, and equipment
Low energy consumption, and molding nozzle can be replaced, and cost of equipment maintenance is low.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples, and the present invention has following 10 width attached drawing:
Fig. 1 is the structure chart of present apparatus main part, and Fig. 2 is the partial sectional view of present apparatus main part, Fig. 3 be the present apparatus at
The front view of pattern tool, Fig. 4 is the left view of present apparatus molding die, and Fig. 5 is the left view cross-sectional view of present apparatus molding die, figure
6 be the rearview of present apparatus molding die, and Fig. 7 is the rear cross sectional view of present apparatus molding die, and Fig. 8 is present apparatus molding die
The partial enlarged view of left view cross-sectional view, Fig. 9 are the left view cross-sectional views of present apparatus molding nozzle, and Figure 10 is that the overall structure of the present apparatus is shown
It is intended to.
Marked in attached drawing each number respectively indicate it is as follows:
1. the first liquid bucket, 2. first liquid level gauges, 3. first perfusion tubes, 4. glue spraying heads, 5. material position windows, 6. second inlet tubes, 7.
Two infusion pumps, 8. second vertical support frames, 9. spice buckets, 10. second liquid buckets, 11. second liquid level gauges, 12. barrel-shaped brackets, 13.
Two perfusion tubes, 14. infusion mouths, 15. molding dies, 16. first gather materials dustpan, 17. mesh wedged bottoms, 18. flange seats, 19. loudspeaker
Cylinder, 20. top openings, 21. material extrusion buckets, 22. feeding spiro rods, 23. reduction gearing, 24. gear-boxes, 25. power flanges, 26. electricity
Owner's axis, 27. bottom brackets, 28. motor bases, 29. power motors, 30. terminal boxes, 31. first vertical support frames, 32. first
Infusion pump, 33. first inlet tubes, 34. horizontal supports, 35. mold flanges, 36. large sealing packing rings, 37. reinforcing ribs, 38. molding nozzles,
39. forming nozzle internal orifice, 40. internal orifice sides, 41. housings cover in 42., 43. inner sleeves, 44. handles, 45. interlayers, 46. small sealing rings,
47. infusion hole, 48. anticreep shoulders, 49. internal orifice shoulders, 50. air hoses, 51. hoses, 52. blowers, 53. heat blowers, the support of 54. bottoms
Foot, 55. shaking table motors, 56. sieve shaking tables, 57. bottom air hoses, 58. second gather materials dustpan, 59. rewinding casees, 60. hot wind directions.
Specific embodiment
1. described device is by the first liquid bucket (1), first liquid level gauge (2), the first perfusion tube (3), spray according to Fig. 1 to Figure 10
Rubber head (4), material position window (5), the second inlet tube (6), the second infusion pump (7), the second vertical support frame (8), spice bucket (9), second
Liquid bucket (10), second liquid level gauge (11), barrel-shaped bracket (12), the second perfusion tube (13), infusion mouth (14), molding die (15),
First gather materials dustpan (16), mesh wedged bottom (17), flange seat (18), cone (19), top opening (20), material extrusion bucket (21),
Feeding spiro rod (22), reduction gearing (23), gear-box (24), power flange (25), electric machine main shaft (26), bottom bracket (27),
Motor base (28), power motor (29), terminal box (30), the first vertical support frame (31), the first infusion pump (32), the first feed liquor
It manages (33), horizontal support (34), mold flange (35), large sealing packing ring (36), reinforcing rib (37), molding nozzle (38), form in nozzle
Mouthful (39), internal orifice side (40), housing (41), middle set (42), inner sleeve (43), handle (44), interlayer (45), small sealing ring (46),
Infusion hole (47), anticreep shoulder (48), internal orifice shoulder (49), air hose (50), hose (51), blower (52), heat blower (53), bottom
Portion's support foot (54), shaking table motor (55), sieve shaking table (56), bed bottom air hose (57), second are gathered materials dustpan (58) and rewinding case
(59) it forms.
