CN111306302A - Mechanical sealing end face structure capable of reducing end face abrasion and rotary mechanical equipment - Google Patents

Mechanical sealing end face structure capable of reducing end face abrasion and rotary mechanical equipment Download PDF

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CN111306302A
CN111306302A CN202010253837.2A CN202010253837A CN111306302A CN 111306302 A CN111306302 A CN 111306302A CN 202010253837 A CN202010253837 A CN 202010253837A CN 111306302 A CN111306302 A CN 111306302A
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sealing
groove
face
grooves
ring
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黄伟峰
王子羲
王廷玉
王永波
刘莹
邹亮
郭飞
王波
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Tsinghua University
Shaanxi Aero Electric Co Ltd
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Tsinghua University
Shaanxi Aero Electric Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/34Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/32Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
    • F16J15/3284Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings characterised by their structure; Selection of materials
    • F16J15/3288Filamentary structures, e.g. brush seals

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mechanical Sealing (AREA)

Abstract

本发明涉及一种机械密封端面结构,包括静环和/或动环,所述动环可相对所述静环转动,所述静环和/或所述动环分别具有密封端面,所述静环上的所述密封端面与所述动环上的所述密封端面能够相对设置;所述静环和/或所述动环的所述密封端面上开设有若干磨粒槽。本发明还涉及一种包括上述机械密封端面结构的旋转机械设备。上述机械密封端面结构及旋转机械设备,开设在密封端面上的磨粒槽能够储存动环和静环之间由低速过程或端面偶然碰摩产生的磨粒,避免由磨粒造成密封端面的周向划痕甚至犁沟,在不明显降低动压效应的前提下能够实现容纳磨粒、零泄漏、工作性能稳定、使用寿命长,同时保证较佳的润滑效果。

Figure 202010253837

The present invention relates to an end face structure of a mechanical seal, comprising a static ring and/or a moving ring, the moving ring is rotatable relative to the static ring, the static ring and/or the moving ring respectively have sealing end faces, and the static ring The sealing end surface on the ring and the sealing end surface on the moving ring can be disposed opposite to each other; a plurality of abrasive grain grooves are provided on the sealing end surface of the static ring and/or the moving ring. The present invention also relates to a rotary mechanical device comprising the above-mentioned mechanical seal end face structure. The above-mentioned mechanical seal end face structure and rotating machinery equipment, the abrasive grain groove opened on the sealing end face can store the abrasive grains generated by the low-speed process or the accidental friction of the end face between the moving ring and the static ring, and avoid the abrasive grains causing the circumferential surface of the sealing end face. To scratches and even furrows, under the premise of not significantly reducing the dynamic pressure effect, it can accommodate abrasive particles, zero leakage, stable working performance, long service life, and at the same time ensure better lubrication effect.

Figure 202010253837

Description

可降低端面磨损的机械密封端面结构及旋转机械设备Mechanical seal end face structure and rotating machinery that can reduce end face wear

技术领域technical field

本发明涉及机械密封技术领域,特别是涉及一种可降低端面磨损的机械密封端面结构及旋转机械设备。The invention relates to the technical field of mechanical seals, in particular to an end surface structure of a mechanical seal and a rotating mechanical device capable of reducing end surface wear.

背景技术Background technique

机械密封结构是由至少一对垂直于旋转轴线的端面,在流体压力和补偿机构弹力(或磁力)的作用以及辅助密封的配合下,保持贴合并相对滑动而构成的防止流体泄漏的装置。动环和静环形式的机械密封结构通过动静压结合实现机械密封,但启停时未形成稳定的流体膜时密封端面的接触磨损较大,并且磨损后产生的磨粒会进一步在密封端面产生周向划痕甚至犁沟,划伤整个密封端面;密封端面磨碰后易产生恶性事故,导致密封失效,带来较大安全隐患,并且调节时间较短,无法及时调控。The mechanical seal structure is a device that prevents fluid leakage by keeping at least one pair of end faces perpendicular to the axis of rotation, under the action of fluid pressure and the elastic force (or magnetic force) of the compensation mechanism and the cooperation of the auxiliary seal, which keep fit and slide relatively. The mechanical seal structure in the form of a dynamic ring and a static ring realizes a mechanical seal through the combination of dynamic and static pressure. However, when a stable fluid film is not formed during start and stop, the contact wear of the seal end face is large, and the abrasive particles generated after wear will be further generated on the seal end face. Circumferential scratches and even furrows scratch the entire sealing end face; vicious accidents are likely to occur after the sealing end face is rubbed, resulting in seal failure, which brings greater safety hazards, and the adjustment time is short, which cannot be adjusted in time.

发明内容SUMMARY OF THE INVENTION

基于此,有必要针对目前的机械密封结构存在的易磨损及密封失效的问题,提供一种能够有效降低密封端面磨损进而保证密封及润滑效果的可降低端面磨损的机械密封端面结构及旋转机械设备。Based on this, it is necessary to provide a mechanical seal end face structure and rotating machinery equipment that can effectively reduce the wear of the seal end face and ensure the sealing and lubrication effect, aiming at the problems of easy wear and seal failure in the current mechanical seal structure. .

一种可降低端面磨损的机械密封端面结构,包括密封环,所述密封环包括静环和/或动环,所述动环可相对所述静环转动,所述静环和/或所述动环分别具有密封端面,所述静环上的所述密封端面与所述动环上的所述密封端面能够相对设置;所述静环和/或所述动环的所述密封端面上开设有若干磨粒槽。An end face structure of a mechanical seal capable of reducing end face wear, comprising a sealing ring, the sealing ring comprising a static ring and/or a moving ring, the moving ring can rotate relative to the static ring, the static ring and/or the The moving rings respectively have sealing end faces, and the sealing end faces on the static ring and the sealing end faces on the moving ring can be arranged oppositely; the sealing end faces of the static ring and/or the moving ring are provided with openings There are several abrasive grooves.

在其中一个实施例中,所述静环和/或所述动环的所述密封端面上开设有若干密封槽,若干所述磨粒槽分别设置于若干所述密封槽的外周缘。In one embodiment, a plurality of sealing grooves are formed on the sealing end surface of the stationary ring and/or the moving ring, and a plurality of the abrasive particle grooves are respectively disposed on the outer peripheral edges of the plurality of sealing grooves.

在其中一个实施例中,所述密封槽在所述密封端面内延伸,所述密封槽沿自身延伸方向的一端形成上游侧,所述密封槽的所述上游侧允许流入润滑介质,所述密封槽沿自身延伸方向的另一端形成下游侧;若干所述密封槽的上游侧外周缘和/或下游侧外周缘分别设置一个或多个所述磨粒槽。In one of the embodiments, the sealing groove extends in the sealing end face, one end of the sealing groove along its own extending direction forms an upstream side, the upstream side of the sealing groove allows a lubricating medium to flow in, and the sealing The other end of the groove along its own extending direction forms the downstream side; one or more of the abrasive grain grooves are respectively provided on the upstream side outer peripheral edge and/or the downstream side outer peripheral edge of a plurality of the sealing grooves.

在其中一个实施例中,所述密封槽的所述下游侧具有下游尖端,若干所述磨粒槽分别设置于若干所述密封槽的所述下游尖端。In one embodiment, the downstream side of the sealing groove has a downstream tip, and a plurality of the abrasive grain grooves are respectively disposed on the downstream tips of the sealing groove.

在其中一个实施例中,若干所述密封槽沿所述密封端面的中心分布形成单列结构或旋向相反的双列结构,若干所述磨粒槽分别设置于若干所述密封槽的所述下游尖端。In one embodiment, a plurality of the sealing grooves are distributed along the center of the sealing end face to form a single-row structure or a double-row structure with opposite directions of rotation, and a plurality of the abrasive grain grooves are respectively disposed on the downstream side of the plurality of the sealing grooves tip.

