CN111312629B

CN111312629B - Automatic core material processing system and working method thereof

Info

Publication number: CN111312629B
Application number: CN202010132530.7A
Authority: CN
Inventors: 郭玉强; 卢勇; 曾缠贺
Original assignee: Guangdong Sanqi Intelligent Equipment Co ltd
Current assignee: Guangdong Sanqi Intelligent Equipment Co ltd
Priority date: 2020-02-29
Filing date: 2020-02-29
Publication date: 2023-09-08
Anticipated expiration: 2040-02-29
Also published as: CN111312629A

Abstract

The application discloses an automatic processing system of a core material and a working method thereof, wherein automatic conveying is carried out among a feeding table, a core dispensing device, a winding butt-welding device and a detection welding device by a manipulator so as to grasp and convey materials, a core sheet, a bottom sheet and a surface sheet, wherein the core dispensing device can movably dispense glue and swing sheets to form the core sheet, the winding butt-welding device can movably perform winding and butt-welding on the core sheet after swing sheets, the detection welding device can weld and in-place detect and receive Shan Zhangde sheets and Shan Zhangxin sheets and Shan Zhangmian sheets welded in place to form a lamination, and ultrasonic welding is carried out on the lamination by positioning so as to form a core material finished product and output.

Description

Automatic core material processing system and working method thereof

Technical Field

The application relates to the technical field of card sheets, in particular to an automatic processing system for core materials and a working method thereof.

Background

In the prior art, the processing procedures of core materials of household cards such as bank cards, social security cards and the like are complex, and various different production steps are needed to be carried out, including procedures such as core arranging, winding, butt welding and the like, the processing of a swing piece of the core material is mainly to press a groove capable of placing a chip on a sheet material, then the card is directly placed in the groove, the chip placed in the way is easy to fall off, the manufacturing procedure is complex, the volume and the thickness of the whole electronic chip are increased, and the requirements of light and thin electronic tags needed in some occasions cannot be met; in the existing core material processing process, the conductivity and the reliability are poor; in the prior art, the butt joint among all working procedures of the processing of the core material adopts manual work to transfer materials, the problems of inaccurate positioning and inaccurate placement easily occur in the transfer engineering, and the defects of high manual processing cost, low core material processing precision, non-uniform production standard and poor conductive performance exist, so that the manufacturing cost is increased.

Disclosure of Invention

Object of the application

The application aims to provide an automatic processing system for core materials and a working method thereof, which solve the problems that the core materials are not accurately processed and positioned and each working procedure can not be precisely matched in the prior art, effectively improve the conductivity of the core materials and reduce the labor cost.

(II) technical scheme

In order to achieve the above object, the present application adopts the following technical scheme to provide an automatic core material processing system, which comprises:

the feeding table is provided with a feeding station for feeding a plurality of sheets simultaneously;

the dispensing core device is provided with a dispensing and arranging table capable of receiving the sheet fed by the feeding station, array dispensing can be carried out on the Zhang Liao above the dispensing and arranging table in a lifting manner, the Zhang Liao after dispensing is transversely moved to a arranging position, and chips can be transversely conveyed and lifted and moved to the arranging position, so that the chips are placed at the dispensing position of the sheet to form a core sheet and output;

a wire winding butt-welding device which is arranged at the downstream of the spot-gluing core device and is provided with a butt-welding table capable of receiving the core sheet, a coil is arranged on the core sheet of the core sheet in a lifting manner above the butt-welding table through an ultrasonic winding, the wound core sheet is longitudinally moved to a butt-welding position, electric butt-welding can be carried out on the wound core sheet at the butt-welding position in a lifting manner, and the butt-welded core sheet is output;

the detection welding device is arranged at the downstream of the wire winding butt-welding device and is provided with a detection table and a welding position, the detection table can receive the butt-welded core sheet and test the coils on the core sheet and the chips through current induction so as to detect whether the core sheet is welded in place and output the core sheet welded in place, the welding position sequentially receives Shan Zhangde sheets, and single core sheets and Shan Zhangmian Zhang Anxu welded in place to be stacked to form a lamination, and pushes two adjacent side edges of the lamination to position the lamination, and the detection table can move up and down above the welding position to carry out ultrasonic welding on four corners of the lamination so as to form a core material finished product and output;

the manipulator can move among the feeding table, the core device is glued to the point, the wire winding butt-welding device and the detection welding device so as to grab Zhang Liao, the core sheet, the bottom sheet and the surface sheet for carrying materials.

