Disclosure of Invention
The method provided by the invention fully exerts the technical advantages of chemical reduction and plastic deformation, can optimize the matching of the strength and the plasticity of the tungsten alloy material, and enables the obtained tungsten alloy material with the stripping self-sharpening structure to have better heat insulation and shearing performance.
In order to achieve the above object, the present invention provides the following technical solutions:
a preparation method of a tungsten alloy material with a stripping self-sharpening structure comprises the following steps:
mixing tungsten oxide powder, nickel oxide powder and iron oxide powder to obtain mixed powder, and performing pulse reduction plasma jet treatment and cooling treatment on the mixed powder to obtain wolfram-nickel-iron prealloy powder;
carrying out four-stage double-roll forming treatment on the tungsten-nickel-iron prealloy powder to obtain a plate type tungsten-nickel-iron alloy;
performing roll bending deformation treatment on the plate type tungsten-nickel-iron alloy to obtain a deformed tungsten-nickel-iron alloy;
and carrying out warm-pressing densification treatment on the deformed tungsten-nickel-iron alloy to obtain the tungsten alloy material with the delaminating self-sharpening structure.
Preferably, the amount of the tungsten oxide powder is 91.67-96.89% by mass, the amount of the nickel oxide powder is 2.11-5.33% by mass, and the amount of the iron oxide powder is 1-3% by mass.
Preferably, the plasma source for the pulse reduction plasma jet treatment is a mixed gas of argon and hydrogen, the pulse current is 2.3-4.1A, and the pulse frequency is 6.8-11.5 Hz; the treatment efficiency of the pulse reduction plasma jet treatment was 7s/g based on the mass of the mixed powder.
Preferably, the cooling medium adopted in the cooling treatment is circulating water at 3 ℃.
Preferably, the operating conditions of the four-stage roll-to-roll forming process include: the diameter grading of the four-stage pair roller is 4:2.5:2.3:2, the blank discharging speed is 0.3-1.6 cm/s, the temperature rising gradient is 3-6 ℃/cm according to the running direction of the blank, and the highest sintering temperature is 1410-1600 ℃.
Preferably, the transverse deformation speed of the roll bending deformation treatment is 3-6 mm/min, and the longitudinal deformation speed is 0.05-0.14 mm/min.
Preferably, the pressure of the warm-pressing densification treatment is 3.6-5.8 GPa, the loading rate of the pressure is 120-240 MPa/min, the temperature is 560-740 ℃, and the heat preservation and pressure maintaining time is 2-5 min.
The invention provides the tungsten alloy material with the stripping self-sharpening structure prepared by the preparation method in the technical scheme.
Preferably, the Mohs hardness of the tungsten alloy material with the stripping self-sharpening structure is more than or equal to 7.4, the yield strength is more than or equal to 2150MPa, the adiabatic shear strain rate is less than or equal to 5.6%, and the average grain size of crystal grains is less than or equal to 1.5 μm.
The invention provides application of the tungsten alloy material with the stripping self-sharpening structure in the technical scheme in the military field.