在其中一个实施例中,所述静环和/或所述动环的所述密封端面沿自身径向形成高压侧和低压侧,单列所述密封槽开设于所述高压侧或所述低压侧。In one embodiment, the sealing end face of the stationary ring and/or the moving ring forms a high pressure side and a low pressure side along its radial direction, and a single row of the sealing grooves is opened on the high pressure side or the low pressure side .

在其中一个实施例中,若干所述密封槽沿所述密封端面的中心分布形成旋向相反的双列结构,一个或多个所述磨粒槽分别设置于至少一列所述密封槽的上游侧外周缘或下游侧外周缘。In one embodiment, a plurality of the sealing grooves are distributed along the center of the sealing end face to form a double-row structure with opposite directions of rotation, and one or more of the abrasive grain grooves are respectively disposed on the upstream side of at least one row of the sealing grooves Outer periphery or downstream side outer periphery.

在其中一个实施例中,双列结构的所述密封槽的旋向包括正向和反向,所述密封槽包括正向槽和反向槽;所述静环和/或所述动环的所述密封端面沿自身径向形成高压侧和低压侧,所述正向槽设置于所述高压侧,所述反向槽设置于所述低压侧;所述反向槽的所述上游侧及所述下游侧分别设置多个所述磨粒槽,多个所述磨粒槽沿所述反向槽的外周缘间隔分布。In one embodiment, the rotation directions of the sealing grooves of the double-row structure include forward and reverse directions, and the sealing grooves include forward grooves and reverse grooves; The sealing end face forms a high pressure side and a low pressure side along its radial direction, the forward groove is arranged on the high pressure side, and the reverse groove is arranged on the low pressure side; the upstream side of the reverse groove and the A plurality of the abrasive grain grooves are respectively provided on the downstream side, and the plurality of the abrasive grain grooves are distributed at intervals along the outer periphery of the reverse groove.

在其中一个实施例中,所述正向槽的所述下游侧设置多个所述磨粒槽,多个所述磨粒槽沿所述正向槽的外周缘间隔分布。In one embodiment, a plurality of the abrasive grain grooves are provided on the downstream side of the forward direction groove, and the plurality of the abrasive grain grooves are distributed at intervals along the outer periphery of the forward direction groove.

在其中一个实施例中,所述反向槽沿所述密封端面的周向长度大于等于所述正向槽沿所述密封端面的周向长度。In one embodiment, the circumferential length of the reverse groove along the sealing end face is greater than or equal to the circumferential length of the forward groove along the sealing end face.

在其中一个实施例中,所述反向槽沿所述密封端面的径向宽度大于等于所述正向槽沿所述密封端面的径向宽度;所述反向槽的的径向占比介于0.35-0.45之间,所述正向槽的径向占比介于0.2-0.3之间。In one embodiment, the radial width of the reverse groove along the sealing end face is greater than or equal to the radial width of the forward groove along the sealing end face; the radial ratio of the reverse groove is between Between 0.35-0.45, the radial ratio of the forward groove is between 0.2-0.3.

在其中一个实施例中,所述磨粒槽的深度大于、等于或者小于所述密封槽的深度。In one embodiment, the depth of the abrasive grain groove is greater than, equal to or less than the depth of the sealing groove.

在其中一个实施例中,所述密封槽的槽壁连线包括对数螺旋线、阿基米德螺旋线、直线和/或圆弧线。In one embodiment, the connecting line of the groove wall of the sealing groove includes a logarithmic spiral, an Archimedes spiral, a straight line and/or a circular arc.

在其中一个实施例中,若干所述密封槽沿所述密封端面的中心呈中心对称分布。In one of the embodiments, a plurality of the sealing grooves are distributed centrally symmetrically along the center of the sealing end face.

在其中一个实施例中,以所述密封端面为基准,若干所述磨粒槽的深度介于2μm-1000μm之间。In one of the embodiments, based on the sealing end face, the depths of a plurality of the abrasive grain grooves are between 2 μm and 1000 μm.

在其中一个实施例中,所述磨粒槽垂直于自身深度方向的截面包括平滑截面和/或弯折截面。In one embodiment, the section of the abrasive grain groove perpendicular to its own depth direction includes a smooth section and/or a bent section.

一种旋转机械设备,包括上述方案任一项所述的可降低端面磨损的机械密封端面结构。A rotating mechanical equipment includes the mechanical seal end surface structure that can reduce end surface wear according to any one of the above solutions.

上述可降低端面磨损的机械密封端面结构及旋转机械设备,开设在密封端面上的磨粒槽能够储存动环和静环之间由低速过程或端面偶然碰摩产生的磨粒,避免由磨粒造成密封端面的周向划痕甚至犁沟,改善机械密封性能。本发明提供的可降低端面磨损的机械密封端面结构及旋转机械设备,在不明显降低动压效应的前提下能够实现容纳磨粒、零泄漏、工作性能稳定、使用寿命长,同时保证较佳的润滑效果。The above-mentioned mechanical seal end face structure and rotating machinery equipment that can reduce end face wear, the abrasive grain groove opened on the seal end face can store the abrasive grains generated by the low-speed process or the end face accidental friction between the moving ring and the static ring, avoiding the abrasive grains Circumferential scratches and even furrows on the sealing end face are caused to improve the mechanical sealing performance. The mechanical seal end surface structure and the rotating mechanical equipment which can reduce end surface wear provided by the present invention can accommodate abrasive particles, have zero leakage, have stable working performance, and have a long service life without significantly reducing the dynamic pressure effect. Lubrication effect.

附图说明Description of drawings

构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present application are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.

图1为本发明第一实施例提供的具有双列密封槽的密封环结构示意图;FIG. 1 is a schematic structural diagram of a sealing ring with double-row sealing grooves provided by the first embodiment of the present invention;

图2为图1中A-A截面剖面结构示意图;Fig. 2 is A-A cross-sectional structure schematic diagram in Fig. 1;

图3为本发明第二实施例提供的具有双列密封槽的密封环结构示意图;FIG. 3 is a schematic structural diagram of a sealing ring with double-row sealing grooves provided by the second embodiment of the present invention;

图4为本发明第三实施例提供的具有双列密封槽的密封环结构示意图;FIG. 4 is a schematic structural diagram of a sealing ring with double-row sealing grooves provided by a third embodiment of the present invention;

图5为本发明第四实施例提供的具有双列密封槽的密封环结构示意图;5 is a schematic structural diagram of a sealing ring with double-row sealing grooves according to a fourth embodiment of the present invention;

图6为本发明第五实施例提供的一种具有单列密封槽的密封环结构示意图;6 is a schematic structural diagram of a sealing ring with a single row of sealing grooves according to a fifth embodiment of the present invention;

图7为本发明第五实施例提供的另一种具有单列密封槽的密封环结构示意图。FIG. 7 is a schematic structural diagram of another sealing ring with a single row of sealing grooves provided by the fifth embodiment of the present invention.

其中:10、密封环;100、磨粒槽;200、密封槽;210、正向槽;220、反向槽;300、密封堰区;400、密封坝区;700、密封端面。Among them: 10, sealing ring; 100, abrasive groove; 200, sealing groove; 210, forward groove; 220, reverse groove; 300, sealing weir area; 400, sealing dam area; 700, sealing end face.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。下面对具体实施方式的描述仅仅是示范性的,应当理解,此处所描述的具体实施仅仅用以解释本发明,而绝不是对本发明及其应用或用法的限制。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. The following description of the specific embodiments is only exemplary, and it should be understood that the specific implementations described herein are only used to explain the present invention, but not to limit the present invention and its application or usage.

需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。相反,当元件被称作“直接在”另一元件“上”时,不存在中间元件。相反,当元件被称作“直接”与另一元件连接时,不存在中间元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. In contrast, when an element is referred to as being "directly" connected to another element, there are no intervening elements present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only.

在本发明的描述中,需要理解的是,术语“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", " The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying The device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.