Further, the method comprises the steps of:

the bottom sheet placing table can be used for placing a plurality of bottom sheets for the manipulator to grasp to the detection table for lamination;

the surface sheet placing table can place a plurality of surface sheets for the manipulator to grasp to the detection table for lamination;

and the finished product material platform is used for receiving the core material finished product conveyed by the manipulator.

Further, the dispensing core device includes:

the dispensing and arranging table is provided with a first feeding and discharging hole, a first moving guide rail, a dispensing position and an arranging position, and can bear the weight of the sheet material at the first feeding and discharging hole, longitudinally move to the dispensing position along the first moving guide rail for dispensing, move the sheet material after dispensing to the arranging position for receiving a chip to arrange the sheet, and move the core sheet with the arranged sheet to the first feeding and discharging hole for outputting;

the first bracket is arranged above the dispensing swing piece table;

the dispensing mechanism can be arranged on the first bracket in a left-right moving way so as to be arranged above the dispensing position and can be used for dispensing the sheet material in a lifting way;

the upper core mechanism can be installed on the first support in a left-right moving mode so as to be arranged at the downstream of the dispensing mechanism, a plurality of chips which are transversely conveyed are received above the arranging sheet, and the chips are arranged at a plurality of dispensing positions on the sheet material in a one-to-one correspondence mode in a lifting mode.

Further, the core feeding mechanism includes:

the chip vibration disc is arranged at two sides of the first bracket and is provided with chip feeding cavities for feeding the chips, and the chip feeding cavities can vibrate and rotationally drive a plurality of chips in the cavities to be in linear arrangement so as to orderly enter the upper core channel;

the upper core assembly is provided with the upper core channel, the upper core channel is connected between the upper core assembly and the chip vibration disc to convey the chip to the upper core assembly, and the upper core assembly is arranged on the first bracket to place the chip on the sheet after dispensing in a lifting manner on the sheet placing position;

the upper core moving assembly is fixedly connected with the upper core assembly and can be movably arranged on the first bracket so as to drive the upper core assembly to move left and right above the swing piece position.

Further, the wire-wound butt-welding device includes:

the butt-welding table is provided with a second feeding and discharging hole, a second movable guide rail, a winding position and a butt-welding position, and can longitudinally move the core sheet after the core is loaded on the second feeding and discharging hole along the second movable guide rail so as to sequentially reach the winding position and the butt-welding position for winding and butt-welding, so that the core sheet subjected to butt-welding can be moved to the second feeding and discharging hole for outputting;

the second bracket is arranged above the butt welding table;

a winding mechanism mounted on the second bracket so as to be movable left and right, for automatically winding a coil on the chip in a vertically movable manner above the winding position;

and the butt-welding mechanism is arranged on the second bracket in a manner of being capable of moving left and right so as to be arranged at the downstream of the winding mechanism, and is capable of communicating with a circuit to spot-weld the chip above the butt-welding position in a lifting manner.

Further, the butt welder is an inverted direct current butt welder.

Further, the inspection welding device includes:

the detection mechanism is provided with a third feeding and discharging hole, a detection table and an electrifying detection assembly, the third feeding and discharging hole is arranged on one side of the detection table, the electrifying detection assembly is arranged at the detection table, the detection table receives the core sheet subjected to butt welding at the third feeding and discharging hole, and the electrifying detection assembly can couple the chip on the core sheet in a lifting and moving mode above the detection table so as to test whether the coil and the chip are welded in place or not and output the core sheet welded in place;

the positioning welding mechanism is arranged at the downstream of the detection mechanism and is provided with a welding position, a positioning assembly and a welding assembly, wherein the welding position is provided with positioning grooves on the periphery of the lamination, the positioning assembly is driven to move along the positioning grooves so as to push the two sides of the lamination to fix the lamination along the welding direction, the welding position conveys the fixed lamination to the lower part of the welding assembly, and the welding assembly can carry out ultrasonic welding on four corners of the lamination on the welding position through transverse movement and lifting movement, so that a core material finished product is formed and output.

