CN111317161A - Combined tobacco shred baking box - Google Patents
Combined tobacco shred baking box Download PDFInfo
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- CN111317161A CN111317161A CN201811531744.0A CN201811531744A CN111317161A CN 111317161 A CN111317161 A CN 111317161A CN 201811531744 A CN201811531744 A CN 201811531744A CN 111317161 A CN111317161 A CN 111317161A
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- baking box
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 106
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 106
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000013461 design Methods 0.000 claims abstract description 3
- 238000007664 blowing Methods 0.000 claims description 16
- 238000009413 insulation Methods 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 229920000742 Cotton Polymers 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 238000005286 illumination Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 17
- 239000002912 waste gas Substances 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000011160 research Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/10—Roasting or cooling tobacco
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- Manufacture Of Tobacco Products (AREA)
Abstract
The invention provides a combined tobacco shred baking box. The system comprises three independent baking boxes, wherein each baking box is provided with an independent air supply device and an independent waste gas discharge device, and each baking box is provided with an independent temperature and humidity sensor, an independent wind speed sensor and an independent lighting device for controlling independent temperature, humidity and wind speed; the three independent baking boxes are provided with material baffle plates for adjusting the thickness of the baked tobacco shreds; every roasting box all adopts double-deck thermal-insulated design, avoids inside heat to pass outward. The combined tobacco shred baking box can accurately control the thickness, temperature, humidity and baking time of a baked tobacco shred layer, thereby providing different baking processes for tobacco shreds and having good flexibility.
Description
Technical Field
The invention relates to the technical field of tobacco equipment, in particular to a combined tobacco shred baking box capable of providing different baking processes according to different requirements.
Background
The tobacco shred processing technology is one of the most key core technologies of the blended type cigarette, the tobacco shred processing effect directly influences the style characteristics and the smoking taste of the blended type product, and the technical level of the tobacco shred processing technology is used for measuring the technical content level and the market competitiveness of the blended type product to a certain extent. However, the research on the tobacco shred processing technology generally does not leave the research on a feeding system and a baking process, and the tobacco shred baking devices with various specifications are also available in the market to meet the processing technology research of various requirements of tobacco shreds.
In the tobacco shred baking device, the tobacco shred baking device comprises a baking box and a tobacco shred conveying mechanism, in the baking process, the tobacco shred conveying mechanism conveys the tobacco shreds to the baking box, the baking box conveys hot gas to the tobacco shreds to bake the tobacco shreds, and then the tobacco shred conveying mechanism conveys the baked tobacco shreds away from the baking box. However, in the tobacco shred baking device in the prior art, the tobacco shred baking box has a simple structure and a single performance, different baking processes for the tobacco shreds cannot be finished according to different requirements for finished tobacco shred products, and the working flexibility is poor; in addition, the baking box can generate higher temperature in the tobacco shred baking process, operators are easily scalded after accidentally touching the tobacco shred baking box, and the safety performance is not high.
Disclosure of Invention
The invention aims to overcome at least one defect of the conventional tobacco shred baking box, and provides a combined tobacco shred baking box which can change the tobacco shred baking environment, provide different tobacco shred baking processes, and is provided with a heat insulation device to prevent workers from being scalded.
Therefore, the combined tobacco shred baking box can finish different baking processes for tobacco shreds according to different requirements for finished tobacco shred products and is high in safety performance.
By adopting the technical scheme, each baking box is provided with the independent air supply and exhaust emission device, so that the tobacco shreds in each baking box are baked independently, and the air supply speed can be regulated and controlled independently; in addition, each baking box can have independent temperature and humidity, so that a three-section type baking process is provided, and the requirements of different requirements on the tobacco shred baking effect are met.
The invention is further configured to: every the baking box is double-deck design, presss from both sides between the inside and outside two-layer and is equipped with thermal-insulated cotton.
Through adopting above-mentioned technical scheme, three curer all adopts double-deck heat-proof device, guarantees that after the long-time start, tobacco shred baking device contactable surface appears too high temperature, causes the injury to the human body, and the security performance is good.
