CN111285128A - Semi-portal scraper reclaimer equipment - Google Patents
Semi-portal scraper reclaimer equipment Download PDFInfo
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- CN111285128A CN111285128A CN202010217885.6A CN202010217885A CN111285128A CN 111285128 A CN111285128 A CN 111285128A CN 202010217885 A CN202010217885 A CN 202010217885A CN 111285128 A CN111285128 A CN 111285128A
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- scraper
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- end beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/02—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
- B65G65/06—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with endless scraping or elevating pick-up conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
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Abstract
Description
技术领域technical field
本发明涉及半门式刮板取料机设备技术领域,具体为一种半门式刮板取料机设备。The invention relates to the technical field of semi-portal scraper reclaimer equipment, in particular to a semi-portal scraper reclaimer equipment.
背景技术Background technique
传统刮板取料机设备在取料过程中,只能定点进行取料,灵活性较差,需要将物料集中到取料机旁,并通过铲车进行取料,连续性较差,效率较低,且不够环保,因此,亟待一种改进的技术来解决现有技术中所存在的这一问题。The traditional scraper reclaimer equipment can only reclaim materials at fixed points during the reclaiming process, which has poor flexibility. It is necessary to collect materials beside the reclaimer and reclaim materials by forklifts, which has poor continuity and low efficiency. , and is not environmentally friendly enough, therefore, an improved technology is urgently needed to solve this problem existing in the prior art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种半门式刮板取料机设备,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a half-door type scraper reclaimer equipment to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:一种半门式刮板取料机设备,包括门架、固定端梁、摆动端梁、止推轴承、刮板机俯仰装置、刮板取料机、导料槽、行走机构、电气司机室、平台、支架及钢丝绳,所述固定端梁上表面设置有平台,所述平台上表面还设置有电气司机室,所述门架底端与固定端梁相连,所述平台焊接在固定端梁的上,所述固定端梁与地面的轨道相连,所述门架顶端通过止推轴承与摆动端梁顶端相连,所述摆动端梁安装在高台上并与高台上表面的轨道相连,所述门架上表面设置有行走机构,所述门架中间位置设置有支架,所述刮板机俯仰装置一端通过钢丝绳与支架相连,所述刮板机俯仰装置另一端与刮板取料机活动相连,所述刮板取料机一端与平台相连,所述固定端梁一侧并位于刮板取料机的下方位置设置有导料槽。In order to achieve the above purpose, the present invention provides the following technical solutions: a semi-portal scraper reclaimer equipment, including a gantry, a fixed end beam, a swing end beam, a thrust bearing, a scraper pitching device, a scraper reclaimer, Guide chute, traveling mechanism, electric cab, platform, support and wire rope, the upper surface of the fixed end beam is provided with a platform, the upper surface of the platform is also provided with an electric cab, the bottom end of the gantry and the fixed end beam Connected, the platform is welded on the fixed end beam, the fixed end beam is connected to the track on the ground, the top of the gantry is connected to the top of the swing end beam through a thrust bearing, and the swing end beam is installed on the high platform and Connected with the track on the upper surface of the high platform, the upper surface of the gantry is provided with a walking mechanism, the middle of the gantry is provided with a bracket, one end of the scraper pitching device is connected to the bracket through a wire rope, and the scraper pitching device is The other end is movably connected to the scraper reclaimer, one end of the scraper reclaimer is connected to the platform, and one side of the fixed end beam is provided with a material guide trough below the scraper reclaimer.
优选的,所述刮板机俯仰装置包括连接主体、绳轮及连接轴,所述连接主体与绳轮相连,所述绳轮与钢丝绳相连,所述连接主体远离绳轮一端通过连接轴与刮板取料机相连。Preferably, the scraper pitching device includes a connecting body, a sheave and a connecting shaft, the connecting body is connected to the sheave, the sheave is connected to the wire rope, and one end of the connecting body away from the sheave is connected to the scraper through the connecting shaft The board reclaimer is connected.
优选的,所述刮板取料机包括侧板、内部辊、输送带及刮板,所述侧板之间设置有若干内部辊,所述输送带设置于内部辊的外部,所述输送带外部均匀设置有若干刮板,所述侧板与平台铰接。Preferably, the scraper reclaimer includes a side plate, an inner roller, a conveyor belt and a scraper, a number of inner rollers are arranged between the side plates, the conveyor belt is arranged outside the inner roller, and the outside of the conveyor belt Several scrapers are evenly arranged, and the side plates are hinged with the platform.