Further, the welding positioning mechanism includes:

the third bracket is arranged above the welding position;

the welding assembly is mounted on and moves laterally along the third bracket to be movable to rest over the laminations in the welding position.

Further, the movable end of the manipulator is provided with an adsorption component, and the adsorption component can adsorb the Zhang Liao sheet, the core sheet, the bottom sheet and the surface sheet under negative pressure.

The working method of the automatic core material processing system is characterized by comprising the following steps of:

s1, a mechanical arm sequentially absorbs a plurality of materials at a feeding station and conveys the materials to a dispensing and arranging table of a dispensing core device;

s2, the glue dispensing and core placing device performs glue dispensing and sheet placing on the sheet material above the glue dispensing and sheet placing table so as to output core sheets after sheet placing;

s3: the manipulator moves to the spot gluing core device, the core sheet in the step S2 is sucked on the spot gluing swing sheet table and is conveyed to a butt welding table of a winding butt welding device;

s4, winding and butt-welding the chips of the core sheet on the butt-welding table by the winding butt-welding device, and outputting the butt-welded core sheet;

s5, the manipulator moves to the winding butt-welding device, and the core sheet in the step S4 is absorbed and conveyed to a detection table of a detection welding device;

s6, the detection welding device performs welding in-place detection on the core sheets on the detection table, judges whether the core sheets can be subjected to a stacking process, and outputs the core sheets which can be subjected to stacking;

s7, the manipulator moves to a bottom sheet placing table to absorb the bottom sheet, and the bottom sheet is placed on a welding position of the detection welding device;

s8, the manipulator moves to the detection welding device, and the core sheet output in the step S6 is sucked on the detection table and is stacked on the bottom sheet in the step S7;

s9, the mechanical arm moves to a surface sheet placing table to absorb the surface sheet, and the core sheet of the surface Zhang Diefang on the welding position in the step S8 is formed into a lamination;

s10, positioning and ultrasonic welding the lamination in the step S9 on the welding position by the detection welding device to form a core material finished product;

s11: and (3) sucking the core finished product welded in the step (S10) by a manipulator, and moving the core finished product to the core placing table for product output.

(III) beneficial effects

The technical scheme of the application has the following beneficial technical effects: the problems that the core material is inaccurate in processing and positioning and each working procedure can not be matched precisely in the prior art are solved, the conductivity of the core material is effectively improved, and the labor cost is reduced; the automatic conveying is carried out among the feeding table, the core dispensing device, the winding butt-welding device and the detection welding device through the mechanical arm so as to grasp the materials, the core sheets, the bottom sheets and the surface sheets for carrying the materials, wherein the core dispensing device can movably dispense the materials and swing sheets to form the core sheets, the winding butt-welding device can movably carry out winding and butt-welding on the core sheets after swing sheets, the detection welding device can carry out welding in-place detection and receiving Shan Zhangde sheets and Shan Zhangxin sheets and Shan Zhangmian sheets after butt-welding on the core sheets to form lamination sheets, and the ultrasonic welding is carried out on the lamination sheets through positioning so as to form core material finished products and output the lamination sheets.

Drawings

FIG. 1 is a schematic diagram of an automated core processing system according to an embodiment of the present application;

FIG. 2 is a schematic view of a core dispensing device according to an embodiment of the present application;

FIG. 3 is a schematic structural view of a dispensing mechanism according to an embodiment of the present application;

FIG. 4 is a schematic view of the upper core mechanism according to an embodiment of the present application;

FIG. 5 is a schematic perspective view of a wire-wound butt-welding apparatus according to an embodiment of the present application;

FIG. 6 is a top view of FIG. 5;

FIG. 7 is a schematic diagram of a detecting and welding device according to an embodiment of the present application;

fig. 8 is a schematic structural view of a loading table according to an embodiment of the present application.

