CN111302832A - Method for forming red substrate golden wafer ceramic product in glaze firing process - Google Patents

Method for forming red substrate golden wafer ceramic product in glaze firing process Download PDF

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Publication number
CN111302832A
CN111302832A CN202010275756.2A CN202010275756A CN111302832A CN 111302832 A CN111302832 A CN 111302832A CN 202010275756 A CN202010275756 A CN 202010275756A CN 111302832 A CN111302832 A CN 111302832A
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ceramic
ceramic product
glaze firing
aqueous solution
speed
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陈明
郑秋荣
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Haoye Guangdong Porcelain Co ltd
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Haoye Guangdong Porcelain Co ltd
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Priority to CN202010275756.2A priority Critical patent/CN111302832A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5022Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • C04B41/86Glazes; Cold glazes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Structural Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Adornments (AREA)

Abstract

A method for preparing gold crystal chip ceramic product with red substrate in glaze firing procedure includes such steps as preparing ceramic biscuit, mixing potassium feldspar or albite, quartz, hematite, ilmenite, chromite, titanium pigment, talc, zinc oxide, borax, copper oxide and manganese dioxide, ball grinding, adding aqueous solution of oxalic acid or citric acid to form emulsion, spraying it on the biscuit, glaze firing to obtain ceramic product with dark red, golden yellow spots or blocks, circular or elliptical shape, clear outline and area of 1-2 mm2