优选的,所述平台上设置有驱动电机,所述驱动电机通过滚子链与刮板取料机的内部辊相连。Preferably, a drive motor is provided on the platform, and the drive motor is connected to the inner roller of the scraper reclaimer through a roller chain.
优选的,所述支架上设置有电动葫芦,所述电动葫芦与钢丝绳远离刮板机俯仰装置一端相连。Preferably, an electric hoist is arranged on the support, and the electric hoist is connected to one end of the wire rope away from the pitching device of the scraper.
优选的,所述导料槽下方设置有出料胶带机。Preferably, a discharging tape machine is arranged below the material guide trough.
优选的,其使用方法包括以下步骤:Preferably, its using method comprises the following steps:
步骤一:刮板取料机由滚子链牵引带动取料刮板运行,同时沿着轨道直行,以此完成侧向取料工作;Step 1: The scraper reclaimer is driven by the roller chain to drive the reclaimer scraper to run, and at the same time travel straight along the track to complete the lateral reclaiming work;
步骤二:刮板取料机的俯仰由电动葫芦及钢丝绳来完成;Step 2: The pitch of the scraper reclaimer is completed by the electric hoist and the wire rope;
步骤三:设备动力供电电源采用电缆卷筒,通过电缆卷筒上机,电气司机室布置于固定端梁上方的平台上,用于机上手动和半自动操作。Step 3: The power supply of the equipment adopts a cable reel, and the machine is connected to the machine through the cable reel. The electrical cab is arranged on the platform above the fixed end beam for manual and semi-automatic operation on the machine.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明是一种大型、环保、连续、高效的散料装卸机械,是料场的关键装卸设备,可在堆料机按规定方式堆成标准料堆后按预定的程序分层取料,达到再次均化并取走物料的目的。(1) The present invention is a large-scale, environmentally friendly, continuous and efficient bulk material handling machine, which is the key handling equipment in the material yard. material, to achieve the purpose of homogenizing again and removing the material.
(2)料场具有巨大的环保功能,场地节约的经济性优势,煤料场作业的高自动化水平,避免恶劣天气对储煤厂安全运行的影响。(2) The material yard has a huge environmental protection function, the economic advantage of site saving, and the high automation level of the coal material yard operation, so as to avoid the influence of bad weather on the safe operation of the coal storage plant.
(3)本发明可沿地面的轨道及高台的轨道横移,从而实现横向上料的目的。(3) The present invention can move laterally along the track of the ground and the track of the high platform, so as to achieve the purpose of lateral feeding.
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为刮板机俯仰装置结构示意图。Figure 2 is a schematic structural diagram of the pitching device of the scraper.
图3为刮板取料机结构示意图。Figure 3 is a schematic diagram of the structure of the scraper reclaimer.
图中:门架1、固定端梁2、摆动端梁3、止推轴承4、刮板机俯仰装置5、刮板取料机6、导料槽7、行走机构8、电气司机室9、平台10、支架11、钢丝绳12、高台13、电动葫芦14、出料胶带机15、连接主体51、绳轮52、连接轴53、侧板61、内部辊62、输送带63、刮板64。In the figure:
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1,本发明提供一种技术方案:一种半门式刮板取料机设备,包括门架1、固定端梁2、摆动端梁3、止推轴承4、刮板机俯仰装置5、刮板取料机6、导料槽7、行走机构8、电气司机室9、平台10、支架11及钢丝绳12,固定端梁2上表面设置有平台10,平台10上表面还设置有电气司机室9,门架1底端与固定端梁2相连,平台10焊接在固定端梁2的上,固定端梁2与地面的轨道相连,门架1顶端通过止推轴承4与摆动端梁3顶端相连,摆动端梁3安装在高台13上并与高台上表面的轨道相连,门架1上表面设置有行走机构8,门架1中间位置设置有支架11,支架11上设置有电动葫芦14,电动葫芦14与钢丝绳12远离刮板机俯仰装置5一端相连,刮板机俯仰装置5一端通过钢丝绳12与支架11相连,刮板机俯仰装置5另一端与刮板取料机6活动相连,刮板取料机6一端与平台10相连,固定端梁2一侧并位于刮板取料机6的下方位置设置有导料槽7,导料槽7下方设置有出料胶带机15。Referring to FIG. 1, the present invention provides a technical solution: a semi-portal scraper reclaimer equipment, including a
