CN111311429A - Intelligent test station management system and method thereof - Google Patents
Intelligent test station management system and method thereof Download PDFInfo
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- CN111311429A CN111311429A CN201811510186.XA CN201811510186A CN111311429A CN 111311429 A CN111311429 A CN 111311429A CN 201811510186 A CN201811510186 A CN 201811510186A CN 111311429 A CN111311429 A CN 111311429A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention provides an intelligent test station management system and a method thereof. After receiving the bar code data of each machine to be tested, the position allocating module performs test position allocation on each machine to be tested according to the real-time rack state data output by the monitoring module, the same order centralizing principle and the test script corresponding to each order, and outputs the test position data corresponding to each machine to be tested; and when any rack is fully loaded, the processing module performs test station configuration on the fully loaded rack according to the real-time station state data output by the monitoring module, the same order centralizing principle and the test scripts corresponding to the machines to be tested and loaded by the fully loaded rack, and outputs test station data corresponding to the fully loaded rack. Therefore, the production efficiency can be improved.
Description
Technical Field
The invention relates to a management system and a method thereof, in particular to an intelligent test station management system and a method thereof.
Background
In a Customized To Order (CTO) mode, the model has features of multiple types of models to be tested, small orders, different testing requirements, and the like.
At present, an operator randomly searches unused test positions in a rack for test position configuration of a machine to be tested which is assembled on an assembly line, and randomly searches test stations in a vacant state after the rack is fully loaded for test station configuration. However, by randomly configuring the test locations, the order of the CTO mode is small, which easily causes the problem that the devices to be tested belonging to the same order are often arranged in a scattered manner, which causes inconvenience in searching when the devices are off the shelf. In addition, by randomly configuring the test position and the test station, the problem of configuring the machine to be tested at the test position and the test station which do not completely meet the test requirements is easily caused due to the multiple types of the machine types to be tested in the CTO mode and the different test requirements.
In summary, it is known that the prior art is not applicable to the CTO mode due to the random test site allocation and the random test station allocation, and therefore, an improved technical solution is needed to solve the problem.
Disclosure of Invention
The invention provides an intelligent test station management system and a method thereof.
First, the present invention provides an intelligent test station management system, which includes: the device comprises a monitoring module, a position dispatching module and a processing module. The monitoring module is used for monitoring the bearing states of all the racks and the use states of all the test stations in real time so as to output real-time rack state data and real-time station state data; the position distributing module is used for receiving the bar code data of each machine to be tested, carrying out test position configuration on each machine to be tested according to the real-time rack state data, the same order centralizing principle and the test script corresponding to each order, and outputting the test position data corresponding to each machine to be tested; the processing module is used for carrying out test station configuration on the fully loaded rack according to the real-time station state data, the same order centralizing principle and the test scripts corresponding to the machines to be tested and loaded by the fully loaded rack when any rack is fully loaded, and outputting test station data corresponding to the fully loaded rack.
In addition, the invention provides an intelligent test station management method, which comprises the following steps: providing an intelligent test station management system which comprises a monitoring module, a position dispatching module and a processing module; the monitoring module monitors the bearing states of all the racks in real time to output real-time rack state data; after receiving the bar code data of each machine to be tested, the position allocating module performs test position configuration on each machine to be tested according to the real-time rack state data, the same order centralizing principle and the test script corresponding to each order and outputs the test position data corresponding to each machine to be tested; the monitoring module monitors the use states of all the test stations in real time to output real-time station state data; and when any rack is fully loaded, the processing module performs test station configuration on the fully loaded rack according to the real-time station state data, the same order centralizing principle and the test scripts corresponding to the machines to be tested and loaded by the fully loaded rack, and outputs test station data corresponding to the fully loaded rack.
The system and the method provided by the invention are different from the prior art in that each machine to be tested is correspondingly configured in a more suitable rack in real time through the real-time rack state data, the same order centralization principle and the test script corresponding to each order, and the fully loaded rack is correspondingly configured in a more suitable test station in real time through the real-time station state data, the same order centralization principle and the test scripts corresponding to the machines to be tested and loaded by the fully loaded rack.
