CN111321505A - AC ultra-wide electromagnetic drive weft insertion device, control system and control method - Google Patents
AC ultra-wide electromagnetic drive weft insertion device, control system and control method Download PDFInfo
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Abstract
本发明属于纺织设备技术领域,公开了一种交流式超宽幅电磁驱动引纬装置、控制系统及控制方法,采用交流式电磁引纬导轨装置取代剑杆织机的引纬机构和片梭织机能量转化的扭轴,在电磁引纬轨道上通过装的引纬器滑轮减小引纬器与导梭片之间的摩擦力,使织机高速地进行超宽幅引纬;以及采用电磁制动装置实现引纬器快速制动及加持纬线,减小引纬器的冲击。本发明电磁引纬轨道上装有引纬器滑轮以减小引纬器与导梭片之间的摩擦力,使织机能够高速地进行超宽幅引纬,使得织机宽幅能够提升3m。采用电磁制动装置实现引纬器快速制动及其加持纬线,减小引纬器的冲击,提高织机能量转化效率。
The invention belongs to the technical field of textile equipment, and discloses an AC-type ultra-wide electromagnetic drive weft insertion device, a control system and a control method. The torsion shaft of machine energy conversion reduces the friction between the weft inserter and the shuttle guide by the weft inserter pulley installed on the electromagnetic weft insertion track, so that the loom can perform ultra-wide weft insertion at high speed; The braking device realizes the rapid braking of the weft inserter and supports the weft thread, and reduces the impact of the weft inserter. The electromagnetic weft insertion track of the invention is equipped with a weft inserter pulley to reduce the friction force between the weft inserter and the shuttle guide, so that the loom can perform ultra-wide weft insertion at high speed, and the width of the loom can be increased by 3m. The electromagnetic braking device is used to realize the rapid braking of the weft inserter and its holding of the weft, reduce the impact of the weft inserter, and improve the energy conversion efficiency of the loom.
Description
技术领域technical field
本发明属于纺织设备技术领域,尤其涉及一种交流式超宽幅电磁驱动引纬装置、控制系统及控制方法。The invention belongs to the technical field of textile equipment, and in particular relates to an AC type ultra-wide electromagnetic drive weft insertion device, a control system and a control method.
背景技术Background technique
目前,现有超宽幅织机有JAGER BK880型超宽幅织机和P7300HP型片梭织机,BK880型织机属于无梭织机中的双向剑杆织机。此种织机剑杆从中央开始轮流的向两侧引纬,向一侧进剑进程是另一侧的退剑行程。At present, the existing ultra-wide looms include JAGER BK880 ultra-wide loom and P7300HP projectile loom. BK880 loom is a bidirectional rapier loom among shuttleless looms. The rapier of this loom starts from the center to insert the weft alternately to both sides, and the process of advancing the sword to one side is the retreating stroke of the other side.
双侧供纬剑杆织机机件较多,既是接纬剑头,又是送纬剑头,比较复杂,两剑头有双重任务,运动规律较难选择,效率不是很高,引纬机构复杂。剑带属于饶性剑带,需定时更换。P7300HP型织机属于无梭织机中的片梭织机,此织机片梭与导梭片之间存在摩擦,会降低片梭移动速度。其次,此织机扭轴能量转换效率低。The double-side weft feeding rapier loom has many parts, it is not only the weft receiving rapier, but also the weft feeding rapier, which is more complicated. complex. The sword belt belongs to the nature of the sword belt and needs to be replaced regularly. The P7300HP loom belongs to the gripper loom in the shuttleless loom. There is friction between the gripper and the guide shuttle, which will reduce the moving speed of the gripper. Secondly, the energy conversion efficiency of the torsion axis of this loom is low.
综上所述,现有技术存在的问题是:(1)现有技术中,剑杆织机引纬机构复杂和片梭织机能量转化效率低。引纬器与导梭片之间存在摩擦力,使织机不能够高速地进行超宽幅引纬,使得织机宽幅低。而且现有技术引纬器的冲击大,在成织机能量转化效率低。To sum up, the existing problems in the prior art are: (1) In the prior art, the weft insertion mechanism of the rapier loom is complicated and the energy conversion efficiency of the projectile loom is low. There is friction between the weft inserter and the shuttle guide, so that the loom cannot perform ultra-wide weft insertion at high speed, resulting in a low width of the loom. Moreover, the impact of the weft inserter in the prior art is large, and the energy conversion efficiency of the loom is low.
解决上述技术问题的难度:引纬器在刚开始投射的时候需要极大的加速度。如何在短时间内通过电磁力给引纬器一个极大的加速度是一个难点。The difficulty of solving the above-mentioned technical problems: the weft inserter needs a great acceleration when it first starts to project. How to give the weft inserter a great acceleration through electromagnetic force in a short time is a difficult point.
解决上述技术问题的意义:使用电磁力投梭取代织机扭轴投梭提高织机能源利用率。使用电磁力投梭制梭,有利于减少织机运行噪音。The significance of solving the above technical problems: the use of electromagnetic force shuttle to replace the loom torsional axis shuttle to improve the energy utilization rate of the loom. The use of electromagnetic force to cast the shuttle is beneficial to reduce the running noise of the loom.
