CN111271392A - Pawl type two-way controllable overrunning clutch - Google Patents
Pawl type two-way controllable overrunning clutch Download PDFInfo
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- CN111271392A CN111271392A CN202010137889.3A CN202010137889A CN111271392A CN 111271392 A CN111271392 A CN 111271392A CN 202010137889 A CN202010137889 A CN 202010137889A CN 111271392 A CN111271392 A CN 111271392A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D41/00—Freewheels or freewheel clutches
- F16D41/12—Freewheels or freewheel clutches with hinged pawl co-operating with teeth, cogs, or the like
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D41/00—Freewheels or freewheel clutches
- F16D41/12—Freewheels or freewheel clutches with hinged pawl co-operating with teeth, cogs, or the like
- F16D41/16—Freewheels or freewheel clutches with hinged pawl co-operating with teeth, cogs, or the like the action being reversible
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Abstract
Description
技术领域technical field
本发明属于传动系统技术领域,具体涉及棘爪式双向可控超越离合器。The invention belongs to the technical field of transmission systems, and in particular relates to a pawl type bidirectional controllable overrunning clutch.
背景技术Background technique
常用的超越离合器种类有棘轮式超越离合器、滚柱式超越离合器和楔块式超越离合器,其功能用途包括:Commonly used types of overrunning clutches are ratchet type overrunning clutches, roller type overrunning clutches and sprag type overrunning clutches, and their functional uses include:
1、变换速度:在运动链不间断的情况下,可以使从动件获得快慢两种速度;1. Transformation speed: in the case of uninterrupted kinematic chain, the follower can obtain two speeds of fast and slow;
2、防止逆转:单向超越离合器在一个转动方向传递转矩,而在相反方向转矩作用下则空转;2. Prevent reverse rotation: the one-way overrunning clutch transmits torque in one direction of rotation, while idling under the action of torque in the opposite direction;
3、间歇运动:通过双向超越离合器和单向超越离合器的适当组合,可以实现从动部分作某种规律的间歇运动。3. Intermittent motion: Through the proper combination of the two-way overrunning clutch and the one-way overrunning clutch, the driven part can perform a certain regular intermittent motion.
上述超越离合器基于各自的功能特点,只能实现单向超越,而且使用工况各不相同。其中,棘轮式超越离合器,传递力矩大,但是超越时会发出噪音,不能用于高速运转的传动中;楔块式超越离合器和滚柱超越离合器解决了传递过程中的噪音问题,但代价是承受接触力小,容易因为冲击力过大和使用时间长而造成在工作点位卡死的状况。Based on their respective functional characteristics, the above-mentioned overrunning clutches can only achieve one-way overrunning, and the working conditions are different. Among them, the ratchet-type overrunning clutch has a large transmission torque, but it will make noise when overrunning, so it cannot be used in high-speed transmission; the wedge-type overrunning clutch and the roller overrunning clutch solve the noise problem in the transmission process, but the cost is to bear The contact force is small, and it is easy to be stuck at the working point due to excessive impact force and long use time.
然而,作为传动部件,其所能传递的动力是否足够大是对其性能要求的重要指标,故,棘轮式超越离合器具有较强开发潜质,而首先需要考虑的就是传动噪音问题。However, as a transmission component, whether the power it can transmit is large enough is an important indicator of its performance requirements. Therefore, the ratchet-type overrunning clutch has strong development potential, and the first thing to consider is the transmission noise problem.
为了防止棘轮式超越离合器发出噪音,现有技术中,在棘轮附近增设控制机构,当离合器不需要传递动力时,控制机构将控制棘轮挪出工作位实现降噪,而当离合器需要传递动力时,再控制棘轮回到正常的工作位置。这种解决方案虽能降噪,但是结构较为复杂,且需要较大的设计空间。In order to prevent the ratchet type overrunning clutch from making noise, in the prior art, a control mechanism is added near the ratchet wheel. When the clutch does not need to transmit power, the control mechanism will control the ratchet wheel to move out of the working position to achieve noise reduction, and when the clutch needs to transmit power, Then control the ratchet back to the normal working position. Although this solution can reduce noise, the structure is complex and requires a large design space.