Description

Method for forming red substrate golden wafer ceramic product in glaze firing process
Technical Field
The invention relates to a method for manufacturing ceramic products, in particular to a method for forming a red substrate golden wafer ceramic product in a glaze firing process.
Background
The red substrate golden wafer ceramic product formed by the glaze firing process is generally known as high-grade ceramic due to elegant color and difficult process control. Few manufacturing methods are disclosed for such ceramics.
CN1724477A discloses a ceramic glaze for forming red glowing and skyhook effect, which mainly contains K2O and/or Na2O、Al2O3、SiO2、MgO、Fe2O3、P2O5CaO and B2O3In the glaze firing process, under an oxidizing atmosphere, the temperature is raised to 120-180 ℃ per hour, the temperature is raised to 30-70 ℃ per hour after 1050-1150 ℃, the temperature is kept at 1200-1300 ℃ for 10-120 minutes, fire is stopped, and the ceramic product with red glowing and changing skyhook meshes is obtained after natural cooling.
CN1769245A discloses a preparation method of oil-drop glaze, which is prepared by mixing potash feldspar, Jiepai soil, talc, red lead oxide, vanadium pentoxide, manganese oxide and iron oxideMixing with copper oxide to obtain mixture; adding carboxymethyl cellulose as a slurry regulator for grinding, and after grinding, sieving with a 220-mesh sieve to prepare glaze slip; coating the surface of a dry ceramic blank with the glaze slip, and then drying; putting the dried glazed blank into an electric furnace, and oxidizing the blank in air or H at the temperature range of 1160-1220 DEG C2Keeping the temperature for 0.5 to 2 hours in a CO reducing atmosphere; and (5) naturally cooling.
CN105439640A discloses a transmutation glaze, which consists of the following components in parts by weight: 49-53 parts of opal, 18-21 parts of purple wood knots, 14-17 parts of apatite, 3-5 parts of talc, 9-11 parts of feldspar, 0.6-1.2 parts of chrysolite, 4-6 parts of iron oxide red, 14-16 parts of rutile, 10-15 parts of malachite, 3-5 parts of cobalt oxide and 1-2 parts of zinc oxide.
CN106242292A discloses a red-bottom gold dot grain ceramic glaze and a preparation method thereof, wherein the red-bottom gold dot grain ceramic glaze is composed of 30-35.5% of fusion cakes, 21.5-27% of potassium feldspar powder, 14.5-19% of silicon dioxide, 6.6-7% of lithium carbonate and 21.9-27.4% of ferric oxide. The frit comprises 1.5-2% of potassium oxide, 15.5-17.5% of sodium oxide, 6.9-8% of calcium oxide, 2.1-3.1% of barium oxide, 2.4-3.4% of aluminum oxide and 66-71.6% of silicon dioxide.
CN107619190A discloses a tin dioxide deep purple dot-shaped metal crystal ceramic glaze and a preparation method thereof, the tin dioxide deep purple dot-shaped metal crystal ceramic glaze is prepared by firstly preparing a tin dioxide deep purple dot-shaped metal crystal ceramic glaze, glazing and sintering at high temperature, and the tin dioxide deep purple dot-shaped metal crystal ceramic glaze comprises the following raw materials in percentage by mass: 45-35% of potassium feldspar, 25-15% of silicon dioxide, 8-4% of kaolin, 11-5% of dolomite, 10-20% of talc, 15-8% of sodium pyroborate, 3-1% of cobalt carbonate and 5-1% of tin dioxide.
Disclosure of Invention
The invention aims to provide a novel method for forming a red substrate golden wafer ceramic product in a glaze firing process, which has the advantages of easily available raw materials, simple process control and high yield.
The invention comprises the following steps:
A. making a ceramic blank, and firing the ceramic blank into a ceramic biscuit at 1200-1300 ℃;
b, mixing 20-40 wt% of potassium feldspar or albite, 10-25 wt% of quartz, 10-20 wt% of hematite, 5-15 wt% of ilmenite, 5-15 wt% of chromite, 3-10 wt% of titanium dioxide, 5-10 wt% of talc, 3-8 wt% of zinc oxide, 5-11 wt% of borax, 2-6 wt% of copper oxide and 2-8 wt% of manganese dioxide, wherein the total is 100 wt%, performing ball milling, and sieving by using a 500-mesh sieve to obtain mixed powder;
C. adding the mixed powder into 5-10 wt% of oxalic acid or citric acid aqueous solution according to the weight ratio of the mixed powder to the oxalic acid or citric acid aqueous solution of 1: 0.5-1.2, stirring uniformly to form emulsion, and aging for 2-7 days;
D. spraying the emulsion on a ceramic biscuit, wherein the coating weight is 200-400 g per square meter after drying;
E. glaze firing, heating at the speed of 60-120 ℃/h below 900 ℃, heating at the speed of 40-60 ℃/h at the temperature of 900-1150 ℃, preserving heat for 1-2 h at the temperature of 1150-1180 ℃, and then cooling at the speed of 40-60 ℃/h to obtain the ceramic product.
Preferably, the materials in step B are: 25-35 wt% of potassium feldspar or albite, 15-20 wt% of quartz, 5-10 wt% of talc, 10-20 wt% of hematite, 8-12 wt% of ilmenite, 7-10 wt% of chromite, 4-7 wt% of titanium dioxide, 4-6 wt% of zinc oxide, 6-8 wt% of borax, 2-6 wt% of copper oxide and 4-6 wt% of manganese dioxide.
In step C, the concentration of oxalic acid or citric acid aqueous solution is 5-10 wt%.
The ceramic product of the present invention has dark red grease appearance, countless golden flash spots or color blocks, circular or elliptical shape, clear outline and area of 1-2 mm2. The invention has the advantages of easily available raw materials, simple process control and high finished product rate of products up to over 80 percent.
Detailed Description
Example 1:
A. making a ceramic blank, and firing the ceramic blank into a ceramic biscuit at 1200-1300 ℃;
B. mixing 28 wt% of potassium feldspar, 16 wt% of quartz, 6 wt% of talc, 12 wt% of hematite, 8 wt% of ilmenite, 8 wt% of chromite, 5 wt% of titanium dioxide, 5 wt% of zinc oxide, 6 wt% of borax, 2 wt% of copper oxide and 4 wt% of manganese dioxide, performing ball milling, and sieving by using a 500-mesh sieve to obtain mixed powder;
C. adding the mixed powder into 8 wt% oxalic acid water solution at a weight ratio of the mixed powder to the oxalic acid water solution of 1: 1, stirring to form emulsion, standing and aging for 5 days;
D. spraying the emulsion on a ceramic biscuit, wherein the coating weight is 320 g per square meter after drying;
E. glaze firing, heating at a speed of 100 ℃/h below 900 ℃, heating at a speed of 50 ℃/h between 900 ℃ and 1150 ℃, keeping the temperature for 2 h at 1160 ℃, and then cooling at a speed of 50 ℃/h to obtain the ceramic product.
The ceramic product has dark red grease appearance, has countless golden flash spots or color blocks, is round or oval, has clear outline and attractive light, and has an area of about 1-2 mm2
Example 2:
A. making a ceramic blank, and firing the ceramic blank into a ceramic biscuit at 1200-1300 ℃;
28wt% of potassium feldspar, 16 wt% of quartz, 6 wt% of talc, 10 wt% of hematite, 8 wt% of ilmenite, 8 wt% of chromite, 5 wt% of titanium dioxide, 5 wt% of zinc oxide, 6 wt% of borax, 2 wt% of copper oxide and 6 wt% of manganese dioxide, mixing, ball-milling, and sieving by a 500-mesh sieve to obtain mixed powder;
C. adding the mixed powder into 8 wt% citric acid water solution at a weight ratio of 1: 1, stirring to form emulsion, standing and aging for 5 days;
D. spraying the emulsion on a ceramic biscuit, wherein the coating weight is 250 g per square meter after drying;
E. glaze firing, heating at a speed of 100 ℃/h below 900 ℃, heating at a speed of 50 ℃/h between 900 ℃ and 1150 ℃, keeping the temperature for 2 h at 1160 ℃, and then cooling at a speed of 50 ℃/h to obtain the ceramic product.
The ceramic article produced had a slightly lighter dark red grease-like appearance than example 1, with numerous golden yellow sparkling spots orColor block in circular or elliptic shape with clear outline and bright color, and area of 1-2 mm2