使用电磁驱动引纬理论上可以突破织机宽幅的限制,使得更宽幅的引纬成为可能。The use of electromagnetic drive weft insertion can theoretically break through the limitation of the width of the loom, making it possible to insert a wider weft.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的问题,本发明提供了一种交流式超宽幅电磁驱动引纬装置、控制系统及控制方法。本发明采用交流式电磁引纬导轨装置保持引纬器以恒定速度进行往复引纬。采用引纬器电磁制动装置快速完成引纬器制动及其夹持纬线。In view of the problems existing in the prior art, the present invention provides an AC type ultra-wide electromagnetic drive weft insertion device, a control system and a control method. The invention adopts the alternating current electromagnetic weft insertion guide rail device to keep the weft inserter for reciprocating weft insertion at a constant speed. The electromagnetic braking device of the weft inserter is used to quickly complete the braking of the weft inserter and the clamping of the weft thread.
本发明是这样实现的,一种交流式超宽幅电磁驱动引纬装置的控制方法,包括:The present invention is achieved in this way, a control method of an AC type ultra-wide electromagnetic drive weft insertion device, comprising:
采用交流式电磁引纬导轨装置,取代剑杆织机的引纬机构和片梭织机能量转化的扭轴,在电磁引纬轨道上通过装的引纬器滑轮减小引纬器与导梭片之间的摩擦力,使织机高速地进行超宽幅引纬;The AC electromagnetic weft insertion guide rail device is used to replace the weft insertion mechanism of the rapier loom and the torsion shaft of the projectile loom energy conversion. The friction between the sheets makes the loom carry out ultra-wide weft insertion at high speed;
以及采用电磁制动装置实现引纬器快速制动及加持纬线,减小引纬器的冲击。And the electromagnetic braking device is used to realize the rapid braking of the weft inserter and the holding of the weft thread, so as to reduce the impact of the weft inserter.
进一步,所述交流式超宽幅电磁驱动引纬装置的控制方法具体包括:Further, the control method of the AC type ultra-wide electromagnetic drive weft insertion device specifically includes:
通过上位机对控制器进行图形图像化的操作,以及通过网口向控制器发送开机指令,传输控制数据;Graphically operate the controller through the host computer, and send a power-on command to the controller through the network port to transmit control data;
所述控制器根据接收到的引纬器位置传感器信号控制制动器一驱动器和制动器二驱动器是否向制动线圈通电以及进行制动;The controller controls whether the first brake driver and the second brake driver are energized and braked according to the received signal of the position sensor of the weft inserter;
控制器通过引纬器位置传感器的输入信号判断电磁引纬轨道电源驱动器给电磁引纬轨道引纬的方向。The controller judges the direction of weft insertion to the electromagnetic weft insertion rail by the power driver of the electromagnetic weft insertion rail through the input signal of the position sensor of the weft insertion device.
进一步,控制器控制制动器一驱动器和制动器二驱动器的方法包括:Further, the method for the controller to control the first brake driver and the second brake driver includes:
当高速移动的引纬器从对侧制动器一穿过梭口中电磁引纬导轨,进入到己侧的制动器后,引纬器在制动弹簧的作用下急剧减速,当引纬器位置传感器检测到引纬器到达制动点时,制动器二驱动器控制制动器中的制动线圈通电,引纬器被吸合在制动点上;接着引纬喷嘴驱动器控制引纬喷嘴将纬线从引纬喷管喷射进引纬器,接着制动器二驱动器制动线圈断电;When the high-speed moving weft inserter passes through the electromagnetic weft insertion guide rail in the shed from the opposite side brake and enters the brake on the own side, the weft inserter rapidly decelerates under the action of the brake spring. When the weft inserter position sensor detects When the weft inserter reaches the braking point, the second driver of the brake controls the braking coil in the brake to energize, and the weft inserter is attracted to the braking point; then the weft insertion nozzle driver controls the weft insertion nozzle to spray the weft thread from the weft insertion nozzle. The weft inserter is advanced, and then the brake coil of the second brake driver is powered off;
引纬器在没有制动线圈和制动铁芯的吸合下,被制动弹簧弹射进电磁引纬导轨。The weft insertion device is ejected into the electromagnetic weft insertion guide rail by the braking spring without the attraction of the braking coil and the braking iron core.
本发明的另一目的在于提供一种实施所述交流式超宽幅电磁驱动引纬装置的控制方法的交流式超宽幅电磁驱动引纬装置的控制系统,所述交流式超宽幅电磁驱动引纬装置的控制系统包括:上位机、控制器、制动器一驱动器、制动器二驱动器、电磁引纬轨道电源驱动器、引纬喷嘴驱动器、引纬器位置传感器一、引纬器位置传感器二、制动线圈、电磁引纬轨道和引纬喷嘴;Another object of the present invention is to provide a control system of an AC-type ultra-wide electromagnetic drive weft insertion device implementing the control method of the AC-type ultra-wide electromagnetic drive weft insertion device. The control system of the weft insertion device includes: upper computer, controller, brake 1 driver,
将制动器一驱动器、制动器二驱动器、电磁引纬轨道电源驱动器、引纬喷嘴驱动器认为是一个电源开关。通过控制器发出的小电流来控制用于驱动的大电流。The first brake driver, the second brake driver, the electromagnetic weft insertion track power driver, and the weft insertion nozzle driver are considered as a power switch. The large current used for driving is controlled by a small current from the controller.
