CN111298837A - Preparation method of modified solid acid catalyst with hydrocarbon resin as carrier - Google Patents

Preparation method of modified solid acid catalyst with hydrocarbon resin as carrier Download PDF

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CN111298837A
CN111298837A CN202010181447.9A CN202010181447A CN111298837A CN 111298837 A CN111298837 A CN 111298837A CN 202010181447 A CN202010181447 A CN 202010181447A CN 111298837 A CN111298837 A CN 111298837A
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acid catalyst
solid acid
hydrocarbon resin
mixing
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胡立新
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Jiangsu Guoli Chemical Technology Co ltd
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Jiangsu Guoli Chemical Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/06Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing polymers
    • B01J31/069Hybrid organic-inorganic polymers, e.g. silica derivatized with organic groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/191Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area

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Abstract

A preparation method of a modified solid acid catalyst taking hydrocarbon resin as a carrier comprises the steps of modifying and activating the hydrocarbon resin, stirring and mixing polyolefin resin and polyphenylene sulfone resin, dissolving the mixture by absolute ethyl alcohol, then adding calcium sulfate, silicon dioxide, an activating agent and a coupling agent, uniformly mixing, reacting at high temperature and drying to obtain modified and activated hydrocarbon resin; preparing solid acid catalyst precursor from AlCl3Solution and Na2SiO3Uniformly mixing the solution, adding a barium hydroxide solution and an ammonium chloride solution, and carrying out an ion exchange reaction to obtain a solid acid catalyst precursor; loading modified hydrocarbon resin on solid acid catalyst, pulverizing the modified activated hydrocarbon resin, and sievingThen carrying out vacuum drying, finally adding the solid acid catalyst precursor, diluting with absolute ethyl alcohol, carrying out suction filtration, washing and vacuum drying to obtain the modified solid acid catalyst taking hydrocarbon resin as a carrier; the method has mild reaction conditions, is simple and easy to operate, and is suitable for large-scale popularization.

Description

Preparation method of modified solid acid catalyst with hydrocarbon resin as carrier
Technical Field
The invention relates to the technical field of solid acid catalysts, in particular to a preparation method of a modified solid acid catalyst taking hydrocarbon resin as a carrier.
Background
The solid acid catalyst is an important catalyst in acid-base catalysts, and the catalytic function is derived from an acid site with catalytic activity on the surface of a solid, namely an acid center. Most of them are oxides or mixed oxides of non-transition elements, and their catalytic performance is different from that of oxide catalysts containing transition elements. These catalysts are widely used in catalytic reactions of ionic type mechanism, and are of many kinds. In addition, there are supported solid acid catalysts, which are formed by supporting a liquid acid on a solid carrier, such as a solid phosphoric acid catalyst. In recent years, the research of solid acid catalysts in biomass conversion has attracted much attention from domestic and foreign research. The solid acid catalyst can be well separated from the reaction liquid after the catalysis is finished, so that the subsequent reaction liquid treatment process is simplified, the treatment requirement is reduced, and the technical feasibility is realized.
However, in the preparation process of the existing solid acid catalyst, the process is complex, and the equipment volume is huge, so that the capital investment is large; on the other hand, the existing solid acid catalyst has low catalytic activity and poor stability.
Disclosure of Invention
Aiming at the technical problems, the invention provides a preparation method of a modified solid acid catalyst which has reasonable preparation process, high catalyst activity and high stability and takes hydrocarbon resin as a carrier.
The technical scheme of the invention is as follows: a preparation method of a modified solid acid catalyst taking hydrocarbon resin as a carrier comprises the following steps:
s1, modifying and activating hydrocarbon resin;
s11, respectively weighing the following raw materials in parts by weight: 35-50 parts of polyolefin resin, 10-15 parts of polyphenylene sulfone resin, 5-8 parts of calcium sulfate, 3-5 parts of silicon dioxide, 0.8-1.2 parts of activating agent and 0.5-1 part of coupling agent;
s12, fully stirring and mixing the polyolefin resin and the polyphenylene sulfone resin weighed in the step S11 to form a mixed material, and uniformly mixing the mixed material and absolute ethyl alcohol according to the volume ratio of 1: 2-1: 6 to obtain an alcohol solution;
s13, sequentially adding calcium sulfate, silicon dioxide, an activating agent and a coupling agent into the alcoholic solution obtained in the step S12, uniformly mixing by using a high-speed mixer, transferring into a reaction kettle, and reacting for 0.8-3.2 hours at the temperature of 100-150 ℃; after the reaction is finished, placing the mixed material in a drying oven for drying, controlling the temperature of the drying oven to be 80-100 ℃, and drying for 3-5 hours to obtain modified activated hydrocarbon resin;
s2, preparing a solid acid catalyst precursor;
s21, mixing AlCl3Solution and Na2SiO3Uniformly mixing the solutions according to the volume ratio of 1: 2-1: 5, adding an isovolumetric barium hydroxide solution into the mixed solution, and standing for 1-2 hours to obtain a solution A; wherein the AlCl3The concentration of the solution is 0.2mol/L, and the Na2SiO3The concentration of the solution is 0.3mol/L, and the concentration of the barium hydroxide solution is 0.25 mol/L;
s22, adding 0.1-0.5 mol/L ammonium chloride solution into the solution A obtained in the step S21, and carrying out ion exchange reaction to obtain a solid acid catalyst precursor; wherein the ion exchange reaction temperature is controlled to be 50-70 ℃, and the volume ratio of the ammonium chloride solution to the solution A is 1: 5-1: 13;
s3, loading the modified hydrocarbon resin by using a solid acid catalyst;
crushing the modified and activated hydrocarbon resin obtained in the step S13, sieving the crushed modified and activated hydrocarbon resin with a 300-600-mesh sieve, and then carrying out vacuum drying in a drying oven at the temperature of 70-90 ℃ for 2-4 h; and (4) adding the solid acid catalyst precursor obtained in the step (S22) according to the solid-to-liquid ratio of 3: 1-7: 1, diluting with absolute ethyl alcohol of which the volume is 3-5 times that of the solid acid catalyst precursor, stirring for 1-5 h, carrying out suction filtration, washing, and vacuum drying to obtain the modified solid acid catalyst taking hydrocarbon resin as a carrier.
