CN111304422A - Metal processing is with swift environment-friendly heat treatment device - Google Patents

Metal processing is with swift environment-friendly heat treatment device Download PDF

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CN111304422A
CN111304422A CN202010204062.XA CN202010204062A CN111304422A CN 111304422 A CN111304422 A CN 111304422A CN 202010204062 A CN202010204062 A CN 202010204062A CN 111304422 A CN111304422 A CN 111304422A
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fixedly connected
box
pipe
guide
square
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张周钦
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    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62—Quenching devices
    • C21D1/63—Quenching devices for bath quenching
    • C21D1/64—Quenching devices for bath quenching with circulating liquids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1493—Selection of liquid materials for use as absorbents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/18—Absorbing units; Liquid distributors therefor
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54—Furnaces for treating strips or wire
    • C21D9/56—Continuous furnaces for strip or wire
    • C21D9/562—Details
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54—Furnaces for treating strips or wire
    • C21D9/56—Continuous furnaces for strip or wire
    • C21D9/573—Continuous furnaces for strip or wire with cooling
    • C21D9/5732—Continuous furnaces for strip or wire with cooling of wires; of rods
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
    • B01D2252/10—Inorganic absorbents
    • B01D2252/103—Water

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Analytical Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention discloses a rapid environment-friendly heat treatment device for metal processing, which comprises a heat treatment box, wherein one end of the heat treatment box is fixedly connected with a sealed side box, the bottom of the inner side of the heat treatment box is provided with a quenching tank, the inner side of the quenching tank is symmetrically and fixedly connected with a support guide rod, and the middle part of the top end of the heat treatment box is fixedly connected with a tail gas treatment mechanism. The natural environment is protected.

Description

Metal processing is with swift environment-friendly heat treatment device
Technical Field
The invention relates to the technical field of metal wire drawing production equipment, in particular to a quick and environment-friendly heat treatment device for metal processing.
Background
The drawing process is a metal processing process, in the metal pressure processing, the metal forces the metal to pass the mould under the action of external force, the metal cross-sectional area is compressed, and the technical processing method of obtaining the required cross-sectional area shape and size is called as the metal drawing process, the most important characteristic of the metal plastic deformation is the work hardening, along with the increase of the deformation degree, the yield limit, the strength limit and the hardness are increased, the plastic indexes such as the elongation and the section reduction rate are all reduced, the toughness is reduced, therefore, the work hardening and the internal stress are eliminated through heat treatment after the drawing is finished, the required mechanical property, the process property and the physical property are obtained at the same time, and a heat treatment device is used in the heat treatment operation;
however, in the current market, the heat treatment device lacks a corresponding tail gas treatment device, and harmful gases generated in the quenching process of the metal wire cannot be collected and treated, so that the harmful gases can be directly discharged into the atmosphere from the heat treatment device, and the environment is polluted.
Disclosure of Invention
The invention provides a quick environment-friendly heat treatment device for metal processing, which can effectively solve the problem that harmful gases generated in the quenching process of metal wires cannot be collected and treated because the heat treatment device in the background art is short of a corresponding tail gas treatment device, so that the harmful gases can be directly discharged into the atmosphere from the heat treatment device to pollute the environment.
In order to achieve the purpose, the invention provides the following technical scheme: a quick environment-friendly heat treatment device for metal processing comprises a heat treatment box, wherein one end of the heat treatment box is fixedly connected with a sealing side box, the bottom of the inner side of the heat treatment box is provided with a quenching tank, the inner side of the quenching tank is symmetrically and fixedly connected with a supporting guide rod, the middle part of the outer side of the supporting guide rod is rotatably connected with a pressing guide wheel, and the middle part of the top end of the heat treatment box is fixedly connected with a tail gas treatment mechanism;
the tail gas treatment mechanism comprises a collection fan, an upper collection hopper, an upper gas guide pipe, a U-shaped pipe, a liquid return thin pipe, a collection barrel, a side gas guide pipe, a gas washing box, a lower gas guide pipe, an adsorption box, an installation rectangular groove, a sealing cover plate, an active carbon filter screen, a limiting rotary plate, an installation pull handle, an exhaust square pipe, a support square plate, a gas inlet notch and a dustproof narrow net;
the middle part of the top end of the heat treatment box is fixedly connected with a collecting fan, the input end of the collecting fan is electrically connected with the output end of commercial power, the bottom end of the collecting fan is fixedly connected with an upper collecting hopper at a position corresponding to the top part of the inner side of the heat treatment box, the top of the collecting fan is fixedly connected with an upper air duct, one end of the upper air duct is fixedly connected with a U-shaped tube, the middle part of the bottom end of the U-shaped tube is fixedly connected with a liquid return thin tube, and the bottom end of;
one end of the top of the U-shaped pipe is fixedly connected with a side air guide pipe, one end of the side air guide pipe is fixedly connected with a gas washing box, the top end of the gas washing box is fixedly connected with a lower air guide pipe corresponding to one side of the side air guide pipe, the top end of the lower air guide pipe is fixedly connected with an adsorption box, one side of the adsorption box is uniformly provided with an installation rectangular groove, one end inside the installation rectangular groove is movably connected with a sealing cover plate, the middle part of the inner side of the sealing cover plate is fixedly connected with an active carbon filter screen, the four corners of one side of the adsorption box corresponding to one end of the installation rectangular groove are rotatably connected with a limiting rotary plate, the middle part of the other side of;
the heat treatment box is characterized in that one side of the heat treatment box corresponds to the position of the bottom of the collecting barrel and is fixedly connected with a supporting square plate, an air inlet notch is formed in the middle of the sealed side box, and a dustproof narrow net is fixedly connected to one end of the inner side of the air inlet notch.
Preferably, the quenching tank is internally provided with quenching liquid, the central lines of the supporting guide rod and the lower pressing guide wheel are both positioned below the liquid level of the quenching liquid, the outlet of the side guide pipe is positioned below the liquid level of water in the gas washing box, the bottom of the collecting barrel is attached to the top of the supporting square plate, and four side surfaces of the activated carbon filter screen are respectively and tightly attached to the inner wall of the adsorption box.
Preferably, the middle part of the bottom end of the quenching tank is fixedly connected with a cooling circulation mechanism;
the cooling circulation mechanism comprises a lower collecting hopper, an infusion pump, a liquid lifting pipe, a filter box, a supporting slide rail, an intercepting filter screen, a liquid guide branch pipe, a protective box, a square dustproof screen, a conical collecting box, a cooling cylinder, a spiral guide plate, a heat dissipation vertical plate, a return pipe, a liquid outlet pipe and a sealing cover plate;
the middle part of the bottom end of the quenching tank is fixedly connected with a lower collecting hopper, the bottom end of the lower collecting hopper is fixedly connected with an infusion pump through a guide pipe, the input end of the infusion pump is electrically connected with the output end of commercial power, one end of the infusion pump is fixedly connected with a lifting liquid pipe, one end of the lifting liquid pipe is fixedly connected with a filter box, two sides of the middle part of the inner side of the filter box are fixedly connected with supporting slide rails, and the top ends of the supporting slide rails are slidably connected;
the bottom of the filter box is uniformly and fixedly connected with a liquid guide branch pipe, the edge part of the bottom end of the filter box is fixedly connected with a protective box, and one side of the protective box is fixedly connected with a square dustproof net;
the bottom end of the liquid guide branch pipe is fixedly provided with the tapered collecting box, the bottom end of the tapered collecting box is fixedly connected with the cooling cylinder, the inner side of the cooling cylinder is uniformly and fixedly connected with the spiral guide plate, the outer side of the cooling cylinder is uniformly and fixedly connected with the heat dissipation vertical plate, the bottom end of the cooling cylinder is fixedly connected with the return pipe, the bottom of the return pipe corresponds to the position of the inner side of the quenching tank and is uniformly and fixedly connected with the liquid outlet pipe, and the middle part of one side.
