Environment-friendly printing ink multi-degree-of-freedom processing equipment and printing ink processing technology
Technical Field
The invention relates to the technical field of ink stirring, in particular to environment-friendly ink multi-degree-of-freedom processing equipment and an ink processing technology.
Background
Ink is an important material for printing, and is used for expressing patterns and characters on a printing stock through printing or spray painting. The ink is composed of vehicle, pigment, filler, assistant and solvent, which are mixed uniformly and stirred repeatedly to make a viscous colloidal fluid. Along with the increase of social demands, the variety and the yield of the printing ink are correspondingly expanded and increased;
in the traditional ink production, pigment, connecting material and auxiliary agent are weighed manually and then are pulled and transported into a specially-made blending barrel, the pigment, the connecting material and the auxiliary agent are mixed by a stirring rod at a high speed, and after the ink is blended, the ink is taken manually.
Therefore, the invention provides the environment-friendly ink multi-degree-of-freedom processing equipment and the ink processing technology, which aim to improve the working efficiency, have simple operation and good processing effect and can finish the operation of automatic feeding and discharging.
Disclosure of Invention
In order to achieve the above object, the present invention adopts the following technical solutions, wherein the environment-friendly ink multi-degree-of-freedom processing equipment comprises an execution mechanism, a screening mechanism and a feeding mechanism, the screening mechanism is arranged at the upper end position of the right side of the execution mechanism, the feeding mechanism is arranged right behind the screening mechanism, and the feeding mechanism is mounted on the execution mechanism, wherein:
the actuating mechanism comprises a main base frame, a telescopic cylinder, a stirring unit, a stirring barrel, a free rotating seat, a gear, a rack, an actuating cylinder and an auxiliary position sucker; the automatic stirring device comprises a main base frame, a telescopic cylinder, a stirring barrel, a free rotating base, an execution cylinder, an auxiliary position sucker and a stirring unit, wherein the telescopic cylinder is arranged at the top end position of the main base frame through a cylinder base, the output shaft end of the telescopic cylinder is connected with the stirring unit through a connector, the stirring barrel is arranged on the free rotating base, the free rotating base is movably arranged on the main base frame, a gear is arranged at the right shaft end position of the free rotating base, a rack is arranged right above the gear, the rack and the gear are matched with each other to perform meshing motion, the execution cylinder is arranged on the main base frame through the cylinder base, the output shaft end of the execution cylinder is connected with the rack through the connector, and the auxiliary position sucker is respectively arranged on; the stirring unit is pulled to rise by the telescopic cylinder to separate from the printing ink, and the executing cylinder pushes the rack and the gear to complete meshing motion, so that the free rotating seat drives the stirring barrel to overturn and discharge with multiple degrees of freedom, and the stirring barrel is positioned and supported by the auxiliary sucker.
The stirring unit comprises a motor fixing frame, a rotating motor, a main rotating connecting rod, a fixed hanging scaffold, an eccentric rotating disc, an auxiliary rotating connecting rod, a stirring rod and a spiral rod; the electric motor fixing frame is installed on the executing mechanism, a rotating electric motor is arranged on the electric motor fixing frame through a motor base, an output shaft of the rotating electric motor is connected with a main rotating connecting rod through a coupler, the top end position of the main rotating connecting rod is connected to a fixed hanging scaffold through a bearing, the fixed hanging scaffold is installed on the electric motor fixing frame through a pin bolt, an eccentric rotating disc is installed in the middle of the main rotating connecting rod, auxiliary rotating connecting rods are evenly arranged at the bottom end position of the eccentric rotating disc, the auxiliary rotating connecting rods penetrate through the inside of the fixed hanging scaffold, a stirring rod is installed at the output shaft end of the auxiliary rotating connecting rods, and a spiral rod is installed at the bottom end position of the main rotating connecting rod; the rotating motor drives the main rotating connecting rod to rotate, the main rotating connecting rod rotates the eccentric rotating disk to drive the auxiliary rotating connecting rod to rotate eccentrically, and the eccentric direction of the eccentric rotating disk is offset by the eccentric rotation of the auxiliary rotating connecting rod, so that the stirring rod and the screw rod rotate coaxially to perform stirring operation.