Through the technical means, the production efficiency can be improved.
Drawings
FIG. 1 is a system block diagram of an embodiment of an intelligent test station management system of the present invention.
FIG. 2 is a flowchart of a method of an embodiment of the intelligent test station management system of FIG. 1 performing a method of intelligent test station management.
FIG. 3 is a system block diagram of another embodiment of the intelligent test station management system of the present invention.
FIG. 4 is a flowchart of a method of an embodiment of the intelligent test station management system of FIG. 3 performing a method of intelligent test station management.
Description of the symbols:
50 sensing unit
100 intelligent test station management system
110 monitoring module
120 position-allocating module
130 processing module
140 moving module
150 robot device
Detailed Description
The following detailed description of the embodiments of the present invention will be provided in conjunction with the accompanying drawings and examples, so that how to implement the technical means for solving the technical problems and achieving the technical effects of the present invention can be fully understood and implemented.
Referring to fig. 1 and fig. 2, fig. 1 is a system block diagram of an embodiment of an intelligent test station management system according to the present invention, and fig. 2 is a flowchart of a method of the intelligent test station management system of fig. 1 for executing an embodiment of an intelligent test station management method. In this embodiment, the intelligent test station management system 100 includes: the monitoring module 110, the seat assigning module 120 and the processing module 130 (step 210). The monitoring module 110 is connected to the processing module 130 and the position assigning module 120, and the position assigning module 120 is connected to the processing module 130.
The monitoring module 110 monitors the load status of all racks in real time to output real-time rack status data (step 220). More specifically, through the configuration of the monitoring module 110, the intelligent test position management system 100 can monitor the loading status of all racks in the factory at any time, wherein the loading status can be, but is not limited to, there are several empty slots (the number of empty slots can vary according to the actual situation) and full slots, which indicate that the rack still has several unused test positions, and full slots indicate that the rack is full of the machine to be tested.
After receiving the barcode data of each of the machines to be tested, the position assigning module 120 configures the testing position of each of the machines to be tested according to the real-time rack status data, the same order centralizing principle and the testing script corresponding to each of the orders, and outputs the testing position data corresponding to each of the machines to be tested (step 230). Since the bearing states of all the racks in the factory change at any time, the assembly line can assemble the machines to be tested in different orders at the same time, and the time for assembling the machines to be tested in the same order is different, the intelligent test station management system 100 needs to obtain real-time rack state data at any time through the monitoring module 110 in order to effectively improve the production efficiency, and perform test position configuration for the just assembled machines to be tested in real time according to the same order concentration principle and the test script corresponding to each order.
In this step, in order to avoid the problem that the machine to be tested in the same order is not convenient to find when the test is finished and the machine to be tested is taken off the shelf after the test is finished due to the dispersed configuration of the machine to be tested, the position allocation module 120 may configure the test position of each machine to be tested according to the assembly conditions of all the machines to be tested assembled on all the assembly lines of the existing factory, so as to configure the machines to be tested in the same order in a centralized manner (i.e., the same order centralized principle, in other words, the machines to be tested in the same order may be configured on multiple racks, but basically all the machines.
In this step, after a certain to-be-tested machine is assembled, the position assigning module 120 may obtain barcode data of the to-be-tested machine by scanning a tag barcode (which is a relatively unique barcode of the to-be-tested machine) attached to the to-be-tested machine, where the barcode data may include a model code to which the to-be-tested machine belongs, and since the to-be-tested machine produced by each order has a model to which the to-be-tested machine belongs, the model code to which the to-be-tested machine belongs is also identical to the order to which the to-be-tested machine belongs. Then, since the number of the to-be-tested machines of each order is not necessarily exactly an integer multiple of the number of the to-be-tested machines that can be carried by a single rack, and in order to effectively utilize the testing position of the rack or save the time for configuring the to-be-tested machines, there may be a case where the to-be-tested machines on the single rack do not belong to the same order (i.e., the to-be-tested machines on the same rack have different testing requirements), in order to avoid the problem that the testing time difference is too large due to the difference between the testing requirements of the to-be-tested machines on the same rack, the position assigning module 120 may obtain the testing script corresponding to each to-be-tested machine after obtaining the model code to which each to-be-tested machine belongs, and perform the testing position configuration on each to-be-tested machine after.