Preferably, four side surfaces of the intercepting filter screen are tightly attached to the inner side of the filter box, and the filter box, the liquid guide branch pipe and the conical collecting box are communicated with each other.
Preferably, the middle part of the other end of the heat treatment box is fixedly connected with a guide square tube, the edge part of one side of the inner side of the heat treatment box, which corresponds to the guide square tube, is rotatably connected with a guide roller, and one end of the guide square tube is fixedly connected with an air drying mechanism;
the air drying mechanism comprises an air drying box, an air drying fan, a connecting transverse pipe, an air guide square pipe, an air suction small hole, a sealing pipe, a rotating pin, a sealing plate, an air inlet square pipe, an air deflector, a mounting frame, a rubber scraper, a liquid discharge tank, a collecting disc and a liquid return guide pipe;
one end of the guide square pipe is fixedly connected with an air drying box, the middle part of the top of the air drying box is symmetrically and fixedly connected with an air drying fan, the input end of the air drying fan is electrically connected with the output end of commercial power, the top end of the air drying fan is fixedly connected with a connecting transverse pipe, the middle part of one side of the connecting transverse pipe is fixedly connected with an air guide square pipe, small air suction holes are uniformly formed in the top and the bottom of one end of the air guide square pipe, one end of the air guide square pipe is fixedly connected with a sealing pipe, the middle part of the top end of the sealing pipe is rotatably connected with a rotating pin, one end of the rotating;
the air drying box is characterized in that air deflectors are symmetrically and fixedly connected to the top of the inner side of the air drying box, mounting frames are symmetrically and fixedly connected to the middle of the inner side of the air drying box, rubber scrapers are fixedly connected to the middle of one side of each mounting frame, liquid discharge grooves are formed in the two side edge portions of each rubber scraper, a collecting tray is fixedly connected to the position, corresponding to the bottom of each liquid discharge groove, of the bottom of the air drying box, and a liquid return guide pipe is fixedly connected to.
Preferably, the one end and the protective housing fixed connection of side's of admitting air pipe, the one end and the heat treatment case fixed connection of liquid pipe return, the export of liquid pipe return is located the inboard top region in quenching groove, exhaust side's pipe top and wind-guiding side's pipe bottom fixed connection.
Preferably, an inclined groove is fixedly connected to a position, corresponding to the inner side of the sealed side box, of one side of the quenching tank, a feeding notch is fixedly connected to the top end of the sealed side box, a support frame is fixedly connected to the ground of one side of the sealed side box, an electromagnetic heater is fixedly connected to the middle of the top end of the support frame, and auxiliary support mechanisms are rotatably connected to two ends of the top of the support frame;
the auxiliary supporting mechanism comprises a limiting roller, a mounting square tube, a guide chute, a lifting slide block, an adjusting threaded rod, a supporting slide column, a supporting roller, an insulation can, a heat insulation cover plate, a driving handle, a limiting rotary rod, a limiting buckle, a positioning guide wheel and a supporting spring;
the electromagnetic heating device is characterized in that limiting idler wheels are rotatably connected to two ends of the top of the supporting frame, an installation square tube is fixedly connected to the position, corresponding to the middle position between the electromagnetic heater and the limiting idler wheels, of the top of the supporting frame, guide chutes are formed in two sides of the installation square tube, lifting sliders are slidably connected to the inner sides of the guide chutes, adjusting threaded rods are rotatably connected to the bottom ends of the lifting sliders, supporting springs are fixedly connected to the bottoms of the inner sides of the lifting sliders, supporting slide columns are fixedly connected to the top ends of the supporting springs, and supporting idler wheels;
the heat treatment device is characterized in that an insulation box is fixedly connected to one end, close to the heat treatment box, of the top of the support frame, an insulation cover plate is hinged to one side and the top of the insulation box, a driving handle is fixedly connected to the middle of one side of the insulation cover plate, a limiting rotary rod is connected to one side of the insulation cover plate in a rotating mode, a limiting buckle is fixedly connected to one side of the insulation box, and a positioning guide wheel is connected to the position, corresponding to one end.
Preferably, the top of the supporting roller is tangent to the central line of the electromagnetic heater, the adjusting threaded rod is connected with the supporting frame through threads, and the position between the limiting rotary rod and the limiting buckle corresponds to each other.
Preferably, the four corners of the middle part of the inner side of the support frame are fixedly connected with the storage mechanisms;
the storage mechanism comprises a mounting square box, a buffer spring, a buffer sliding column, a buffer square plate, a storage box, a partition plate, a rotary box door, a long placing plate, a guide sliding groove and a sliding box door;
the four corners of the middle part of the inner side of the supporting frame are fixedly connected with installation square boxes, the bottoms of the inner sides of the installation square boxes are fixedly connected with buffer springs, the top ends of the buffer springs are fixedly connected with buffer sliding columns, the top ends of the buffer sliding columns are fixedly connected with buffer square plates, the top ends of the buffer square plates are fixedly connected with containing boxes, one ends of the inner sides of the containing boxes are fixedly connected with partition plates, and the positions, corresponding to one side edge parts of the partition plates, of the front sides of the containing boxes are hinged;
the storage box is inboard to correspond division board opposite side middle part department fixedly connected with and place the long slab, the storage box is inboard to correspond division board opposite side limit portion and has seted up the direction groove of sliding, the inboard sliding connection of direction groove of sliding has the chamber door that slides.
Preferably, the outer side of the buffer sliding column is tightly attached to the inner wall of the installation square box, the buffer sliding column is in sliding connection with the installation square box, and the buffer square plate is in sliding connection with the support frame.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. the tail gas treatment mechanism is arranged, after the high-temperature metal wire and the quenching tank are arranged, a large amount of smoke can be rapidly generated on the surface of extraction liquid in the quenching tank, under the action of a collection fan, the smoke on the inner side of the heat treatment tank is gathered from an air inlet notch to an upper collection hopper at the top in a reverse direction, liquid collected by the upper collection hopper is transported to a U-shaped pipe through an upper air guide pipe, in the process that the smoke passes through the U-shaped pipe, a part of steam is cooled to be disassembled and condensed into liquid, the liquid enters a collection barrel through a liquid return thin pipe to be collected, the smoke is transported into a gas washing tank through a side air guide pipe, the other part of harmful gas dissolved in water is desorbed and collected by water soluble in the gas washing tank, the gas in the gas washing tank is transported into an adsorption tank through a lower air guide pipe, the residual harmful components insoluble in water in the gas are adsorbed by an active carbon filter screen and then discharged through, to rotating ninety degrees with spacing spiral plate, then draw through the installation and take sealed apron and active carbon filter screen out from the installation rectangular channel, reinsert the installation rectangular channel with new active carbon filter screen in, turn back the normal position with spacing spiral plate, accomplish the change of active carbon filter screen, make the change process of active carbon filter screen more swift, the use of heat treatment device has been optimized, carry out quick collection processing to the harmful gas that produces among the heat treatment process, the effectual harmful component who contains that has removed, prevented that harmful gas from discharging and causing the pollution to the atmosphere in the atmosphere, natural environment has been protected.