The screening mechanism comprises a triangular support, a rotary connecting rod, a main rotary seat, an actuating motor, a main upright post, an auxiliary rotary seat, an auxiliary upright post, a screening and rotating circular frame, an annular fixed frame, a containing frame and a material guide chute; the lower ends of three supporting angles of the triangular support are respectively provided with a rotary connecting rod in a movable connection mode, the rotary connecting rod at the lower end of the supporting angle on the left side right in front of the triangular support is provided with a main rotary seat through a pin shaft, the lower end of the main rotary seat is connected with an output shaft of an execution motor through a coupler, and the execution motor is arranged on a main upright post through a motor base; the rotary connecting rods at the lower ends of the other two supporting angles of the triangular support are respectively arranged on an auxiliary rotary seat through pin shafts, the auxiliary rotary seat is arranged on an auxiliary upright post, the main upright post and the auxiliary upright post are both arranged on an actuating mechanism, the sieving round frame is arranged on the inner wall of the triangular support, an annular fixing frame is arranged right below the sieving round frame, the main rotary seat and the auxiliary rotary seat are both connected on the outer wall of the annular fixing frame, the receiving frame is arranged at the bottom end of the annular fixing frame, and the material guide sliding groove is arranged on the outer wall of the receiving frame; pour printing ink raw and other materials into sieve through feed mechanism and change in the circle frame, rotate the gyration connecting rod on the main swivel mount through actuating motor and carry out rotary motion, the gyration connecting rod on the supplementary swivel mount of rethread triangular supports joint drive is rotatory, then realize circumferencial direction's sieve and rotate the work, rotate the fixed frame of circular butt annular through the sieve and carry out the sieve pressure with the pigment lump and open, and the raw and other materials of screening printing ink have or not other impurity to mix, connect the frame to collect through flourishing, the rethread guide spout flows to and carries out operation on next step in reaching the agitator.
The feeding mechanism comprises a fixed support, a lifting frame, a jacking cylinder, an upper pull rod, a clamping plate, a first sliding frame and a second sliding frame; the fixed support is arranged on the executing mechanism, the lifting frame is symmetrically arranged on the fixed support in a movable connection mode, the jacking air cylinder is symmetrically arranged on the fixed support through an air cylinder seat, an output shaft of the jacking air cylinder is connected with the lifting frame through a connector, the upper pull rods are symmetrically arranged on the lifting frame in a movable connection mode, the two upper pull rods are connected with a clamping plate in a movable connection mode, the clamping plate is arranged on the first sliding frame in a sliding fit mode, two sides of the top end of the first sliding frame are arranged on the fixed support in a sliding fit mode, two sides of the bottom end of the second sliding frame are arranged on the fixed support in a sliding fit mode, and the top end of the second sliding frame is connected with the first sliding frame in a movable connection mode; promote through jacking cylinder and rise the frame upset, then pull rod area plays the cardboard and shifts up and carry out the butt with a balladeur train on the pulling, through the bottom that holds the frame of cardboard straining printing ink production raw and other materials, cooperates the frame of holding of a balladeur train with printing ink production raw and other materials to upwards the pulling, overturns through a balladeur train after drawing the top position and carries out the unloading, descends through No. two balladeur trains behind the unloading action and stimulates a balladeur train and overturn and reset.
Preferably; the stirring rod on the even blade that is provided with, will the stirring rod on the even blade that is provided with, be convenient for smash solid particle for solid particle is connected the mixture with liquid as far as possible, and the puddler through being equipped with the blade rotates in the agitator, makes pigment and connecting material preliminary mixing under the effect of blade shearing force and extrusion force, forms the paste.
Preferably; the fixed frame of annular on evenly be provided with the screening hole, will the fixed frame of annular on evenly be provided with the screening hole, the raw and other impurity of being convenient for screening printing ink mix, filter other impurity through the fixed frame of annular, prevent to influence the quality of the follow-up production of printing ink, improve the purity of printing ink color, improve the service quality of printing ink self product.
Preferably; the bottom wall of the containing frame is designed to be inclined from high to low, so that screened printing ink production raw materials are conveyed into the stirring barrel conveniently, and the printing ink production raw materials in the containing frame are conveyed into the stirring barrel along the material guide sliding groove through the inclined design to be stirred.
Preferably; the clamping plate is provided with the buckle clamping block, the clamping plate is convenient to fasten a containing frame of printing ink production raw materials through the buckle clamping block, then the automatic feeding operation of the printing ink production raw materials is realized, and the labor intensity of workers is reduced.