动环和静环形式的机械密封结构能够有效密封机械设备的轴端,保持动环和静环之间清洁的润滑环境以及合适的润滑介质压力是机械密封结构实现润滑和密封功能的有效前提。动环和静环之间由于在机械设备启停的低速阶段发生直接碰撞或者外部环境的污染,不可避免的会存在一些磨粒。本发明提供一种可降低端面磨损的机械密封端面结构,可在不明显降低动压效应的前提下,避免磨粒在密封端面的表面堆积、进而避免在密封端面上形成犁沟磨痕,减少机械密封端面磨损,延长密封环(动环或静环)的使用寿命。本发明提供的可降低端面磨损的机械密封端面结构能够应用于各种旋转机械结构的轴端密封,例如压缩机、各种泵、搅拌机和膨胀机等。The mechanical seal structure in the form of moving ring and static ring can effectively seal the shaft end of the mechanical equipment. Keeping a clean lubricating environment between the moving ring and the static ring and proper lubricating medium pressure are the effective prerequisites for the mechanical seal structure to achieve lubrication and sealing functions. There will inevitably be some abrasive particles between the moving ring and the static ring due to the direct collision or the pollution of the external environment during the low-speed stage of starting and stopping the mechanical equipment. The invention provides an end surface structure of a mechanical seal that can reduce end surface wear, can avoid the accumulation of abrasive particles on the surface of the sealing end surface, and thus avoid the formation of furrow wear marks on the sealing end surface without significantly reducing the dynamic pressure effect, thereby reducing The end face of the mechanical seal is worn, which prolongs the service life of the seal ring (moving ring or static ring). The end face structure of the mechanical seal which can reduce end face wear provided by the present invention can be applied to the shaft end seal of various rotating mechanical structures, such as compressors, various pumps, mixers and expanders.

如图1-2及图6-7所示,本发明一实施例提供一种可降低端面磨损的机械密封端面结构,包括密封环10,密封环10既可以是包括单独的静环或动环,也可以是同时包括动环和静环。动环可相对静环转动,静环和/或动环分别具有密封端面700,静环上的密封端面700与动环上的密封端面700能够相对设置。静环和/或动环的密封端面700上开设有若干磨粒槽100,磨粒槽100能够容纳动环和静环之间的磨粒。上述可降低端面磨损的机械密封端面结构,开设在密封端面700上的磨粒槽100能够储存动环和静环之间由低速过程或端面偶然碰摩产生的磨粒,避免由磨粒造成密封端面700的周向划痕甚至犁沟,改善机械密封性能。需要说明的是,静环与动环上的两个密封端面700之间的相对设置是指静环的密封端面700与动环的密封端面700面对面安装设置。As shown in FIGS. 1-2 and 6-7, an embodiment of the present invention provides an end surface structure of a mechanical seal that can reduce end surface wear, including a sealing ring 10, and the sealing ring 10 may include a separate static ring or a dynamic ring , it can also include both dynamic and static rings. The movable ring is rotatable relative to the stationary ring, the stationary ring and/or the movable ring respectively have sealing end surfaces 700 , and the sealing end surfaces 700 on the static ring and the sealing end surfaces 700 on the movable ring can be disposed opposite to each other. A plurality of abrasive grain grooves 100 are opened on the sealing end surface 700 of the static ring and/or the moving ring, and the abrasive grain grooves 100 can accommodate the abrasive grains between the moving ring and the static ring. The above-mentioned mechanical seal end face structure that can reduce end face wear, the abrasive grain groove 100 opened on the sealing end face 700 can store the abrasive grains generated between the moving ring and the static ring by the low-speed process or the accidental rubbing of the end face, so as to avoid the sealing caused by the abrasive grains. Circumferential scratches and even furrows on the end face 700 improve mechanical seal performance. It should be noted that the relative arrangement between the two sealing end surfaces 700 on the static ring and the moving ring means that the sealing end surface 700 of the static ring and the sealing end surface 700 of the moving ring are installed facing each other.

本实施例提供的可降低端面磨损的机械密封端面结构,在不明显降低动压效应的前提下能够实现容纳磨粒、零泄漏、工作性能稳定、使用寿命长,同时保证较佳的润滑效果。需要进一步说明的,磨粒槽100一方面可以储存由于接触摩擦而产生的磨削屑(磨粒),保护密封环10(动环和/或静环)表面不被破坏,提高密封环10的使用寿命。另一方面由于磨粒槽100所具有一定的体积,能够储存一定量的润滑介质,提高了密封环10的润滑性能,减小了密封端面700磨损。在反复启停的过程中磨粒槽100可以存储磨碰产生的磨粒,增强润滑,提高了零部件的使用寿命,同时可以实现及时调控避免严重事故发生。The mechanical seal end surface structure provided in this embodiment can reduce end surface wear, and can accommodate abrasive particles, zero leakage, stable working performance, and long service life without significantly reducing the dynamic pressure effect, while ensuring a better lubrication effect. It should be further explained that, on the one hand, the abrasive grain groove 100 can store grinding debris (abrasive grains) generated due to contact friction, protect the surface of the sealing ring 10 (moving ring and/or static ring) from being damaged, and improve the sealing ring 10 service life. On the other hand, since the abrasive groove 100 has a certain volume, it can store a certain amount of lubricating medium, which improves the lubrication performance of the sealing ring 10 and reduces the wear of the sealing end face 700 . In the process of repeated starting and stopping, the abrasive grain groove 100 can store the abrasive grains generated by friction, enhance lubrication, and improve the service life of components, and at the same time, it can realize timely regulation and avoid serious accidents.

如图1-2及图6-7所示,在本发明一实施例中,静环和/或动环的密封端面700上开设有若干密封槽200,若干磨粒槽100分别设置于若干密封槽200的外周缘。在密封端面700上设计一系列具有泵送能力的密封槽200。密封介质沿着密封槽200切向方向泵入,泵入的介质和磨粒也会沿着密封槽200的切向方向进入到密封槽200外周缘的磨粒槽100中,可在不明显降低动压效应的前提下,起到容纳磨粒,降低端面磨损的效果。有效避免了密封端面700磨损后产生的磨粒无法及时排出,产生周向划痕甚至犁沟,进而划伤整个密封端面700的情况,同时避免了因密封端面700磨碰后易产生恶性事故、导致密封失效、带来较大安全隐患、以及因调节时间较短而无法及时调控的问题。在一些情形中,密封槽200也被称为螺旋槽,密封槽200的延伸线相对于密封端面700的中心轴呈螺旋状。As shown in FIGS. 1-2 and 6-7, in an embodiment of the present invention, a plurality of sealing grooves 200 are formed on the sealing end surface 700 of the static ring and/or the moving ring, and a plurality of abrasive particle grooves 100 are respectively provided in a plurality of sealing the outer periphery of the groove 200 . A series of seal grooves 200 with pumping capability are designed on the seal face 700 . The sealing medium is pumped in the tangential direction of the sealing groove 200, and the pumped medium and abrasive particles also enter into the abrasive grain groove 100 on the outer periphery of the sealing groove 200 along the tangential direction of the sealing groove 200, which can reduce significantly Under the premise of dynamic pressure effect, it has the effect of accommodating abrasive particles and reducing end face wear. It effectively avoids that the abrasive particles generated by the wear of the sealing end face 700 cannot be discharged in time, resulting in circumferential scratches and even furrows, and then scratching the entire sealing end face 700. Lead to seal failure, bring greater safety hazards, and problems that cannot be adjusted in time due to the short adjustment time. In some cases, the sealing groove 200 is also referred to as a helical groove, and the extension line of the sealing groove 200 is helical with respect to the central axis of the sealing end face 700 .