2. The cooling circulation mechanism is arranged, in the working process of the heat treatment device, under the action of the infusion pump, the quenching liquid in the quenching tank is collected through the lower collecting hopper, the quenching liquid is conveyed into the filter box through the liquid lifting pipe, oxide skin and other solid particles in the quenching liquid are intercepted and collected through the intercepting filter screen, the service life of the quenching liquid is prolonged, after the quenching liquid is filtered, the quenching liquid is conveyed into the cooling cylinder through the liquid guide branch pipe and the conical collecting box, when the quenching liquid flows through the liquid guide branch pipe, heat is discharged into the air through the liquid guide branch pipe, when the quenching liquid flows through the cooling cylinder, the heat in the quenching liquid is absorbed and diffused through the spiral guide plate and the heat dissipation vertical plate, the cooling speed of the quenching liquid is improved, the cooling liquid in the heat treatment device can be kept in a proper temperature range, and the cooled quenching liquid returns to the quenching tank through the return pipe and the liquid outlet pipe again, the cooling circulation of the quenching liquid is completed, and the cooling circulation process of the quenching liquid is optimized.
3. The air drying mechanism is arranged, after the metal wire is quenched, the surface of the quenching liquid still remains, after the metal wire enters the air drying box, under the action of the air drying fan, the outside air is sucked into the air drying box through the connecting transverse pipe, the air guide square pipe and the small air suction holes, under the action of the two symmetrically distributed air deflectors, the air flow blown out by the air drying fan is concentrated, so that the air drying effect on the metal wire is improved, through the matching between the mounting frame and the rubber scrapers, the surface of the metal wire passing through the two rubber scrapers is scraped, the liquid scraped by the rubber scrapers flows into the collecting tray through the liquid discharge tank, the quenching liquid collected in the collecting tray flows into the quenching tank again through the liquid return guide pipe, the utilization rate of the quenching liquid is improved, and the medium-temperature air discharged by the tail gas treatment mechanism is sucked into the air drying box through the exhaust square pipe connected to the bottom of the air guide, the air drying effect of the air drying mechanism is further improved, when the external temperature rises, the sealing plate is driven to rotate through rotating the rotating pin, the air guide square pipe is communicated with the protective box, the air flow rate near the periphery of the liquid guide branch pipe is accelerated under the action of the air drying fan, the cooling effect of the cooling circulation mechanism is improved, and the using process of the treatment device is optimized.
4. The auxiliary supporting mechanism is arranged, when the metal wire is installed on the heat treatment device, the metal wire is separated from the limit buckle by rotating the limit rotary rod, the heat insulation cover plate is opened by driving, then the lifting slide block is driven to slide along the guide sliding groove by rotating the adjusting threaded rod, and further the sliding of the support sliding column is driven, the height of the support rolling wheel is adjusted, the metal wire is enabled to be in a suspended state when the metal wire penetrates through the inside of the electromagnetic heater, the surface abrasion caused by friction between the metal wire and the inner wall of the electromagnetic heater in the operation process is effectively avoided, in the operation process of the metal wire, the tension on the metal wire is kept in dynamic balance through compression of the support spring, the metal wire is prevented from being deformed when the metal wire penetrates through the electromagnetic heater, and the heating process of the.
5. The storage mechanism is arranged, in the using process of the heat treatment device, the maintenance tool and the canned extraction liquid are stored through the storage box and the partition plate, the storage box is sealed through the rotating box door, the guide sliding groove and the sliding box door, after the support frame is impacted, the storage box is buffered through elastic deformation of the buffer spring, the storage box is effectively placed and falls after being vibrated, the space of the heat treatment device is reasonably utilized, and the function of the heat treatment device is expanded.
In conclusion, the tail gas treatment of the heat treatment device, the cooling circulation of the extraction liquid and the air drying process of the metal wire are optimized, the residual heat after the tail gas treatment is improved, the air drying efficiency of the metal wire is improved, the air flow in the air drying process improves the cooling circulation efficiency, the installation mode of the metal wire is optimized, the moving process of the metal wire is improved, the space in the heat treatment device is reasonably utilized, and the functions of the heat treatment device are expanded.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the internal structure of the heat treatment chamber of the present invention;
FIG. 3 is a schematic structural view of an exhaust treatment mechanism according to the present invention;
FIG. 4 is a schematic view of the cooling cycle mechanism of the present invention;
FIG. 5 is a schematic view of the airing mechanism of the present invention;
FIG. 6 is a schematic structural view of the auxiliary support mechanism of the present invention;
FIG. 7 is a schematic view of the receiving mechanism of the present invention;
reference numbers in the figures: 1. a heat treatment tank; 2. sealing the side box; 3. a quenching tank; 4. a support guide rod; 5. pressing down the guide wheel;
6. a tail gas treatment mechanism; 601. a collection fan; 602. an upper collection hopper; 603. an upper airway; 604. a U-shaped pipe; 605. returning liquid to the thin tube; 606. a collection barrel; 607. a side air guide pipe; 608. a gas washing tank; 609. a lower airway; 610. an adsorption tank; 611. installing a rectangular groove; 612. sealing the cover plate; 613. an active carbon filter screen; 614. a limiting rotary plate; 615. installing a pull handle; 616. an exhaust square pipe; 617. supporting the square plate; 618. an air inlet notch; 619. a dustproof narrow net;
7. a cooling circulation mechanism; 701. a lower collecting hopper; 702. an infusion pump; 703. a lift tube; 704. a filter box; 705. supporting the slide rail; 706. intercepting a filter screen; 707. a liquid guiding branch pipe; 708. a protective box; 709. a square dust screen; 710. a conical collection box; 711. a spiral guide plate; 712. a cooling cylinder; 713. a heat dissipation vertical plate; 714. a return pipe; 715. a liquid outlet pipe; 716. sealing the square plate;
8. guiding a square tube; 9. a guide roller;
10. an air drying mechanism; 1001. an air drying box; 1002. air drying the fan; 1003. connecting the transverse pipes; 1004. wind guide square tubes; 1005. small air suction holes; 1006. a sealing tube; 1007. a rotation pin; 1008. a sealing plate; 1009. an air inlet square pipe; 1010. an air deflector; 1011. a mounting frame; 1012. a rubber blade; 1013. a liquid discharge tank; 1014. a collection tray; 1015. a liquid return conduit;
11. an inclined groove; 12. a feed chute; 13. a support frame; 14. an electromagnetic heater;
15. an auxiliary support mechanism; 1501. limiting the idler wheel; 1502. mounting a square tube; 1503. a guide chute; 1504. a lifting slide block; 1505. adjusting the threaded rod; 1506. a support strut; 1507. supporting the rollers; 1508. a heat preservation box; 1509. a heat-insulating cover plate; 1510. a driving handle; 1511. a limiting rotating rod; 1512. a limit buckle; 1513. positioning a guide wheel; 1514. a support spring;