引纬器位置传感器一、引纬器位置传感器二为接近开关,当接近开关下面又物体通过时接近开关的信号线的电平信号会发生改变,动控制器检测到接近开关的信号发生改变后便会做相应的处理。Weft inserter position sensor 1. Weft
制动线圈有漆包线绕制而成。当对电磁线圈通电时会在铁芯上产生磁动势。The brake coil is wound with enameled wire. When the electromagnetic coil is energized, a magnetomotive force is generated on the iron core.
电磁引纬轨道是由一排铁芯和线圈组成。The electromagnetic weft insertion track is composed of a row of iron cores and coils.
引纬喷嘴实际上连接在电磁阀上,当引纬器制动在制动点时,控制器可以通过控制电磁阀将纬线喷射进引纬器中。The weft insertion nozzle is actually connected to the solenoid valve. When the weft insertion device is braked at the braking point, the controller can control the solenoid valve to inject the weft thread into the weft insertion device.
所述上位机对控制器进行图形图像化的操作,以及通过网口向控制器发送开机指令,传输控制数据;The upper computer performs graphic image operation on the controller, and sends a power-on command to the controller through the network port to transmit control data;
所述控制器根据接收到的引纬器位置传感器信号来控制制动器一驱动器和制动器二驱动器是否向制动线圈通电;控制器通过引纬器位置传感器的出入信号来判断电磁引纬轨道电源驱动器给电磁引纬轨道输入交流电的方向;The controller controls whether the brake one driver and the brake two driver are energized to the brake coil according to the received signal of the position sensor of the weft inserter; The direction of the input alternating current of the electromagnetic weft insertion track;
所述制动器一驱动器和制动器二驱动器上分别连接有多个制动线圈;A plurality of brake coils are respectively connected to the first brake driver and the second brake driver;
所述电磁引纬轨道电源驱动器上连接有交流电源和电磁引纬轨道。The electromagnetic weft insertion track power driver is connected with an AC power supply and the electromagnetic weft insertion track.
进一步,所述控制器包括RJ45网口、DB9串口、RAM、SD卡、传感器输入接口、选纬信号输入接口、驱动器信号输出接口。Further, the controller includes an RJ45 network port, a DB9 serial port, a RAM, an SD card, a sensor input interface, a weft selection signal input interface, and a driver signal output interface.
RJ45网口为以太网连接端口,与PC的网口相连接。RJ45将接收到的信号发送给卓岚模块,卓岚模块将接受的的信号转化为UART信号输出给单片机的串口。DB9接头通过TTL转232模块连接在单片机的串口上。RAM和SD卡作为单片机的外部存储器连接在单片机上。传感器输入接口连接在单片机的INT引脚上,作为外部中断输入。选纬信号输入接口和驱动信号输出接口都连接在单片机的普通GPIO引脚上。The RJ45 network port is an Ethernet connection port, which is connected to the network port of the PC. The RJ45 sends the received signal to the ZLAN module, and the ZLAN module converts the received signal into a UART signal and outputs it to the serial port of the microcontroller. The DB9 connector is connected to the serial port of the microcontroller through a TTL to 232 module. The RAM and SD card are connected to the microcontroller as the external memory of the microcontroller. The sensor input interface is connected to the INT pin of the microcontroller as an external interrupt input. Both the weft selection signal input interface and the drive signal output interface are connected to the common GPIO pins of the microcontroller.
本发明的另一目的在于提供一种实施所述交流式超宽幅电磁驱动引纬装置的控制方法的交流式超宽幅电磁驱动引纬装置,所述交流式超宽幅电磁驱动引纬装置包括:Another object of the present invention is to provide an AC-type ultra-wide electromagnetic drive weft insertion device implementing the control method of the AC-type ultra-wide electromagnetic drive weft insertion device, the AC ultra-wide electromagnetic drive weft insertion device include:
电磁引纬导轨,所述电磁引纬导轨包括筘座、钢筘、电磁线圈、铁芯、引纬器和引纬器滑轮;所述电磁线圈缠绕在铁芯上,通电时,电磁线圈与引纬器上的永磁体相互作用,推动引纬器继续向前运动;所述电磁线圈和钢筘都固定在筘座上;所述引纬器滑轮用于减小引纬器与电磁引纬导轨的摩擦;The electromagnetic weft insertion guide rail includes a reed seat, a steel reed, an electromagnetic coil, an iron core, a weft inserter and a weft inserter pulley; the electromagnetic coil is wound on the iron core. The permanent magnet on the weft inserter interacts to push the weft inserter to move forward; the electromagnetic coil and the reed are fixed on the reed seat; the weft inserter pulley is used to reduce the weft inserter and the electromagnetic weft inserting guide rail friction;
控制器,织机进行引纬运动时,打开电源对铁芯上的线圈进行通电,引纬器在电磁力的作用下以恒定的速度穿过经线形成的梭口向对侧运动。The controller, when the loom performs the weft insertion movement, turns on the power supply to energize the coil on the iron core, and the weft inserter moves to the opposite side through the shed formed by the warp at a constant speed under the action of electromagnetic force.