In addition, the invention also provides an ink processing treatment process of the environment-friendly ink multi-freedom-degree processing treatment equipment, which is mainly completed by matching the environment-friendly ink multi-freedom-degree processing treatment equipment and comprises the following steps:
the method comprises the following steps that firstly, a lifting frame is pushed to turn over and lift through a jacking cylinder, then an upper pull rod is pulled to drive a clamping plate to move upwards to abut against a first sliding frame, the bottom of a containing frame of printing ink production raw materials is fastened through the clamping plate, the containing frame of the printing ink production raw materials is pulled upwards in cooperation with the first sliding frame, the first sliding frame is turned over to discharge materials after the materials are pulled to the top end position, and the printing ink raw materials are poured into a screen rotating circular frame;
rotating a rotary connecting rod on a main rotary seat through an execution motor to perform rotary motion, then jointly driving the rotary connecting rod on an auxiliary rotary seat to rotate through a triangular support, then realizing the rotation of a sieve in the circumferential direction, screening and opening pigment blocks through the rotation of a sieve rotary round frame and the rotation of an annular fixed frame, screening the raw materials of the printing ink to determine whether other impurities are mixed, collecting the raw materials through a containing frame, delivering the raw materials into a stirring barrel through a material guide chute, pulling a stirring unit to descend into the stirring barrel through a telescopic cylinder, and stirring the raw materials at a high speed through a stirring unit to mix;
and step three, pushing the rack and the gear to complete meshing motion through the execution cylinder, so that the free rotating seat drives the stirring barrel to overturn and discharge materials with multiple degrees of freedom, and carrying out subsequent treatment through containing.
Advantageous effects
Firstly, the invention fully smashes particles of printing ink production raw materials through the stirring unit, so that solid particles are connected and mixed with liquid as much as possible, the pigment and the connecting material are preliminarily mixed under the action of shearing force and extrusion force of the blades by rotating the stirring rod provided with the blades in the stirring barrel to form paste, and then the high-speed stirring of the stirring unit is used for enhancing the shearing force on the pigment particles, so that pigment lumps are opened and fully fused.
Secondly, the invention realizes the eccentric rotation action in the circumferential direction through the screening mechanism, then screens the raw materials of the ink through the annular fixing frame to ensure that other impurities are mixed, and further screens and opens the pigment agglomerate, thereby increasing the area for connecting and mixing the solid particles and the liquid.
The ink discharging device completes the ink discharging operation through the execution mechanism, the rack and the gear are pushed by the execution cylinder to complete the meshing motion, the free rotating seat drives the stirring barrel to overturn and discharge in multiple degrees of freedom, the auxiliary position sucking disc is used for positioning and supporting, the stirring unit is lifted by the telescopic cylinder to be separated from the ink, the ink discharging operation is facilitated, and the cleaning treatment of the device is facilitated.
The automatic feeding operation is completed through the feeding mechanism, the labor intensity of workers is reduced, the lifting frame is pushed to turn over and rise through the jacking cylinder, then the upper pull rod is pulled to drive the clamping plate to move upwards to abut against the first sliding frame, the bottom of the containing frame of the printing ink production raw materials is fastened through the clamping plate, the containing frame of the printing ink production raw materials is pulled upwards through matching with the first sliding frame, the first sliding frame is turned over to perform feeding after the top end position is pulled, and the first sliding frame is pulled to turn over and reset through descending of the second sliding frame after the feeding action is finished.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of a first position of the present invention;
FIG. 2 is a perspective view of a second embodiment of the present invention;
FIG. 3 is a perspective view of the present invention in a rear-view position;
FIG. 4 is a schematic perspective view of the screening mechanism of the present invention;
FIG. 5 is a schematic perspective view of the feeding mechanism of the present invention;
FIG. 6 is an enlarged view of a portion of the invention at A in FIG. 2;
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 6, an environment-friendly ink multi-degree-of-freedom processing device includes an executing mechanism 1, a screening mechanism 2 and a feeding mechanism 3, the screening mechanism 2 is disposed at the upper end of the right side of the executing mechanism 1, the feeding mechanism 3 is disposed right behind the screening mechanism 2, and the feeding mechanism 3 is mounted on the executing mechanism 1, wherein:
the actuating mechanism 1 comprises a main base frame 10, a telescopic cylinder 11, a stirring unit 12, a stirring barrel 13, a free rotating seat 14, a gear 15, a rack 16, an actuating cylinder 17 and an auxiliary position sucker 18; the telescopic cylinder 11 is arranged at the top end of the main base frame 10 through a cylinder seat, the output shaft end of the telescopic cylinder 11 is connected with the stirring unit 12 through a connector, the stirring barrel 13 is arranged on a free rotating seat 14, the free rotating seat 14 is movably arranged on the main base frame 10, a gear 15 is arranged at the right side shaft end of the free rotating seat 14, a rack 16 is arranged right above the gear 15, the rack 16 and the gear 15 are matched with each other to carry out meshing movement, the execution cylinder 17 is arranged on the main base frame 10 through the cylinder seat, the output shaft end of the execution cylinder 17 is connected with the rack 16 through a connector, and the auxiliary position suction cups 18 are respectively arranged on the side wall and the bottom wall of the main base frame 10; the stirring unit 12 is pulled to rise by the telescopic cylinder 11 to separate from the printing ink, and then the executing cylinder 17 pushes the rack 16 and the gear 15 to complete meshing motion, so that the free rotating seat 14 drives the stirring barrel 13 to overturn and discharge materials with multiple degrees of freedom, and the stirring barrel is positioned and supported by the auxiliary position sucker 18.