16. a storage mechanism; 1601. installing a square box; 1602. a buffer spring; 1603. a buffer strut; 1604. a buffer square plate; 1605. a storage box; 1606. a partition plate; 1607. rotating the box door; 1608. placing the long plate; 1609. a guide sliding groove; 1610. and sliding the box door.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-4, the invention provides a technical scheme, a rapid and environment-friendly heat treatment device for metal processing, which comprises a heat treatment box 1, wherein one end of the heat treatment box 1 is fixedly connected with a sealing side box 2, the bottom of the inner side of the heat treatment box 1 is provided with a quenching tank 3, the inner side of the quenching tank 3 is symmetrically and fixedly connected with a support guide rod 4, the middle part of the outer side of the support guide rod 4 is rotatably connected with a pressing guide wheel 5, and the middle part of the top end of the heat treatment box 1 is fixedly connected with a tail gas treatment;
the tail gas treatment mechanism 6 comprises a collection fan 601, an upper collection hopper 602, an upper gas guide pipe 603, a U-shaped pipe 604, a liquid return thin pipe 605, a collection barrel 606, a side gas guide pipe 607, a gas washing box 608, a lower gas guide pipe 609, an adsorption box 610, a mounting rectangular groove 611, a sealing cover plate 612, an active carbon filter screen 613, a limiting rotary plate 614, a mounting pull handle 615, an exhaust square pipe 616, a supporting square plate 617, a gas inlet notch 618 and a dustproof narrow net 619;
the middle part of the top end of the heat treatment box 1 is fixedly connected with a collection fan 601, the input end of the collection fan 601 is electrically connected with the output end of commercial power, the bottom end of the collection fan 601 is fixedly connected with an upper collection hopper 602 corresponding to the top part of the inner side of the heat treatment box 1, the top part of the collection fan 601 is fixedly connected with an upper air duct 603, one end of the upper air duct 603 is fixedly connected with a U-shaped pipe 604, the middle part of the bottom end of the U-shaped pipe 604 is fixedly connected with a liquid return thin pipe 605, and the;
a side air guide pipe 607 is fixedly connected to one end of the top of the U-shaped pipe 604, a gas washing tank 608 is fixedly connected to one end of the side air guide pipe 607, a lower air guide pipe 609 is fixedly connected to a position, corresponding to one side of the side air guide pipe 607, of the top end of the gas washing tank 608, an adsorption tank 610 is fixedly connected to the top end of the lower air guide pipe 609, an installation rectangular groove 611 is uniformly formed in one side of the adsorption tank 610, a sealing cover plate 612 is movably connected to one end of the interior of the installation rectangular groove 611, an active carbon filter screen 613 is fixedly connected to the middle of the inner side of the sealing cover plate 612, a limiting rotary plate 614 is rotatably connected to the position, corresponding to four corners of one end of the installation rectangular groove 611;
the position of one side of the heat treatment box 1 corresponding to the bottom of the collecting barrel 606 is fixedly connected with a supporting square plate 617, the middle part of the sealed side box 2 is provided with an air inlet notch 618, one end of the inner side of the air inlet notch 618 is fixedly connected with a dustproof narrow net 619, the inner side of the quenching tank 3 is filled with quenching liquid, the central lines of the supporting guide rod 4 and the lower press guide wheel 5 are both positioned below the liquid level of the quenching liquid, the outlet of the side guide pipe 607 is positioned below the liquid level of water in the gas washing box 608, the bottom of the collecting barrel 606 is jointed with the top of the supporting square plate 617, the four side surfaces of the activated carbon filter screen 613 are respectively tightly jointed with the inner wall of the adsorption box 610, after the high-temperature metal wire and the quenching tank 3, the surface of extraction liquid in the quenching tank 3 can rapidly generate a large amount of smoke, the smoke in the heat treatment box 1 is gathered from the air inlet notch 618 to the upper collecting hopper 602 at the, during the process that the flue gas passes through the U-shaped pipe 604, a part of steam is cooled to be disassembled and condensed into liquid, the liquid enters the collecting barrel 606 through the liquid returning thin pipe 605 to be collected, the flue gas is conveyed into the gas washing box 608 through the side gas guide pipe 607, the other part of harmful gas dissolved in water is desorbed and absorbed by water soluble in the gas washing box 608, the gas in the gas washing box 608 is conveyed into the adsorption box 610 through the lower gas guide pipe 609, the residual harmful components insoluble in water in the gas are adsorbed by the activated carbon filter screen 613 and then discharged through the exhaust square pipe 616, when the activated carbon filter screen 613 is replaced after being used for a period of time, the limit rotary plate 614 is rotated ninety degrees, then the seal cover plate 612 and the activated carbon filter screen 613 are extracted from the installation rectangular groove 611 through the installation pull handle 615, the new activated carbon filter screen 613 is inserted into the installation rectangular groove 611 again, the limit rotary plate 614 is rotated back to the original position, the replacement of the activated carbon filter screen 613 is completed, the replacement process of the activated carbon filter screen 613 is quicker, the use process of the heat treatment device is optimized, the harmful gas generated in the heat treatment process is quickly collected and treated, the harmful components contained in the harmful gas are effectively removed, the harmful gas is prevented from being discharged into the atmosphere to pollute the atmosphere, and the natural environment is protected;
the middle part of the bottom end of the quenching tank 3 is fixedly connected with a cooling circulation mechanism 7;
the cooling circulation mechanism 7 comprises a lower collecting hopper 701, an infusion pump 702, a lifting liquid pipe 703, a filter box 704, a supporting slide rail 705, an intercepting filter screen 706, a liquid guide branch pipe 707, a protective box 708, a square dustproof net 709, a conical collecting box 710, a cooling cylinder 711, a spiral guide plate 712, a radiating vertical plate 713, a return pipe 714, a liquid outlet pipe 715 and a sealing square plate 716;
the middle part of the bottom end of the quenching tank 3 is fixedly connected with a lower collecting hopper 701, the bottom end of the lower collecting hopper 701 is fixedly connected with an infusion pump 702 through a guide pipe, the input end of the infusion pump 702 is electrically connected with the output end of commercial power, one end of the infusion pump 702 is fixedly connected with a lifting liquid pipe 703, one end of the lifting liquid pipe 703 is fixedly connected with a filter box 704, two sides of the middle part of the inner side of the filter box 704 are fixedly connected with supporting slide rails 705, and the top ends of the supporting;
the bottom of the filter box 704 is uniformly and fixedly connected with a liquid guide branch pipe 707, the edge part of the bottom end of the filter box 704 is fixedly connected with a protective box 708, and one side of the protective box 708 is fixedly connected with a square dustproof net 709;