此外,在现有的传动技术应用领域,也需要能够控制正向或反向超越的离合器,例如:电动车辆在两挡变速箱中,能量回收是其主要功能,该功能要求在电机正转和反转工况下都能实现正常的动力输出,也要使动力传回电机,这种状态要在两个挡位都能实现,而现有的超越离合器很难满足该要求。In addition, in the existing transmission technology application field, a clutch capable of controlling forward or reverse overrun is also required. For example, in a two-speed gearbox for electric vehicles, energy recovery is its main function. The normal power output can be achieved in the reverse rotation condition, and the power must be transmitted back to the motor. This state can be achieved in both gears, and the existing overrunning clutch is difficult to meet this requirement.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术中存在的缺陷,本发明公开了一种棘爪式双向可控超越离合器,在实现较大动力传递的基础上,有效降噪,并能实现双向锁止、单向超越及双向超越。结合说明书附图,本发明的技术方案如下:In view of the above-mentioned defects in the prior art, the present invention discloses a pawl-type two-way controllable overrunning clutch, which can effectively reduce noise on the basis of realizing large power transmission, and can realize two-way locking, one-way overrunning and Two-way transcendence. In conjunction with the accompanying drawings, the technical solutions of the present invention are as follows:
一种棘爪式双向可控超越离合器,包括内圈8和外圈3,还包括:正向折片弹簧4、正向棘爪5、反向棘爪6、反向折片弹簧7和控制环2;A pawl-type two-way controllable overrunning clutch includes an
所述正向棘爪5与反向棘爪6成对地均匀安装在内圈8和外圈3之间,正向棘爪5与反向棘爪6的棘爪根部安装在外圈3上,正向棘爪5与反向棘爪6的棘爪头部与内圈8外侧均布的棘爪卡槽相卡接,正向折片弹簧4连接在正向棘爪5与外圈3之间,反向折片弹簧7连接在反向棘爪6与外圈3之间,正向棘爪5与反向棘爪6的侧面上垂直设有棘爪控制销;The
所述控制环2上开有若干组控制窗对,每组控制窗对均由两个分别与正向棘爪5与反向棘爪6一一对应的控制窗组成,所述控制窗的底部为控制面,正向棘爪5与反向棘爪6的棘爪控制销插装在对应控制窗内,在正向折片弹簧4和反向折片弹簧7的作用下,棘爪控制销顶压在对应控制窗底部的控制面上;The
所述控制环2的外圆周上设有控制轮齿202,与离合器控制机构啮合传动,以控制控制环2旋转;The outer circumference of the
所述控制环2控制正向棘爪5和反向棘爪6同时卡接在内圈8上、正向棘爪5卡接在内圈8上而反向棘爪6与内圈8分离或正向棘爪5和反向棘爪6同时与内圈4分离,从而实现内圈8与外圈3双向锁止、单向超越或双向超越。The
进一步地,所述内圈8的外侧面上沿圆周方向均匀开有若干棘爪卡槽对,每组卡槽对均由两个棘爪卡槽组成,两个棘爪卡槽分别与正向棘爪5和反向棘爪6的棘爪头部相匹配,当内圈8的卡槽对旋转至任意一组棘爪对处时,正向棘爪5和反向棘爪6均能够在内圈8外侧面对应的棘爪卡槽对内找到与之相匹配卡接的棘爪卡槽。Further, several pairs of pawl clamping grooves are evenly opened on the outer surface of the
进一步地,所述外圈3由外圈外环301和外圈内环302组成;Further, the
所述外圈外环301的外圆周面上设有花键结构,用于与外部传动轴匹配连接;The outer circumferential surface of the
所述外圈内环302内侧壁开有若干组与正向棘爪5和反向棘爪6一一对应的棘爪安装槽对,在棘爪安装槽对中的每个棘爪安装槽内开有折片弹簧安装槽。The inner side wall of the
更进一步地,在所述外圈3的外圈外环301与控制轮齿202相对应的位置上,开有控制机构避让槽305,以实现对控制机构的避让。Further, at the position of the
进一步地,在所述控制环2上的控制窗对中,正向控制窗203的控制面为沿控制环2旋转方向依次连续设置的正向控制窗斜面205和正向控制窗平面206,反向控制窗204的控制面为沿控制环2旋转方向依次连续设置的反向控制窗平面207和反向控制窗斜面208,其中,正向控制窗斜面205和反向控制斜面208均为沿着控制环2旋转方向逐渐靠近控制环2圆心位置的曲面,正向控制窗平面206和反向控制窗平面207均为与控制环2同心设置的曲面。Further, in the control window pair on the
进一步地,所述控制环2有两个,分别安装在正向棘爪5与反向棘爪6两侧,与之相匹配地,正向棘爪5与反向棘爪6的两侧面上均垂直设有棘爪控制销;Further, there are two
两个控制环2通过定位锁销相对固定,并同步带动正向棘爪5和反向棘爪6运动。The two
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明所述棘爪式双向可控超越离合器采用棘爪作为内外圈力矩传递部件,其传动力矩大,能够承担较大负载;1. The pawl-type two-way controllable overrunning clutch of the present invention adopts the pawl as the torque transmission component of the inner and outer rings, and its transmission torque is large and can bear a large load;