Therefore, in step 230, after receiving the barcode data of each of the machines to be tested, the position assigning module 120 performs test position configuration on each of the machines to be tested according to the real-time rack status data, the same order centralizing principle and the test script corresponding to each of the orders, so as to output the test position data corresponding to each of the machines to be tested. The test position data may include a code of each machine under test and a code of its corresponding rack.
In this embodiment, since the dispatching module 120 outputs the testing position data (including the code of each machine under test and the code of its corresponding rack) corresponding to each machine under test in a manner of, but not limited to, being displayed on the screen, the site operator can configure each machine under test in its corresponding rack from the testing position data (i.e., the code of each machine under test and the code of its corresponding rack) displayed on the screen.
The monitoring module 110 monitors the usage status of all test workstations in real time to output real-time workstation status data (step 240). In other words, through the configuration of the monitoring module 110, the intelligent test station management system 100 can monitor the use states of all test stations in the factory at any time, where the use states can be a test state and a blank state, the test state indicates that the test station is in use, and the blank state indicates that the test station is not in use.
When any rack is fully loaded, the processing module 130 performs test station configuration on the fully loaded rack according to the real-time station status data, the order-sharing principle, and the test scripts corresponding to the machines to be tested carried by the fully loaded rack, and outputs test station data corresponding to the fully loaded rack (step 250).
Since the usage states of all the test stations in the factory change at any time and the loading states of all the racks change at any time, the intelligent test station management system 100 needs to obtain real-time rack status data and real-time station status data at any time through the monitoring module 110 in order to effectively improve the production efficiency, and perform test station configuration on fully loaded racks in real time according to the same order concentration principle and the test scripts corresponding to the machines to be tested loaded on the fully loaded racks.
In this step, in order to avoid the problem that the testing machines of the same order are distributed to different testing stations that are too far away from each other, so that it is not convenient to collect the testing machines of the order when the testing is finished and the testing machines are taken off the rack, the processing module 130 may perform the testing position allocation on the fully loaded rack according to the use status of all the testing stations of the existing factory, so as to collect the testing machines of the same order on different testing stations that are separated by a relatively close distance (i.e. the same order collection principle, in other words, the testing machines of the same order may be arranged on multiple racks, but basically the testing stations arranged on the racks are separated by a relatively short distance).
In this step, since there are cases where the to-be-tested machines on a single rack do not belong to the same order (i.e., the to-be-tested machines on the same rack have different testing requirements), and different testing conditions exist at different testing stations, when any rack is fully loaded, the processing module 130 can perform testing station configuration on each fully loaded rack by the testing scripts corresponding to the to-be-tested machines carried by the fully loaded rack, so as to configure each fully loaded rack at a more appropriate testing station.
Therefore, in step 240, the processing module 130 may perform a test station configuration on the fully loaded rack according to the real-time station status data, the order-sharing principle, and the test scripts corresponding to the machines to be tested carried by the fully loaded rack, and output test station data corresponding to the fully loaded rack. The test station data may include codes of the loaded racks and codes of the corresponding test stations.
In this embodiment, since the processing module 130 outputs the test workstation data corresponding to the fully loaded racks (which includes the codes of the fully loaded racks and the codes of the corresponding test workstations) by, but not limited to, being displayed on the screen, the field operator can move each fully loaded rack to its corresponding test workstation by the test workstation data (i.e., the codes of the fully loaded racks and the codes of the corresponding test workstations) displayed on the screen.