The invention is further configured to: the three independent baking boxes comprise a first baking box, a second baking box and a third baking box;
the air supply device corresponding to the first baking box is located below the first baking box, the exhaust emission device corresponding to the first baking box is located above the first baking box, the direction of air flow in the first baking box is from bottom to top, and the length of the first baking box is L1;
the air supply device corresponding to the second baking box is located below the second baking box, the exhaust emission device corresponding to the second baking box is located above the second baking box, the direction of air flow in the second baking box is from bottom to top, and the length of the second baking box is L2;
the air supply device corresponding to the third baking box is located above the third baking box, the exhaust emission device corresponding to the third baking box is located below the third baking box, the direction of air flow in the third baking box is from top to bottom, and the length of the third baking box is L3.
Through adopting above-mentioned technical scheme, the pipe tobacco is baked and is distinguished into the three-section, and the heat flow direction respectively for blow from bottom to top, blow from top to bottom, guarantee that the upper and lower two sides of pipe tobacco are all baked by the all-round, improve and cure effect and work efficiency.
The invention is further configured to: the mutual positions of the first baking box, the second baking box and the third baking box can be interchanged.
By adopting the technical scheme, the positions of the three parts are adjustable, so that the air flow direction passing through the three parts in sequence is adjustable when the cut tobacco is baked, a better cut tobacco baking process can be explored by adjusting the mutual positions of the three parts, and the flexibility is better.
The invention is further configured to: the left end and the right end of each baking box along the tobacco shred inlet and outlet direction are respectively provided with a material baffle plate, and the material baffle plates are configured to control the thickness of the tobacco shreds entering each baking box;
and each baking box is provided with a regulating device for controlling the baffle plate to move up and down.
By adopting the technical scheme, the thickness of the cut tobacco entering each baking box can be accurately controlled, and the thickness of the cut tobacco can be changed according to different requirements.
The invention is further configured to: each baking box is provided with an air blowing port, an air blowing pipe is installed at the air blowing port in a matched mode, and the air blowing pipe is communicated into the baking boxes and is configured to be used for ventilating and cleaning tobacco shreds attached to the interior of the baking boxes.
Through adopting above-mentioned technical scheme, can let in high-pressure gas in to the gas blowing pipe and clear up the remaining pipe tobacco or the tobacco shred end in the baking oven, simple structure, convenient operation.
The invention is further configured to: every all seted up the observation window on the baking oven, observation glass is installed in the cooperation of observation window department.
Further, each baking box is internally provided with an illuminating device.
By adopting the technical scheme, after the lighting device is started, the tobacco shred state in the baking box can be clearly seen through the observation window of the baking box, the observation is convenient, the tobacco shred baking condition can be timely adjusted, and the controllability is good.
The invention is further configured to: each baking box is provided with an exhaust hole, and the waste gas discharge device is arranged at the exhaust hole in a matching manner;
the exhaust gas discharge device includes a control valve configured to control a size of a section of the exhaust hole.
Through adopting above-mentioned technical scheme, the size of the flow of bleeding in every baking oven can be adjusted to the control valve to make controllable and the independent temperature and the air current velocity of flow of being convenient for adjust have in every baking oven, can satisfy different pipe tobacco baking process.
The invention is further configured to: the lengths of the first, second and third baking boxes are arranged in proportion, and the length ratio is L1: l2: l3=1:1: 0.75.
by adopting the technical scheme, other baking parameters in the same baking space and different baking spaces in the tobacco shred baking process can be analyzed, and analysis and subsequent adjustment are facilitated.
Drawings
Some specific embodiments of the present invention will be described in detail with reference to the accompanying drawings and examples, which are not intended to be limiting. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale.
FIG. 1 is a schematic diagram of a tobacco baking apparatus with a modular tobacco baking oven according to the present invention;
FIG. 2 is a schematic diagram of the construction of one of the baking boxes of the combined tobacco baking box of the present invention.
Wherein, 1, a first baking box; 1a, an exhaust hole; 2. a second baking oven; 3. a third baking oven; 4. an air supply device; 5. an exhaust gas discharge device; 6. a control valve; 7. a regulating device; 8. an air blowing pipe; 9. a striker plate; 10. a wind speed sensor; 11. an illumination device; 12. an observation window; 13. temperature and humidity sensor.
Detailed Description
The above and other objects and advantageous features of the present invention will become more apparent to those skilled in the art from the following detailed description of specific embodiments thereof taken in conjunction with the accompanying drawings.
Fig. 1 is a tobacco roasting apparatus with a combined tobacco roasting box according to the present invention, and as shown in fig. 1, the combined tobacco roasting box includes three independent roasting boxes, i.e., a first roasting box 1, a second roasting box 2, and a third roasting box 3, into which tobacco enters from a tobacco inlet, is roasted through the three roasting boxes in sequence, and is then collected.