如图1-2及图6-7所示,在本发明一实施例中,密封槽200在密封端面700内延伸,密封槽200沿自身延伸方向的一端形成上游侧,密封槽200的上游侧允许流入润滑介质,密封槽200沿自身延伸方向的另一端形成下游侧。若干密封槽200的上游侧外周缘和/或下游侧外周缘分别设置一个或多个磨粒槽100。由于密封槽200在密封过程中具有泵送介质的功能,因此动环和静环之间的介质一般是沿着密封槽200的延伸方向(切向)移动,进而也带动动环和静环之间的磨粒、磨削屑等一起移动。在密封槽200的上游侧外周缘和/或下游侧外周缘开设一个或多个磨粒槽100,能够有效的将移动至此的磨粒容纳进磨粒槽100中,避免磨粒继续在动环和静环之间移动,进而避免在静环和动环的密封端面700上产生周向划痕甚至犁沟,甚至划伤整个密封端面700的情况。进一步,密封槽200的下游侧具有下游尖端,若干磨粒槽100分别设置于若干密封槽200的下游尖端。由于密封槽200的结构特征,密封槽200的下游侧尖端会聚集较多的磨粒,在此处开设磨粒槽100能够更高效的以容纳磨粒的方式将从磨粒密封端面700之间转移。As shown in FIGS. 1-2 and 6-7 , in an embodiment of the present invention, the sealing groove 200 extends in the sealing end surface 700 , one end of the sealing groove 200 along its own extending direction forms the upstream side, and the upstream side of the sealing groove 200 The other end of the seal groove 200 in the extending direction thereof is allowed to flow in the lubricating medium to form the downstream side. One or more abrasive grain grooves 100 are respectively provided on the upstream outer peripheral edge and/or the downstream outer peripheral edge of the plurality of seal grooves 200 . Since the sealing groove 200 has the function of pumping the medium during the sealing process, the medium between the moving ring and the static ring generally moves along the extending direction (tangential) of the sealing groove 200, which in turn drives the distance between the moving ring and the static ring. Abrasive grains, grinding chips, etc. between them move together. One or more abrasive grain grooves 100 are provided on the upstream outer peripheral edge and/or the downstream outer peripheral edge of the sealing groove 200 , which can effectively accommodate the abrasive grains moved there into the abrasive grain grooves 100 and prevent the abrasive grains from continuing on the moving ring. It can move between the static ring and the static ring, thereby avoiding circumferential scratches or even furrows on the sealing end surfaces 700 of the static ring and the moving ring, and even scratching the entire sealing end surface 700 . Further, the downstream side of the sealing groove 200 has a downstream tip, and the plurality of abrasive grain grooves 100 are respectively disposed at the downstream tip of the plurality of sealing grooves 200 . Due to the structural features of the sealing groove 200 , the downstream tip of the sealing groove 200 will gather more abrasive particles, and opening the abrasive particle groove 100 here can more efficiently accommodate the abrasive particles from between the abrasive particle sealing end faces 700 . transfer.

可以理解的,开设在密封端面700上的密封槽200一般具有一定的旋向,具有不同旋向的密封槽200能够允许或者阻碍介质的流动,进而在整个密封端面700之间产生较为均匀的介质层,保持较佳的润滑和密封性能。可选的,如图1-2及图6-7所示,若干密封槽200沿密封端面700的中心分布形成单列结构或旋向相反的双列结构。上述各个实施例中涉及的密封槽200和磨粒槽100之间的位置、数量关系也同样适用于单列结构的密封槽200以及旋向相反的双列结构密封槽200。无论是单列结构的密封槽200以及旋向相反的双列结构密封槽200,若干磨粒槽100均可分别设置于密封槽200的上游侧外周缘任一位置、下游侧任一位置、下游侧尖端或者密封槽200外周缘的其他任一位置。本发明的各实施例中,上游侧指向下游侧的方向为顺时针方向。It can be understood that the sealing groove 200 formed on the sealing end face 700 generally has a certain rotational direction, and the sealing groove 200 with different rotational directions can allow or hinder the flow of the medium, thereby generating a relatively uniform medium between the entire sealing end face 700 layer to maintain better lubrication and sealing properties. Optionally, as shown in FIGS. 1-2 and 6-7 , a plurality of sealing grooves 200 are distributed along the center of the sealing end surface 700 to form a single-row structure or a double-row structure with opposite directions of rotation. The position and quantity relationship between the sealing grooves 200 and the abrasive particle grooves 100 involved in the above embodiments are also applicable to the sealing grooves 200 of a single-row structure and the sealing grooves 200 of a double-row structure with opposite rotation directions. Regardless of whether it is the sealing groove 200 with a single-row structure or the sealing groove 200 with a double-row structure with opposite rotation directions, a plurality of abrasive grain grooves 100 can be respectively disposed at any position on the outer periphery of the upstream side, any position on the downstream side, or the downstream side of the sealing groove 200 . The tip or any other location on the outer periphery of the sealing groove 200 . In each embodiment of the present invention, the direction in which the upstream side points to the downstream side is a clockwise direction.

上述各个实施例中,可以采用激光加工、电化学腐蚀、电火花加工等工艺加工密封端面700的密封槽200,利用接触式轮廓仪或非接触式光学轮廓仪来检测加工精度,并且设置磨粒槽100的深度大于密封槽200的深度。在上述各个实施例中,当动环旋转时,介质会沿着密封槽200的切向方向,从密封槽200的上游侧泵送至密封槽200的下游侧,由于密封堰区300和密封坝区400的节流作用,使得密封端面700的局部压力升高,形成开启力。当有密封端面700进入由于外部介质产生或端面磨损的磨粒时,磨粒会沿着密封槽200的切向方向进入磨粒槽100中,由于磨粒槽100具有一定的容积,可以容纳一定量的磨粒,并且其深度相较于密封槽200区域会更深,减小了磨粒对密封端面700的危害。In each of the above embodiments, the sealing groove 200 of the sealing end face 700 can be processed by laser machining, electrochemical corrosion, electrical discharge machining, etc., the machining accuracy can be detected by a contact profilometer or a non-contact optical profilometer, and abrasive grains can be set. The depth of the groove 100 is greater than the depth of the sealing groove 200 . In the above embodiments, when the moving ring rotates, the medium will be pumped along the tangential direction of the sealing groove 200 from the upstream side of the sealing groove 200 to the downstream side of the sealing groove 200. Due to the sealing weir area 300 and the sealing dam The throttling effect of the zone 400 increases the local pressure of the sealing end face 700 to form an opening force. When the sealing end surface 700 enters the abrasive particles generated by the external medium or the end surface is worn, the abrasive particles will enter the abrasive particle groove 100 along the tangential direction of the sealing groove 200. Since the abrasive particle groove 100 has a certain volume, it can accommodate a certain amount of abrasive particles. The amount of abrasive particles, and its depth will be deeper than that of the sealing groove 200 area, reducing the damage of the abrasive particles to the sealing end face 700 .

如图1-2及图6-7所示,在本发明一实施例中,若干密封槽200沿密封端面700的中心呈中心对称分布。对于单列的密封槽200来说,若干密封槽200以密封端面700的圆心呈中心对称分布;对于双列结构的密封槽200来说,每列密封槽200分别以密封端面700的圆心呈中心对称分布,并且两列密封槽200沿密封端面700的径向间隔或相邻设置。可以理解的,本实施例中的“列”指的是以密封端面700的圆心为中心,相同中心距的密封槽200为一列,不同中心距的密封槽200属于不同的列。设置若干密封槽200沿密封端面700的中心呈中心对称分布,能够增强密封端面700上密封槽200泵送介质的均匀性。可选的,密封端面700上的每列密封槽200的数量介于6-100之间。As shown in FIGS. 1-2 and 6-7 , in an embodiment of the present invention, a plurality of sealing grooves 200 are distributed centrally symmetrically along the center of the sealing end surface 700 . For a single row of sealing grooves 200 , the plurality of sealing grooves 200 are symmetrically distributed around the center of the sealing end face 700 ; for the sealing grooves 200 with a double row structure, each row of sealing grooves 200 is respectively centrally symmetric around the center of the sealing end face 700 . The two rows of sealing grooves 200 are spaced apart or adjacent to each other along the radial direction of the sealing end face 700 . It can be understood that the “column” in this embodiment refers to the center of the sealing end face 700 as the center, the sealing grooves 200 with the same center distance are one column, and the sealing grooves 200 with different center distances belong to different columns. A plurality of sealing grooves 200 are arranged along the center of the sealing end surface 700 to be symmetrically distributed, which can enhance the uniformity of the medium pumped by the sealing grooves 200 on the sealing end surface 700 . Optionally, the number of the sealing grooves 200 in each row on the sealing end face 700 is between 6-100.