进一步,所述引纬器位于两侧铁芯所形成的轨道上;所述引纬器两侧的铁芯上绕有电磁线圈,所述电磁线圈通有交流电;Further, the weft inserter is located on the track formed by the iron cores on both sides; the iron cores on both sides of the weft inserter are wound with electromagnetic coils, and the electromagnetic coils are connected with alternating current;
将电磁线圈和铁芯在按照一定频率在变化磁场方向的永磁体与引纬器上的两个永磁体相互作用,使引纬器运动;The electromagnetic coil and the iron core interact with the two permanent magnets on the weft inserter according to a certain frequency, which changes the direction of the magnetic field to make the weft inserter move;
引纬器头部的永磁体S极极安装在筘座上靠后一点的电磁体N极所吸引,并且同时被安装在筘座上稍前一点的机架上的电磁体S极排斥;片梭到达下一个位置时,在线圈里流动的电流流向反过来,原来的N极线圈变为S极线圈;片梭由于电磁极性的转换得以持续向前引纬;引纬器的速度通过电能转换器调整在两侧线圈里流动的交流电的频率和电压调节。The permanent magnet S pole of the head of the weft inserter is attracted by the N pole of the electromagnet installed at the rear of the sled, and at the same time is repelled by the S pole of the electromagnet installed on the frame slightly ahead of the sley; When the shuttle reaches the next position, the current flowing in the coil is reversed, and the original N-pole coil becomes the S-pole coil; the gripper can continue to insert the weft forward due to the conversion of the electromagnetic polarity; the speed of the weft inserter is driven by the electrical energy. The converter adjusts the frequency and voltage regulation of the alternating current flowing in the coils on both sides.
进一步,所述制动器装置包括制动线圈,制动铁芯,制动轨道,制动弹簧,引纬喷管,引纬位置传感器,引纬器滑轮,引纬器,制动器机架和定常储纬器;Further, the brake device includes a brake coil, a brake iron core, a brake track, a brake spring, a weft insertion nozzle, a weft insertion position sensor, a weft insertion pulley, a weft insertion device, a brake frame and a constant weft storage. device;
所述制动线圈和制动铁芯共有6个,在引纬器制动装置中将引纬器吸合在制动点上,所述制动轨道和制动铁芯的材料均为硅钢片或纯铁;There are a total of 6 brake coils and brake iron cores. In the weft inserter braking device, the weft inserter is attracted to the braking point. The materials of the brake track and the brake iron core are silicon steel sheets. or pure iron;
所述制动轨道在制动器中对引纬器进行导向;The brake track guides the weft inserter in the brake;
所述制动弹簧安装在制动器机架上,在制动器中起将引纬器的动能转化为弹性势能,在完成夹持纬线的动作后释放弹性势能,将引纬器弹射进电磁引纬导轨;The brake spring is installed on the brake frame, in the brake, the kinetic energy of the weft inserter is converted into elastic potential energy, and the elastic potential energy is released after the action of clamping the weft thread is completed, and the weft inserter is ejected into the electromagnetic weft insertion guide rail;
所述引纬喷管中穿有纬线,当引纬器到达制动点时,引纬喷管插入引纬器中的引纬口,打开引纬喷嘴,将纬线从引纬喷管中喷射进引纬器。所述引纬器位置传感器安装在制动器机架上方,在制动器中检测引纬器是否到达制动点;所述引纬器滑轮安装在制动轨道和制动铁芯之间,在制动器中增加引纬器与制动器之间的摩擦力;The weft insertion nozzle is pierced with a weft thread, when the weft insertion device reaches the braking point, the weft insertion nozzle is inserted into the weft insertion port in the weft insertion device, the weft insertion nozzle is opened, and the weft thread is injected from the weft insertion nozzle into the weft insertion nozzle. weft inserter. The weft inserter position sensor is installed above the brake frame to detect whether the weft inserter reaches the braking point in the brake; the weft inserter pulley is installed between the brake track and the brake iron core, and is increased in the brake Friction between the weft inserter and the brake;
所述定常储纬器安装在制动器机架外部,存储纬线。The constant weft feeder is installed outside the brake frame to store weft threads.
本发明的另一目的在于提供一种实现所述交流式超宽幅电磁驱动引纬装置的控制方法的信息数据处理终端。Another object of the present invention is to provide an information data processing terminal for realizing the control method of the AC type ultra-wide electromagnetic drive weft insertion device.
本发明的另一目的在于提供一种计算机可读存储介质,包括指令,当其在计算机上运行时,使得计算机执行所述的交流式超宽幅电磁驱动引纬装置的控制方法。Another object of the present invention is to provide a computer-readable storage medium, including instructions, which, when run on a computer, cause the computer to execute the control method of the AC-type ultra-wide electromagnetic drive weft insertion device.
综上所述,本发明的优点及积极效果为:本发明采用交流式电磁引纬导轨装置,取代剑杆织机复杂的引纬机构和片梭织机能量转化效率低的扭轴,电磁引纬轨道上装有引纬器滑轮以减小引纬器与导梭片之间的摩擦力,使织机能够高速地进行超宽幅引纬,使得织机宽幅能够提升3m。采用电磁制动装置实现引纬器快速制动及其加持纬线,减小引纬器的冲击,提高织机能量转化效率。To sum up, the advantages and positive effects of the present invention are as follows: the present invention adopts an alternating current electromagnetic weft insertion guide rail device to replace the complex weft insertion mechanism of the rapier loom and the torsion shaft with low energy conversion efficiency of the gripper loom, and the electromagnetic induction A weft inserter pulley is installed on the weft track to reduce the friction between the weft inserter and the shuttle guide, so that the loom can perform ultra-wide weft insertion at high speed, and the width of the loom can be increased by 3m. The electromagnetic braking device is used to realize the rapid braking of the weft inserter and its support of the weft thread, reduce the impact of the weft inserter, and improve the energy conversion efficiency of the loom.