In an embodiment of the invention, a first baking box 1, a second baking box 2 and a third baking box 3 are sequentially and detachably arranged on a frame of a tobacco shred baking device, and baked tobacco shreds are sequentially baked by the first baking box 1, then enter the second baking box 2 for baking and finally enter the third baking box 3 for baking. Wherein, three independent baking boxes are all installed with independent air supply arrangement 4 and exhaust emission 5 respectively, and air supply arrangement 4 prefers to use the hot-blast fan to send into hot-blast to the baking box in to the pipe tobacco and bake.
In the implementation process of the embodiment, the air supply device 4 corresponding to the first roasting box 1 is arranged below the first roasting box 1, and the exhaust gas discharge device 5 corresponding to the first roasting box 1 is arranged above the first roasting box 1; similarly, the air supply device 4 corresponding to the second roasting box 2 is arranged below the second roasting box 2, and the exhaust emission device 5 corresponding to the second roasting box 2 is arranged above the second roasting box 2; when the tobacco shreds pass through the first baking box 1 and the second baking box 2, the tobacco shreds are baked by hot air flows from bottom to top to the first baking box 1 and the second baking box 2. And for the third baking box 3, the air supply device 4 corresponding to the third baking box 3 is arranged above the third baking box 3, and the exhaust emission device 5 corresponding to the third baking box 3 is arranged below the third baking box 3, so that the cut tobacco entering the third baking box 3 is baked by hot air flow from top to bottom. Set up like this for the part of pipe tobacco least significant end can contact the hot gas flow earlier in first baking oven 1 and second baking oven 2 and be baked, and the part of pipe tobacco top can contact the hot gas flow earlier in third baking oven 3 and be baked, thereby guarantees that the pipe tobacco is all-round all baked, has improved pipe tobacco and has baked effect and pipe tobacco and bake efficiency.
For convenience, a better baking process can be found in the tobacco shred baking process, and another embodiment of the invention is that the mutual positions of the first baking box 1, the second baking box 2 and the third baking box 3 are adjustable, that is, the tobacco shreds can sequentially pass through the first baking box 1, the second baking box 2 and the third baking box, or sequentially pass through the first baking box 1, the third baking box 3 and the second baking box 2, or sequentially pass through the third baking box 3, the first baking box 1 and the second baking box 2. In a further embodiment of the present invention, the lengths of the first roasting box 1, the second roasting box 2 and the third roasting box 3 are set in proportion, the length of the first roasting box 1 is L1, the length of the second roasting box 2 is L2, the length of the third roasting box 3 is L3, and the preferred proportion is L1: l2: l3=1:1: 0.75.
According to a further embodiment of the invention, each baking box is provided with two material baffle plates 9, and the material baffle plates 9 on the first baking box 1, the second baking box 2 and the third baking box 3 are respectively arranged at two positions, and the two material baffle plates 9 are positioned at the left side and the right side of each baking box along the tobacco shred inlet and outlet direction. All install the regulation and control device 7 that is used for controlling striker plate 9 up-and-down motion on first baking box 1, second baking box 2 and third baking box 3, the lower striker plate 9 position, the distance between the least significant end of striker plate 9 and the conveying link joint that is used for conveying the pipe tobacco is less, and then the thickness of the pipe tobacco that can convey is less. A mode of regulation and control device 7 can adopt screw nut's drive mode to accomplish the regulation to striker plate 9, mainly be at first curing oven 1, all set up the through-hole on second curing oven 2 and the third curing oven 3, and the axis of through-hole will with striker plate 9 up-and-down motion direction parallel arrangement, be provided with the threaded rod on the striker plate 9, the cooperation of through-hole department is rotated and is connected with the nut, the threaded rod is installed with nut screw-thread fit, swivel nut, can drive the threaded rod up-and-down motion, thereby it reciprocates the regulation of completion to pipe tobacco thickness to drive striker plate 9. Of course, the structure of the regulating device 7 is not limited to the above one.