2. the first liquid bucket (1), the first inlet tube (33), the first infusion pump (32), the first perfusion tube (3) and glue spraying head (4)
Constitute slurry feed mechanism, it is the second liquid bucket (10), the second inlet tube (6), the second infusion pump (7), the second perfusion tube (13), defeated
Liquid mouth (14), interlayer (45) and infusion hole (47) constitute lubricating fluid feed mechanism, material extrusion bucket (21), feeding spiro rod (22), loudspeaker
Cylinder (19), molding nozzle (38) and molding nozzle internal orifice (39) constitute fuel forming mechanism.
3. according to Fig. 1 and Fig. 2, bottom bracket (27) be equipped with power motor (29), gear-box (24), material extrusion bucket (21),
First vertical support frame (31) and the second vertical support frame (8), the first vertical support frame (31) are equipped with the first liquid bucket (1) and the first infusion
It pumps (32), the second vertical support frame (8) is equipped with barrel-shaped bracket (12) and the second infusion pump (7), and barrel-shaped bracket (12) is embedded with the
Two liquid buckets (10), barrel-shaped bracket (12) are equipped with the U-shaped breach exposed convenient for second liquid level gauge (11), material extrusion in face of observer side
Top opening (20) and spice bucket (9) are equipped with above bucket (21), spice bucket (9) bottom end passes through flange and screw and top opening
(20) top connection, passes through horizontal support (34) and first liquid bucket (1) side close to spice bucket (9) side of the first liquid bucket (1)
Side connects, and a upper side is equipped with glue spraying head (4), nozzle surface and horizontal line into 45 degree of angles, the first infusion pump in spice bucket (9)
(32) input terminal is connect by the first inlet tube (33) with first liquid bucket (1) bottom end, and the output end of the first infusion pump (32) is logical
It crosses the first perfusion tube (3) to connect with glue spraying head (4), the input terminal of the second infusion pump (7) passes through the second inlet tube (6) and the second liquid
The output end of the connection of bucket (10) bottom end, the second infusion pump (7) is connect by the second perfusion tube (13) with infusion mouth (14).
4. one end on material extrusion bucket (21) far from power motor (29) is set as cone (19), on the outside of the big mouth of cone (19)
Edge be equipped with flange seat (18), flange seat (18) side adjacency be equipped with molding die (15), molding die (15) by screw with
Flange seat (18) connects, and infusion mouth (14), infusion mouth (14) are equipped at the top of molding die (15) and at mold flange (35)
It is connect with one end of the second perfusion tube (13).
5. molding die (15) is made of housing (41), middle set (42) and inner sleeve (43), housing according to Fig. 3 to Fig. 9
(41), middle set (42) and inner sleeve (43) they are hemispherical, several moldings nozzle (38) are embedded on the spherical surface of molding die (15), at
Type nozzle (38) inner wall is in arc side truncated cone-shaped and passes through housing (41), middle set (42) and inner sleeve (43), forms and sets on nozzle (38) side wall
There are several infusion holes (47), and each infusion hole (47), through the side wall of molding nozzle (38), infusion hole (47) is in molding nozzle
(38) along side wall circumferencial direction in two circle arrangements on side wall, the axis of the axis of infusion hole (47) and molding nozzle (38) at
30 ° of acute angles, the i.e. flow direction of infusion hole (47) interior liquid and the axis of molding nozzle (38) form in nozzle (38) at 30 ° of angles
Internal orifice side (40) and the internal orifice shoulder (49) of square are equipped on the outside of the biggish rotary table mouth of diameter, inner sleeve (43) is equipped with the recessed of square
It lacks to be embedded in internal orifice side (40) and internal orifice shoulder (49), forms and be equipped with small sealing ring (46) between nozzle (38) and housing (41), lean on
Small sealing ring (46) one end of set (42) is equipped with anticreep shoulder (48) in close, and housing (41) is equipped with the notch of truncated cone-shaped to be embedded in
Anticreep shoulder (48) is carved with the interlayer of net-shaped between housing (41) and middle set (42) and between middle set (42) and inner sleeve (43)
(45), it is connected at the top of the interlayer (45) at mold flange (35) with infusion mouth (14), interlayer (45) inside and each molding
Infusion hole (47) connection on nozzle (38).