In this embodiment, the monitoring module 110 may include a plurality of sensing units 50 connected to the processing module 130, the sensing units 50 are disposed at a plurality of testing positions of each rack in a one-to-one manner, each sensing unit 50 is configured to sense whether a corresponding testing position is configured with a machine under test, and when the sensing units disposed in any rack sense that the corresponding testing position is configured with the machine under test, the rack is fully loaded. Therefore, when the monitoring module 110 determines that a rack is fully loaded through the sensing units 50, the monitoring module 110 can transmit the rack code to the processing module 130, so that the processing module 130 can obtain the test scripts corresponding to the machines to be tested carried by the rack according to the rack code and each test position data to perform the test station configuration on the rack. Furthermore, to avoid overcomplicating the drawing, only five sensing units 50 are depicted in fig. 1.
Referring to fig. 3 and 4, fig. 3 is a system block diagram of another embodiment of the intelligent test station management system of the present invention, and fig. 4 is a flowchart of a method for executing an embodiment of an intelligent test station management method by the intelligent test station management system of fig. 3.
The difference between the present embodiment and the foregoing embodiment is that the intelligent test station management system 100 may further include a plurality of moving modules 140 and a plurality of robot devices 150, the moving modules 140 are connected to the processing module 130, the moving modules 140 are disposed in the racks in a one-to-one manner, and the robot devices 150 are connected to the position allocating module 120, so that the intelligent test station management method executed by the intelligent test station management system 100 further includes: after the position assigning module 120 performs the test position allocation on each machine to be tested, the robot devices 150 allocate each machine to be tested to its corresponding rack according to the test position data corresponding to each machine to be tested (step 410); and after the processing module 130 performs the test station configuration on the fully loaded rack, the moving module 140 corresponding to the fully loaded rack moves the fully loaded rack to its corresponding test station according to the test station data corresponding to the fully loaded rack (step 420). Wherein, each testing station data includes a testing station corresponding to each fully loaded rack. In other words, the robot apparatus 150 of the present embodiment can allocate each machine to be tested to its corresponding rack according to the test position data, and the moving module 140 can move the fully loaded rack to the corresponding test station according to the test position data in a manner similar to an automatic driving vehicle. In addition, to avoid the complexity of the drawing, only three movement modules 140 and three robotic devices 150 are illustrated in fig. 3.
In summary, it can be seen that the difference between the present invention and the prior art is that each machine to be tested is correspondingly configured in a suitable rack in real time according to the real-time rack status data, the same order centralization principle and the test script corresponding to each order, and the fully loaded rack is correspondingly configured in a suitable test station in real time according to the real-time station status data, the same order centralization principle and the test scripts corresponding to the machines to be tested carried by the fully loaded rack, so that the technical means can solve the problems in the prior art, thereby achieving the technical effect of improving the production efficiency.
Although the present invention has been described with reference to the foregoing embodiments, it should be understood that various changes and modifications can be made therein by those skilled in the art without departing from the spirit and scope of the invention.
Claims (8)
1. An intelligent test station management system, comprising:
the monitoring module is used for monitoring the bearing states of all the racks and the use states of all the test stations in real time so as to output real-time rack state data and real-time station state data;
the position distributing module is used for receiving the bar code data of each machine to be tested, carrying out test position configuration on each machine to be tested according to the real-time rack state data, the same order concentrating principle and the test script corresponding to each order, and outputting the test position data corresponding to each machine to be tested; and
and the processing module is used for carrying out test station configuration on the fully loaded rack according to the real-time station state data, the same order centralizing principle and the test scripts corresponding to the to-be-tested machines carried by the fully loaded rack when any rack is fully loaded, and outputting test station data corresponding to the fully loaded rack.
2. The system of claim 1, further comprising a plurality of moving modules connected to the processing modules, wherein the moving modules are disposed on the racks in a one-to-one manner, and when the processing modules configure the testing stations of the fully loaded rack, the moving modules disposed corresponding to the fully loaded rack move the testing stations to the testing stations according to the testing station data corresponding to the fully loaded rack.