如下表为本发明与现有技术对比数据:The following table is the comparative data of the present invention and the prior art:
附图说明Description of drawings
图1是本发明实施例提供的交流式超宽幅电磁引纬导轨装置的结构示意图。FIG. 1 is a schematic structural diagram of an AC ultra-wide electromagnetic weft insertion guide rail device provided by an embodiment of the present invention.
图2是本发明实施例提供的交流式超宽幅电磁引纬导轨装置引纬原理图。FIG. 2 is a schematic diagram of weft insertion of an AC-type ultra-wide electromagnetic weft insertion guide rail device provided by an embodiment of the present invention.
图中:(a)侧视;(b)俯视。In the figure: (a) side view; (b) top view.
图3是本发明实施例提供的交流式超宽幅引纬器电磁制动装置的侧视、俯视示意图。图中:(A)侧视;(B)俯视。3 is a side view and a top view schematic diagram of an electromagnetic braking device for an AC type ultra-wide weft inserter provided by an embodiment of the present invention. In the figure: (A) side view; (B) top view.
图4是本发明实施例提供的交流式超宽幅电磁驱动引纬装置引纬器结构示意图。4 is a schematic structural diagram of a weft inserter of an AC type ultra-wide electromagnetic drive weft insertion device provided by an embodiment of the present invention.
图5是本发明实施例提供的交流式超宽幅电磁驱动引纬装置控制系统示意图。5 is a schematic diagram of a control system of an AC ultra-wide electromagnetic drive weft insertion device provided by an embodiment of the present invention.
图6是本发明实施例提供的交流式超宽幅电磁驱动引纬装置控制方法流程图。FIG. 6 is a flowchart of a control method of an AC-type ultra-wide electromagnetic drive weft insertion device provided by an embodiment of the present invention.
图7是本发明实施例提供的交流式超宽幅电磁驱动引纬装置控制方法流程图。FIG. 7 is a flowchart of a control method of an AC type ultra-wide electromagnetic drive weft insertion device provided by an embodiment of the present invention.
图8是本发明实施例提供的电磁轨道的仿真结构图。FIG. 8 is a simulation structural diagram of an electromagnetic track provided by an embodiment of the present invention.
图9是本发明实施例提供的引纬器外壳中为永磁体的磁感应强度图。FIG. 9 is a diagram of the magnetic induction intensity of the permanent magnet in the casing of the weft inserter provided by the embodiment of the present invention.
图10是本发明实施例提供的引纬器左边的永磁体所受的电磁力图。FIG. 10 is a diagram of the electromagnetic force experienced by the permanent magnet on the left side of the weft inserter provided by the embodiment of the present invention.
图11是本发明实施例提供的引纬器中间的永磁体所受的电磁力图。FIG. 11 is a diagram of the electromagnetic force experienced by the permanent magnet in the middle of the weft inserter provided by the embodiment of the present invention.
图12是本发明实施例提供的引纬器右边的永磁体所受的电磁力图。FIG. 12 is an electromagnetic force diagram of the permanent magnet on the right side of the weft inserter provided by the embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
现有技术中,剑杆织机引纬机构复杂和片梭织机能量转化效率低。引纬器与导梭片之间存在摩擦力,使织机不能够高速地进行超宽幅引纬,使得织机宽幅低。而且现有技术引纬器的冲击大,织机能量转化效率低。In the prior art, the weft insertion mechanism of the rapier loom is complicated and the energy conversion efficiency of the projectile loom is low. There is friction between the weft inserter and the shuttle guide, so that the loom cannot perform ultra-wide weft insertion at high speed, resulting in a low width of the loom. Moreover, the impact of the weft inserter in the prior art is large, and the energy conversion efficiency of the loom is low.
针对现有技术存在的问题,本发明提供了一种交流式超宽幅电磁驱动引纬装置、控制系统及控制方法,下面结合附图对本发明作详细的描述。In view of the problems existing in the prior art, the present invention provides an AC ultra-wide electromagnetic drive weft insertion device, a control system and a control method. The present invention is described in detail below with reference to the accompanying drawings.
如图1所示,一种交流式超宽幅电磁驱动引纬装置包括一个电磁引纬导轨。所述电磁引纬导轨包括筘座,钢筘(未画出),电磁线圈,铁芯,引纬器和引纬器滑轮。所述电磁线圈所通电流为交流电,电磁线圈缠绕在铁芯上,当通电时,电磁线圈与引纬器上的永磁体相互作用,推动引纬器继续向前运动。所述铁芯材料为硅钢片或纯铁,在电磁驱动引纬装置中起到的作用是将电磁线圈产生的磁场形成一个刚性的磁通回路。所述引纬器上有两个永磁体。所述铁芯,电磁线圈和钢筘都固定在筘座上。所述筘座为导磁率低且不会被磁化的材料。所述引纬器滑轮的作用是减小引纬器与电磁引纬导轨的摩擦。当织机要进行引纬运动时,此时控制器打开电源对铁芯上的线圈进行通电,引纬器在电磁力的作用下以恒定的速度穿过经线形成的梭口向对侧运动。As shown in Figure 1, an AC type ultra-wide electromagnetic drive weft insertion device includes an electromagnetic weft insertion guide rail. The electromagnetic weft insertion guide includes a reed seat, a steel reed (not shown), an electromagnetic coil, an iron core, a weft inserter and a weft inserter pulley. The current passed through the electromagnetic coil is alternating current, and the electromagnetic coil is wound on the iron core. When the electromagnetic coil is energized, the electromagnetic coil interacts with the permanent magnet on the weft inserter to push the weft inserter to move forward. The iron core material is silicon steel sheet or pure iron, and its function in the electromagnetic drive weft insertion device is to form a rigid magnetic flux loop with the magnetic field generated by the electromagnetic coil. There are two permanent magnets on the weft inserter. The iron core, the electromagnetic coil and the steel reed are all fixed on the reed base. The sled is a material with low magnetic permeability and will not be magnetized. The function of the weft inserter pulley is to reduce the friction between the weft inserter and the electromagnetic weft insertion guide rail. When the loom is about to insert weft, the controller turns on the power supply to energize the coil on the iron core, and the weft inserter moves to the opposite side through the shed formed by the warp at a constant speed under the action of electromagnetic force.