6. being equipped with air hose (50), hose (51), blower (52), heat blower below bottom bracket (27) according to Figure 10
(53), bottom support foot (54) and shaking table motor (55) shake on the outside of the bottom support foot (54) of molding die (15) equipped with sieve
Bed (56), sieve shaking table (56) bottom are equipped with bed bottom air hose (57), setting on one side towards sieve shaking table (56) on bed bottom air hose (57)
There are several spray orifices with hot wind direction (60) angle jet, the output end of heat blower (53) passes through air hose and blower (52)
One end of input terminal connection, hose (51) is connect by air hose (50) with the output end of blower (52), the other end of hose (51)
It is connect by air hose with bed bottom air hose (57), below sieve shaking table (56) and one end far from molding die (15) is equipped with the second collection
Expect dustpan (58), second gathers materials dustpan (58) lower section equipped with rewinding case (59).
7. before device work, the plant glue solution of bucket product 3/5 to 4/5, the plant glue solution are poured into the first liquid bucket (1)
Including sesbania, Guar, flax, tonka-bean and parmelia saxatilis, the plant mucus of bucket product 3/5 to 4/5 is poured into the second liquid bucket (10), it is described
Plant mucus include tremella, Chinese yam or gumbo, the rice that the process of bucket product 3/5 or so crushes in advance is poured into spice bucket (9)
Wheat Straw.
8. device works, the stalk clast after comminution pretreatment is stirred in spice bucket (9), at the same time,
Glue spraying head (4) sprays suitable plant glue solution, and there are two the effects of glue, first is that the bonding as stalk clast at the time of molding
Agent, replace be traditionally used for clast bonding stalk itself wheat quality, to improve adhesive strength, make stalk clast compression,
Not easy to break or fragmentation after bonding and molding, second is that it can be used as stalk clast in material extrusion bucket (21) before plant glue solution is dry
With the lubricant between feeding spiro rod (22), reduce stalk clast and feeding spiro rod (22) or the friction between material extrusion bucket (21)
Power, main-shaft torque is smaller, and power needed for equipment is smaller, while reducing the abrasion speed of feeding spiro rod (22) and material extrusion bucket (21)
Degree extends the service life of feeding spiro rod (22) and material extrusion bucket (21).
9. stalk clast forms, stalk clast gets into molding nozzle (38) under the promotion of feeding spiro rod (22), forms nozzle
(38) arc-shaped side that nozzle internal orifice (39) are formed on plays guiding function, helps the molding of stalk clast, micro- from the interior exudation of infusion hole (47)
The plant mucus of amount plays lubricating action, for reducing stalk clast and forming the frictional force between nozzle (38) inner wall, keeps stalk broken
Bits are easy to be extruded and form, while reducing molding die (15) and forming the rate of wear of nozzle (38), reduce power motor
(29) power consumption extends the service life of feeding spiro rod (22), molding die (15) and molding nozzle (38).
10. the inner wall right angle configuration of traditional molding hole inner wall and flat-die or ring moulds, between stalk clast and molding hole
Friction be the dry grinding not lubricated, so, stalk clast is difficult to be extruded and be easy blocking or abrasion molding hole, in the present apparatus
The inner wall for forming nozzle (38) uses arc side truncated cone-shaped streamlined structure, can guide the extrusion forming of stalk clast, and arc side circle
The streamlined structure of platform shape is not easy to be overcome the feeding spiro rod and molding hole bead of flat-die or ring moulds by stalk clast extrusion abrasion
It is easy to be extruded the defect of abrasion, device is that can be uniformly distributed feeding spiro rod using the advantages of hemispheric molding die (15)
(22) to the extruding force of stalk clast, keep the compressive load per unit area i.e. pressure obtained on each molding nozzle (38) essentially identical, from
And avoid the problem that flat-die or ring moulds causes a small number of molding holes abrasions or aperture to become larger because the stress of each molding hole is irregular.