the bottom end of the liquid guide branch pipe 707 is fixed with a conical collecting box 710, the bottom end of the conical collecting box 710 is fixedly connected with a cooling cylinder 711, the inner side of the cooling cylinder 711 is uniformly and fixedly connected with a spiral guide plate 712, the outer side of the cooling cylinder 711 is uniformly and fixedly connected with a radiating vertical plate 713, the bottom end of the cooling cylinder 711 is fixedly connected with a return pipe 714, the bottom of the return pipe 714 is uniformly and fixedly connected with a liquid outlet pipe 715 corresponding to the inner side of the quenching tank 3, the middle part of one side of the filtering tank 704 is hinged with a sealing square plate 716, the four side surfaces of the intercepting filter net 706 are tightly attached to the inner side of the filtering tank 704, the liquid guide branch pipe 707 and the conical collecting box 710 are mutually communicated, in the working process of the heat treatment device, under the action of the liquid conveying pump 702, the quenching liquid in the quenching tank 3 is collected through the lower collecting hopper 701, the, the service life of the quenching liquid is prolonged, after the quenching liquid is filtered, the quenching liquid is conveyed to the cooling cylinder 711 through the liquid guide branch pipe 707 and the conical collecting box 710, when the quenching liquid flows through the liquid guide branch pipe 707, heat is discharged into the air through the liquid guide branch pipe 707, when the quenching liquid flows through the cooling cylinder 711, the heat in the quenching liquid is absorbed and diffused through the spiral guide plate 712 and the radiating vertical plate 713, the cooling speed of the quenching liquid is improved, the cooling liquid in the heat treatment device can be kept in a proper temperature range, the cooled quenching liquid returns to the quenching tank 3 again through the return pipe 714 and the liquid outlet pipe 715, the cooling circulation of the quenching liquid is completed, and the cooling circulation process of the quenching liquid is optimized;
the middle part of the other end of the heat treatment box 1 is fixedly connected with a guide square pipe 8, the edge part of one side of the inner side of the heat treatment box 1, which corresponds to the guide square pipe 8, is rotatably connected with a guide roller 9, and one end of the guide square pipe 8 is fixedly connected with an air drying mechanism 10;
the air drying mechanism 10 comprises an air drying box 1001, an air drying fan 1002, a connecting transverse pipe 1003, an air guide square pipe 1004, an air suction small hole 1005, a sealing pipe 1006, a rotating pin 1007, a sealing plate 1008, an air inlet square pipe 1009, an air guide plate 1010, a mounting frame 1011, a rubber scraper 1012, a liquid discharge groove 1013, a collection disc 1014 and a liquid return guide pipe 1015;
one end of the guide square pipe 8 is fixedly connected with an air drying box 1001, the middle part of the top of the air drying box 1001 is symmetrically and fixedly connected with an air drying fan 1002, the input end of the air drying fan 1002 is electrically connected with the output end of a mains supply, the top end of the air drying fan 1002 is fixedly connected with a connecting cross pipe 1003, the middle part of one side of the connecting cross pipe 1003 is fixedly connected with an air guide square pipe 1004, small air suction holes 1005 are uniformly formed in the top and the bottom of one end of the air guide square pipe 1004, one end of the air guide square pipe 1004 is fixedly connected with a sealing pipe 1006, the middle part of the top end of the sealing pipe 1006 is rotatably connected with a rotating pin 1007;
the top of the inner side of the air drying box 1001 is symmetrically and fixedly connected with an air deflector 1010, the middle of the inner side of the air drying box 1001 is symmetrically and fixedly connected with a mounting rack 1011, the middle of one side of the mounting rack 1011 is fixedly connected with a rubber scraper 1012, the edge parts of both sides of the rubber scraper 1012 are respectively provided with a liquid discharge groove 1013, the bottom of the inner side of the air drying box 1001 is fixedly connected with a collection tray 1014 corresponding to the bottom of the liquid discharge groove 1013, one side of the bottom end of the collection tray 1014 is fixedly connected with a liquid return conduit 1015, one end of an air inlet square pipe 1009 is fixedly connected with a protection box 708, one end of the liquid return conduit 1015 is fixedly connected with a heat treatment box 1, the outlet of the liquid return conduit 1015 is positioned in the inner top area of a quenching groove 3, the top end of an air exhaust square pipe 616 is fixedly connected with the bottom of an air guide square pipe 1004, after the metal wire is quenched, the residual part of the quenching, under the action of two symmetrically distributed air deflectors 1010, air flow blown out by an air drying fan 1002 is concentrated, so that the air drying effect of metal wires is improved, the surface of the metal wires passing through the two rubber scrapers 1012 is scraped through the matching between a mounting rack 1011 and the rubber scrapers 1012, liquid scraped by the rubber scrapers 1012 flows into a collecting tray 1014 through a liquid discharge groove 1013, quenching liquid collected in the collecting tray 1014 flows into a quenching tank 3 again through a liquid return conduit 1015, so that the utilization rate of the quenching liquid is improved, medium temperature air discharged by a tail gas treatment mechanism 6 is sucked into an air drying box 1001 through an exhaust square pipe 616 connected to the bottom of an air guide square pipe 1004, the air drying effect of the air drying mechanism 10 is further improved, when the external temperature rises, a rotating pin 1007 drives a sealing plate 1008 to rotate, so that the air guide square pipe 1004 is communicated with a protection box, the air flow rate of air near the periphery of a liquid guide branch pipe 707 is accelerated under the action of the air drying fan 1002, the cooling effect of the cooling circulation mechanism 7 is improved, and the use process of the treatment device is optimized;
an inclined groove 11 is fixedly connected to one side of the quenching tank 3 corresponding to the inner side of the sealed side box 2, a feeding notch 12 is fixedly connected to the top end of the sealed side box 2, a support frame 13 is fixedly connected to the ground of one side of the sealed side box 2, an electromagnetic heater 14 is fixedly connected to the middle of the top end of the support frame 13, and two ends of the top of the support frame 13 are rotatably connected with auxiliary support mechanisms 15;
the auxiliary supporting mechanism 15 comprises a limiting roller 1501, a mounting square pipe 1502, a guide sliding chute 1503, a lifting sliding block 1504, an adjusting threaded rod 1505, a supporting sliding column 1506, a supporting roller 1507, a heat preservation box 1508, a heat preservation cover plate 1509, a driving handle 1510, a limiting rotating rod 1511, a limiting buckle 1512, a positioning guide wheel 1513 and a supporting spring 1514;
the two ends of the top of the support frame 13 are rotatably connected with limiting idler wheels 1501, the top of the support frame 13 corresponding to the middle position between the electromagnetic heater 14 and the limiting idler wheels 1501 is fixedly connected with a mounting square pipe 1502, two sides of the mounting square pipe 1502 are respectively provided with a guide chute 1503, the inner side of the guide chute 1503 is slidably connected with a lifting slider 1504, the bottom end of the lifting slider 1504 is rotatably connected with an adjusting threaded rod 1505, the bottom of the inner side of the lifting slider 1504 is fixedly connected with a support spring 1514, the top end of the support spring 1514 is fixedly connected with a support sliding column 1506, and the top of;
the heat preservation box 1508 is fixedly connected to one end, close to the heat treatment box 1, of the top of the support frame 13, a heat preservation cover plate 1509 is hinged to one side and the top of the heat preservation box 1508, a driving handle 1510 is fixedly connected to the middle of one side of the heat preservation cover plate 1509, a limit rotating rod 1511 is rotatably connected to one side of the heat preservation cover plate 1509, a limit buckle 1512 is fixedly connected to one side of the heat preservation box 1508, a positioning guide wheel 1513 is rotatably connected to the position, corresponding to one end of the support frame 13, of the inner side of the heat preservation box 1508, the top of the support roller 1507 is tangent to the center line of the electromagnetic heater 14, the adjusting threaded rod;
the four corners of the middle part of the inner side of the support frame 13 are fixedly connected with a containing mechanism 16;