Further, in step S11, the activator is a mixture of activated magnesium oxide and stearic acid at a weight ratio of 7:1, and the use of the activator composed of magnesium oxide and stearic acid can promote the interfacial activity of the polyolefin resin and the polyphenylene sulfone resin.
Further, in step S11, the coupling agent is a mixture of equal volumes of a titanate coupling agent and an aluminate coupling agent, and the interfacial properties of the polyolefin resin and the polyphenylene sulfone resin can be changed by adding the mixture of the titanate coupling agent and the aluminate coupling agent.
Further, in step S13, when the high-speed mixer is used to mix the materials, the materials are mixed at a rotation speed of 600-1200 rpm for 15-25 min, then mixed at a rotation speed of 200-500 rpm for 5-8 min, the high rotation speed is used first, and then the low rotation speed is used to mix the materials, so that the activating agent can be uniformly dispersed on the surfaces of the polyolefin resin and the polyphenylene sulfone resin, and the organic group in the activating agent faces outwards to form steric hindrance, thereby forming a stable interface layer and effectively preventing the agglomeration of the polyolefin resin and the polyphenylene sulfone resin.
Further, after step S21 is completed, the solution A is placed in an ultrasonic auxiliary device, the frequency of the ultrasonic auxiliary device is controlled to be 20-40 KHz, the ultrasonic power is controlled to be 600-1000W, and AlCl can be enabled by using the ultrasonic auxiliary device3Solution, Na2SiO3The solution and barium hydroxide solution were mixed thoroughly.
Further, after the step S3 is completed, the obtained modified solid acid catalyst with hydrocarbon resin as a carrier is washed with deionized water until the solution is neutral, the neutral solution does not corrode equipment, and no wastewater is discharged, so that the modified solid acid catalyst with hydrocarbon resin as a carrier prepared by the method of the present invention is more environment-friendly and practical.
Further, in step S13, the high-speed mixer includes a mixing cylinder, a stirring assembly and a vibration assembly, the bottom of the mixing cylinder is provided with a base, and the upper end of the mixing cylinder is provided with a feed inlet and an exhaust outlet; the stirring assembly comprises a speed regulating motor, a stirrer and a speed regulating switch, the speed regulating motor is fixedly arranged at the top end of the outer part of the mixing barrel, an output shaft of the speed regulating motor vertically penetrates through the mixing barrel, the stirrer is vertically arranged inside the mixing barrel, the stirrer is fixedly connected with the output shaft of the speed regulating motor, the speed regulating switch is fixedly arranged on the side wall of the mixing tool, and the speed regulating switch is electrically connected with the speed regulating motor; the vibration assembly comprises a power motor, a piston plate, a vibration plate and a vibration cam, the power motor is fixedly arranged on the base, a first belt wheel is arranged on an output shaft of the power motor, the piston plate is hermetically clamped inside the mixing barrel and is positioned at the lower end of the stirrer, a sliding rod is arranged at the bottom of the piston plate, a sliding sleeve is arranged on the inner wall of the mixing barrel, the sliding rod is movably sleeved on the sliding sleeve, a reset spring is sleeved on the sliding rod, one end of the reset spring is abutted to the sliding sleeve, the other end of the reset spring is abutted to the bottom end of the sliding rod, the vibration plate is fixedly arranged at the lower end of the sliding rod, the vibration cam is fixedly arranged at the bottom end inside the mixing barrel through an installation seat; the speed regulating motor and the power motor are powered by an external power supply, the speed regulating motor is a YS8024 type three-phase asynchronous motor produced by Ningbo power motor company Limited, the power motor is a M2IK90N-C type single-phase asynchronous motor produced by Kunzhan doubly Ente electromechanical company Limited, the speed regulating switch is an LW5-16A-002-3 type motor speed regulating change-over switch produced by Taizhou Mingjia electrical source manufacturers, a piston plate capable of vibrating up and down is arranged inside the mixing barrel, the mixing efficiency and the effect of materials can be obviously improved, and meanwhile the materials can be prevented from being bonded on the inner wall of the mixing barrel.
The working principle of the high-speed mixer is as follows: during the use, for buncher and motor power supply through external power source, with during alcoholic solution, calcium sulfate, silica, activator, coupling agent loop through the leading-in compounding section of thick bamboo of feed inlet, through the rotational speed of speed governing switch control buncher, stir the mixture in the room through the agitator, it is rotatory to drive vibrations cam through motor power, vibrations cam rotation in-process drives the vibrations board and reciprocates, and then makes the slide bar of piston plate bottom reciprocate in the sliding sleeve, the mixed effect of promotion material.