如图6-7所示,在本发明一实施例中,静环和/或动环的密封端面700沿自身径向形成高压侧和低压侧,单列密封槽200开设于高压侧或低压侧。一般情况下,沿密封端面700的径向靠近外侧的一侧为高压侧,靠近内侧的一侧为低压侧;且位于高压侧的密封槽200的下游侧相对于上游侧更靠近密封端面700的中心,位于低压侧的密封槽200的下游侧相对于上游侧更靠近密封端面700的外侧。上述单列密封槽200的两处设置位置均能够有效实现介质的泵送进而实现有效的机械密封。进一步,在上述两处的密封槽200下游侧尖端分别设置一个磨粒槽100,实现对动环和静环之间磨粒的收纳。同列密封槽200之间的非槽区域形成密封堰区300,非同列密封槽200之间沿径向非槽区域称为密封坝区400。对于单列密封槽200结构而言,槽数为6-100(图中仅示意了12个),壁线螺旋角为5°-50°,径向槽坝比为1-5,周向槽堰比为0.25-4,密封槽200径向宽度占密封环10(动环或静环)径向宽度的1/6-4/5,密封槽200的槽深为5μm-100μm。密封槽200下游侧尖端的磨粒槽100,以密封坝区400平面为基准深度为2μm-1000μm,内径为0.2㎜-2mm。As shown in FIGS. 6-7 , in an embodiment of the present invention, the sealing end surface 700 of the static ring and/or the moving ring forms a high pressure side and a low pressure side along its radial direction, and a single row of sealing grooves 200 is opened on the high pressure side or the low pressure side. In general, the side close to the outer side in the radial direction of the sealing end face 700 is the high pressure side, and the side close to the inner side is the low pressure side; and the downstream side of the sealing groove 200 on the high pressure side is closer to the sealing end face 700 than the upstream side. At the center, the downstream side of the seal groove 200 on the low pressure side is closer to the outside of the seal end face 700 than the upstream side. The above-mentioned two arrangement positions of the single-row sealing groove 200 can effectively realize the pumping of the medium and thus realize an effective mechanical seal. Further, an abrasive grain groove 100 is respectively provided at the downstream tip of the sealing groove 200 at the above two places, so as to realize the storage of abrasive grains between the moving ring and the static ring. The non-groove area between the sealing grooves 200 in the same row forms the sealing weir area 300 , and the non-groove area along the radial direction between the sealing grooves 200 in the non-same row is called the sealing dam area 400 . For the single-row sealing groove 200 structure, the number of grooves is 6-100 (only 12 are shown in the figure), the helix angle of the wall line is 5°-50°, the radial groove-dam ratio is 1-5, and the circumferential groove and weir is 1-5. The ratio is 0.25-4, the radial width of the sealing groove 200 accounts for 1/6-4/5 of the radial width of the sealing ring 10 (moving ring or static ring), and the groove depth of the sealing groove 200 is 5 μm-100 μm. The abrasive grain groove 100 at the tip of the downstream side of the sealing groove 200 has a depth of 2 μm-1000 μm and an inner diameter of 0.2 mm-2 mm with the plane of the sealing dam region 400 as a reference.

如图1-5所示,在本发明一实施例中,若干密封槽200沿密封端面700的中心分布形成旋向相反的双列结构,一个或多个磨粒槽100分别设置于至少一列密封槽200的上游侧外周缘或下游侧外周缘。对于双列密封槽200,可以仅在其中一列密封槽200对应的位置设置一个或者多个磨粒槽100,也可以在两列密封槽200对应的位置分别设置一个或者多个磨粒槽100。进一步,双列结构的密封槽200的旋向包括正向和反向,密封槽200包括正向槽210和反向槽220。静环和/或动环的密封端面700沿自身径向形成高压侧和低压侧,一般情况下,沿密封端面700的径向靠近外侧的一侧为高压侧,靠近内侧的一侧为低压侧。正向槽210设置于高压侧,反向槽220设置于低压侧。As shown in FIGS. 1-5 , in an embodiment of the present invention, a plurality of sealing grooves 200 are distributed along the center of the sealing end face 700 to form a double-row structure with opposite directions of rotation, and one or more abrasive grain grooves 100 are respectively disposed in at least one row of the sealing The upstream outer peripheral edge or the downstream outer peripheral edge of the groove 200 . For the double-row seal grooves 200 , one or more abrasive particle grooves 100 may be provided only at the position corresponding to one row of the seal grooves 200 , or one or more abrasive particle grooves 100 may be respectively provided at the corresponding positions of the two rows of the seal grooves 200 . Further, the rotation direction of the sealing groove 200 of the double-row structure includes forward and reverse directions, and the sealing groove 200 includes a forward groove 210 and a reverse groove 220 . The sealing end face 700 of the static ring and/or the moving ring forms a high pressure side and a low pressure side along its radial direction. Generally, the side close to the outer side along the radial direction of the sealing end face 700 is the high pressure side, and the side close to the inner side is the low pressure side . The forward groove 210 is disposed on the high pressure side, and the reverse groove 220 is disposed on the low pressure side.

如图4所示,在反向槽220的上游侧及下游侧分别设置多个磨粒槽100,多个磨粒槽100沿反向槽220的外周缘间隔分布。由于介质是由密封端面700的高压侧向着低压侧移动,因此在反向槽220的上游侧及下游侧分别设置多个磨粒槽100能够有效将移动至此的磨粒容纳进磨粒槽100中。更进一步的,如图5所示,正向槽210的下游侧设置多个磨粒槽100,多个磨粒槽100沿正向槽210的外周缘间隔分布,进一步增强磨粒槽100对磨粒的收纳能力。As shown in FIG. 4 , a plurality of abrasive grain grooves 100 are respectively provided on the upstream side and downstream side of the reverse groove 220 , and the plurality of abrasive grain grooves 100 are distributed at intervals along the outer periphery of the reverse groove 220 . Since the medium moves from the high pressure side to the low pressure side of the sealing end face 700 , the provision of a plurality of abrasive grain grooves 100 on the upstream side and the downstream side of the reverse groove 220 can effectively accommodate the abrasive grains moved there into the abrasive grain grooves 100 . . Further, as shown in FIG. 5 , a plurality of abrasive grain grooves 100 are arranged on the downstream side of the forward groove 210 , and the plurality of abrasive grain grooves 100 are distributed at intervals along the outer periphery of the forward groove 210 to further enhance the abrasive grain grooves 100 . particle storage capacity.