the storage mechanism 16 comprises an installation square box 1601, a buffer spring 1602, a buffer sliding column 1603, a buffer square plate 1604, a storage box 1605, a partition plate 1606, a rotary box door 1607, a placement long plate 1608, a guide sliding groove 1609 and a sliding box door 1610;
the four corners of the middle part of the inner side of the support frame 13 are fixedly connected with installation square boxes 1601, the bottom of the inner side of the installation square boxes 1601 is fixedly connected with buffer springs 1602, the top ends of the buffer springs 1602 are fixedly connected with buffer sliding columns 1603, the top ends of the buffer sliding columns 1603 are fixedly connected with buffer square plates 1604, the top ends of the buffer square plates 1604 are fixedly connected with an accommodating box 1605, one end of the inner side of the accommodating box 1605 is fixedly connected with a partition plate 1606, and the front side of the accommodating box 1605, corresponding to one side edge part of the partition plate 1606;
a placing long plate 1608 is fixedly connected to the middle position of the inner side of the containing box 1605 corresponding to the other side of the partition plate 1606, a guide sliding groove 1609 is arranged at the inner side of the containing box 1605 corresponding to the other side of the partition plate 1606, a sliding box door 1610 is slidably connected to the inner side of the guide sliding groove 1609, the outer side of the buffering sliding column 1603 is closely attached to the inner wall of the installation square box 1601, the buffering sliding column 1603 is slidably connected with the installation square box 1601, the buffering square plate 1604 is slidably connected with the support frame 13, in the using process of the heat treatment device, maintenance tools and canned extraction liquid are stored through the containing box 1605 and the partition plate 1606, the containing box 1605 is sealed through rotating the box door 1607, the guide sliding groove 1609 and the sliding box door 1610, after the support frame 13 is impacted, the containing box 1605 is buffered through the elastic deformation of the buffering spring 1602, the containing box 1605 is effectively placed to drop after being vibrated, the function of the heat treatment device is expanded.
The working principle and the using process of the invention are as follows: in the practical application process of the invention, after the high-temperature metal wire and the quenching tank 3, a large amount of flue gas can be rapidly generated on the surface of the extraction liquid in the quenching tank 3, through the action of the collecting fan 601, the flue gas in the inner side of the heat treatment box 1 is gathered from the air inlet notch 618 to the upper collecting hopper 602 at the top in the reverse direction, the liquid collected by the upper collecting hopper 602 is transported to the U-shaped pipe 604 through the upper air duct 603, in the process that the flue gas passes through the U-shaped pipe 604, a part of steam is cooled to be disassembled and condensed into liquid, the liquid enters the collecting barrel 606 through the liquid return thin pipe 605 to be collected, the flue gas is transported into the gas washing box 608 through the side air duct 607, the other part of harmful gas dissolved in water is desorbed and collected by the water in the gas washing box 608, the gas in the gas washing box 608 is transported into the adsorption box 610 through the lower air duct 609, the residual harmful components in, then the gas is discharged through the exhaust square pipe 616, when the activated carbon filter screen 613 is replaced after being used for a period of time, the limit rotary plate 614 is rotated by ninety degrees, then the seal cover plate 612 and the activated carbon filter screen 613 are drawn out from the installation rectangular groove 611 through the installation pull handle 615, a new activated carbon filter screen 613 is inserted into the installation rectangular groove 611 again, the limit rotary plate 614 is rotated to the original position, the replacement of the activated carbon filter screen 613 is completed, the replacement process of the activated carbon filter screen 613 is enabled to be faster, the use process of the heat treatment device is optimized, the harmful gas generated in the heat treatment process is rapidly collected, the harmful components contained in the harmful gas are effectively removed, the harmful gas is prevented from being discharged into the atmosphere to pollute the atmosphere, and the natural environment is protected;
in the working process of the heat treatment device, under the action of the infusion pump 702, the quenching liquid in the quenching tank 3 is collected through the lower collecting hopper 701, the quenching liquid is conveyed into the filter box 704 through the lifting pipe 703, the scale and other solid particles in the quenching liquid are intercepted and collected through the intercepting filter net 706, the service life of the quenching liquid is prolonged, after the quenching liquid is filtered, the quenching liquid is conveyed to the cooling cylinder 711 through the liquid guide branch pipe 707 and the conical collecting box 710, when the quenching liquid flows through the liquid guide branch pipe 707, heat is discharged into the air through the liquid guide branch pipe 707, when the quenching liquid flows through the cooling cylinder 711, the heat in the quenching liquid is absorbed and diffused through the spiral guide plate 712 and the heat dissipation vertical plate 713, the cooling speed of the quenching liquid is increased, the cooling liquid in the heat treatment device can be kept in a proper temperature range, and the cooled quenching liquid returns to the quenching tank 3 through the return pipe 714 and the liquid outlet pipe 715 again, cooling circulation of the quenching liquid is completed, and the cooling circulation process of the quenching liquid is optimized;
after the metal wire is quenched, the residual part of the quenching liquid on the surface is sucked into the air drying box 1001 through the connecting horizontal pipe 1003, the air guide square pipe 1004 and the small air suction hole 1005 under the action of the air drying fan 1002 after the metal wire enters the air drying box 1001, the air flow blown out by the air drying fan 1002 is concentrated under the action of the two symmetrically distributed air guide plates 1010, the air drying effect on the metal wire is further improved, the surface of the metal wire passing through the two rubber scraper blades 1012 is scraped through the matching between the mounting rack 1011 and the rubber scraper blades 1012, the liquid scraped by the rubber scraper blades 1012 flows into the collecting tray 1014 through the liquid discharge groove 1013, the quenching liquid collected in the collecting tray 1014 flows into the quenching tank 3 again through the liquid return guide pipe 1015, the utilization rate of the quenching liquid is improved, the medium temperature air discharged by the tail gas treatment mechanism 6 is sucked into the air drying box 1001 through the exhaust square pipe 616 connected to the bottom of the air guide square pipe 1004, the air drying effect of the air drying mechanism 10 is further improved, when the external temperature rises, the rotating pin 1007 is rotated to drive the sealing plate 1008 to rotate, so that the air guide square pipe 1004 is communicated with the protective box 708, the air flow rate around the liquid guide branch pipe 707 is accelerated under the action of the air drying fan 1002, the cooling effect of the cooling circulation mechanism 7 is improved, and the use process of the treatment device is optimized;