Reference numerals:

the feeding table 1, the feeding station 11, the core dispensing device 2, the dispensing swing piece table 20, the first stand 21, the first feeding and discharging port 22, the first moving guide rail 23, the first stand 24, the second stand 25, the dispensing position 26, the swing piece position 27, the dispensing mechanism 28, the core feeding mechanism 29, the chip vibration plate 291, the chip feeding chamber 2911, the core feeding assembly 292, the core feeding passage 293, the core feeding assembly 294, the wire winding butt welding device 3, the butt welding table 30, the second stand 31, the second feeding and discharging port 32, the second moving guide rail 33, the third stand 34, the fourth stand 35, the wire winding position 36, the butt welding position 37, the wire winding mechanism 38, the butt welding mechanism 39, the butt welder 391, the detection welding device 4, the welding table 40, the positioning groove 401, the third stand 41, the third feeding and discharging port 42, the third moving guide rail 43, the fifth stand 44, the detection mechanism 45, the welding mechanism 46, the manipulator 5, the adsorbing assembly 51, the sheet placing table 6, the sheet placing table 7, and the finished product table 8.

Detailed Description

The objects, technical solutions and advantages of the present application will become more apparent by the following detailed description of the present application with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the application. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present application.

Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout.

In the description of the present application, it should be noted that, for the azimuth terms such as terms "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., the azimuth and positional relationships are based on the azimuth or positional relationships shown in the drawings, only for convenience of describing the present application and simplifying the description, and are not to be construed as limiting the specific protection scope of the present application, indicating or implying that the apparatus or element to be referred to must have a specific azimuth, be constructed and operated in a specific azimuth.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features. Thus, the definition of "a first", "a second" feature may explicitly or implicitly include one or more of such features, and in the description of the application, "at least" means one or more, unless clearly specifically defined otherwise.

In the present application, unless explicitly stated and limited otherwise, the terms "assembled," "connected," and "connected" are to be construed broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; or may be a mechanical connection; can be directly connected or connected through an intermediate medium, and can be communicated with the inside of the two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.

In the present application, unless specified and limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "below," and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply representing the first feature as having a higher level than the second feature. The first feature being "above," "below," and "beneath" the second feature includes the first feature being directly below or obliquely below the second feature, or simply indicating that the first feature is level below the second feature.

The technical scheme and the beneficial effects of the application are more clear and definite by further describing the specific embodiments of the application with reference to the drawings in the specification. The embodiments described below are exemplary by referring to the drawings for the purpose of illustrating the application and are not to be construed as limiting the application.

As shown in fig. 1-8, the present application discloses in one embodiment an automated core processing system, comprising: the wire winding butt-welding device comprises a feeding table 1, a wire-gluing core device 2, a wire-winding butt-welding device 3, a detection welding device 4 and a manipulator 5. Specifically, as shown in fig. 1 and 8, the feeding table 1 can simultaneously receive and convey a plurality of sheets, and specifically, the feeding table 1 has a feeding station 11 for simultaneously feeding a plurality of sheets; the dispensing core device 2 is used for receiving Zhang Liao and the chip, and can movably supply glue to the dispensing position of the sheet material, and the chip is placed at the dispensing position of the sheet material according to a preset direction, so that the sheet material forms a core sheet and is output; specifically, the dispensing core device 2 is provided with a dispensing and arranging table 20 and a first feeding and discharging hole 22, the dispensing and arranging table 20 can drive the sheet to move horizontally and longitudinally so as to sequentially pass through a dispensing position and an arranging position on the end face of the dispensing core device 2, the dispensing core device 2 can perform array dispensing on the sheet in a lifting and moving manner on the dispensing position, and can receive a chip so as to place the chip on the dispensing position of the sheet above the arranging position, thereby enabling the sheet to form a core sheet and output the core sheet to the first feeding and discharging hole 22.