Compared with the prior art, the invention has the beneficial effects that: the method has the advantages of mild reaction conditions, simple and easy operation and low cost; the solid acid catalyst prepared by the method and taking the hydrocarbon resin as the carrier has stronger acidity, is simple to separate from a liquid phase reaction system and simple to post-treat, reduces the corrosion of equipment, is environment-friendly and pollution-free in production, and can be recycled; polyolefin resin and polyphenylene sulfone resin are used as carrier materials, so that the prepared solid acid catalyst taking hydrocarbon resin as a carrier has larger specific surface area and higher porosity, the reaction time can be shortened, and the yield of the product can be improved; by adding an activator and a coupling agent to a mixture of a polyolefin resin and a polyphenylene sulfone resin, the interfacial activity of the polyolefin resin and the polyphenylene sulfone resin can be promoted, and the interfacial properties of the polyolefin resin and the polyphenylene sulfone resin can be improved.
Drawings
FIG. 1 is a schematic structural view of a high mixing machine of the present invention;
the device comprises a mixing barrel 1, a base 10, a feed inlet 11, an exhaust port 12, a sliding sleeve 13, a stirring assembly 2, a speed regulating motor 20, a stirrer 21, a speed regulating switch 22, a vibration assembly 3, a power motor 30, a pulley 300, a piston plate 31, a sliding rod 310, a reset spring 311, a vibration plate 32, a vibration cam 33, a mounting seat 330, a pulley 331 and a belt 332.
Detailed Description
Example 1: a preparation method of a modified solid acid catalyst taking hydrocarbon resin as a carrier comprises the following steps:
s1, modifying and activating hydrocarbon resin;
s11, respectively weighing the following raw materials in parts by weight: 35 parts of polyolefin resin, 10 parts of polyphenylene sulfone resin, 5 parts of calcium sulfate, 3 parts of silicon dioxide, 0.8 part of activating agent and 0.5 part of coupling agent; the activator is formed by mixing active magnesium oxide and stearic acid according to the weight ratio of 7:1, and the surfactant consisting of the magnesium oxide and the stearic acid can promote the interfacial activity of polyolefin resin and polyphenylene sulfone resin; the coupling agent is a mixture composed of a titanate coupling agent and an aluminate coupling agent in equal volumes, and the interface performance of the polyolefin resin and the polyphenylene sulfone resin can be changed by adding the mixture of the titanate coupling agent and the aluminate coupling agent;
s12, fully stirring and mixing the polyolefin resin and the polyphenylene sulfone resin weighed in the step S11 to form a mixed material, and uniformly mixing the mixed material and absolute ethyl alcohol according to the volume ratio of 1:2 to obtain an alcohol solution;
s13, sequentially adding calcium sulfate, silicon dioxide, an activating agent and a coupling agent into the alcoholic solution obtained in the step S12, uniformly mixing by using a high-speed mixer, transferring into a reaction kettle, and reacting for 0.8h at the temperature of 100 ℃; after the reaction is finished, placing the mixed material in a drying oven for drying, controlling the temperature of the drying oven to be 80 ℃ and the drying time to be 3h to obtain modified activated hydrocarbon resin;
s2, preparing a solid acid catalyst precursor;
s21, mixing AlCl3Solution and Na2SiO3Uniformly mixing the solution according to the volume ratio of 1:2, adding an isometric barium hydroxide solution into the mixed solution, and standing for 1h to obtain a solution A; AlCl3The concentration of the solution is 0.2mol/L, Na2SiO3The concentration of the solution is 0.3mol/L, and the concentration of the barium hydroxide solution is 0.25 mol/L;
s22, adding 0.1mol/L ammonium chloride solution into the solution A obtained in the step S21, and carrying out ion exchange reaction to obtain a solid acid catalyst precursor; wherein the ion exchange reaction temperature is controlled to be 50 ℃, and the volume ratio of the ammonium chloride solution to the solution A is 1: 5;
s3, loading the modified hydrocarbon resin by using a solid acid catalyst;
crushing the modified activated hydrocarbon resin obtained in the step S13, sieving the crushed resin by a 300-mesh sieve, and then carrying out vacuum drying in a drying oven at the temperature of 70 ℃ for 2 hours; and (3) adding the solid acid catalyst precursor obtained in the step (S22) according to the solid-to-liquid ratio of 3:1, diluting with absolute ethyl alcohol of which the volume is 3 times that of the solid acid catalyst precursor, stirring for 1h, carrying out suction filtration, washing, and carrying out vacuum drying to obtain the modified solid acid catalyst taking hydrocarbon resin as a carrier.
Example 2: a preparation method of a modified solid acid catalyst taking hydrocarbon resin as a carrier comprises the following steps:
s1, modifying and activating hydrocarbon resin;
s11, respectively weighing the following raw materials in parts by weight: 40 parts of polyolefin resin, 12 parts of polyphenylene sulfone resin, 5 parts of calcium sulfate, 4 parts of silicon dioxide, 1.12 parts of activating agent and 0.5 part of coupling agent; the activator is formed by mixing active magnesium oxide and stearic acid according to the weight ratio of 7:1, and the surfactant consisting of the magnesium oxide and the stearic acid can promote the interfacial activity of polyolefin resin and polyphenylene sulfone resin; the coupling agent is a mixture composed of a titanate coupling agent and an aluminate coupling agent in equal volumes, and the interface performance of the polyolefin resin and the polyphenylene sulfone resin can be changed by adding the mixture of the titanate coupling agent and the aluminate coupling agent;
s12, fully stirring and mixing the polyolefin resin and the polyphenylene sulfone resin weighed in the step S11 to form a mixed material, and uniformly mixing the mixed material and absolute ethyl alcohol according to the volume ratio of 1:4 to obtain an alcohol solution;
s13, sequentially adding calcium sulfate, silicon dioxide, an activating agent and a coupling agent into the alcoholic solution obtained in the step S12, uniformly mixing by using a high-speed mixer, transferring into a reaction kettle, and reacting for 2.4 hours at the temperature of 135 ℃; after the reaction is finished, placing the mixed material in a drying oven for drying, controlling the temperature of the drying oven to be 91 ℃ and the drying time to be 45h to obtain modified activated hydrocarbon resin; when a high-speed mixer is used for mixing materials, the materials are mixed for 18min at the rotating speed of 700rpm, then mixed for 6min at the rotating speed of 3000rpm, the materials are mixed at the high rotating speed and then at the low rotating speed, so that the activating agent can be uniformly dispersed on the surfaces of the polyolefin resin and the polyphenylene sulfone resin, organic groups in the activating agent face outwards to form steric hindrance, a stable interface layer is formed, and the agglomeration of the polyolefin resin and the polyphenylene sulfone resin is effectively prevented.