The invention provides a preparation method of a tungsten alloy material with a stripping self-sharpening structure, which comprises the following steps: mixing tungsten oxide powder, nickel oxide powder and iron oxide powder to obtain mixed powder, and performing pulse reduction plasma jet treatment and cooling treatment on the mixed powder to obtain wolfram-nickel-iron prealloy powder; carrying out four-stage double-roll forming treatment on the tungsten-nickel-iron prealloy powder to obtain a plate type tungsten-nickel-iron alloy; performing roll bending deformation treatment on the plate type tungsten-nickel-iron alloy to obtain a deformed tungsten-nickel-iron alloy; and carrying out warm-pressing densification treatment on the deformed tungsten nickel-iron alloy to obtain the tungsten alloy material with a delaminating self-sharpening structure. Aiming at the problem that the contradiction between the strength and the plasticity of the tungsten alloy is difficult to effectively coordinate by common means in the prior art, the invention fully exerts the technical advantages of chemical reduction and plastic deformation by adopting a pulse reduction plasma jet technology, four-stage pair roller forming treatment, roll bending deformation treatment and warm pressing densification treatment, and can optimize the matching property of the strength and the plasticity of the tungsten alloy material, so that the obtained tungsten alloy material with the delaminating self-sharpening structure has better heat insulation shearing performance. Specifically, the pulse reduction plasma jet technology is adopted, which is beneficial to realizing the rapid and high-purity reduction of tungsten oxide powder, nickel oxide powder and iron oxide powder, inhibiting the powder from growing and homogenizing the distribution of tungsten, nickel and iron atoms; the four-stage pair roller forming treatment and the roll bending deformation treatment are respectively fast and slow plastic deformation technologies, and the combination of the fast and slow plastic deformation technologies can regulate the grain boundary area and the grain orientation relation, so that a foundation is provided for obtaining a stripping self-sharpening structure; the warm-pressing densification treatment is used for removing the internal stress of the plastic deformation tissue and avoiding the stress concentration effect. In addition, the method provided by the invention has the advantages of high component control precision, good process stability and strong repeatability, can realize the performance optimization of the tungsten alloy material, and expands the application range of the tungsten alloy material. The results of the examples show that the tungsten alloy material prepared by the method provided by the invention has a delaminating self-sharpening structure, the Mohs hardness is more than or equal to 7.4, the yield strength is more than or equal to 2150MPa, the adiabatic shear strain rate is less than or equal to 5.6%, and the average grain size of crystal grains is less than or equal to 1.5 μm.
Detailed Description
The invention provides a preparation method of a tungsten alloy material with a stripping self-sharpening structure, which comprises the following steps:
mixing tungsten oxide powder, nickel oxide powder and iron oxide powder to obtain mixed powder, and performing pulse reduction plasma jet treatment and cooling treatment on the mixed powder to obtain wolfram-nickel-iron prealloy powder;
carrying out four-stage double-roll forming treatment on the tungsten-nickel-iron prealloy powder to obtain a plate type tungsten-nickel-iron alloy;
performing roll bending deformation treatment on the plate type tungsten-nickel-iron alloy to obtain a deformed tungsten-nickel-iron alloy;
and carrying out warm-pressing densification treatment on the deformed tungsten-nickel-iron alloy to obtain the tungsten alloy material with the delaminating self-sharpening structure.
In the present invention, unless otherwise specified, all the raw materials and equipment used are commercially available products well known to those skilled in the art.
The method comprises the steps of mixing tungsten oxide powder, nickel oxide powder and iron oxide powder to obtain mixed powder, and carrying out pulse reduction plasma jet treatment and cooling treatment on the mixed powder to obtain tungsten-nickel-iron prealloyed powder. In the invention, the tungsten oxide powder is preferably used in an amount of 91.67 to 96.89% by mass, the nickel oxide powder is preferably used in an amount of 2.11 to 5.33% by mass, and the iron oxide powder is preferably used in an amount of 1 to 3% by mass. In the present invention, the particle sizes of the tungsten oxide powder, the nickel oxide powder and the iron oxide powder are preferably independently 2 to 6 μm; the sources of the tungsten oxide powder, nickel oxide powder and iron oxide powder are not particularly limited in the present invention, and commercially available products known to those skilled in the art may be used. The mixing mode of the tungsten oxide powder, the nickel oxide powder and the iron oxide powder is not specially limited, and the tungsten oxide powder, the nickel oxide powder and the iron oxide powder can be uniformly mixed.