The wire winding butt-welding device 3 is arranged at the downstream of the spot gluing core device 2 to receive the core sheet, the wire winding butt-welding device 3 can vertically and horizontally vibrate a coil on a core sheet chip through ultrasonic vibration, and longitudinally move the wound core sheet to a butt-welding position 32, and can vertically and horizontally electrify and butt-weld the wound core sheet at the butt-welding position 32 so as to output the butt-welded core sheet; the detecting and welding device 4 is arranged at the downstream of the winding butt-welding device 3 to receive the core sheets after butt-welding, and can detect whether the coils and the chips on the core sheets can be electrified through current induction so as to detect whether the coils and the chips are welded in place or not to output the core sheets welded in place, thereby sequentially receiving Shan Zhangde sheets, shan Zhangxin sheets and Shan Zhangmian Zhang Anxu sheets welded in place to be stacked to form laminated sheets, positioning the laminated sheets by pushing the adjacent two sides of the laminated sheets, and performing ultrasonic welding on four corners of the positioned laminated sheets to form core material finished products and outputting; the automatic feeding device comprises a feeding table 1, a wire winding butt-welding device 2, a wire winding butt-welding device 3 and a detection welding device 4, wherein the feeding table 1, the wire winding butt-welding device 2 and the detection welding device 4 are used for carrying materials by grabbing materials, the materials are core-tensioned, the materials are bottom-tensioned and the materials are surface-tensioned, so that the automatic conveying of the materials is guaranteed to realize efficient processing.

In any embodiment of the application, the device comprises a bottom sheet placing table 6, a surface sheet placing table 7 and a finished product material table 8, wherein the bottom sheet placing table 6 can be used for placing a plurality of bottom sheets for a manipulator to grasp onto a detection table for lamination; the surface sheet placing table 7 can place a plurality of surface sheets for the manipulator to grasp to the detection table for lamination; the finished product material platform 8 receives the core material finished product that the manipulator carried, sets up independent bottom sheet and places platform 6, and the surface sheet is placed platform 7 and is carried out the lamination processing with the cooperation core sheet, can realize efficient core material processing demand under the automation of manipulator 5.

Preferably, as shown in fig. 1 to 4, the core dispensing device 2 in any alternative embodiment of the present application includes a first stand 21, a dispensing swing table 20, a dispensing mechanism 28, and a core feeding mechanism 29, specifically: a first feeding and discharging hole 22 is formed in one end of the first machine seat 21, a first movable guide rail 23 and a dispensing and arranging piece table 20 movably fixed on the first movable guide rail 23 are longitudinally arranged on the end face of the first machine seat 21, a first bracket 24 and a second bracket 25 are arranged above the first movable guide rail 23, a dispensing position 26 is arranged below the first bracket 24, and an arranging piece position 27 is arranged below the second bracket 25; the dispensing and arranging table 20 can receive the sheet material at the first feeding and discharging hole 22, longitudinally move to the dispensing position 26 along the first moving guide rail 23 to dispense the sheet material, and move the dispensed sheet material to the arranging position receiving chip to arrange the sheet, and move the core sheet after arranging the sheet to the first feeding and discharging hole to output; as shown in fig. 1, 2 and 3, a dispensing mechanism 28 is mounted on the first bracket 24 in a manner of being capable of moving left and right transversely so as to be arranged above the dispensing position 26 for dispensing the sheet material in a manner of being capable of vertically lifting; the upper core mechanism 29 is mounted on the second bracket 25 so as to be capable of moving left and right, is arranged at the downstream of the dispensing mechanism 28, receives a plurality of chips transversely conveyed above the arranging position 27, and can vertically and correspondingly arrange the plurality of chips at a plurality of dispensing positions on the sheet material at the same time.

Preferably, as shown in fig. 1 and 4, the upper core mechanism 29 in any alternative embodiment of the present application includes a chip vibration plate 291 and an upper core assembly 292, specifically: the chip vibration disc 291 is arranged at two sides of the dispensing and arranging table 20, the chip vibration disc 291 is provided with a chip feeding cavity 2911 for feeding chips, and the chip feeding cavity 2911 can vibrate and rotationally drive a plurality of chips in the cavity to be linearly arranged so as to orderly enter the upper core channel 293; the upper core assembly 292 is provided with an upper core channel 293, the upper core channel 293 is connected between the upper core assembly 292 and the chip vibration disc 291 so as to convey chips to the upper core assembly 292, and the upper core assembly 292 is arranged on the second bracket 25 so as to be capable of lifting and moving on a film placing position to place the chips on the dispensed sheet; the upper core moving assembly 294 is fixedly connected with the upper core assembly 292, and the upper core moving assembly 294 can be movably arranged on the second bracket 25 to drive the upper core assembly 292 to transversely move left and right above the swing position.