S2, preparing a solid acid catalyst precursor;
s21, mixing AlCl3Solution and Na2SiO3Uniformly mixing the solution according to the volume ratio of 1:3, adding an equal volume of barium hydroxide solution into the mixed solution, and standing for 1.3 hours to obtain a solution A; wherein, AlCl3The concentration of the solution is 0.2mol/L, Na2SiO3The concentration of the solution is 0.3mol/L, and the concentration of the barium hydroxide solution is 0.25 mol/L;
s22, adding 0.3mol/L ammonium chloride solution into the solution A obtained in the step S21, and carrying out ion exchange reaction to obtain a solid acid catalyst precursor; wherein the ion exchange reaction temperature is controlled to be 63 ℃, and the volume ratio of the ammonium chloride solution to the solution A is 1: 8;
s3, loading the modified hydrocarbon resin by using a solid acid catalyst;
crushing the modified and activated hydrocarbon resin obtained in the step S13, passing through a 560-mesh sieve, and then carrying out vacuum drying in a drying oven at the temperature of 85 ℃ for 3 hours; and (4) adding the solid acid catalyst precursor obtained in the step (S22) according to the solid-to-liquid ratio of 5:1, diluting with absolute ethyl alcohol of which the volume is 4 times that of the solid acid catalyst precursor, stirring for 3 hours, carrying out suction filtration, washing, and vacuum drying to obtain the modified solid acid catalyst taking hydrocarbon resin as a carrier.
Example 3: a preparation method of a modified solid acid catalyst taking hydrocarbon resin as a carrier comprises the following steps:
s1, modifying and activating hydrocarbon resin;
s11, respectively weighing the following raw materials in parts by weight: 50 parts of polyolefin resin, 15 parts of polyphenylene sulfone resin, 8 parts of calcium sulfate, 5 parts of silicon dioxide, 1.2 parts of activating agent and 1 part of coupling agent; the activator is formed by mixing active magnesium oxide and stearic acid according to the weight ratio of 7:1, and the surfactant consisting of the magnesium oxide and the stearic acid can promote the interfacial activity of polyolefin resin and polyphenylene sulfone resin; the coupling agent is a mixture composed of a titanate coupling agent and an aluminate coupling agent in equal volumes, and the interface performance of the polyolefin resin and the polyphenylene sulfone resin can be changed by adding the mixture of the titanate coupling agent and the aluminate coupling agent;
s12, fully stirring and mixing the polyolefin resin and the polyphenylene sulfone resin weighed in the step S11 to form a mixed material, and uniformly mixing the mixed material and absolute ethyl alcohol according to the volume ratio of 1:6 to obtain an alcohol solution;
s13, sequentially adding calcium sulfate, silicon dioxide, an activating agent and a coupling agent into the alcoholic solution obtained in the step S12, uniformly mixing by using a high-speed mixer, transferring into a reaction kettle, and reacting for 3.2 hours at the temperature of 150 ℃; after the reaction is finished, placing the mixed material in a drying oven for drying, controlling the temperature of the drying oven to be 100 ℃ and the drying time to be 5h to obtain modified activated hydrocarbon resin; when a high-speed mixer is used for mixing materials, firstly, the materials are mixed for 25min at the rotating speed of 1200rpm, then, the materials are mixed for 8min at the rotating speed of 500rpm, firstly, the materials are mixed at high rotating speed, then, the materials are mixed at low rotating speed, so that the activating agent can be uniformly dispersed on the surfaces of the polyolefin resin and the polyphenylene sulfone resin, the organic group in the activating agent faces outwards to form steric hindrance, a stable interface layer is formed, and the agglomeration of the polyolefin resin and the polyphenylene sulfone resin is effectively prevented;
s2, preparing a solid acid catalyst precursor;
s21, mixing AlCl3Solution and Na2SiO3Solution pressUniformly mixing according to the volume ratio of 1:5, adding an isometric barium hydroxide solution into the mixed solution, and standing for 2 hours to obtain a solution A; AlCl3The concentration of the solution is 0.2mol/L, Na2SiO3The concentration of the solution is 0.3mol/L, and the concentration of the barium hydroxide solution is 0.25 mol/L; placing the solution A into ultrasonic auxiliary equipment, controlling the frequency of the ultrasonic auxiliary equipment to be 20-40 KHz, controlling the ultrasonic power to be 600-1000W, and enabling AlCl to be achieved by using the ultrasonic auxiliary equipment3Solution, Na2SiO3Fully mixing the solution and the barium hydroxide solution;
s22, adding 0.5mol/L ammonium chloride solution into the solution A obtained in the step S21, and carrying out ion exchange reaction to obtain a solid acid catalyst precursor; wherein the ion exchange reaction temperature is controlled to be 70 ℃, and the volume ratio of the ammonium chloride solution to the solution A is 1: 13;
s3, loading the modified hydrocarbon resin by using a solid acid catalyst;
crushing the modified activated hydrocarbon resin obtained in the step S13, sieving the crushed resin with a 600-mesh sieve, and then carrying out vacuum drying in a drying oven at the temperature of 90 ℃ for 4 hours; and (4) adding the solid acid catalyst precursor obtained in the step (S22) according to the solid-to-liquid ratio of 7:1, diluting with absolute ethyl alcohol of which the volume is 5 times that of the solid acid catalyst precursor, stirring for 5 hours, carrying out suction filtration, washing, and carrying out vacuum drying to obtain the modified solid acid catalyst taking hydrocarbon resin as a carrier.