2、本发明所述棘爪式双向可控超越离合器采用棘爪作为内外圈力矩传递部件,通过控制环准确控制棘爪与内圈外壁卡槽的配合位置实现内外前的结合或分离,提升离合器的控制效果,并能够有效避免长期存在的噪音问题;2. The pawl-type two-way controllable overrunning clutch of the present invention adopts the pawl as the torque transmission component of the inner and outer rings, and the control ring accurately controls the matching position of the pawl and the groove on the outer wall of the inner ring to realize the combination or separation of the inner and outer fronts, and lift the clutch. control effect, and can effectively avoid long-term noise problems;
3、本发明所述棘爪式双向可控超越离合器采用方向相反的棘爪布置结构,可以通过合理的控制达到正向和反向都能传动或超越;3. The pawl type two-way controllable overrunning clutch of the present invention adopts the pawl arrangement structure in the opposite direction, and can achieve forward and reverse transmission or overrun through reasonable control;
4、本发明所述棘爪式双向可控超越离合器能够有效避免楔块式或滚柱式超越离合器出现的卡死的问题;4. The pawl type two-way controllable overrunning clutch of the present invention can effectively avoid the stuck problem of the wedge type or roller type overrunning clutch;
5、本发明所述棘爪式双向可控超越离合器仅需要一套控制机构即可实现离合器的双向控制。5. The pawl-type two-way controllable overrunning clutch of the present invention only needs one set of control mechanisms to realize the two-way control of the clutch.
附图说明Description of drawings
图1为本发明棘爪式双向可控超越离合器的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the pawl type two-way controllable overrunning clutch of the present invention;
图2为本发明棘爪式双向可控超越离合器的爆炸分解图;Fig. 2 is the exploded exploded view of the pawl type two-way controllable overrunning clutch of the present invention;
图3为本发明棘爪式双向可控超越离合器的主视图;Fig. 3 is the front view of the pawl type bidirectional controllable overrunning clutch of the present invention;
图4为本发明棘爪式双向可控超越离合器的后视图;Fig. 4 is the rear view of the pawl type two-way controllable overrunning clutch of the present invention;
图5为本发明棘爪式双向可控超越离合器中,控制环的三维结构示意图FIG. 5 is a three-dimensional structural diagram of the control ring in the pawl type two-way controllable overrunning clutch of the present invention
图6a为本发明棘爪式双向可控超越离合器中,内圈的三维结构示意图;Figure 6a is a three-dimensional structural schematic diagram of the inner ring in the pawl type bidirectional controllable overrunning clutch of the present invention;
图6b为图6a中a处局部放大图;Fig. 6b is a partial enlarged view at a in Fig. 6a;
图7为本发明棘爪式双向可控超越离合器中,外圈的结构示意图;7 is a schematic structural diagram of the outer ring in the pawl type bidirectional controllable overrunning clutch of the present invention;
图8为本发明棘爪式双向可控超越离合器中,正向棘爪三维结构示意图;8 is a schematic diagram of the three-dimensional structure of the forward pawl in the pawl type bidirectional controllable overrunning clutch of the present invention;
图9为本发明棘爪式双向可控超越离合器双向锁止时的示意图;9 is a schematic diagram of the pawl type two-way controllable overrunning clutch of the present invention when it is two-way locked;
图10为本发明棘爪式双向可控超越离合器单向超越时的示意图;10 is a schematic diagram of the pawl type two-way controllable overrunning clutch of the present invention when overrunning in one direction;
图11为本发明棘爪式双向可控超越离合器双向时的示意图。11 is a schematic diagram of the pawl type bidirectional controllable overrunning clutch of the present invention when it is bidirectional.