The stirring unit 12 comprises a motor fixing frame 121, a rotating motor 122, a main rotating connecting rod 123, a fixed hanging scaffold 124, an eccentric turntable 125, an auxiliary rotating connecting rod 126, a stirring rod 127 and a screw rod 128; the electric motor fixing frame 121 is installed on the executing mechanism 1, the electric motor fixing frame 121 is provided with a rotating electric machine 122 through a motor base, an output shaft of the rotating electric machine 122 is connected with a main rotating connecting rod 123 through a coupler, the top end position of the main rotating connecting rod 123 is connected on a fixed hanging scaffold 124 through a bearing, the fixed hanging scaffold 124 is connected and installed on the electric motor fixing frame 121 through a pin bolt, the middle part of the main rotating connecting rod 123 is provided with an eccentric turntable 125, the bottom end position of the eccentric turntable 125 is uniformly provided with an auxiliary rotating connecting rod 126, the auxiliary rotating connecting rod 126 penetrates through the inside of the fixed hanging scaffold 124, the output shaft end of the auxiliary rotating connecting rod 126 is provided with a stirring rod 127, the stirring rod 127 is uniformly provided with blades, so that solid particles are conveniently crushed, and are connected and mixed with liquid as much as possible, the stirring rod 127 with blades rotates in the stirring barrel 13, so that the pigment and the connecting material are preliminarily mixed under the action of the shearing force and the extrusion force of the blades to form paste; the screw rod 128 is arranged at the bottom end of the main rotating connecting rod 123; the main rotating connecting rod 123 is driven to rotate by the rotating motor 122, the auxiliary rotating connecting rod 126 is driven to rotate eccentrically by rotating the eccentric rotating disk 125 through the main rotating connecting rod 123, and the eccentric direction of the eccentric rotating disk 125 is offset by the eccentric rotation of the auxiliary rotating connecting rod 126, so that the stirring rod 127 and the screw rod 128 rotate coaxially to perform stirring operation.
The screening mechanism 2 comprises a triangular bracket 20, a rotary connecting rod 21, a main rotary seat 22, an actuating motor 23, a main upright post 24, an auxiliary rotary seat 25, an auxiliary upright post 26, a screening rotary round frame 27, an annular fixed frame 28, a containing frame 29 and a material guide chute 29A; the lower ends of three supporting angles of the triangular support 20 are respectively provided with a rotary connecting rod 21 in a movable connection mode, the rotary connecting rod 21 at the lower end position of the supporting angle at the left side right in front of the triangular support 20 is provided with a main rotary seat 22 through a pin shaft, the lower end of the main rotary seat 22 is connected with an output shaft of an execution motor 23 through a coupling, and the execution motor 23 is arranged on a main upright post 24 through a motor seat; the rotary connecting rods 21 at the lower ends of the other two supporting angles of the triangular support 20 are respectively arranged on an auxiliary rotary seat 25 through pin shafts, the auxiliary rotary seat 25 is arranged on an auxiliary upright post 26, the main upright post 24 and the auxiliary upright post 26 are both arranged on the executing mechanism 1, the screening round frame 27 is arranged on the inner wall of the triangular support 20, an annular fixing frame 28 is arranged right below the screening round frame 27, screening holes are uniformly formed in the annular fixing frame 28, the screening holes are uniformly formed in the annular fixing frame 28, so that the raw material for screening the ink is convenient to mix with other impurities, the other impurities are filtered through the annular fixing frame 28, the quality of the subsequent production of the ink is prevented from being influenced, the purity of the color of the ink is improved, and the use quality of the product of the ink is improved; the main rotary seat 22 and the auxiliary rotary seat 25 are both connected to the outer wall of the annular fixed frame 28, the containing frame 29 is installed at the bottom end of the annular fixed frame 28, the bottom wall of the containing frame 29 is designed to be inclined from high to low, screened ink production raw materials are conveniently conveyed into the stirring barrel 13, and the ink production raw materials in the containing frame 29 flow into the stirring barrel 13 along the material guide chute 29A through the inclined design to be stirred; the material guide chute 29A is arranged on the outer wall of the containing frame 29; the raw materials of the printing ink are poured into a sieve rotary round frame 27 through a feeding mechanism 3, a rotary connecting rod 21 on a main rotary seat 22 is rotated through an execution motor 23 to perform rotary motion, then a triangular support 20 jointly drives the rotary connecting rod 21 on an auxiliary rotary seat 25 to rotate, then the sieve rotary motion in the circumferential direction is realized, the sieve rotary round frame 27 is rotated and abutted against an annular fixing frame 28 to sieve and open pigment lumps, the raw materials of the printing ink are screened to have other impurities mixed, the raw materials are collected through a containing frame 29, and then the raw materials are conveyed to a stirring barrel 13 through a material guide chute 29A to perform the next operation.