Example 4: a preparation method of a modified solid acid catalyst taking hydrocarbon resin as a carrier comprises the following steps:
s1, modifying and activating hydrocarbon resin;
s11, respectively weighing the following raw materials in parts by weight: 50 parts of polyolefin resin, 15 parts of polyphenylene sulfone resin, 8 parts of calcium sulfate, 5 parts of silicon dioxide, 1.2 parts of activating agent and 1 part of coupling agent; the activator is formed by mixing active magnesium oxide and stearic acid according to the weight ratio of 7:1, and the surfactant consisting of the magnesium oxide and the stearic acid can promote the interfacial activity of polyolefin resin and polyphenylene sulfone resin; the coupling agent is a mixture composed of a titanate coupling agent and an aluminate coupling agent in equal volumes, and the interface performance of the polyolefin resin and the polyphenylene sulfone resin can be changed by adding the mixture of the titanate coupling agent and the aluminate coupling agent;
s12, fully stirring and mixing the polyolefin resin and the polyphenylene sulfone resin weighed in the step S11 to form a mixed material, and uniformly mixing the mixed material and absolute ethyl alcohol according to the volume ratio of 1:6 to obtain an alcohol solution;
s13, sequentially adding calcium sulfate, silicon dioxide, an activating agent and a coupling agent into the alcoholic solution obtained in the step S12, uniformly mixing by using a high-speed mixer, transferring into a reaction kettle, and reacting for 3.2 hours at the temperature of 150 ℃; after the reaction is finished, placing the mixed material in a drying oven for drying, controlling the temperature of the drying oven to be 100 ℃ and the drying time to be 5h to obtain modified activated hydrocarbon resin; when a high-speed mixer is used for mixing materials, firstly, the materials are mixed for 25min at the rotating speed of 1200rpm, then, the materials are mixed for 8min at the rotating speed of 500rpm, firstly, the materials are mixed at high rotating speed, then, the materials are mixed at low rotating speed, so that the activating agent can be uniformly dispersed on the surfaces of the polyolefin resin and the polyphenylene sulfone resin, the organic group in the activating agent faces outwards to form steric hindrance, a stable interface layer is formed, and the agglomeration of the polyolefin resin and the polyphenylene sulfone resin is effectively prevented;
s2, preparing a solid acid catalyst precursor;
s21, mixing AlCl3Solution and Na2SiO3Uniformly mixing the solution according to the volume ratio of 1:5, adding an isometric barium hydroxide solution into the mixed solution, and standing for 2 hours to obtain a solution A; AlCl3The concentration of the solution is 0.2mol/L, Na2SiO3The concentration of the solution is 0.3mol/L, and the concentration of the barium hydroxide solution is 0.25 mol/L; placing the solution A into ultrasonic auxiliary equipment, controlling the frequency of the ultrasonic auxiliary equipment to be 20-40 KHz, controlling the ultrasonic power to be 600-1000W, and enabling AlCl to be achieved by using the ultrasonic auxiliary equipment3Solution, Na2SiO3Fully mixing the solution and the barium hydroxide solution;
s22, adding 0.5mol/L ammonium chloride solution into the solution A obtained in the step S21, and carrying out ion exchange reaction to obtain a solid acid catalyst precursor; wherein the ion exchange reaction temperature is controlled to be 70 ℃, and the volume ratio of the ammonium chloride solution to the solution A is 1: 13;
s3, loading the modified hydrocarbon resin by using a solid acid catalyst;
crushing the modified activated hydrocarbon resin obtained in the step S13, sieving the crushed resin with a 600-mesh sieve, and then carrying out vacuum drying in a drying oven at the temperature of 90 ℃ for 4 hours; adding the solid acid catalyst precursor obtained in the step S22 according to the solid-to-liquid ratio of 7:1, diluting with absolute ethyl alcohol of which the volume is 5 times that of the solid acid catalyst precursor, stirring for 5 hours, carrying out suction filtration, washing, and carrying out vacuum drying to obtain a modified solid acid catalyst taking hydrocarbon resin as a carrier; the obtained modified solid acid catalyst taking the hydrocarbon resin as the carrier is washed by deionized water until the solution is neutral, the neutral solution can not corrode equipment, and no wastewater is discharged, so that the modified solid acid catalyst taking the hydrocarbon resin as the carrier prepared by the invention is more environment-friendly and practical.