When the combined tobacco shred baking box is used for baking tobacco shreds, in order to clean the tobacco shreds or scraps attached to the inside of the first baking box 1, the second baking box 2 and the third baking box 3, the combined tobacco shred baking box further comprises air blowing ports formed in the first baking box 1, the second baking box 2 and the third baking box 3, air blowing pipes 8 are installed at the air blowing ports in a matched mode, one ends of the air blowing pipes 8 extend into the first baking box 1, the second baking box 2 or the third baking box 3, air feeding devices (not shown in the drawing) such as air pumps are communicated with the other ends of the air blowing pipes 8, and when the air pumps work, the fed air is blown into the first baking box 1, the second baking box 2 or the third baking box 3 through the air blowing pipes 8, so that the tobacco shreds or scraps and the like attached to the side walls can be blown down and then taken out.
In addition, all seted up observation window 12 on first roasting box 1, second roasting box 2 and third roasting box 3, set up two observation windows 12 on every roasting box, two observation windows 12 symmetric distribution are in the both sides of first roasting box 1 or second roasting box 2 or third roasting box 3, in one side at one of them observation window 12 place, install lighting device 11, and it just faces one of them observation window 12 to correspond device 11, observation glass is installed in observation window 12 department cooperation, the working condition in first roasting box 1, second roasting box 2 and the third roasting box 3 can be looked over clearly. The illumination device 11 is turned on, and the first roasting chamber 1, the second roasting chamber 2 and the third roasting chamber 3 can be illuminated for the observation of the observer.
Because the first roasting box 1, the second roasting box 2 and the third roasting box 3 are three independent roasting boxes, the independent air supply device 4 and the independent exhaust gas emission device 5 are installed, independent humidity and temperature can be set in each roasting box, independent wind speed is controlled, and the like, the invention preferably installs a temperature and humidity sensor 13 and a wind speed sensor 10 on the first roasting box 1, the second roasting box 2 and the third roasting box 3, and the temperature and humidity sensor 13 and the wind speed sensor 10 corresponding to each roasting box detect and adjust the temperature and humidity and the wind speed in the corresponding roasting box.
In addition, all set up exhaust hole 1a on first roasting box 1, second roasting box 2 and third roasting box 3, exhaust hole 1a department cooperation installation control valve 6, control valve 6 can adjust the cross section size of exhaust hole 1a, and when the cross section grow of exhaust hole 1a, the hot gas flow velocity in the roasting box is very fast, and when the cross section of exhaust hole 1a diminishes, the hot gas flow velocity in the roasting box becomes slow. Each baking box is provided with a control valve, and each baking box is provided with an independent air supply device 4 and an independent waste gas discharge device 5, so that the air speed in each baking box can be controlled independently.
First roasting box 1, second roasting box 2 and third roasting box 3 all can adjust the pipe tobacco thickness that gets into respectively in the roasting box alone, can have independent temperature, humidity, hot-blast wind speed, can the baking time in every roasting box of independent control, consequently, can carry out the toasting of the different baking process of syllogic to the pipe tobacco to reach higher quality pipe tobacco.
In order to avoid scalding of operators due to overhigh temperature during tobacco shred baking in the tobacco shred baking process, the invention further provides a double-layer heat insulation device adopted by the first baking box 1, the second baking box 2 and the third baking box 3, namely the first baking box 1, the second baking box 2 and the third baking box 3 are arranged in double layers and comprise an inner layer and an outer layer, heat insulation cotton is arranged between the inner layer and the outer layer for heat insulation, and high temperature in the first baking box 1, the second baking box 2 and the third baking box 3 is prevented from being spread out.
Thus, it should be appreciated by those skilled in the art that while a number of exemplary embodiments of the invention have been illustrated and described in detail herein, many other variations or modifications consistent with the principles of the invention may be directly determined or derived from the disclosure of the present invention without departing from the spirit and scope of the invention. Accordingly, the scope of the invention should be understood and interpreted to cover all such other variations or modifications.
Claims (10)
1. The utility model provides a modular pipe tobacco baking oven, installs in pipe tobacco baking device's frame for the baking of pipe tobacco, a serial communication port, including three independent baking oven, the pipe tobacco cures, every through three independent baking oven in proper order a baking oven homogeneous correspondence is connected with temperature control device and humidity control device, and every independent air supply arrangement and exhaust emission device are installed to a baking oven homogeneous correspondence.
2. The combined tobacco shred baking box according to claim 1, wherein each baking box is of a double-layer design, and heat insulation cotton is clamped between the inner layer and the outer layer.