11. forming nozzle (38) and small sealing ring (46) energy when forming nozzle (38) or small sealing ring (46) aging or damage
It is enough to be removed from molding die (15) towards the direction of mold flange (35) side, it is embedding towards the direction far from mold flange (35) side
Small sealing ring (46) or molding nozzle (38) after entering replacement, molding nozzle (38) are made into discrete component and are inserted in energy on molding die (15)
It is enough inject or extract can reduce maintenance cost, when some or the abrasion of several molding nozzles (38), no replacement is required entire molding die
(15), the molding nozzle (38) being worn on molding die (15) is only needed to change, is needed when overcoming conventional flat die or ring moulds maintenance
Replace the defect of entire mold.
12. the gear-box (24) of material extrusion bucket (21) side is reduction gear box, internal reduction gearing (23) is used for dynamic
The thrust for increasing feeding spiro rod (22) in the case that force motor (29) power is little, accelerates the load of molding die (15), together
When also increase the degree of adhesion and Forming Quality of stalk clast.
13. heat blower (53), blower (52), mesh wedged bottom (17), sieve shaking table (56) and hot wind direction (60) make
Shaped fuel with plant mucus will not be with mesh wedged bottom (17) and sieve shaking table (56) after falling on molding die (15)
Surfaces stick dries shaped fuel rapidly by sieve shaking table (56), bed bottom air hose (57) and hot wind direction (60), described
Molding is that the raw material of the low-density of dispersion is compressed into highdensity granular pattern fuel.
14. middle set (42) edge and the edge of housing (41) or inner sleeve (43) at mold flange (35) are misaligned,
It is recessed inwards, recessed is partially submerged into large sealing packing ring (36), and the effect of large sealing packing ring (36) is to prevent plant mucus in middle set
(42) it is flowed out in the gap of two sides, is equipped with several on the housing (41) of molding die (15) and along mold flange (35) one weeks
Reinforcing rib (37), at the top of molding die (15) on two adjacent reinforcing ribs (37) across when setting a repair demolition convenient for catching into
Pattern has the handle (44) of (15), and the effect of small sealing ring (46) prevents plant mucus in molding nozzle (38) and outer layer (41)
Junction is flowed out, and the effect of anticreep shoulder (48) is to prevent sealing ring (46) outside on molding die (15) on small sealing ring (46)
It falls, the effect of internal orifice side (40) and internal orifice shoulder (49) is to prevent molding nozzle (38) moving in rotation on molding die (15).
15. the effect of hose (51), which is sieve shaking table (56), affects lower air conduit (50) in shaking table motor (55) and its connecting rod
It can work normally, i.e. air hose (50) the normal shake that will not influence sieve shaking table (56), air hose (50) will not be turned round bad.
16. the material of inner sleeve (43) is carburizing stainless steel in molding die (15), the material of molding nozzle (38) is titanium alloy
Or cobalt alloy, it can further improve the wearability of molding nozzle (38) using titanium alloy or cobalt alloy.