when the metal wire is installed on a heat treatment device, the metal wire is separated from a limit buckle 1512 by rotating a limit rotating rod 1511, a heat insulation cover plate 1509 is opened by a driving handle 1510, then a lifting slide block 1504 is driven to slide along a guide sliding groove 1503 by rotating an adjusting threaded rod 1505, and further a support sliding column 1506 is driven to slide, so that the height of a support roller 1507 is adjusted, the metal wire is kept in a suspended state when passing through the inside of an electromagnetic heater 14, the surface abrasion caused by the friction between the metal wire and the inner wall of the electromagnetic heater 14 in the operation process is effectively avoided, the tension on the metal wire is kept in dynamic balance by the compression of a support spring 1514 in the operation process of the metal wire, the metal wire is prevented from being deformed when passing through the electromagnetic heater 14, and the heating process of the metal wire is optimized;
in heat treatment device's use, deposit repair tools and canning extraction liquid through containing box 1605 and division board 1606, through rotating chamber door 1607, the direction slides groove 1609 and slides chamber door 1610 and seals containing box 1605, receive the impact back at support frame 13, elastic deformation through buffer spring 1602 cushions containing box 1605, effectual containing box 1605 of placing drops after receiving the vibration, the reasonable space that has utilized heat treatment device, heat treatment device's function has been expanded.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a metalworking is with swift environment-friendly heat treatment device, includes heat treatment case (1), its characterized in that: one end of the heat treatment box (1) is fixedly connected with a sealed side box (2), the bottom of the inner side of the heat treatment box (1) is provided with a quenching tank (3), the inner side of the quenching tank (3) is symmetrically and fixedly connected with a supporting guide rod (4), the middle part of the outer side of the supporting guide rod (4) is rotatably connected with a pressing guide wheel (5), and the middle part of the top end of the heat treatment box (1) is fixedly connected with a tail gas treatment mechanism (6);
the tail gas treatment mechanism (6) comprises a collection fan (601), an upper collection hopper (602), an upper gas guide pipe (603), a U-shaped pipe (604), a liquid return thin pipe (605), a collection barrel (606), a side gas guide pipe (607), a gas washing box (608), a lower gas guide pipe (609), an adsorption box (610), a mounting rectangular groove (611), a sealing cover plate (612), an active carbon filter screen (613), a limiting rotary plate (614), a mounting pull handle (615), an exhaust square pipe (616), a supporting square plate (617), a gas inlet notch (618) and a dustproof narrow net (619);
the middle part of the top end of the heat treatment box (1) is fixedly connected with a collection fan (601), the input end of the collection fan (601) is electrically connected with the output end of a mains supply, the position, corresponding to the top part of the inner side of the heat treatment box (1), of the bottom end of the collection fan (601) is fixedly connected with an upper collection hopper (602), the top part of the collection fan (601) is fixedly connected with an upper air guide pipe (603), one end of the upper air guide pipe (603) is fixedly connected with a U-shaped pipe (604), the middle part of the bottom end of the U-shaped pipe (604) is fixedly connected with a liquid return thin pipe (605), and the bottom end of;
one end of the top of the U-shaped pipe (604) is fixedly connected with a side air guide pipe (607), one end of the side air guide pipe (607) is fixedly connected with a gas washing box (608), a lower air duct (609) is fixedly connected at the position of the top end of the air washing box (608) corresponding to one side of the side air duct (607), the top end of the lower air duct (609) is fixedly connected with an adsorption box (610), one side of the adsorption box (610) is uniformly provided with a rectangular installation groove (611), one end inside the installation rectangular groove (611) is movably connected with a sealing cover plate (612), the middle part of the inner side of the sealing cover plate (612) is fixedly connected with an active carbon filter screen (613), the four corners of one end of the rectangular groove (611) corresponding to one side of the adsorption box (610) are respectively and rotatably connected with a limit rotary plate (614), the middle part of the other side of the sealing cover plate (612) is fixedly connected with an installation pull handle (615), the middle part of the top end of the adsorption box (610) is fixedly connected with an exhaust square pipe (616);
the utility model discloses a heat treatment box, including sealed side case (2), heat treatment box (1) one side corresponds collecting vessel (606) bottom position department fixedly connected with support square slab (617), air inlet slot (618) have been seted up at sealed side case (2) middle part, air inlet slot (618) inboard one end fixedly connected with dustproof narrow net (619).
2. The rapid and environment-friendly heat treatment device for metal processing as claimed in claim 1, wherein the quenching bath (3) is filled with quenching liquid, the central lines of the support guide rod (4) and the lower pressure guide wheel (5) are both located below the liquid level of the quenching liquid, the outlet of the side guide pipe (607) is located below the liquid level of the water in the gas washing tank (608), the bottom of the collection barrel (606) is attached to the top of the support square plate (617), and four side surfaces of the activated carbon filter screen (613) are respectively attached to the inner wall of the adsorption tank (610) tightly.
3. The rapid and environment-friendly heat treatment device for metal processing according to claim 1, wherein a cooling circulation mechanism (7) is fixedly connected to the middle of the bottom end of the quenching tank (3);
the cooling circulation mechanism (7) comprises a lower collecting hopper (701), an infusion pump (702), a liquid lifting pipe (703), a filter box (704), a supporting slide rail (705), an intercepting filter screen (706), a liquid guide branch pipe (707), a protective box (708), a square dustproof screen (709), a conical collecting box (710), a cooling cylinder (711), a spiral guide plate (712), a heat dissipation vertical plate (713), a return pipe (714), a liquid outlet pipe (715) and a sealing square plate (716);
the middle part of the bottom end of the quenching tank (3) is fixedly connected with a lower collecting hopper (701), the bottom end of the lower collecting hopper (701) is fixedly connected with an infusion pump (702) through a guide pipe, the input end of the infusion pump (702) is electrically connected with the output end of a mains supply, one end of the infusion pump (702) is fixedly connected with a liquid lifting pipe (703), one end of the liquid lifting pipe (703) is fixedly connected with a filter box (704), two sides of the middle part of the inner side of the filter box (704) are fixedly connected with supporting slide rails (705), and the top ends of the supporting slide rails (705) are slidably connected;
the bottom of the filter box (704) is uniformly and fixedly connected with a liquid guide branch pipe (707), the edge part of the bottom end of the filter box (704) is fixedly connected with a protection box (708), and one side of the protection box (708) is fixedly connected with a square dustproof net (709);
the liquid guide branch pipe (707) bottom end fixing taper-shaped collecting box (710), the taper-shaped collecting box (710) bottom end fixedly connected with cooling cylinder (711), the even fixedly connected with spiral guide plate (712) of cooling cylinder (711) inboard, the even fixedly connected with heat dissipation riser (713) in cooling cylinder (711) outside, cooling cylinder (711) bottom end fixedly connected with back flow (714), back flow (714) bottom corresponds even fixedly connected with drain pipe (715) of quenching groove (3) inboard position department, rose box (704) one side middle part articulates there is sealed square plate (716).
4. The environment-friendly rapid thermal processing device for metal processing as claimed in claim 3, wherein four side faces of the intercepting filter screen (706) are closely attached to the inner side of the filter box (704), and the filter box (704), the liquid guide branch pipe (707) and the tapered collection box (710) are communicated with each other.