Example 5: a preparation method of a modified solid acid catalyst taking hydrocarbon resin as a carrier comprises the following steps:
s1, modifying and activating hydrocarbon resin;
s11, respectively weighing the following raw materials in parts by weight: 50 parts of polyolefin resin, 15 parts of polyphenylene sulfone resin, 8 parts of calcium sulfate, 5 parts of silicon dioxide, 1.2 parts of activating agent and 1 part of coupling agent; the activator is formed by mixing active magnesium oxide and stearic acid according to the weight ratio of 7:1, and the surfactant consisting of the magnesium oxide and the stearic acid can promote the interfacial activity of polyolefin resin and polyphenylene sulfone resin; the coupling agent is a mixture composed of a titanate coupling agent and an aluminate coupling agent in equal volumes, and the interface performance of the polyolefin resin and the polyphenylene sulfone resin can be changed by adding the mixture of the titanate coupling agent and the aluminate coupling agent;
s12, fully stirring and mixing the polyolefin resin and the polyphenylene sulfone resin weighed in the step S11 to form a mixed material, and uniformly mixing the mixed material and absolute ethyl alcohol according to the volume ratio of 1:6 to obtain an alcohol solution;
s13, sequentially adding calcium sulfate, silicon dioxide, an activating agent and a coupling agent into the alcoholic solution obtained in the step S12, uniformly mixing by using a high-speed mixer, transferring into a reaction kettle, and reacting for 3.2 hours at the temperature of 150 ℃; after the reaction is finished, placing the mixed material in a drying oven for drying, controlling the temperature of the drying oven to be 100 ℃ and the drying time to be 5h to obtain modified activated hydrocarbon resin; when a high-speed mixer is used for mixing materials, firstly, the materials are mixed for 25min at the rotating speed of 1200rpm, then, the materials are mixed for 8min at the rotating speed of 500rpm, firstly, the materials are mixed at high rotating speed, then, the materials are mixed at low rotating speed, so that the activating agent can be uniformly dispersed on the surfaces of the polyolefin resin and the polyphenylene sulfone resin, the organic group in the activating agent faces outwards to form steric hindrance, a stable interface layer is formed, and the agglomeration of the polyolefin resin and the polyphenylene sulfone resin is effectively prevented; the high-speed mixer comprises a mixing cylinder 1, a stirring component 2 and a vibration component 3, wherein a base 10 is arranged at the bottom of the mixing cylinder 1, and a feeding hole 11 and an exhaust hole 12 are arranged at the upper end of the mixing cylinder 1; the stirring assembly 2 comprises a speed regulating motor 20, a stirrer 21 and a speed regulating switch 22, wherein the speed regulating motor 20 is fixedly arranged at the top end of the outer part of the mixing cylinder 1, an output shaft of the speed regulating motor 20 vertically penetrates through the mixing cylinder 1, the stirrer 21 is vertically arranged inside the mixing cylinder 1, the stirrer 21 is fixedly connected with the output shaft of the speed regulating motor 20, the speed regulating switch 22 is fixedly arranged on the side wall of the mixing cylinder 1, and the speed regulating switch 22 is electrically connected with the speed regulating motor 20; the vibration component 3 comprises a power motor 30, a piston plate 31, a vibration plate 32 and a vibration cam 33, the power motor 30 is fixedly arranged on the base 10, a first belt wheel 300 is arranged on an output shaft of the power motor 30, the piston plate 31 is hermetically clamped in the mixing barrel 1 and is positioned at the lower end of the stirrer 21, a sliding rod 310 is arranged at the bottom of the piston plate 31, a sliding sleeve 13 is arranged on the inner wall of the mixing barrel 1, the sliding rod 310 is movably sleeved on the sliding sleeve 13, a reset spring 311 is sleeved on the sliding rod 310, one end of the reset spring 311 is abutted against the sliding sleeve 13, the other end of the reset spring is abutted against the bottom end of the sliding rod 310, the vibration plate 32 is fixedly arranged at the lower end of the sliding rod 310, the vibration cam 33 is fixedly arranged at the bottom end in the mixing barrel 1 through an installation seat 330, a second belt wheel 331; the speed regulating motor 20 and the power motor 30 are both powered by an external power supply, the speed regulating motor 20 is a YS8024 type three-phase asynchronous motor produced by Ningbo power motor company Limited, the power motor 30 is an M2IK90N-C type single-phase asynchronous motor produced by Kunshan Bint electromechanical company Limited, the speed regulating switch 22 is an LW5-16A-002-3 type motor speed regulating change-over switch produced by Taizhou Mingjia electrical source manufacturers, and the piston plate 31 capable of vibrating up and down is arranged in the mixing cylinder 1, so that the mixing efficiency and effect of materials can be obviously improved, and the materials can be prevented from being bonded on the inner wall of the mixing cylinder 1;
s2, preparing a solid acid catalyst precursor;
s21, mixing AlCl3Solution and Na2SiO3Uniformly mixing the solution according to the volume ratio of 1:5, adding an isometric barium hydroxide solution into the mixed solution, and standing for 2 hours to obtain a solution A; AlCl3The concentration of the solution is 0.2mol/L, Na2SiO3The concentration of the solution is 0.3mol/L, and the concentration of the barium hydroxide solution is 0.25 mol/L; placing the solution A into ultrasonic auxiliary equipment, controlling the frequency of the ultrasonic auxiliary equipment to be 20-40 KHz, controlling the ultrasonic power to be 600-1000W, and enabling AlCl to be achieved by using the ultrasonic auxiliary equipment3Solution, Na2SiO3Fully mixing the solution and the barium hydroxide solution;
s22, adding 0.5mol/L ammonium chloride solution into the solution A obtained in the step S21, and carrying out ion exchange reaction to obtain a solid acid catalyst precursor; wherein the ion exchange reaction temperature is controlled to be 70 ℃, and the volume ratio of the ammonium chloride solution to the solution A is 1: 13;
s3, loading the modified hydrocarbon resin by using a solid acid catalyst;
crushing the modified activated hydrocarbon resin obtained in the step S13, sieving the crushed resin with a 600-mesh sieve, and then carrying out vacuum drying in a drying oven at the temperature of 90 ℃ for 4 hours; adding the solid acid catalyst precursor obtained in the step S22 according to the solid-to-liquid ratio of 7:1, diluting with absolute ethyl alcohol of which the volume is 4 times that of the solid acid catalyst precursor, stirring for 5 hours, carrying out suction filtration, washing, and vacuum drying to obtain a modified solid acid catalyst taking hydrocarbon resin as a carrier; the obtained modified solid acid catalyst taking the hydrocarbon resin as the carrier is washed by deionized water until the solution is neutral, the neutral solution can not corrode equipment, and no wastewater is discharged, so that the modified solid acid catalyst taking the hydrocarbon resin as the carrier prepared by the invention is more environment-friendly and practical.