合理设置正向槽210及反向槽220之间的位置及尺寸关系,不仅能够直接提高密封性能,还有助于磨粒槽100对磨粒的收纳。在本发明一实施例中,如图1-3所示,反向槽220沿密封端面700的周向长度大于等于正向槽210沿密封端面700的周向长度,以及反向槽220沿密封端面700的径向宽度大于等于正向槽210沿密封端面700的径向宽度。反向槽220的的径向占比介于0.35-0.45之间,正向槽210的径向占比介于0.2-0.3之间。具体的,对于双列密封槽200结构而言,密封端面700高压侧的一系列正向密封槽200,槽数为6-100(图中仅示意了12个),壁线螺旋角为5°-50°,径向槽坝比为1-5,周向槽堰比为0.25-4,正向密封槽200径向宽度占密封环10径向宽度的1/5-1/2,正向密封槽200槽深为5μm-100μm;密封环10端面低压侧的一列反向密封槽200,槽数为6-100,壁线螺旋角为10°-50°,径向槽坝比为1-5,周向槽堰比为0.25-4,反向密封槽200槽深为5μm-100μm。密封槽200下游侧尖端的磨粒槽100,以密封坝区400平面为基准深度为2μm-1000μm,内径为0.2㎜-2mm。Reasonably setting the position and size relationship between the forward groove 210 and the reverse groove 220 can not only directly improve the sealing performance, but also help the abrasive grain groove 100 to accommodate the abrasive grains. In an embodiment of the present invention, as shown in FIGS. 1-3 , the circumferential length of the reverse groove 220 along the sealing end surface 700 is greater than or equal to the circumferential length of the forward groove 210 along the sealing end surface 700 , and the reverse groove 220 along the sealing end surface 700 has a circumferential length. The radial width of the end surface 700 is greater than or equal to the radial width of the forward groove 210 along the sealing end surface 700 . The radial ratio of the reverse slot 220 is between 0.35-0.45, and the radial ratio of the forward slot 210 is between 0.2-0.3. Specifically, for the double-row sealing groove 200 structure, a series of forward sealing grooves 200 on the high-pressure side of the sealing end face 700, the number of grooves is 6-100 (only 12 are shown in the figure), and the helix angle of the wall line is 5° -50°, the radial groove-dam ratio is 1-5, the circumferential groove-dam ratio is 0.25-4, the radial width of the forward sealing groove 200 accounts for 1/5-1/2 of the radial width of the sealing ring 10, the forward direction The groove depth of the sealing groove 200 is 5 μm-100 μm; a row of reverse sealing grooves 200 on the low pressure side of the end face of the sealing ring 10, the number of grooves is 6-100, the helix angle of the wall line is 10°-50°, and the radial groove-dam ratio is 1- 5. The circumferential groove and weir ratio is 0.25-4, and the groove depth of the reverse sealing groove 200 is 5 μm-100 μm. The abrasive grain groove 100 at the tip of the downstream side of the sealing groove 200 has a depth of 2 μm-1000 μm and an inner diameter of 0.2 mm-2 mm based on the plane of the sealing dam 400 .

可以理解的,上述各个实施例中的径向占比是指密封槽200沿径向方向的宽度与密封环10面沿径向方向的宽度之比,径向槽坝比为密封槽200沿径向方向的宽度与密封坝区400沿径向方向的宽度之比;周向槽堰比为密封槽200沿周向方向的长度与密封堰区300沿周向方向的长度之比。It can be understood that the radial ratio in the above embodiments refers to the ratio of the width of the sealing groove 200 in the radial direction to the width of the surface of the sealing ring 10 in the radial direction, and the radial groove-dam ratio is the radial groove 200 along the diameter. The ratio of the width in the radial direction to the width of the sealing weir region 400 in the radial direction; the circumferential groove weir ratio is the ratio of the length of the sealing groove 200 in the circumferential direction to the length of the sealing weir region 300 in the circumferential direction.

在上述各个实施例中,密封槽200的槽壁连线包括对数螺旋线、阿基米德螺旋线、直线和/或圆弧线,密封槽200的槽壁连线还可以包括其它线型,只要能实现密封槽200的槽壁沿设定的螺旋方向延伸,进而实现密封端面700之间的有效密封即可。进一步,对于单个的密封槽200来说,其槽壁连线可以包括对数螺旋线、阿基米德螺旋线、直线或圆弧线中的一种或几种(单个密封槽200的槽壁连线由不同的线型段连接而成)。在上述各个实施例中,以密封端面700(或者密封堰区300)为基准,若干磨粒槽100的深度介于2μm-1000μm之间,可根据实际工况设计磨粒槽100的深度。在上述各个实施例中,磨粒槽100垂直于自身深度方向的截面包括平滑截面和/或弯折截面,比如圆形、三角形、四边形或者其他规则或者不规则的图形。进一步,磨粒槽100垂直于自身深度方向的截面同时包括圆形、三角形或者四边形,磨粒槽100沿自身深度方向分为不同截面的几段。In each of the above embodiments, the line connecting the groove wall of the sealing groove 200 includes a logarithmic spiral, an Archimedes spiral, a straight line and/or a circular arc, and the connecting line of the groove wall of the sealing groove 200 may also include other line types , as long as the groove wall of the sealing groove 200 can be extended along the set helical direction, so as to achieve effective sealing between the sealing end faces 700 . Further, for a single sealing groove 200, the connecting line of the groove wall may include one or more of logarithmic spirals, Archimedes spirals, straight lines or circular arcs (the groove wall of a single sealing groove 200 A line is formed by connecting different linetype segments). In the above embodiments, based on the sealing end face 700 (or the sealing weir region 300 ), the depths of the abrasive grain grooves 100 are between 2 μm and 1000 μm, and the depth of the abrasive grain grooves 100 can be designed according to actual working conditions. In the above embodiments, the cross section of the abrasive grain groove 100 perpendicular to its own depth direction includes a smooth cross section and/or a curved cross section, such as a circle, a triangle, a quadrangle or other regular or irregular shapes. Further, the cross section of the abrasive grain groove 100 perpendicular to its own depth direction simultaneously includes a circle, a triangle or a quadrangle, and the abrasive grain groove 100 is divided into several sections with different cross sections along its own depth direction.

本发明一实施例还提供一种旋转机械设备,包括上述方案中任一项所述的可降低端面磨损的机械密封端面结构。上述各个实施例中所记述的可降低端面磨损的机械密封端面结构及旋转机械设备,至少具有以下技术效果:An embodiment of the present invention also provides a rotary mechanical device, including the mechanical seal end surface structure that can reduce end surface wear according to any one of the above solutions. The mechanical seal end surface structure and the rotating mechanical equipment that can reduce end surface wear described in each of the above embodiments have at least the following technical effects:

(1)密封槽200尖端的磨粒槽100的深度可达毫米级,可以储存一定的磨削屑,避免因磨粒堆积造成端面损伤或者产生周向犁沟,提高了密封环10(动环或者静环)的寿命;(1) The depth of the abrasive groove 100 at the tip of the sealing groove 200 can reach the millimeter level, which can store a certain amount of grinding debris, avoid end face damage or circumferential furrows caused by the accumulation of abrasive particles, and improve the sealing ring 10 (dynamic ring or static ring). ring) life;

(2)在反复启停的工况下,密封槽200尖端的磨粒槽100能够储存一定量的密封介质,在启停过程中能够有效地减少密封端面700的摩擦磨损,提高密封环10(动环或者静环)的使用寿命,减少了因为磨粒导致的恶性事故的发生,具有重大经济效益;(2) Under the condition of repeated starting and stopping, the abrasive groove 100 at the tip of the sealing groove 200 can store a certain amount of sealing medium, which can effectively reduce the friction and wear of the sealing end face 700 during the starting and stopping process, and improve the sealing ring 10 ( The service life of dynamic ring or static ring) reduces the occurrence of vicious accidents caused by abrasive particles, and has significant economic benefits;

(3)流体高压区的高稳定性和可降低端面磨损的机械密封端面结构的自我调节使得本发明提供的可降低端面磨损的机械密封端面结构可以实现不同工况下的零泄漏;(3) The high stability of the fluid high pressure region and the self-adjustment of the mechanical seal end surface structure that can reduce end surface wear enable the mechanical seal end surface structure that can reduce end surface wear provided by the present invention to achieve zero leakage under different working conditions;

(4)磨粒槽100所占密封端面700面积较小,在容纳磨粒、减小磨损的前提下,不显著降低密封槽200的动压效应。(4) The area of the sealing end face 700 occupied by the abrasive grain groove 100 is small, and on the premise of accommodating abrasive grains and reducing wear, the dynamic pressure effect of the sealing groove 200 is not significantly reduced.

以下以具体的实施例对本发明提供的可降低端面磨损的机械密封端面结构进行说明。The end surface structure of the mechanical seal that can reduce end surface wear provided by the present invention will be described below with specific examples.