Preferably, as shown in fig. 1, 5 and 6, the wire-wound butt-welding device 3 in any alternative embodiment of the present application includes a second stand 31, a butt-welding table 30, a wire-winding mechanism 38 and a butt-welding mechanism 39, specifically: a second feeding and discharging hole 32 is formed in one end of the second machine seat 31, a second movable guide rail 33 and a butt-joint table 30 movably fixed on the second movable guide rail 33 are mounted on the end face of the second machine seat 31, a third support 34 and a fourth support 35 are arranged above the second movable guide rail 33, a winding position 36 is arranged below the third support 34, and a butt-joint position 37 is arranged below the fourth support 35; the butt-welding table 30 can receive the core sheet after the core is loaded at the second feeding and discharging hole 32, and drive the core sheet to move longitudinally along the second moving guide rail 33 to reach the winding position 36 for winding, and move the wound core sheet to the butt-welding position 37 for butt-welding, so that the core sheet after butt-welding is moved to the second feeding and discharging hole 32 for outputting; a winding mechanism 38 is mounted on the third bracket 34 so as to be movable left and right to supply the coil up and down above the winding position 36 and automatically wind the coil on the chip; the latch mechanism 39 is mounted on the third bracket 34 so as to be capable of moving left and right and is arranged at the downstream of the winding mechanism 38, and a latch 391 is arranged at the lower end of the latch mechanism 39 so as to drive the latch 391 to communicate with a circuit above the latch 37 in a lifting manner so as to supply a spot welding material to spot weld the chip. Preferably, the butt-welder in any of the alternative embodiments of the present application is an inverted dc butt-welder.

Preferably, as shown in fig. 1 and 7, the inspection welding device 4 in any alternative embodiment of the present application includes a third stand 41, a welding table 40, an inspection mechanism 45, and a welding mechanism 46, specifically: a welding table 40, a third feeding and discharging hole 42 and a third movable guide rail 43 are arranged on the end face of the third stand 41, a fifth bracket 44 is movably arranged on the third movable guide rail 43, and the welding table 40 is arranged below the fifth bracket 44; the detecting mechanism 45 is mounted on the fifth bracket 44 in a manner of moving left and right, is mounted above the third machine seat 41 in a manner of moving up and down so as to detect the energizing of the core sheet received by the third feeding and discharging hole 42, and is used for testing whether the coil and the chip are welded in place or not by coupling the chip on the core sheet and outputting the core sheet welded in place; the welding table 40 can sequentially receive Shan Zhangde sheets, shan Zhangxin sheets and Shan Zhangmian sheets which are welded in place, stack the sheets to form a lamination, and push two adjacent side edges of the lamination to position; the welding mechanism 46 is mounted on the fifth bracket 44 so as to be movable left and right, and is capable of performing a lateral movement and a lifting movement above the welding table to ultrasonically weld four corners of the laminate, thereby outputting a core material finished product.

Preferably, as shown in fig. 7, in any alternative embodiment of the present application, the welding table 40 is provided with positioning grooves 401 around the periphery of the placed lamination; the inspection welding apparatus 4 further includes a positioning assembly provided with a pressing portion 47, and the pressing portion 47 is movably mounted in the positioning groove 401 to be driven to move laterally along the positioning groove 401, so as to press the sides of the lamination to make four corners of the lamination aligned smoothly.

Preferably, as shown in fig. 1, in any alternative embodiment of the present application, the movable end of the manipulator 5 is provided with an adsorption component 51, and the adsorption component 51 can adsorb Zhang Liao, the core sheet, the bottom sheet and the surface sheet under negative pressure.