如图2所示,所述引纬器位于两侧铁芯所形成的轨道上。所述引纬器两侧的铁芯上绕有电磁线圈,所述电磁线圈通有一定频率和电压的交流电,如图2俯视图所示,能将电磁线圈和铁芯视为在按照一定频率在变化磁场方向的永磁体。不断变化磁场方向的永磁体与引纬器上的两个永磁体相互作用,就能使引纬器运动起来。引纬器前进是因为引纬器头部的永磁体S极极被安装在筘座上靠后一点的电磁体N极所吸引,并且同时又被安装在筘座上稍前一点的机架上的电磁体S极s所排斥。当片梭到达下一个位置时,在线圈里流动的电流流向就反过来了。其结果就是原来的那个N极线圈,现在变为S极线圈了。反之亦然。这样,片梭由于电磁极性的转换而得以持续向前引纬。引纬器的速度通过电能转换器调整在两侧线圈里流动的交流电的频率和电压来调节。As shown in Figure 2, the weft inserter is located on the track formed by the iron cores on both sides. The iron cores on both sides of the weft inserter are wound with electromagnetic coils, and the electromagnetic coils are supplied with alternating current of a certain frequency and voltage. As shown in the top view of FIG. Permanent magnets that change the direction of the magnetic field. The permanent magnet with the changing magnetic field direction interacts with the two permanent magnets on the weft inserter to make the weft inserter move. The advance of the weft inserter is because the S pole of the permanent magnet on the head of the weft inserter is attracted by the N pole of the electromagnet installed at the rear of the sled, and at the same time, it is installed on the frame slightly ahead of the sled. The electromagnet S pole s repelled. When the gripper reaches the next position, the current flow in the coil is reversed. The result is that the original N-pole coil is now an S-pole coil. vice versa. In this way, the gripper can continue to insert the weft forward due to the reversal of the electromagnetic polarity. The speed of the weft inserter is adjusted by the power converter to adjust the frequency and voltage of the alternating current flowing in the coils on both sides.
如图3所示,所述制动器装置包括制动线圈,制动铁芯,制动轨道,制动弹簧,引纬喷管,引纬位置传感器,引纬器滑轮,引纬器,制动器机架和定常储纬器。所述制动线圈和制动铁芯共有6个,在引纬器制动装置中起到的作用是将引纬器吸合在制动点上,所述制动轨道和制动铁芯的材料均为硅钢片或纯铁。所述制动轨道在制动器中起到的作用是对引纬器进行导向。所述制动弹簧安装在制动器机架上,在制动器中起到的作用是将引纬器的动能转化为弹性势能,起到一个缓冲的作用,以免引纬器受到剧烈冲击。在完成夹持纬线的动作后释放弹性势能,将引纬器弹射进电磁引纬导轨。所述引纬喷管中穿有纬线,当引纬器到达制动点时,引纬喷管插入引纬器中的引纬口,此时打开引纬喷嘴(未画出),将纬线从引纬喷管中喷射进引纬器。所述引纬器位置传感器安装在制动器机架上方(未画出),在制动器中起到的作用是检测引纬器是否到达制动点。所述引纬器滑轮安装在制动轨道和制动铁芯之间,在制动器中起到的作用是引纬器与制动器之间的摩擦力。所述定常储纬器安装在制动器机架外部。在此装置中起到的作用是存储纬线。制动器的具体工作过程如下,当高速移动的引纬器从对侧制动器穿过梭口中电磁引纬导轨,进入到己侧的制动器后,引纬器在制动弹簧的作用下急剧减速,当引纬器位置传感器检测到引纬器到达制动点时,制动器驱动器控制制动器中的制动线圈通电,引纬器被吸合在制动点上。之后引纬喷嘴驱动器控制引纬喷嘴将纬线从引纬喷管喷射进引纬器,此时制动器驱动器控制制动线圈断电。引纬器在没有制动线圈和制动铁芯的吸合下,被制动弹簧快速弹射进电磁引纬导轨。As shown in Figure 3, the brake device includes a brake coil, a brake iron core, a brake track, a brake spring, a weft insertion nozzle, a weft insertion position sensor, a weft inserter pulley, a weft inserter, and a brake frame and constant weft feeder. There are 6 brake coils and brake iron cores in total, and their function in the weft inserter braking device is to attract the weft inserter on the braking point. The materials are all silicon steel sheets or pure iron. The function of the brake track in the brake is to guide the weft inserter. The brake spring is installed on the brake frame, and its function in the brake is to convert the kinetic energy of the weft inserter into elastic potential energy, and play a buffering role to prevent the weft inserter from being severely impacted. After completing the action of clamping the weft thread, the elastic potential energy is released, and the weft inserter is ejected into the electromagnetic weft insertion guide rail. The weft insertion nozzle is pierced with a weft thread. When the weft insertion device reaches the braking point, the weft insertion nozzle is inserted into the weft insertion port in the weft insertion device. The weft insertion nozzle is injected into the weft inserter. The weft inserter position sensor is installed above the brake frame (not shown), and its function in the brake is to detect whether the weft inserter reaches the braking point. The weft inserter pulley is installed between the brake track and the brake iron core, and the function of the weft inserter in the brake is the friction force between the weft inserter and the brake. The constant weft feeder is installed outside the brake frame. The role played in this device is to store the weft. The specific working process of the brake is as follows. When the high-speed moving weft inserter passes through the electromagnetic weft insertion guide rail in the shed from the opposite side brake and enters the brake on the own side, the weft inserter rapidly decelerates under the action of the brake spring. When the weft inserter position sensor detects that the weft inserter reaches the braking point, the brake driver controls the braking coil in the brake to energize, and the weft inserter is attracted to the braking point. After that, the driver of the weft insertion nozzle controls the weft insertion nozzle to inject the weft thread from the weft insertion nozzle into the weft inserter, and the brake driver controls the power of the brake coil at this time. The weft inserter is quickly ejected into the electromagnetic weft insertion guide rail by the brake spring without the attraction of the brake coil and the brake iron core.