5. The rapid and environment-friendly heat treatment device for metal processing according to claim 1, wherein a guide square tube (8) is fixedly connected to the middle of the other end of the heat treatment box (1), a guide roller (9) is rotatably connected to the inner side of the heat treatment box (1) corresponding to one side edge of the guide square tube (8), and an air drying mechanism (10) is fixedly connected to one end of the guide square tube (8);
the air drying mechanism (10) comprises an air drying box (1001), an air drying fan (1002), a connecting horizontal pipe (1003), an air guide square pipe (1004), an air suction small hole (1005), a sealing pipe (1006), a rotating pin (1007), a sealing plate (1008), an air inlet square pipe (1009), an air deflector (1010), a mounting rack (1011), a rubber scraper (1012), a liquid discharge tank (1013), a collection disc (1014) and a liquid return guide pipe (1015);
one end of the guide square tube (8) is fixedly connected with an air drying box (1001), the middle part of the top of the air drying box (1001) is symmetrically and fixedly connected with an air drying fan (1002), the input end of the air drying fan (1002) is electrically connected with the output end of the commercial power, the top end of the air drying fan (1002) is fixedly connected with a connecting transverse pipe (1003), the middle part of one side of the horizontal connecting pipe (1003) is fixedly connected with an air guide square pipe (1004), the top and the bottom of one end of the air guide square pipe (1004) are uniformly provided with small air suction holes (1005), one end of the air guide square pipe (1004) is fixedly connected with a sealing pipe (1006), the middle part of the top end of the sealing pipe (1006) is rotatably connected with a rotating pin (1007), one end of the rotating pin (1007) is symmetrically and fixedly connected with a sealing plate (1008) corresponding to the interior of the sealing pipe (1006), and one side of the sealing pipe (1006) is fixedly connected with an air inlet square pipe (1009);
the air drying box is characterized in that air deflectors (1010) are symmetrically and fixedly connected to the top of the inner side of the air drying box (1001), mounting frames (1011) are symmetrically and fixedly connected to the middle of the inner side of the air drying box (1001), rubber scrapers (1012) are fixedly connected to the middle of one side of the mounting frames (1011), liquid discharge grooves (1013) are formed in the two side edge portions of the rubber scrapers (1012), a collection disc (1014) is fixedly connected to the bottom position of the corresponding liquid discharge groove (1013) at the bottom of the inner side of the air drying box (1001), and a liquid return guide pipe (1015) is fixedly connected to one side.
6. The rapid and environment-friendly heat treatment device for metal processing according to claim 5, wherein one end of the air inlet square pipe (1009) is fixedly connected with the protective box (708), one end of the liquid return conduit (1015) is fixedly connected with the heat treatment box (1), the outlet of the liquid return conduit (1015) is positioned at the top area of the inner side of the quenching tank (3), and the top end of the air outlet square pipe (616) is fixedly connected with the bottom of the air guide square pipe (1004).
7. The rapid and environment-friendly heat treatment device for metal processing according to claim 1, characterized in that an inclined groove (11) is fixedly connected to one side of the quenching tank (3) at a position corresponding to the inner side of the sealed side box (2), a feed notch (12) is fixedly connected to the top end of the sealed side box (2), a support frame (13) is fixedly connected to the ground at one side of the sealed side box (2), an electromagnetic heater (14) is fixedly connected to the middle part of the top end of the support frame (13), and auxiliary support mechanisms (15) are rotatably connected to both ends of the top of the support frame (13);
the auxiliary supporting mechanism (15) comprises a limiting roller (1501), a mounting square pipe (1502), a guide sliding groove (1503), a lifting sliding block (1504), an adjusting threaded rod (1505), a supporting sliding column (1506), a supporting roller (1507), an incubator (1508), a heat-insulating cover plate (1509), a driving handle (1510), a limiting rotating rod (1511), a limiting buckle (1512), a positioning guide wheel (1513) and a supporting spring (1514);
the electromagnetic heating device is characterized in that limiting idler wheels (1501) are rotatably connected to two ends of the top of the support frame (13), a mounting square pipe (1502) is fixedly connected to the middle position of the top of the support frame (13) corresponding to the position between the electromagnetic heater (14) and the limiting idler wheels (1501), guide sliding grooves (1503) are formed in two sides of the mounting square pipe (1502), a lifting sliding block (1504) is slidably connected to the inner side of each guide sliding groove (1503), an adjusting threaded rod (1505) is rotatably connected to the bottom end of each lifting sliding block (1504), a supporting spring (1514) is fixedly connected to the bottom of the inner side of each lifting sliding block (1504), a supporting sliding column (1506) is fixedly connected to the top end of each supporting spring (1514), and a;
one end fixedly connected with insulation can (1508) that support frame (13) top is close to thermal treatment case (1), insulation can (1508) one side and top all articulate there is insulation cover board (1509), insulation cover board (1509) one side middle part fixedly connected with drive (1510), insulation cover board (1509) one side limit portion rotates and is connected with spacing rotary rod (1511), insulation can (1508) one side limit portion fixedly connected with spacing knot (1512), insulation can (1508) inboard corresponds support frame (13) one end position department and rotates and be connected with location guide pulley (1513).
8. The environment-friendly rapid thermal processing device for metal processing as claimed in claim 7, wherein the top of the supporting roller (1507) is tangent to the center line of the electromagnetic heater (14), the adjusting threaded rod (1505) is connected with the supporting frame (13) by screw thread, and the position between the limit rotating rod (1511) and the limit buckle (1512) is corresponding to each other.
9. The rapid and environment-friendly heat treatment device for metal processing as claimed in claim 7, wherein the four corners of the middle part of the inner side of the supporting frame (13) are fixedly connected with receiving mechanisms (16);
the storage mechanism (16) comprises an installation square box (1601), a buffer spring (1602), a buffer sliding column (1603), a buffer square plate (1604), a storage box (1605), a partition plate (1606), a rotary box door (1607), a placement long plate (1608), a guide sliding groove (1609) and a sliding box door (1610);
the four corners of the middle part of the inner side of the support frame (13) are fixedly connected with installation square boxes (1601), the bottom of the inner side of each installation square box (1601) is fixedly connected with a buffer spring (1602), the top end of each buffer spring (1602) is fixedly connected with a buffer sliding column (1603), the top end of each buffer sliding column (1603) is fixedly connected with a buffer square plate (1604), the top end of each buffer square plate (1604) is fixedly connected with a containing box (1605), one end of the inner side of each containing box (1605) is fixedly connected with a partition plate (1606), and a rotary box door (1607) is hinged to the position, corresponding to one side edge of the partition plate (1606), of the front;
storage box (1605) inboard corresponds division board (1606) opposite side middle part position department fixedly connected with and places long board (1608), the inboard division board (1606) opposite side limit portion that corresponds of storage box (1605) has seted up direction sliding groove (1609), the inboard sliding connection of direction sliding groove (1609) has sliding chamber door (1610).
10. The rapid and environment-friendly heat treatment device for metal processing as claimed in claim 1, wherein the outside of the buffer sliding column (1603) is closely attached to the inner wall of the installation square box (1601), the buffer sliding column (1603) is in sliding connection with the installation square box (1601), and the buffer square plate (1604) is in sliding connection with the support frame (13).
CN202010204062.XA 2020-03-21 2020-03-21 Metal processing is with swift environment-friendly heat treatment device Withdrawn CN111304422A (en)

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CN111944956A (en) * 2020-08-06 2020-11-17 台州市清引环保科技有限公司 Heat treatment tool convenient for workpiece collection
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