图中:In the picture:
1第一卡簧,2控制环,3外圈,4正向折片弹簧,1 first circlip, 2 control ring, 3 outer ring, 4 positive flap spring,
5正向棘爪,6反向棘爪,7反向折片弹簧,8内圈,5 forward pawl, 6 reverse pawl, 7 reverse flap spring, 8 inner ring,
9第二卡簧;9 second circlip;
201控制环主体,202控制轮齿,203正向控制窗,204反向控制窗201 control ring body, 202 control gear teeth, 203 forward control window, 204 reverse control window
205正向控制窗斜面, 206正向控制窗平面, 207反向控制窗平面, 208反向控制窗斜面;205 forward control window slope, 206 forward control window plane, 207 reverse control window plane, 208 reverse control window slope;
301外圈外环,302外圈内环,303正向棘爪安装槽,304反向棘爪安装槽,301 outer ring outer ring, 302 outer ring inner ring, 303 forward pawl installation groove, 304 reverse pawl installation groove,
305控制机构避让槽;305 Control mechanism avoidance groove;
501棘爪主体,502棘爪控制销,503折片弹簧卡槽,504棘爪根部,501 pawl body, 502 pawl control pin, 503 leaf spring clip, 504 pawl root,
505棘爪头部;505 pawl head;
801正向棘爪卡槽,802反向棘爪卡槽。801 forward pawl slot, 802 reverse pawl slot.
具体实施方式Detailed ways
为清楚、完整地描述本发明所述技术方案及其具体工作过程,结合说明书附图,本发明的具体实施方式如下:In order to clearly and completely describe the technical solution of the present invention and its specific working process, with reference to the accompanying drawings, the specific embodiments of the present invention are as follows:
如图1、图2、图3和图4所示,本发明公开了一种棘爪式双向可控超越离合器,包括:第一卡簧1、控制环2、外圈3、正向折片弹簧4、正向棘爪5、反向棘爪6、反向折片弹簧7、内圈8以及第二卡环9。其中,内圈8安装在外圈3内侧,正向棘爪5和反向棘爪6安在内圈8与外圈3之间的环形空隙内,正向折片弹簧4安装在正向棘爪6与外圈3之间,反向折片弹簧7安装在反向棘爪6与外圈3之间,控制环2安装在正向棘爪5与反向棘爪6的轴向外侧并与正向棘爪5和反向棘爪6配合连接,以控制正向棘爪5和反向棘爪6上下摆动,第一卡簧1固定安装在外圈3正面轴向外端,第二卡簧9固定安装在外圈3正面轴向外端,第一卡簧1和第二卡簧9分别用于对外圈3内的部件进行轴向限位。As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the present invention discloses a pawl type two-way controllable overrunning clutch, comprising: a
下面将对棘爪式双向可控超越离合器的具体组成结构做进一步阐述。The specific composition and structure of the pawl type bidirectional controllable overrunning clutch will be further elaborated below.
如图9所示,正向棘爪5和反向棘爪6以棘爪对的形式成对地设置安装在外圈3与内圈8之间,在本具体实施方式中,有十二组棘爪对均匀分布在内圈8与外圈3之间的环形空隙内,且正向棘爪5和反向棘爪6的结构完全相同。As shown in FIG. 9 , the
下面以正向棘爪5为例对棘爪结构做进一步阐述。The structure of the pawl is further described below by taking the