如图4所示,所述引纬器包括3个永磁体、压纬弹簧片、进纬口和梭壳(未画出)。所述永磁体的充磁方向如图所示。所述引纬口为引纬喷嘴插入的地方。所述压纬弹簧片在引纬喷管插入进纬口后被引纬喷管顶开,之后纬线在引纬喷嘴的喷射下喷入引纬器。As shown in FIG. 4 , the weft inserter includes three permanent magnets, a weft pressing spring, a weft inlet and a bobbin case (not shown). The magnetization direction of the permanent magnet is shown in the figure. The weft insertion port is the place where the weft insertion nozzle is inserted. The weft pressing spring piece is pushed open by the weft insertion nozzle after the weft insertion nozzle is inserted into the weft inlet, and then the weft thread is injected into the weft inserter under the jet of the weft insertion nozzle.
如图5所示,所述交流式超宽幅电磁驱动引纬控制系统包括上位机,控制器,制动器一驱动器,制动器二驱动器,电磁引纬轨道电源驱动器,引纬喷嘴驱动器,引纬器位置传感器一,引纬器位置传感器二,制动线圈,电磁引纬轨道和引纬喷嘴。所述上位机作为控制系统的大脑,可以对控制器进行图形图像化的操作,上位机通过网口向控制器发送开机指令,传输控制数据等。所述控制器包括RJ45网口、DB9串口、RAM、SD卡、传感器输入接口、选为信号输入接口、驱动器信号输出接口。所述控制器根据接收到的引纬器位置传感器信号来控制制动器一驱动器和制动器二驱动器是否向制动线圈通电。所述制动器一驱动器和制动器二驱动器上分别连接有3个制动线圈。所述电磁引纬轨道电源驱动器上连接有交流电源和电磁引纬轨道。控制器通过引纬器位置传感器的出入信号来判断电磁引纬轨道电源驱动器给电磁引纬轨道输入交流电的方向。As shown in Figure 5, the AC type ultra-wide electromagnetic drive weft insertion control system includes a host computer, a controller, a brake driver, a brake driver two, an electromagnetic weft insertion track power driver, a weft insertion nozzle driver, and a position of the weft inserter. Sensor 1,
如图6所示,本发明实施例提供一种交流式超宽幅电磁驱动引纬装置的控制方法,包括:As shown in FIG. 6 , an embodiment of the present invention provides a control method for an AC-type ultra-wide electromagnetic drive weft insertion device, including:
S101,通过上位机对控制器进行图形图像化的操作,以及通过网口向控制器发送开机指令,传输控制数据。S101 , perform graphic image operation on the controller through the upper computer, and send a power-on command to the controller through a network port to transmit control data.
S102,所述控制器根据接收到的引纬器位置传感器信号控制制动器一驱动器和制动器二驱动器是否向制动线圈通电以及进行制动。S102, the controller controls whether the first brake driver and the second brake driver energize the brake coil and perform braking according to the received signal from the position sensor of the weft inserter.
S103,控制器通过引纬器位置传感器的出入信号判断电磁引纬轨道电源驱动器给电磁引纬轨道输入交流电的方向。S103, the controller judges the direction in which the electromagnetic weft insertion track power supply driver inputs the alternating current to the electromagnetic weft insertion track through the in and out signal of the weft inserter position sensor.
步骤S102中,控制器控制制动器一驱动器和制动器二驱动器的方法包括:当高速移动的引纬器从对侧制动器穿过梭口中电磁引纬导轨,进入到己侧的制动器后,引纬器在制动弹簧的作用下急剧减速,当引纬器位置传感器检测到引纬器到达制动点时,制动器驱动器控制制动器中的制动线圈通电,引纬器被吸合在制动点上;接着引纬喷嘴驱动器控制引纬喷嘴将纬线从引纬喷管喷射进引纬器,制动器驱动器控制制动线圈断电。In step S102, the method for the controller to control the first brake driver and the second brake driver includes: when the weft inserter moving at high speed passes through the electromagnetic weft insertion guide rail in the shed from the brake on the opposite side, and enters the brake on the own side, the weft inserter moves at the same side. Rapid deceleration under the action of the brake spring, when the position sensor of the weft inserter detects that the weft inserter reaches the braking point, the brake driver controls the braking coil in the brake to energize, and the weft inserter is attracted to the braking point; then The weft insertion nozzle driver controls the weft insertion nozzle to inject the weft thread from the weft insertion nozzle into the weft inserter, and the brake driver controls the power off of the brake coil.