The high-speed mixer comprises a mixing cylinder 1, a stirring component 2 and a vibration component 3, wherein a base 10 is arranged at the bottom of the mixing cylinder 1, and a feeding hole 11 and an exhaust hole 12 are arranged at the upper end of the mixing cylinder 1; the stirring assembly 2 comprises a speed regulating motor 20, a stirrer 21 and a speed regulating switch 22, wherein the speed regulating motor 20 is fixedly arranged at the top end of the outer part of the mixing cylinder 1, an output shaft of the speed regulating motor 20 vertically penetrates through the mixing cylinder 1, the stirrer 21 is vertically arranged inside the mixing cylinder 1, the stirrer 21 is fixedly connected with the output shaft of the speed regulating motor 20, the speed regulating switch 22 is fixedly arranged on the side wall of the mixing cylinder 1, and the speed regulating switch 22 is electrically connected with the speed regulating motor 20; the vibration component 3 comprises a power motor 30, a piston plate 31, a vibration plate 32 and a vibration cam 33, the power motor 30 is fixedly arranged on the base 10, a first belt wheel 300 is arranged on an output shaft of the power motor 30, the piston plate 31 is hermetically clamped in the mixing barrel 1 and is positioned at the lower end of the stirrer 21, a sliding rod 310 is arranged at the bottom of the piston plate 31, a sliding sleeve 13 is arranged on the inner wall of the mixing barrel 1, the sliding rod 310 is movably sleeved on the sliding sleeve 13, a reset spring 311 is sleeved on the sliding rod 310, one end of the reset spring 311 is abutted against the sliding sleeve 13, the other end of the reset spring is abutted against the bottom end of the sliding rod 310, the vibration plate 32 is fixedly arranged at the lower end of the sliding rod 310, the vibration cam 33 is fixedly arranged at the bottom end in the mixing barrel 1 through an installation seat 330, a second belt wheel 331; the speed regulating motor 20 and the power motor 30 are powered by an external power supply, the speed regulating motor 20 is a YS8024 type three-phase asynchronous motor produced by Ningbo power motor company Limited, the power motor 30 is a M2IK90N-C type single-phase asynchronous motor produced by Kunshan Bint electromechanical company Limited, the speed regulating switch 22 is an LW5-16A-002-3 type motor speed regulating change-over switch produced by Taizhou Mingjia electrical source manufacturers, and the piston plate 31 capable of vibrating up and down is arranged inside the mixing cylinder 1, so that the mixing efficiency and the mixing effect of materials can be obviously improved, and meanwhile, the materials can be prevented from being bonded on the inner wall of the mixing cylinder 1.
Test example: the modified solid acid catalysts obtained in examples 1 to 5 using hydrocarbon resins as carriers were examined, and the results are shown in Table 1;
table 1 chemical properties of modified solid acid catalysts supported on hydrocarbon resins under different reaction conditions;
examples 1 2 3 4 5
Final acid value 32 24 25 32 34
Conversion rate/% 95.5 92.3 93.4 96.5 97.6
As can be seen from table 1, the solid acid catalyst prepared by the present invention using hydrocarbon resin as a carrier has high catalytic activity, good selectivity, easy separation and recovery, and high cycle stability.

Claims (8)

1. A preparation method of a modified solid acid catalyst taking hydrocarbon resin as a carrier is characterized by comprising the following steps:
s1, modifying and activating hydrocarbon resin;
s11, respectively weighing the following raw materials in parts by weight: 35-50 parts of polyolefin resin, 10-15 parts of polyphenylene sulfone resin, 5-8 parts of calcium sulfate, 3-5 parts of silicon dioxide, 0.8-1.2 parts of activating agent and 0.5-1 part of coupling agent;
s12, fully stirring and mixing the polyolefin resin and the polyphenylene sulfone resin weighed in the step S11 to form a mixed material, and uniformly mixing the mixed material and absolute ethyl alcohol according to the volume ratio of 1: 2-1: 6 to obtain an alcohol solution;
s13, sequentially adding calcium sulfate, silicon dioxide, an activating agent and a coupling agent into the alcoholic solution obtained in the step S12, uniformly mixing by using a high-speed mixer, transferring into a reaction kettle, and reacting for 0.8-3.2 hours at the temperature of 100-150 ℃; after the reaction is finished, placing the mixed material in a drying oven for drying, controlling the temperature of the drying oven to be 80-100 ℃, and drying for 3-5 hours to obtain modified activated hydrocarbon resin;
s2, preparing a solid acid catalyst precursor;
s21, mixing AlCl3Solution and Na2SiO3Uniformly mixing the solutions according to the volume ratio of 1: 2-1: 5, adding an isovolumetric barium hydroxide solution into the mixed solution, and standing for 1-2 hours to obtain a solution A; wherein the AlCl3The concentration of the solution is 0.2mol/L, and the Na2SiO3The concentration of the solution is 0.3mol/L, and the concentration of the barium hydroxide solution is 0.25 mol/L;
s22, adding 0.1-0.5 mol/L ammonium chloride solution into the solution A obtained in the step S21, and carrying out ion exchange reaction to obtain a solid acid catalyst precursor; wherein the ion exchange reaction temperature is controlled to be 50-70 ℃, and the volume ratio of the ammonium chloride solution to the solution A is 1: 5-1: 13;
s3, loading the modified hydrocarbon resin by using a solid acid catalyst;
crushing the modified and activated hydrocarbon resin obtained in the step S13, sieving the crushed modified and activated hydrocarbon resin with a 300-600-mesh sieve, and then carrying out vacuum drying in a drying oven at the temperature of 70-90 ℃ for 2-4 h; and (4) adding the solid acid catalyst precursor obtained in the step (S22) according to the solid-to-liquid ratio of 3: 1-7: 1, diluting with absolute ethyl alcohol of which the volume is 3-5 times that of the solid acid catalyst precursor, stirring for 1-5 h, carrying out suction filtration, washing, and vacuum drying to obtain the modified solid acid catalyst taking hydrocarbon resin as a carrier.