具体实施例一:如图1及图2所示,可容纳磨粒的可降低端面磨损的机械密封端面结构,包括在动环、静环中的一个或两个相对的密封端面700上设计以密封端面700圆心中心对称分布的双列密封槽200结构。动环或静环密封端面700的高压侧称为高压侧,动环或静环密封端面700的低压侧称为低压侧。当采用双列密封槽200结构时,密封槽200可分为螺旋角方向相反的两类密封槽200,靠近上游的一系列密封槽200定义为正向槽210,则与正向槽210方向相反的密封槽200为反向槽220。正向和反向同列密封槽200之间的非槽区域称为密封堰区300,正向和反向非同列密封槽200之间非槽区域称为密封坝区400,密封槽200一端的凹槽称为类圆柱形磨粒槽100。Specific embodiment 1: As shown in Figures 1 and 2, the mechanical seal end surface structure that can accommodate abrasive particles and can reduce end surface wear includes designing on one or two opposite sealing end surfaces 700 of the moving ring and the static ring to The sealing end face 700 has a double-row sealing groove 200 structure symmetrically distributed at the center of the circle. The high pressure side of the dynamic or static ring seal end surface 700 is called the high pressure side, and the low pressure side of the dynamic or static ring seal end surface 700 is called the low pressure side. When the double-row sealing groove 200 structure is adopted, the sealing grooves 200 can be divided into two types of sealing grooves 200 with opposite helix angle directions. The sealing groove 200 is a reverse groove 220 . The non-groove area between the forward and reverse sealing grooves 200 in the same row is called the sealing weir area 300 , the non-groove area between the forward and reverse non-same row sealing grooves 200 is called the sealing dam area 400 , and the concave area at one end of the sealing groove 200 The grooves are referred to as cylindrical-like abrasive particle grooves 100 .

密封槽200槽壁线型选择圆弧线,正向槽210的深度小于反向槽220的深度,正向槽210的面积也小于反向槽220的面积。正向槽210槽数为6-100,壁线螺旋角为5°-50°,径向槽坝比为1-5,周向槽堰比为0.25-4,正向槽210径向宽度占密封环10径向宽度的1/5-1/2,正向槽210的深度h4为5μm-100μm。反向槽220槽数为6-100,壁线螺旋角为10°-50°,径向槽坝比为1-5,周向槽堰比为0.25-4,反向槽220的深度h1为5μm-100μm。正向槽210和反向槽220的槽根尖端分别设计一个类圆柱形磨粒槽100,反向槽220对应磨粒槽100的深度h2和正向槽210对应磨粒槽100的深度h3分别介于5μm-1000μm之间,直径为0.2mm-2mm,类圆柱型磨粒槽100的深度是以密封坝区400平面为基准,可以适当调整密封槽200和磨粒槽100的深度,比如类圆柱形磨粒槽100的深度可以比密封槽200的深度高,也可以比密封槽200的深度低,或者可以等于密封槽200的深度。The groove wall line of the sealing groove 200 is an arc line. The number of grooves in the forward groove 210 is 6-100, the helix angle of the wall line is 5°-50°, the radial groove-dam ratio is 1-5, the circumferential groove-dam ratio is 0.25-4, and the radial width of the forward groove 210 1/5-1/2 of the radial width of the sealing ring 10, the depth h4 of the forward groove 210 is 5 μm-100 μm. The number of reverse grooves 220 is 6-100, the helix angle of the wall line is 10°-50°, the radial groove-dam ratio is 1-5, the circumferential groove-dam ratio is 0.25-4, and the depth h1 of the reverse groove 220 is 5μm-100μm. A quasi-cylindrical abrasive grain groove 100 is designed at the groove root tips of the forward groove 210 and the reverse groove 220 respectively. The reverse groove 220 corresponds to the depth h2 of the abrasive grain groove 100 and the forward groove 210 corresponds to the depth h3 of the abrasive grain groove 100. Between 5μm-1000μm, the diameter is 0.2mm-2mm, the depth of the cylindrical-like abrasive groove 100 is based on the plane of the sealing dam area 400, and the depth of the sealing groove 200 and the abrasive groove 100 can be adjusted appropriately, such as cylindrical-like The depth of the shaped abrasive groove 100 may be higher than the depth of the sealing groove 200 , may be lower than the depth of the sealing groove 200 , or may be equal to the depth of the sealing groove 200 .

具体实施例二:如图3所示,与具体实例一不同之处是,具体实例二中将具体实例一中的类圆柱形磨粒槽100替换成了类三棱柱形磨粒槽100,同样的,也可以将其替换成正方形、菱形等形状的密封槽200。Specific embodiment 2: As shown in FIG. 3, the difference from specific example 1 is that in specific example 2, the cylindrical-like abrasive grain groove 100 in specific example 1 is replaced with a triangular prism-like abrasive grain groove 100, and the same It can also be replaced with a sealing groove 200 in the shape of a square, a rhombus, or the like.

具体实施例三:如图4所示,与具体实施例一不同之处是,具体实施例三中的双列密封槽200结构,其中正向槽210没有类圆柱形磨粒槽100,而是在反向槽220的上游侧、下游侧增加了多个类圆柱形磨粒槽100。如图4所示,每个反向槽220的外周缘处类圆柱形磨粒槽100的槽数为5个-20个,前提是相互之间不产生干涉。类圆柱形磨粒槽100的数目增加一方面可以适应于反复启停工况,可在不显著降低密封端面700动压效应的前提下,减少磨损、延长密封环10(动环或静环)的使用寿命,提高机械密封的性能。Embodiment 3: As shown in FIG. 4 , the difference from Embodiment 1 is that in the structure of the double-row sealing groove 200 in Embodiment 3, the forward groove 210 does not have the cylindrical abrasive particle groove 100 , but A plurality of cylindrical abrasive grain grooves 100 are added on the upstream side and the downstream side of the reverse groove 220 . As shown in FIG. 4 , the number of quasi-cylindrical abrasive grain grooves 100 at the outer peripheral edge of each reverse groove 220 is 5-20, provided that there is no mutual interference. On the one hand, the increase in the number of cylindrical-like abrasive grain grooves 100 can adapt to repeated start and stop conditions, and can reduce wear and extend the sealing ring 10 (dynamic ring or static ring) without significantly reducing the dynamic pressure effect of the sealing end face 700. service life and improve the performance of the mechanical seal.

具体实施例四:如图5所示,与具体实施例三不同之处是,具体实施例四种双列密封槽200的正向槽210的下游侧槽根处加了多个类圆柱形磨粒槽100,在不明显降低动压效应的基础上,可以容纳更多的磨粒,延长密封环10(动环或静环)的使用寿命。Specific embodiment 4: As shown in FIG. 5 , the difference from the specific embodiment 3 is that a plurality of cylindrical grinding mills are added to the downstream side groove root of the forward groove 210 of the four double-row sealing grooves 200 of the specific embodiment. The grain groove 100 can accommodate more abrasive grains without significantly reducing the dynamic pressure effect, thereby prolonging the service life of the sealing ring 10 (dynamic ring or static ring).

具体实施例五:如图6所示,与具体实施例一不同之处是,具体实施例五中仅有单列密封槽200,单列密封槽200处于高压侧,并在单列密封槽200的根部开设磨粒槽100。在其它情形下,单列密封槽200还可以处于低压侧,如图7所示。Embodiment 5: As shown in FIG. 6 , the difference from Embodiment 1 is that in Embodiment 5, there is only a single row of sealing grooves 200 . Abrasive groove 100 . In other cases, the single row of sealing grooves 200 may also be on the low pressure side, as shown in FIG. 7 .