引纬器在没有制动线圈和制动铁芯的吸合下,被制动弹簧弹射进电磁引纬导轨。The weft insertion device is ejected into the electromagnetic weft insertion guide rail by the braking spring without the attraction of the braking coil and the braking iron core.
图7是本发明实施例提供的交流式超宽幅电磁驱动引纬装置控制方法流程图。FIG. 7 is a flowchart of a control method of an AC type ultra-wide electromagnetic drive weft insertion device provided by an embodiment of the present invention.
下面结合具体仿真对本发明作进一步描述。The present invention will be further described below in conjunction with specific simulations.
图8为电磁轨道的仿真结构图,其中,上部框为铁芯,宽框为电磁线圈,下部框为引纬器外壳,引纬器外壳中为永磁体。Fig. 8 is a simulation structure diagram of an electromagnetic track, wherein the upper frame is an iron core, the wide frame is an electromagnetic coil, and the lower frame is a weft inserter housing, and the permanent magnet is in the weft inserter housing.
图9为引纬器外壳中为永磁体的磁感应强度图。永磁体上箭头表示永磁体的磁感应强度。FIG. 9 is a diagram of the magnetic induction intensity of the permanent magnet in the casing of the weft inserter. The arrow on the permanent magnet indicates the magnetic induction intensity of the permanent magnet.
图10为引纬器左边的永磁体所受的电磁力,其中主要所受的力为延Z轴所受的力为-6.9N左右。Figure 10 shows the electromagnetic force on the permanent magnet on the left side of the weft inserter, of which the main force is the force along the Z axis, which is about -6.9N.
图11为引纬器中间的永磁体所受的电磁力,其中主要所受的力为延Z轴所受的力为-6.1N左右。Figure 11 shows the electromagnetic force on the permanent magnet in the middle of the weft inserter. The main force is the force along the Z axis, which is about -6.1N.
图12为引纬器右边的永磁体所受的电磁力,其中主要所受的力为延Z轴所受的力为-5.7N左右。三个永磁体所受的总的电磁力为18.7N。引纬器质量为20g。摩擦系数为0.17.故引纬器所受的摩擦力为0.0034N,故引纬器所受电磁力远远大于引纬器所受摩擦力。Figure 12 shows the electromagnetic force on the permanent magnet on the right side of the weft inserter. The main force is the force along the Z axis, which is about -5.7N. The total electromagnetic force experienced by the three permanent magnets is 18.7N. The mass of the weft inserter is 20g. The friction coefficient is 0.17. Therefore, the friction force on the weft inserter is 0.0034N, so the electromagnetic force on the weft inserter is far greater than the friction force on the weft inserter.
在上述实施例中,可以全部或部分地通过软件、硬件、固件或者其任意组合来实现。当使用全部或部分地以计算机程序产品的形式实现,所述计算机程序产品包括一个或多个计算机指令。在计算机上加载或执行所述计算机程序指令时,全部或部分地产生按照本发明实施例所述的流程或功能。所述计算机可以是通用计算机、专用计算机、计算机网络、或者其他可编程装置。所述计算机指令可以存储在计算机可读存储介质中,或者从一个计算机可读存储介质向另一个计算机可读存储介质传输,例如,所述计算机指令可以从一个网站站点、计算机、服务器或数据中心通过有线(例如同轴电缆、光纤、数字用户线(DSL)或无线(例如红外、无线、微波等)方式向另一个网站站点、计算机、服务器或数据中心进行传输)。所述计算机可读取存储介质可以是计算机能够存取的任何可用介质或者是包含一个或多个可用介质集成的服务器、数据中心等数据存储设备。所述可用介质可以是磁性介质,(例如,软盘、硬盘、磁带)、光介质(例如,DVD)、或者半导体介质(例如固态硬盘SolidState Disk(SSD))等。In the above-mentioned embodiments, it may be implemented in whole or in part by software, hardware, firmware or any combination thereof. When implemented in whole or in part in the form of a computer program product, the computer program product includes one or more computer instructions. When the computer program instructions are loaded or executed on a computer, all or part of the processes or functions described in the embodiments of the present invention are generated. The computer may be a general purpose computer, special purpose computer, computer network, or other programmable device. The computer instructions may be stored in or transmitted from one computer readable storage medium to another computer readable storage medium, for example, the computer instructions may be downloaded from a website site, computer, server or data center Transmission to another website site, computer, server, or data center by wire (eg, coaxial cable, fiber optic, digital subscriber line (DSL), or wireless (eg, infrared, wireless, microwave, etc.)). The computer-readable storage medium can be any available medium that can be accessed by a computer or a data storage device such as a server, a data center, or the like that includes an integration of one or more available media. The usable media may be magnetic media (eg, floppy disks, hard disks, magnetic tapes), optical media (eg, DVD), or semiconductor media (eg, Solid State Disk (SSD)), among others.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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