After mixing tungsten oxide powder, nickel oxide powder and iron oxide powder, the invention carries out pulse reduction plasma jet treatment and cooling treatment on the obtained mixed powder to obtain wolfram-nickel-iron prealloy powder. In the present invention, the plasma source of the pulse reduction plasma jet treatment is preferably a mixed gas of argon gas and hydrogen gas; the volume ratio of argon to hydrogen is preferably 6: 4; the pulse current is preferably 2.3-4.1A, more preferably 2.4-3.5A, and further preferably 2.5-3.1A; the pulse frequency is preferably 6.8-11.5 Hz, more preferably 6.9-10.5 Hz, and further preferably 7.0-7.5 Hz; the treatment efficiency of the pulse reduction plasma jet treatment is preferably 7s/g based on the mass of the mixed powder. In the present invention, the cooling medium used in the cooling treatment is preferably circulating water at 3 ℃. The invention adopts the pulse reduction plasma jet technology to realize the reduction of the tungsten oxide powder, the nickel oxide powder and the iron oxide powder, the pulse reduction plasma jet technology takes high pulse current as an energy excitation medium and takes the mixed gas of argon and hydrogen as a high-energy plasma source, and the tungsten oxide powder, the nickel oxide powder and the iron oxide powder can be rapidly reduced with high purity by the high-energy reduction and rapid cooling method, thereby inhibiting the powder from growing and homogenizing the distribution of tungsten, nickel and iron atoms.
After obtaining the ferrotungsten prealloying powder, the ferrotungsten prealloying powder is subjected to four-stage double-roll forming treatment to obtain the plate type ferrotungsten alloy. In the present invention, the operating conditions of the four-stage pair-roll forming process include: the diameter grading of the four-stage pair roller is preferably 4:2.5:2.3: 2; the ejection speed is preferably 0.3-1.6 cm/s, and more preferably 0.4-0.6 cm/s; the temperature rise gradient is preferably 3-6 ℃/cm and more preferably 4-5 ℃/cm according to the running direction of the blank; the maximum sintering temperature is preferably 1410-1600 ℃, more preferably 1450-1600 ℃, and further preferably 1490-1500 ℃. In the present invention, the material of the counter roller used in the four-stage counter roller forming process is preferably cemented carbide. The invention carries out four-stage double-roller forming treatment on the ferrotungsten prealloying powder, and gradually heats the ferrotungsten prealloying powder in an induction heating mode to achieve the purpose of pressure sintering. In the present invention, the four-stage roll-to-roll forming treatment is preferably performed in a four-stage roll-to-roll forming integrated apparatus.
After the plate-type W-Ni-Fe alloy is obtained, the invention carries out roll bending deformation treatment on the plate-type W-Ni-Fe alloy to obtain the deformed W-Ni-Fe alloy. In the invention, the transverse deformation speed of the roll bending deformation treatment is preferably 3-6 mm/min, and more preferably 4-5 mm/min; the longitudinal deformation speed is preferably 0.05-0.14 mm/min, and more preferably 0.07-0.08 mm/min.
After the deformed tungsten-nickel-iron alloy is obtained, the deformed tungsten-nickel-iron alloy is subjected to warm compaction treatment to obtain the tungsten alloy material with the delaminating self-sharpening structure. In the invention, the pressure of the warm-pressing densification treatment is preferably 3.6-5.8 GPa, and more preferably 3.8-4.8 GPa; the loading rate of the pressure is preferably 120-240 MPa/min, and more preferably 140-210 MPa/min; the temperature is preferably 560-740 ℃; the heat preservation and pressure maintaining time is preferably 2-5 min, and more preferably 3-4 min.
The invention provides the tungsten alloy material with the stripping self-sharpening structure prepared by the preparation method in the technical scheme. In the invention, the Mohs hardness of the tungsten alloy material with the stripping self-sharpening structure is more than or equal to 7.4, the yield strength is more than or equal to 2150MPa, the adiabatic shear strain rate is less than or equal to 5.6%, and the average grain size of crystal grains is less than or equal to 1.5 μm.
The invention provides application of the tungsten alloy material with the delaminating self-sharpening structure in the technical scheme in the military industry field, and the tungsten alloy material can be specifically used for preparing armor piercing bullet cores.