Claims (3)

1. A method for forming a red substrate golden wafer ceramic product in an enamel firing process is characterized by comprising the following steps:
A. making a ceramic blank, and firing the ceramic blank into a ceramic biscuit at 1200-1300 ℃;
B. mixing 20-40 wt% of potassium feldspar or albite, 10-25 wt% of quartz, 10-20 wt% of hematite, 5-15 wt% of ilmenite, 5-15 wt% of chromite, 3-10 wt% of titanium dioxide, 5-10 wt% of talc, 3-8 wt% of zinc oxide, 5-11 wt% of borax, 2-6 wt% of copper oxide and 2-8 wt% of manganese dioxide, wherein the total is 100 wt%, performing ball milling, and sieving by using a 500-mesh sieve to obtain mixed powder;
C. adding the mixed powder into 2-20 wt% of oxalic acid or citric acid aqueous solution according to the weight ratio of the mixed powder to the oxalic acid or citric acid aqueous solution of 1: 0.5-1.2, stirring uniformly to form emulsion, and aging for 2-7 days;
D. spraying the emulsion on a ceramic biscuit, wherein the coating weight is 200-400 g per square meter after drying;
E. glaze firing, heating at the speed of 60-120 ℃/h below 900 ℃, heating at the speed of 40-60 ℃/h at the temperature of 900-1150 ℃, preserving heat for 1-2 h at the temperature of 1150-1180 ℃, and then cooling at the speed of 40-60 ℃/h to obtain the ceramic product.
2. The method of claim 1, wherein the material in step B is: 25-35 wt% of potassium feldspar or albite, 15-20 wt% of quartz, 5-10 wt% of talc, 10-20 wt% of hematite, 8-12 wt% of ilmenite, 7-10 wt% of chromite, 4-7 wt% of titanium dioxide, 4-6 wt% of zinc oxide, 6-8 wt% of borax, 2-6 wt% of copper oxide and 4-6 wt% of manganese dioxide.
3. The method according to claim 1, wherein in the step C, the concentration of the aqueous solution of oxalic acid or citric acid is 5 to 10% by weight.
CN202010275756.2A 2020-04-09 2020-04-09 Method for forming red substrate golden wafer ceramic product in glaze firing process Pending CN111302832A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003327484A (en) * 2002-05-15 2003-11-19 Fumitaka Fujiwara Glaze for kimachi stone
CN105036812A (en) * 2015-07-28 2015-11-11 郏县宏大瓷业有限公司 Glaze material for Jun red glaze and process for preparing Jun porcelain from glaze material
CN106242292A (en) * 2016-10-20 2016-12-21 沈阳建筑大学 A kind of red down payment point stricture of vagina ceramic glaze and preparation method thereof
CN107417106A (en) * 2017-05-24 2017-12-01 禹州市神器钧窑有限公司 A kind of red glaze of golden spot and preparation method thereof
CN109437565A (en) * 2018-12-19 2019-03-08 禹州市正玉钧窑有限公司 A kind of radix curcumae glaze
CN109851222A (en) * 2019-04-17 2019-06-07 福建省德化云水窑陶瓷有限公司 A kind of preparation method of gold sand glaze and preparation method thereof and gold sand glaze ceramic

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003327484A (en) * 2002-05-15 2003-11-19 Fumitaka Fujiwara Glaze for kimachi stone
CN105036812A (en) * 2015-07-28 2015-11-11 郏县宏大瓷业有限公司 Glaze material for Jun red glaze and process for preparing Jun porcelain from glaze material
CN106242292A (en) * 2016-10-20 2016-12-21 沈阳建筑大学 A kind of red down payment point stricture of vagina ceramic glaze and preparation method thereof
CN107417106A (en) * 2017-05-24 2017-12-01 禹州市神器钧窑有限公司 A kind of red glaze of golden spot and preparation method thereof
CN109437565A (en) * 2018-12-19 2019-03-08 禹州市正玉钧窑有限公司 A kind of radix curcumae glaze
CN109851222A (en) * 2019-04-17 2019-06-07 福建省德化云水窑陶瓷有限公司 A kind of preparation method of gold sand glaze and preparation method thereof and gold sand glaze ceramic

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
戴金辉等, 哈尔滨工业大学出版社 *

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Application publication date: 20200619

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