The working method of the automatic core material processing system based on the application comprises the following steps:

s1, a mechanical arm 5 sequentially absorbs a plurality of materials at a feeding station 11 and conveys the materials to a dispensing and arranging table 20 of a dispensing core device 2;

s2, dispensing and arranging a sheet on the upper part of a dispensing and arranging sheet table by a dispensing core device so as to output a core sheet after arranging the sheet;

s3: the mechanical arm moves to the position of the glue dispensing core device, and the core sheet in the step S2 is sucked on the glue dispensing swing sheet table and is conveyed to a butt-welding table of the wire winding butt-welding device;

s4, winding and butt-welding the chips of the core sheets on a butt-welding table by a winding butt-welding device, and outputting the butt-welded core sheets;

s5, the manipulator moves to the wire winding butt-welding device, and the core sheet in the step S4 is absorbed and conveyed to a detection table of the detection welding device;

s6, welding in-place detection is carried out on the core sheets on the detection table by the detection welding device, whether the core sheets can be subjected to a stacking procedure or not is judged, and the core sheets which can be subjected to stacking are output;

s7, the mechanical arm moves to a bottom sheet placing table to absorb the bottom sheet, and the bottom sheet is placed on a welding position of the detection welding device;

s8, the manipulator moves to the position of the detection welding device, and the core sheet output in the step S6 is sucked on the detection table and is stacked on the bottom sheet in the step S7;

s9, the mechanical arm moves to a surface sheet placing table to absorb the surface sheet, and the core sheet on the welding position of the surface Zhang Diefang in the step S8 is formed into a lamination;

s10, detecting a welding device to position and ultrasonically weld the lamination in the step S9 on a welding position to form a core material finished product;

s11: and (3) sucking the core finished product welded in the step (S10) by a manipulator, and moving the core finished product to a core placing table for product output.

In summary, the application aims to protect an automatic processing system for core materials based on the technical characteristics disclosed above, solves the problems that the core materials are not accurately processed and positioned and each working procedure can not be precisely matched in the prior art, effectively improves the conductivity of the core materials and reduces the labor cost; automatic conveying is carried out among the feeding table, the core dispensing device, the winding butt-welding device and the detection welding device through the manipulator so as to grasp the materials, the core sheets, the bottom sheets and the surface sheets for carrying the materials, and the automatic feeding and discharging device has the characteristics of precise structure, good action continuity and high degree of automation, and can automatically feed and discharge in the whole core material processing process, thereby saving the labor cost, realizing the production requirement of large-format products, and realizing high production efficiency and high standard of modern production.

It is to be understood that the above-described embodiments of the present application are merely illustrative of or explanation of the principles of the present application and are in no way limiting of the application. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present application should be included in the scope of the present application. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.

Claims

1. An automated core processing system, comprising:

the feeding table can simultaneously receive and convey a plurality of sheets;

the dispensing core device is used for receiving the Zhang Liao and the chips, supplying glue to the dispensing position of the sheet material in a movable manner, and placing the chips at the dispensing position of the sheet material according to a preset direction so as to enable the sheet material to form a core sheet and output the core sheet;

the wire winding butt-welding device is arranged at the downstream of the spot gluing core device to receive the core sheet, and can movably wind a coil on the chip of the core sheet through ultrasonic vibration and electrify and butt-weld the wound core sheet so as to output the core sheet after butt-welding;

the detection welding device is arranged at the downstream of the winding butt-welding device to receive the core sheets after butt-welding, whether the coils on the core sheets and the chips are welded in place or not is tested through current induction to output the core sheets welded in place, so that Shan Zhangde core sheets and Shan Zhangmian core sheets welded in place are sequentially received and stacked to form laminated sheets, the laminated sheets are pushed and pressed to be positioned to carry out ultrasonic welding on four corners of the laminated sheets, and a core material finished product is formed and output;

the manipulator can move among the feeding table, the core dispensing device, the winding butt-welding device and the detection welding device to grab the Zhang Liao, the core sheet, the bottom sheet and the surface sheet for material conveying;

further comprises:

2. The automated core handling system of claim 1, wherein the spot gluing core device comprises:

the device comprises a first machine base, a first feeding and discharging port, a first moving guide rail, a dispensing and arranging piece table, a first support and a second support, wherein the first feeding and discharging port is arranged at one end of the first machine base, the first moving guide rail and the dispensing and arranging piece table are movably fixed on the first moving guide rail, the first support and the second support are erected above the first moving guide rail, a dispensing position is arranged below the first support, and an arranging piece position is arranged below the second support;

the dispensing and arranging table can receive the Zhang Liao at the first feeding and discharging port, drive the sheet to longitudinally move to the dispensing position along the first moving guide rail for dispensing, and move the dispensed sheet to the arranging position to receive a chip for arranging a sheet, so that the core sheet with the sheet arranged is moved to the first feeding and discharging port for outputting;

the core feeding mechanism can be installed on the second support in a left-right moving mode so as to be arranged at the downstream of the dispensing mechanism, can receive a plurality of chips above the arranging position, and can vertically place the chips in a one-to-one correspondence mode at the dispensing positions on the sheet.