2. The method of claim 1, wherein in step S11, the activator is a mixture of activated magnesium oxide and stearic acid at a weight ratio of 7: 1.
3. The method of claim 1, wherein in step S11, the coupling agent is a mixture of titanate coupling agent and aluminate coupling agent in equal volume.
4. The method of claim 1, wherein in step S13, when the high-speed mixer is used to mix the materials, the materials are mixed at 600-1200 rpm for 15-25 min and then at 200-500 rpm for 5-8 min.
5. The method for preparing the modified solid acid catalyst with hydrocarbon resin as the carrier according to claim 1, wherein after step S21 is completed, the solution a is placed in an ultrasonic auxiliary device, the frequency of the ultrasonic auxiliary device is controlled to be 20 to 40KHz, and the ultrasonic power is controlled to be 600 to 1000W.
6. The method according to claim 1, wherein after step S3, the obtained modified solid acid catalyst with hydrocarbon resin as a carrier is washed with deionized water until the solution becomes neutral.
7. The method for preparing a modified solid acid catalyst with hydrocarbon resin as carrier in claim 1, wherein in step S13, the high-speed mixer comprises a mixing drum (1), a stirring component (2) and a vibrating component (3), the mixing drum (1) is provided with a base (10) at the bottom, and the mixing drum (1) is provided with a feeding port (11) and an exhaust port (12) at the upper end; the stirring assembly (2) comprises a speed regulating motor (20), a stirrer (21) and a speed regulating switch (22), the speed regulating motor (20) is fixedly arranged at the top end of the outer part of the mixing barrel (1), an output shaft of the speed regulating motor (20) vertically penetrates through the mixing barrel (1), the stirrer (21) is vertically arranged inside the mixing barrel (1), the stirrer (21) is fixedly connected with the output shaft of the speed regulating motor (20), the speed regulating switch (22) is fixedly arranged on the side wall of the mixing barrel (1), and the speed regulating switch (22) is electrically connected with the speed regulating motor (20); the vibration component (3) comprises a power motor (30), a piston plate (31), a vibration plate (32) and a vibration cam (33), the power motor (30) is fixedly arranged on a base (10), a first belt wheel (300) is arranged on an output shaft of the power motor (30), the piston plate (31) is clamped inside the mixing barrel (1) in a sealing manner and is positioned at the lower end of the stirrer (21), a sliding rod (310) is arranged at the bottom of the piston plate (31), a sliding sleeve (13) is arranged on the inner wall of the mixing barrel (1), the sliding rod (310) is movably sleeved on the sliding sleeve (13), a reset spring (311) is sleeved on the sliding rod (310), one end of the reset spring (311) is abutted against the sliding sleeve (13), the other end of the reset spring is abutted against the bottom end of the sliding rod (310), the vibration plate (32) is fixedly arranged at the lower end of the sliding rod (310), the vibration cam (33) is fixedly arranged at the bottom end inside the mixing barrel (1) through, the vibration cam (33) is provided with a second belt wheel (331), and the second belt wheel (331) and the first belt wheel (300) are transmitted through a belt (332).
8. The method according to claim 1, wherein the modified solid acid catalyst supported on a hydrocarbon resin is washed with an ethanol solution until the solution becomes neutral after completion of step S3.
CN202010181447.9A 2020-03-16 2020-03-16 Preparation method of modified solid acid catalyst with hydrocarbon resin as carrier Pending CN111298837A (en)

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Publication number Priority date Publication date Assignee Title
CN112742247A (en) * 2020-12-31 2021-05-04 江西建邦建设集团有限公司 Straw natural pond liquid homogeneous mixing device for environmental protection marsh gas engineering

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CN106140297A (en) * 2014-11-18 2016-11-23 北京林业大学 A kind of resin esterification catalyst and preparation method thereof
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CN112742247A (en) * 2020-12-31 2021-05-04 江西建邦建设集团有限公司 Straw natural pond liquid homogeneous mixing device for environmental protection marsh gas engineering
CN112742247B (en) * 2020-12-31 2022-12-06 江西建邦建设集团有限公司 Straw natural pond liquid homogeneous mixing device for environmental protection marsh gas engineering

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