The feeding mechanism 3 comprises a fixed support 30, a lifting frame 31, a lifting cylinder 32, an upper pull rod 33, a clamping plate 34, a first sliding frame 35 and a second sliding frame 36; the fixed support 30 is arranged on the executing mechanism 1, the lifting frame 31 is symmetrically arranged on the fixed support 30 through a movable connection mode, the jacking air cylinders 32 are symmetrically arranged on the fixed support 30 through air cylinder seats, the output shafts of the jacking air cylinders 32 are connected with the lifting frame 31 through connectors, the upper pull rods 33 are symmetrically arranged on the lifting frame 31 through a movable connection mode, the two upper pull rods 33 are connected with the clamping plate 34 through a movable connection mode, the clamping plate 34 is provided with clamping blocks, the clamping plates 34 are provided with the clamping blocks, the clamping blocks are convenient to fasten the containing frames of the printing ink production raw materials, then the automatic feeding operation of the printing ink production raw materials is realized, and the labor intensity of workers is reduced; the clamping plate 34 is installed on the first sliding frame 35 in a sliding formula mode, two sides of the top end of the first sliding frame 35 are installed on the fixed support 30 in a sliding fit mode, two sides of the bottom end of the second sliding frame 36 are installed on the fixed support 30 in a sliding fit mode, and the top end of the second sliding frame 36 is connected with the first sliding frame 35 in a movable connection mode; promote through jacking cylinder 32 and rise the upset of hoisting frame 31, then pull rod 33 area plays cardboard 34 and shifts up and carry out the butt with a balladeur train 35 on the pulling, through the bottom of the frame that holds of cardboard 34 straining printing ink production raw and other materials, the cooperation balladeur train 35 upwards stimulates the frame that holds of printing ink production raw and other materials, overturns through a balladeur train 35 after drawing the top position and carries out the unloading, descends through No. two balladeur trains 36 after finishing the unloading action and pulls a balladeur train 35 and overturn and reset.
In addition, the invention also provides an ink processing treatment process of the environment-friendly ink multi-freedom-degree processing treatment equipment, which is mainly completed by matching the environment-friendly ink multi-freedom-degree processing treatment equipment and comprises the following steps:
the method comprises the steps that firstly, a lifting frame 31 is pushed to turn over and lift through a jacking cylinder 32, then an upper pull rod 33 is pulled to bring a clamping plate 34 to move upwards to abut against a first sliding frame 35, the clamping plate 34 fastens the bottom of a containing frame of printing ink production raw materials, the containing frame of the printing ink production raw materials is pulled upwards in cooperation with the first sliding frame 35, the first sliding frame 35 turns over to perform blanking after the top end position is pulled, and the printing ink raw materials are poured into a screen rotating circular frame 27;
rotating a rotary connecting rod 21 on a main rotary seat 22 through an execution motor 23 to perform rotary motion, jointly driving the rotary connecting rod 21 on an auxiliary rotary seat 25 to rotate through a triangular support 20, then realizing the rotation of a sieve in the circumferential direction, rotatably abutting a sieve rotary round frame 27 to an annular fixed frame 28 to sieve and open pigment blocks, screening the raw materials of ink to ensure that other impurities are mixed, collecting the raw materials through a containing frame 29, flowing the raw materials into a stirring barrel 13 through a material guide chute 29A, pulling a stirring unit 12 to descend into the stirring barrel 13 through a telescopic cylinder 11, and stirring the raw materials at a high speed through a stirring unit 12 to mix;
and step three, pushing the rack 16 and the gear 15 to complete meshing movement through the execution cylinder 17, so that the free rotating seat 14 drives the stirring barrel 13 to overturn and discharge materials with multiple degrees of freedom, and carrying out subsequent treatment through receiving.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.