3. The automated core material processing system of claim 2, wherein the core loading mechanism comprises:

the chip vibration disc is arranged at two sides of the dispensing swing piece table 21 and is provided with a chip feeding cavity for feeding the chips, and the chip feeding cavity can vibrate and rotationally drive a plurality of chips in the cavity to be in linear arrangement so as to orderly enter the upper core channel;

the upper core assembly is provided with the upper core channel, the upper core channel is connected between the upper core assembly and the chip vibration disc to convey the chip to the upper core assembly, and the upper core assembly is arranged on the second bracket to place the chip on the sheet after dispensing in a lifting manner on the sheet placing position;

and the upper core moving assembly is fixedly connected with the upper core assembly and can be movably arranged on the second bracket so as to drive the upper core assembly to move left and right above the swing piece position.

4. The automated core material processing system of claim 3, wherein the wire-wrap butt-welding apparatus comprises:

the wire winding position is arranged below the third support, and the butt-welding position is arranged below the fourth support;

the butt-welding table can receive the core sheet after the core is fed in the second feeding and discharging hole, drive the core sheet to longitudinally move along the second moving guide rail to reach the winding position for winding, and move the wound core sheet to the butt-welding position for butt-welding, so that the core sheet subjected to butt-welding is moved to the second feeding and discharging hole for outputting;

a winding mechanism mounted on the third bracket so as to be movable left and right, for supplying a coil to be movable up and down above the winding position, and automatically winding the coil on the chip;

the butt-welding mechanism can be installed on the third bracket in a left-right moving manner so as to be arranged at the downstream of the winding mechanism, and the lower end of the butt-welding mechanism is provided with a butt-welder so as to drive the butt-welder to be capable of lifting and lowering to communicate with a circuit above the butt-welding position to carry out spot welding on the chip.

5. The automated core processing system of claim 4, wherein: the butt welder is an inversion direct current butt welder.

6. The automated core material processing system of any of claims 1-5, wherein the inspection welding device comprises:

the welding table, the third feeding and discharging port and the third movable guide rail are arranged on the end face of the third base, a fifth bracket is movably arranged on the third movable guide rail, and the welding table is arranged below the fifth bracket;

the detection mechanism can be installed on the fifth bracket in a left-right moving way, can be installed above the third machine seat in a lifting and moving way so as to carry out electrifying detection on the core sheet received by the third feeding and discharging hole, and is used for testing whether the coil and the chip are welded in place or not by coupling the chip on the core sheet and outputting the core sheet welded in place;

the welding table can sequentially receive Shan Zhangde single core sheets and Shan Zhangmian single core sheets which are welded in place, stack the core sheets and the Shan Zhangmian single core sheets to form a lamination, and push two adjacent side edges of the lamination to position;

and the welding mechanism can be installed on the fifth bracket in a left-right moving way, and can transversely move and lift above the welding table so as to carry out ultrasonic welding on four corners of the lamination, thereby outputting a core material finished product.

7. The automated core processing system of claim 6, wherein:

the welding table is provided with positioning grooves around the periphery for placing the lamination;

the detection welding device further comprises a positioning assembly, wherein the positioning assembly is provided with a pushing part, and the pushing part can be vertically and movably installed in the positioning groove to be driven to move transversely along the positioning groove, so that the sides of the lamination are pushed to enable four corners of the lamination to be aligned smoothly.

8. The automated core processing system of claim 7, wherein: the movable end of the manipulator is provided with an adsorption component, and the adsorption component can adsorb the Zhang Liao sheet, the bottom sheet and the surface sheet under negative pressure.

9. A method of operating an automated core processing system according to any one of the preceding claims 1-8, comprising the steps of:

s2, the glue dispensing and arranging sheet is performed on the sheet above the glue dispensing and arranging sheet table by the glue dispensing and arranging core device so as to output the core sheet after arranging the sheet;