Claims (1)
1. a kind of beach rice wheat straw fuel production device, by the first liquid bucket (1), first liquid level gauge (2), the first perfusion tube (3),
Glue spraying head (4), material position window (5), the second inlet tube (6), the second infusion pump (7), the second vertical support frame (8), spice bucket (9),
Two liquid buckets (10), second liquid level gauge (11), barrel-shaped bracket (12), the second perfusion tube (13), infusion mouth (14), molding die
(15), first gathers materials dustpan (16), mesh wedged bottom (17), flange seat (18), cone (19), top opening (20), material extrusion bucket
(21), feeding spiro rod (22), reduction gearing (23), gear-box (24), power flange (25), electric machine main shaft (26), bottom bracket
(27), motor base (28), power motor (29), terminal box (30), the first vertical support frame (31), the first infusion pump (32),
One inlet tube (33), horizontal support (34), mold flange (35), large sealing packing ring (36), reinforcing rib (37), molding nozzle (38), at
Type nozzle internal orifice (39), internal orifice side (40), housing (41), middle set (42), inner sleeve (43), handle (44), interlayer (45), small sealing ring
(46), infusion hole (47), anticreep shoulder (48), internal orifice shoulder (49), air hose (50), hose (51), blower (52), heat blower
(53), bottom support foot (54), shaking table motor (55), sieve shaking table (56), bed bottom air hose (57), second gather materials dustpan (58) and receive
Hopper (59) composition；
First liquid bucket (1), the first inlet tube (33), the first infusion pump (32), the first perfusion tube (3) and glue spraying head (4) constitute viscous
Close liquid feed mechanism, the second liquid bucket (10), the second inlet tube (6), the second infusion pump (7), the second perfusion tube (13), infusion mouth
(14), interlayer (45) and infusion hole (47) constitute lubricating fluid feed mechanism, material extrusion bucket (21), feeding spiro rod (22), cone
(19), nozzle (38) are formed and molding nozzle internal orifice (39) constitutes fuel forming mechanism；
It is characterized by: bottom bracket (27) is equipped with power motor (29), gear-box (24), material extrusion bucket (21), first vertically
Bracket (31) and the second vertical support frame (8), the first vertical support frame (31) are equipped with the first liquid bucket (1) and the first infusion pump (32),
Second vertical support frame (8) is equipped with barrel-shaped bracket (12) and the second infusion pump (7), and barrel-shaped bracket (12) is embedded with the second liquid bucket
(10), barrel-shaped bracket (12) is equipped with the U-shaped breach exposed convenient for second liquid level gauge (11), material extrusion bucket (21) in face of observer side
Top is equipped with top opening (20) and spice bucket (9), and spice bucket (9) bottom end passes through the top of flange and screw and top opening (20)
End connection is connect with first liquid bucket (1) side by horizontal support (34) close to spice bucket (9) side of the first liquid bucket (1), is mixed
A upper side is equipped with glue spraying head (4), nozzle surface and horizontal line into 45 degree of angles in charging basket (9), the first infusion pump (32) it is defeated
Enter end to connect by the first inlet tube (33) with first liquid bucket (1) bottom end, the output end of the first infusion pump (32) is defeated by first
Liquid pipe (3) is connect with glue spraying head (4), and the input terminal of the second infusion pump (7) passes through the second inlet tube (6) and second liquid bucket (10) bottom
The output end of end connection, the second infusion pump (7) is connect by the second perfusion tube (13) with infusion mouth (14)；
One end on material extrusion bucket (21) far from power motor (29) is set as cone (19), and the big mouth outer side edges edge of cone (19) is set
Have flange seat (18), flange seat (18) side adjacency is equipped with molding die (15), and molding die (15) passes through screw and flange seat
(18) it connects, infusion mouth (14), infusion mouth (14) and second is equipped at the top of molding die (15) and at mold flange (35)
One end of perfusion tube (13) connects；
Molding die (15) is made of housing (41), middle set (42) and inner sleeve (43), housing (41), middle set (42) and inner sleeve (43)
It is hemispherical, several moldings nozzle (38) is embedded on the spherical surface of molding die (15), forms the shape of nozzle (38) in arc side circle
Platform shape and pass through housing (41), middle set (42) and inner sleeve (43), molding nozzle (38) side wall equipped with several infusion holes (47), and
Each infusion hole (47) is through the side wall of molding nozzle (38), and infusion hole (47) is on the side wall of molding nozzle (38) along side wall circle
Circumferential direction is in two circle arrangements, and the axis of infusion hole (47) and the axis of molding nozzle (38) are at 30 ° of acute angles, i.e. infusion hole (47) interior liquid