3. The combined tobacco baking oven according to claim 1, wherein the three separate baking ovens comprise a first baking oven, a second baking oven, and a third baking oven;
the air supply device corresponding to the first baking box is located below the first baking box, the exhaust emission device corresponding to the first baking box is located above the first baking box, the direction of air flow in the first baking box is from bottom to top, and the length of the first baking box is L1;
the air supply device corresponding to the second baking box is located below the second baking box, the exhaust emission device corresponding to the second baking box is located above the second baking box, the direction of air flow in the second baking box is from bottom to top, and the length of the second baking box is L2;
the air supply device corresponding to the third baking box is located above the third baking box, the exhaust emission device corresponding to the third baking box is located below the third baking box, the direction of air flow in the third baking box is from top to bottom, and the length of the third baking box is L3.
4. The combined tobacco baking oven according to claim 3, wherein the first baking oven, the second baking oven and the third baking oven are interchangeable in their mutual positions.
5. The combined tobacco shred baking box according to claim 1, wherein each baking box is provided with material baffle plates at the left end and the right end along the tobacco shred inlet and outlet direction, and the material baffle plates are configured to control the thickness of a tobacco shred layer entering each baking box;
and each baking box is provided with a regulating device for controlling the baffle plate to move up and down.
6. The combined tobacco shred baking box according to claim 1, wherein each baking box is provided with an air blowing port, an air blowing pipe is arranged at the air blowing port in a matched mode, and the air blowing pipe is communicated into the baking box and configured to be used for ventilating and cleaning tobacco shreds attached to the inside of the baking box.
7. The combined tobacco shred baking box according to claim 1, wherein each baking box is provided with an observation window, and observation glass is arranged at the observation window in a matching way.
8. A modular tobacco baking oven according to claim 1, wherein an illumination device is provided in each baking oven.
9. The combined tobacco shred baking box according to claim 1, wherein each baking box is provided with an exhaust hole, and the exhaust gas discharging device is arranged at the exhaust hole in a matching way;
the exhaust gas discharge device includes a control valve configured to control a size of a section of the exhaust hole.
10. The combined tobacco shred baking box according to claim 3, wherein the lengths of the first baking box, the second baking box and the third baking box are arranged in proportion, and the length ratio is L1: l2: l3=1:1: 0.75.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811531744.0A CN111317161A (en) | 2018-12-14 | 2018-12-14 | Combined tobacco shred baking box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811531744.0A CN111317161A (en) | 2018-12-14 | 2018-12-14 | Combined tobacco shred baking box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111317161A true CN111317161A (en) | 2020-06-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811531744.0A Pending CN111317161A (en) | 2018-12-14 | 2018-12-14 | Combined tobacco shred baking box |
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| Country | Link |
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| CN (1) | CN111317161A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090068338A1 (en) * | 2004-08-10 | 2009-03-12 | Stephan Lange | Roasting device for vegetable bulk material and method for operating a roasting device for vegetable bulk material |
| CN101606747A (en) * | 2008-06-19 | 2009-12-23 | 湖北中烟工业有限责任公司 | Multi-section roller type burley tobacco roaster |
| WO2017060129A1 (en) * | 2015-10-06 | 2017-04-13 | Kuchenmeister Gmbh | Baking oven with combined heat transmission |
| CN206534120U (en) * | 2017-03-12 | 2017-10-03 | 杨琨 | Cigarette end constant temperature bakees pipe tobacco device |
| CN209546895U (en) * | 2018-12-14 | 2019-10-29 | 北京慧荣和科技有限公司 | Combined type pipe tobacco curer |
-
2018
- 2018-12-14 CN CN201811531744.0A patent/CN111317161A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090068338A1 (en) * | 2004-08-10 | 2009-03-12 | Stephan Lange | Roasting device for vegetable bulk material and method for operating a roasting device for vegetable bulk material |
| CN101606747A (en) * | 2008-06-19 | 2009-12-23 | 湖北中烟工业有限责任公司 | Multi-section roller type burley tobacco roaster |
| WO2017060129A1 (en) * | 2015-10-06 | 2017-04-13 | Kuchenmeister Gmbh | Baking oven with combined heat transmission |
| CN206534120U (en) * | 2017-03-12 | 2017-10-03 | 杨琨 | Cigarette end constant temperature bakees pipe tobacco device |
| CN209546895U (en) * | 2018-12-14 | 2019-10-29 | 北京慧荣和科技有限公司 | Combined type pipe tobacco curer |
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