The technical solution of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
(1) According to the mass percentage, 92.70% of tungsten oxide powder (the granularity is 2-6 mu m), 5.33% of nickel oxide powder (the granularity is 2-6 mu m) and 1.97% of iron oxide powder (the granularity is 2-6 mu m) are uniformly mixed, and the obtained mixed powder is subjected to pulse reduction plasma jet treatment and cooling treatment to obtain tungsten-nickel-iron pre-alloy powder; wherein the operating conditions include: the plasma source is a mixed gas of argon and hydrogen, and the volume ratio of the argon to the hydrogen is 6: 4; the pulse current is 2.3A, and the pulse frequency is 6.8 Hz; the treatment efficiency of the pulse reduction plasma jet treatment is 7s/g based on the mass of the mixed powder; the cooling medium is circulating water at 3 ℃;
(2) sending the tungsten-nickel-iron prealloying powder into a four-stage double-roller forming integrated device for forming to obtain a plate type tungsten-nickel-iron alloy; wherein the operating conditions include: the diameter grading of the four-stage pair roller is 4:2.5:2.3:2, the blank discharging speed is 0.3cm/s, the temperature rising gradient is 3 ℃/cm according to the running direction of the blank, and the highest sintering temperature is 1410 ℃;
(3) performing roll bending deformation treatment on the plate type tungsten-nickel-iron alloy to obtain a deformed tungsten-nickel-iron alloy; wherein the operating conditions include: the transverse deformation speed is 3mm/min, and the longitudinal deformation speed is 0.05 mm/min;
(4) carrying out warm-pressing densification treatment on the deformed tungsten-nickel-iron alloy in a bidirectional overweight press device to obtain a tungsten alloy material with a layer-stripping self-sharpening structure; wherein the operating conditions include: the pressure is 3.6GPa, the loading rate of the pressure is 120MPa/min, the temperature is 560 ℃, and the heat preservation and pressure maintaining time is 2 min.
Examples 2 to 8
The tungsten alloy material with a delaminated self-sharpening structure was prepared according to the method of example 1, and the raw material ratios and the operating parameters of the respective steps are shown in table 1 (the operating conditions or parameters not listed in table 1 are the same as those of example 1).
TABLE 1 feed proportioning and operating parameters for each step in examples 1-8
The mohs hardness, yield strength (GB T228.1-2010), adiabatic shear strain rate, and grain size of the tungsten alloy materials of the delaminated self-sharpening structure prepared in examples 1 to 8 were measured, and the results are shown in table 2; the measurement method of the adiabatic shear strain rate comprises the following steps: the tungsten alloy material with the stripping self-sharpening structure prepared in each embodiment is processed into a circular truncated cone sample with the diameter of the lower bottom being 4mm, the diameter of the upper bottom being 1mm and the height being 5mm by linear cutting, the upper bottom is placed on a 515BHN high-hardness steel plate downwards, a forging hammer is used for hammering the lower bottom of the circular truncated cone sample by an instant impact force of 0.5-1.5 GPa, and the strain rate required for generating initial stripping cracks is measured.
Table 2 detection results of performance and quality index of the tungsten alloy material having the delamination self-sharpening structure prepared in examples 1 to 8
Sample (I)
|
Mohs hardness
|
Yield strength (MPa)
|
Adiabatic shear strain rate (%)
|
Average grain size (. mu.m)
|
Example 1
|
7.8
|
2210
|
5.4
|
1.5
|
Example 2
|
7.4
|
2180
|
5.6
|
1.2
|
Example 3
|
7.5
|
2150
|
4.8
|
1.1
|
Example 4
|
7.6
|
2160
|
4.7
|
1.3
|
Example 5
|
7.9
|
2240
|
5.5
|
1.4
|
Example 6
|
7.7
|
2280
|
5.1
|
1.0
|
Example 7
|
8.0
|
2190
|
4.5
|
0.9
|
Example 8
|
8.1
|
2170
|
5.0
|
1.2 |
The tungsten alloy material prepared by the invention has a delaminating self-sharpening structure, and as can be seen from Table 2, the Mohs hardness of the tungsten alloy material is more than or equal to 7.4, the yield strength is more than or equal to 2150MPa, the adiabatic shear strain rate is less than or equal to 5.6%, and the average grain size of crystal grains is less than or equal to 1.5 μm.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.