以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (13)

1.一种可降低端面磨损的机械密封端面结构,其特征在于,包括密封环,所述密封环包括静环和/或动环,所述动环可相对所述静环转动,所述静环和/或所述动环分别具有密封端面,所述静环上的所述密封端面与所述动环上的所述密封端面能够相对设置;所述静环和/或所述动环的所述密封端面上开设有若干磨粒槽。1. An end surface structure of a mechanical seal capable of reducing end surface wear, characterized in that it includes a sealing ring, the sealing ring includes a static ring and/or a moving ring, the moving ring can rotate relative to the static ring, and the static ring The ring and/or the moving ring respectively have sealing end faces, and the sealing end faces on the static ring and the sealing end faces on the moving ring can be arranged opposite to each other; A number of abrasive grain grooves are opened on the sealing end surface. 2.根据权利要求1所述的可降低端面磨损的机械密封端面结构,其特征在于,所述静环和/或所述动环的所述密封端面上开设有若干密封槽,若干所述密封槽沿所述密封端面的中心呈中心对称分布;若干所述磨粒槽分别设置于若干所述密封槽的外周缘;所述密封槽在所述密封端面内延伸,所述密封槽沿自身延伸方向的一端形成上游侧,所述密封槽的所述上游侧允许流入介质,所述密封槽沿自身延伸方向的另一端形成下游侧;若干所述密封槽的上游侧外周缘和/或下游侧外周缘分别设置一个或多个所述磨粒槽。2. The mechanical seal end face structure capable of reducing end face wear according to claim 1, wherein a plurality of sealing grooves are provided on the sealing end face of the static ring and/or the moving ring, and a plurality of the sealing The grooves are distributed symmetrically along the center of the sealing end face; a plurality of the abrasive grain grooves are respectively arranged on the outer periphery of the sealing grooves; the sealing groove extends in the sealing end face, and the sealing groove extends along itself One end of the direction forms the upstream side, the upstream side of the sealing groove allows the medium to flow in, and the other end of the sealing groove along its own extension direction forms the downstream side; the upstream outer peripheral edge and/or the downstream side of a plurality of the sealing grooves One or more of the abrasive grain grooves are respectively provided on the outer periphery. 3.根据权利要求2所述的可降低端面磨损的机械密封端面结构,其特征在于,若干所述密封槽沿所述密封端面的中心分布形成单列结构或旋向相反的双列结构,所述密封槽的所述下游侧具有下游尖端,若干所述磨粒槽分别设置于若干所述密封槽的所述下游尖端。3 . The mechanical seal end surface structure capable of reducing end surface wear according to claim 2 , wherein a plurality of the sealing grooves are distributed along the center of the sealing end surface to form a single-row structure or a double-row structure with opposite directions of rotation. 4 . The downstream side of the sealing groove has a downstream tip, and a plurality of the abrasive grain grooves are respectively provided at the downstream tips of the plurality of the sealing grooves. 4.根据权利要求3所述的可降低端面磨损的机械密封端面结构,其特征在于,所述静环和/或所述动环的所述密封端面沿自身径向形成高压侧和低压侧,单列所述密封槽开设于所述高压侧或所述低压侧。4. The mechanical seal end face structure capable of reducing end face wear according to claim 3, wherein the sealing end face of the static ring and/or the movable ring forms a high pressure side and a low pressure side along its radial direction, A single row of the sealing grooves is opened on the high pressure side or the low pressure side. 5.根据权利要求2所述的可降低端面磨损的机械密封端面结构,其特征在于,若干所述密封槽沿所述密封端面的中心分布形成旋向相反的双列结构,一个或多个所述磨粒槽分别设置于至少一列所述密封槽的上游侧外周缘或下游侧外周缘。5. The mechanical seal end face structure capable of reducing end face wear according to claim 2, wherein a plurality of the sealing grooves are distributed along the center of the sealing end face to form a double row structure with opposite directions of rotation, and one or more of the sealing grooves are arranged in opposite directions. The abrasive grain grooves are respectively provided on the upstream outer peripheral edge or the downstream outer peripheral edge of at least one row of the sealing grooves. 6.根据权利要求5所述的可降低端面磨损的机械密封端面结构,其特征在于,双列结构的所述密封槽的旋向包括正向和反向,所述密封槽包括正向槽和反向槽;所述静环和/或所述动环的所述密封端面沿自身径向形成高压侧和低压侧,所述正向槽设置于所述高压侧,所述反向槽设置于所述低压侧;所述反向槽的所述上游侧及所述下游侧分别设置多个所述磨粒槽,多个所述磨粒槽沿所述反向槽的外周缘间隔分布。6 . The mechanical seal end face structure capable of reducing end face wear according to claim 5 , wherein the rotation directions of the sealing grooves of the double-row structure include forward and reverse directions, and the sealing grooves include a forward groove and a reverse direction. 7 . Reverse groove; the sealing end surface of the static ring and/or the dynamic ring forms a high pressure side and a low pressure side along its radial direction, the forward groove is arranged on the high pressure side, and the reverse groove is arranged on the The low pressure side; the upstream side and the downstream side of the reverse groove are respectively provided with a plurality of the abrasive grain grooves, and the plurality of the abrasive grain grooves are distributed at intervals along the outer periphery of the reverse groove. 7.根据权利要求6所述的可降低端面磨损的机械密封端面结构,其特征在于,所述正向槽的所述下游侧设置多个所述磨粒槽,多个所述磨粒槽沿所述正向槽的外周缘间隔分布。7 . The end face structure of a mechanical seal capable of reducing end face wear according to claim 6 , wherein a plurality of the abrasive grain grooves are arranged on the downstream side of the forward groove, and the plurality of the abrasive grain grooves are along the The outer peripheries of the forward grooves are spaced apart. 8.根据权利要求6所述的可降低端面磨损的机械密封端面结构,其特征在于,所述反向槽沿所述密封端面的周向长度大于等于所述正向槽沿所述密封端面的周向长度;所述反向槽沿所述密封端面的径向宽度大于等于所述正向槽沿所述密封端面的径向宽度;所述反向槽的的径向占比介于0.35-0.45之间,所述正向槽的径向占比介于0.2-0.3之间。8 . The mechanical seal end surface structure capable of reducing end surface wear according to claim 6 , wherein the circumferential length of the reverse groove along the sealing end surface is greater than or equal to the length of the forward groove along the sealing end surface. 9 . Circumferential length; the radial width of the reverse groove along the sealing end face is greater than or equal to the radial width of the forward groove along the sealing end face; the radial ratio of the reverse groove is between 0.35- 0.45, and the radial ratio of the forward groove is between 0.2-0.3. 9.根据权利要求2-8任一项所述的可降低端面磨损的机械密封端面结构,其特征在于,所述磨粒槽的深度大于、等于或者小于所述密封槽的深度。9 . The mechanical seal end face structure capable of reducing end face wear according to claim 2 , wherein the depth of the abrasive grain groove is greater than, equal to or smaller than the depth of the sealing groove. 10 . 10.根据权利要求2-8任一项所述的可降低端面磨损的机械密封端面结构,其特征在于,所述密封槽的槽壁连线包括对数螺旋线、阿基米德螺旋线、直线和/或圆弧线。10. The mechanical seal end surface structure capable of reducing end surface wear according to any one of claims 2-8, wherein the groove wall connection line of the sealing groove comprises a logarithmic spiral, an Archimedes spiral, Straight and/or circular lines. 11.根据权利要求1-8任一项所述的可降低端面磨损的机械密封端面结构,其特征在于,以所述密封端面为基准,若干所述磨粒槽的深度介于2μm-1000μm之间。11. The mechanical seal end surface structure capable of reducing end surface wear according to any one of claims 1 to 8, characterized in that, based on the sealing end surface, the depth of a plurality of the abrasive grain grooves is between 2μm-1000μm between. 12.根据权利要求1-8任一项所述的可降低端面磨损的机械密封端面结构,其特征在于,所述磨粒槽垂直于自身深度方向的截面包括平滑截面和/或弯折截面。12. The mechanical seal end face structure capable of reducing end face wear according to any one of claims 1-8, characterized in that, a cross section of the abrasive grain groove perpendicular to its own depth direction includes a smooth cross section and/or a bent cross section. 13.一种旋转机械设备,其特征在于,包括权利要求1-12任一项所述的可降低端面磨损的机械密封端面结构。13. A rotating mechanical device, characterized in that it comprises the mechanical seal end surface structure capable of reducing end surface wear according to any one of claims 1-12.
CN202010253837.2A 2020-04-02 2020-04-02 Mechanical sealing end face structure capable of reducing end face abrasion and rotary mechanical equipment Pending CN111306302A (en)

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