The flow direction of body and the axis of molding nozzle (38) are formed and are equipped with just on the outside of the biggish rotary table mouth of nozzle (38) internal diameter at 30 ° of angles
Rectangular internal orifice side (40) and internal orifice shoulder (49), inner sleeve (43) are equipped with the notch of square to be embedded in internal orifice side (40) and interior
Mouth shoulder (49) forms and is equipped with small sealing ring (46) between nozzle (38) and housing (41), the small sealing ring (46) close to middle set (42)
One end be equipped with anticreep shoulder (48), housing (41) be equipped with truncated cone-shaped notch to be embedded in anticreep shoulder (48), housing (41) and in
The interlayer (45) of net-shaped is carved between set (42) and between middle set (42) and inner sleeve (43), at mold flange (35)
Interlayer (45) at the top of be connected to infusion mouth (14), interlayer (45) is internal to be connected with each infusion hole (47) formed on nozzle (38)
It is logical；
Air hose (50), hose (51), blower (52), heat blower (53), bottom support foot are equipped with below bottom bracket (27)
(54) and shaking table motor (55), bottom support foot (54) outside close to molding die (15) are equipped with sieve shaking table (56), and sieve shakes
Bed (56) bottom is equipped with bed bottom air hose (57), is equipped with towards the one side of sieve shaking table (56) on bed bottom air hose (57) several with hot wind side
To the spray orifice of (60) angle jet, the output end of heat blower (53) is connect by air hose with the input terminal of blower (52), soft
One end of pipe (51) is connect by air hose (50) with the output end of blower (52), and the other end of hose (51) passes through air hose and bed bottom
Air hose (57) connection, sieve shaking table (56) lower section and one end far from molding die (15) are equipped with second and gather materials dustpan (58), the
Two gather materials dustpan (58) lower section equipped with rewinding case (59)；
Before device work, the plant glue solution of bucket product 3/5 to 4/5 is poured into the first liquid bucket (1), the plant glue solution includes field
Cyanines, Guar, flax, tonka-bean and parmelia saxatilis pour into the plant mucus of bucket product 3/5 to 4/5, the plant in the second liquid bucket (10)
Mucus includes tremella, Chinese yam or gumbo, and the rice wheat straw that the process of bucket product 3/5 or so crushes in advance is poured into spice bucket (9)；
When device works, the stalk clast after comminution pretreatment is stirred in spice bucket (9), at the same time, glue spraying head
(4) suitable plant glue solution is sprayed, there are two the effects of glue, first is that the adhesive as stalk clast at the time of molding, replaces
Be traditionally used for clast bonding stalk itself wheat quality, to improve adhesive strength, make stalk clast compression, bonding and at
Not easy to break or fragmentation after type, second is that before plant glue solution is dry its can be used as stalk clast in material extrusion bucket (21) with feeding spiral shell
Lubricant between bar (22) reduces stalk clast and feeding spiro rod (22) or the frictional force between material extrusion bucket (21), simultaneously
The rate of wear of feeding spiro rod (22) and material extrusion bucket (21) is reduced, the use longevity of feeding spiro rod (22) and material extrusion bucket (21) is extended
Life；
When stalk clast forms, stalk clast gets into molding nozzle (38) under the promotion of feeding spiro rod (22), forms on nozzle (38)
The arc-shaped side for forming nozzle internal orifice (39) plays guiding function, helps the molding of stalk clast, the plant micro from the interior exudation of infusion hole (47)
Object mucus plays lubricating action, for reducing stalk clast and forming the frictional force between nozzle (38) inner wall, is easy stalk clast
It is extruded and forms, while reducing molding die (15) and forming the rate of wear of nozzle (38), extend feeding spiro rod (22), molding
Mold (15) and the service life for forming nozzle (38).
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|---|---|---|---|
| CN201910325478.4A CN110028994B (en) | 2019-04-23 | 2019-04-23 | Mud flat rice and wheat straw fuel apparatus for producing |
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|---|---|---|---|
| CN201910325478.4A CN110028994B (en) | 2019-04-23 | 2019-04-23 | Mud flat rice and wheat straw fuel apparatus for producing |
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| CN110028994B CN110028994B (en) | 2024-04-26 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110639431A (en) * | 2019-10-24 | 2020-01-03 | 扬州市职业大学(扬州市广播电视大学) | Biomass particle ring die granulator |
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