如图2所示,刮板机俯仰装置5包括连接主体51、绳轮52及连接轴53,连接主体51与绳轮52相连,绳轮52与钢丝绳12相连,连接主体51远离绳轮52一端通过连接轴53与刮板取料机6相连。As shown in FIG. 2 , the scraper pitching device 5 includes a connecting
如图3所示,刮板取料机6包括侧板61、内部辊62、输送带63及刮板64,侧板61之间设置有若干内部辊62,输送带63设置于内部辊62的外部,输送带63外部均匀设置有若干刮板64,侧板61与平台10铰接,平台10上设置有驱动电机,驱动电机通过滚子链与刮板取料机6的内部辊62相连。As shown in FIG. 3 , the
使用原理:本取料机在堆料场中与卸料车配合使用,卸料车堆积的物料由取料机在料仓的另一侧的轨道上往复运动,通过刮板取料机6把物料卸到导料槽7内,通过导料槽7送到出料胶带机15上运出。刮板取料机6每取完一层物料后,按预置的指令下降相应的高度(即相应的物料深度)并在相应的取料运行速度下,将料堆逐层取出,直至该料仓的物料全部取净,这种取料过程使堆料机按一定方式堆积起的物料再次得到均化。取料时操作人员按照中央控制室的指令将取料机调车到指定的料仓内(注意:本机不可与卸料车同时在一个料堆内工作),借助行走限位装置正确识别本机所处的料堆编号。当取料机按指令调入即将取料的料仓时限定了该料仓的左右两端的行走极限位置,取料机将在该极限位置内按预定的程序做往复取料运行,安装在电动葫芦14上的编码器可以正确控制刮板取料机6下降角度,保证取料机恒定的取料能力,在保证恒定取料能力及确定的取料速度的情况下,为使刮板64之间充入设计的最大容量的物料,刮板机俯仰装置5及刮板取料机6下降的角度逐渐减少,从而实现将该料仓的物料逐层刮取。取料机的取料运行速度采用驱动电机变频调速,通过调整取料运行速度来调节取料机的取料量。在特殊情况下,取料机可以在人工的操作下从未堆满物料的料堆取料。Usage principle: This reclaimer is used in conjunction with the unloading truck in the stockyard. The materials accumulated by the unloading truck are reciprocated by the reclaimer on the track on the other side of the silo, and the
刮板取料机6由滚子链牵引带动取料刮板64运行,同时沿着轨道直行,以此完成侧向取料工作,刮板取料机6的俯仰由钢丝绳12来完成,设备动力供电电源采用电缆卷筒,通过电缆卷筒上机,电气司机室9布置于固定端梁2上方的平台10上,用于机上手动和半自动操作。The
半门式刮板取料机是一种大型、环保、连续、高效的散料装卸机械,是料场的关键装卸设备。通过刮板机俯仰装置5、支架11、钢丝绳12及电动葫芦14与刮板取料机6的配合,刮板取料机6可在堆料机按规定方式堆成标准料堆后按预定的程序分层取料,达到再次均化并取走物料的目的。The semi-portal scraper reclaimer is a large-scale, environmentally friendly, continuous and efficient bulk material handling machinery, and is the key handling equipment in the material yard. Through the cooperation of the scraper pitching device 5 , the
料场具有巨大的环保功能,场地节约的经济性优势,煤料场作业的高自动化水平,避免恶劣天气对储煤厂安全运行的影响。基于以上的各种优点,该设备正在得到世界各地大型现代化电厂的青睐。The material yard has a huge environmental protection function, the economic advantage of site saving, and the high automation level of the coal material yard operation, so as to avoid the influence of bad weather on the safe operation of the coal storage plant. Based on the above advantages, this equipment is being favored by large modern power plants all over the world.
本发明可沿地面的轨道及高台的轨道横移,从而实现横向上料的目的。The invention can traverse along the track of the ground and the track of the high platform, so as to achieve the purpose of lateral feeding.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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| CN112158606A (en) * | 2020-09-18 | 2021-01-01 | 上海二十冶建设有限公司 | Swing end beam adjusting device of semi-portal scraper reclaimer and adjusting method thereof |
| CN114919960A (en) * | 2022-06-03 | 2022-08-19 | 华能国际电力股份有限公司大连电厂 | Large-span portal type scraper reclaimer |
| CN116853836A (en) * | 2023-08-29 | 2023-10-10 | 南通润邦重机有限公司 | Multipurpose gate bridge type scraper reclaimer and use method thereof |
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| CN116853836A (en) * | 2023-08-29 | 2023-10-10 | 南通润邦重机有限公司 | Multipurpose gate bridge type scraper reclaimer and use method thereof |
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Application publication date: 20200616 |
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| RJ01 | Rejection of invention patent application after publication |