3. The intelligent test station management system of claim 1, wherein the monitoring module comprises a plurality of sensing units connected to the processing module, the sensing units are disposed at a plurality of test positions of each rack in a one-to-one manner, each sensing unit is configured to sense whether the corresponding test position is configured with the machine under test, and when the sensing unit of any rack senses that the corresponding test position is configured with the machine under test, the rack is fully loaded.
4. The intelligent test station management system of claim 1, further comprising a plurality of robot devices connected to the position assigning module, wherein after the position assigning module assigns the test position of each of the machines to be tested, the robot devices assign each of the machines to be tested to the corresponding rack according to the test position data corresponding to each of the machines to be tested.
5. An intelligent test station management method is characterized by comprising the following steps:
providing an intelligent test station management system which comprises a monitoring module, a position dispatching module and a processing module;
the monitoring module monitors the bearing states of all the racks in real time to output real-time rack state data;
after receiving the bar code data of each machine to be tested, the position distributing module carries out test position configuration on each machine to be tested according to the real-time rack state data, the same order centralizing principle and the test script corresponding to each order and outputs the test position data corresponding to each machine to be tested;
the monitoring module monitors the use states of all test stations in real time to output real-time station state data; and
when any rack is fully loaded, the processing module performs test station configuration on the fully loaded rack according to the real-time station state data, the same order centralizing principle and the test scripts corresponding to the to-be-tested machines carried by the fully loaded rack, and outputs test station data corresponding to the fully loaded rack.
6. The intelligent test station management method of claim 5, wherein the intelligent test station management system further comprises a plurality of mobile modules connected to the processing module, the mobile modules being disposed in the racks in a one-to-one manner, the intelligent test station management method further comprising: when the processing module performs test station configuration on any one of the fully loaded racks, the moving module correspondingly arranged to the fully loaded rack moves the fully loaded rack to the corresponding test station according to the test station data corresponding to the fully loaded rack.
7. The intelligent test station management method of claim 5, wherein the monitoring module comprises a plurality of sensing units connected to the processing module, the sensing units being disposed at a plurality of test positions of each of the racks in a one-to-one manner, the intelligent test station management method further comprising: when the sensing units arranged on any rack sense that the corresponding testing positions are provided with the machines to be tested, the rack is fully loaded.
8. The intelligent test station management method of claim 5, wherein the intelligent test station management system further comprises a plurality of robotic devices connected to the seat dispatching module, the intelligent test station management method further comprising: after the position assigning module performs test position allocation on each machine to be tested, the robot devices allocate each machine to be tested to the corresponding rack according to the test position data corresponding to each machine to be tested.
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| CN201811510186.XA CN111311429A (en) | 2018-12-11 | 2018-12-11 | Intelligent test station management system and method thereof |
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| CN201811510186.XA CN111311429A (en) | 2018-12-11 | 2018-12-11 | Intelligent test station management system and method thereof |
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| CN101414934A (en) * | 2007-10-16 | 2009-04-22 | 中兴通讯股份有限公司 | Method for testing hardware module |
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| CN106779406A (en) * | 2016-12-14 | 2017-05-31 | 重庆川仪自动化股份有限公司 | MES system based on RFID |
| CN108762204A (en) * | 2018-05-02 | 2018-11-06 | 深圳创维－Rgb电子有限公司 | A kind of the rhythm control system and its control method of production line |
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2018
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Patent Citations (4)
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|---|---|---|---|---|
| CN101414934A (en) * | 2007-10-16 | 2009-04-22 | 中兴通讯股份有限公司 | Method for testing hardware module |
| CN104808095A (en) * | 2015-04-27 | 2015-07-29 | 深圳市共进电子股份有限公司 | Automatic production testing system and product testing method thereof |
| CN106779406A (en) * | 2016-12-14 | 2017-05-31 | 重庆川仪自动化股份有限公司 | MES system based on RFID |
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