如图8所示,正向棘爪5由棘爪主体501和棘爪控制销502组成,所述棘爪主体501上表面开有折片弹簧卡槽503,用于与相对应的正向折片弹簧4一端配合连接,正向折片弹簧4另一端安装在外圈3上,棘爪主体501的直径尺寸较大一端为棘爪根部504,棘爪根部504与外圈3配合安装,棘爪主体501的直径尺寸较大一端为棘爪头部505,棘爪头部505与内圈8配合安装;棘爪控制销502垂直安装在棘爪主体501的中部外侧面,在棘爪控制销502的带动下,棘爪主体501绕着棘爪根部504的中心轴线上下摆动,进而控制棘爪头部505上下摆动。As shown in FIG. 8 , the
如图9所示,正向棘爪5与正向折片弹簧4组成的正向棘爪弹簧组件和反向棘爪6与反向折片弹簧7组成的反向棘爪弹簧组件相对于内圈8和外圈3的径向对称安装,正向棘爪5和反向棘爪6均倾斜设置,且正向棘爪5和反向棘爪6相背设置,即正向棘爪5和反向棘爪6的棘爪根部相向设置,正向棘爪5和反向棘爪6的棘爪头部反向设置。As shown in FIG. 9 , the forward pawl spring assembly composed of the
如图6a和图6b所示,所述内圈8的主体为圆环结构,内圈8的外侧面上沿圆周方向均匀开有若干棘爪卡槽对,每组卡槽对均由正向棘爪卡槽801和反向棘爪卡槽802组成,其中,正向棘爪卡槽801与正向棘爪5的棘爪头部505配合卡接,反向棘爪卡槽802与反向棘爪6的棘爪头部配合卡接,如上所述,由于正向棘爪5和反向棘爪6均倾斜设置,且正向棘爪5和反向棘爪6的棘爪头部反向设置,故与之相匹配地,所述正向棘爪卡槽801与反向棘爪卡槽802的槽口倾斜反向对称设置。当内圈8旋转时,无论旋转至何位置,正向棘爪5和反向棘爪6均能够在内圈8外侧面对应的棘爪卡槽对内找到与之相匹配卡接的棘爪卡槽;内圈8的外侧壁设有花键结构,用于与传动系统一侧的传动轴匹配连接。As shown in Figures 6a and 6b, the main body of the
如图7所示,所述外圈3是由外圈外环301和外圈内环302组成的一体式圆环结构;其中,所述外圈外环301的外圆周面上设有花键结构,用于与传动系统另一侧的传动轴匹配连接;所述外圈内环302内侧壁开有若干安装槽,用于匹配安装正向棘爪5和反向棘爪6。As shown in FIG. 7 , the
所述外圈内环302的内侧面上开有十二组棘爪安装槽对,十二组棘爪安装槽对分别与十二组由正向棘爪5和反向棘爪6组成的棘爪对一一对应,每组棘爪安装槽对均由正向棘爪安装槽303和反向棘爪安装槽304组成,棘爪对中的正向棘爪5对应安装在正向棘爪安装槽303内,反向棘爪6对应安装在反向棘爪安装槽304中,如前所述,正向棘爪5和反向棘爪6,且正向棘爪5和反向棘爪6的棘爪根部相向设置,正向棘爪5和反向棘爪6的棘爪头部反向设置,故,所述正向棘爪安装槽303和反向棘爪安装槽304的结构相同且方向相反,且正向棘爪5和反向棘爪6在正向棘爪安装槽303和反向棘爪安装槽304内的安装连接方式完全相同。There are twelve sets of pawl installation groove pairs on the inner surface of the
以正向棘爪5与正向棘爪安装槽303配合安装为例,如图7和图8所示,正向棘爪5安装槽303内一端为与正向棘爪5的棘爪根部504外轮廓相匹配的弧形槽面,棘爪根部504安装在弧形槽面内,且棘爪根部504在外力的驱动下在弧形槽面内相对旋转;正向棘爪安装槽303内中部开有折片弹簧安装槽,正向折片弹簧6的一端安装在所述折片弹簧安装槽内,正向折片弹簧6的另一端卡接在正向棘爪5上表面的折片弹簧卡槽503内;正向棘爪安装槽303内另一端为正向棘爪5的棘爪头部505留出必要空间,防止正向棘爪5的棘爪头部505升起时与外圈内环302发生干涉。Taking the installation of the
如图5所示,所述控制环2的控制环主体201为环形板结构,控制环主体201上开有十二组控制窗对,十二组控制窗对分别与十二组由正向棘爪5和反向棘爪6组成的棘爪对一一对应,每组控制窗对均由正向控制窗203和反向控制窗204组成,正向控制窗203与正向棘爪5的棘爪控制销502配合连接,反向控制窗204与反向棘爪6的棘爪控制销配合连接;控制窗与棘爪控制销的配合连接是指,棘爪控制销插入控制窗内,与控制窗底部控制面相接处,并在与控制窗底部控制面相抵的过程中,通过控制窗底部控制面控制棘爪控制销运动,实现棘爪控制销升降,进而通过棘爪控制销控制对应的棘爪上下摆动,故,棘爪的摆动方式取决于控制窗底部控制面的设计,根据工况实际,可设计相应的控制面形状以实现不同工作模式;本具体实施方式中,设定控制环2相对于呈环形分布的正向棘爪5和反向棘爪6顺时针旋转,进而通过棘爪控制销控制相应的棘爪摆动,与之相对应的,所述正向棘爪5和反向棘爪6的摆动方式设计为:首先:正向棘爪5和反向棘爪6均处于最低位;然后:正向棘爪5保持在最低位且反向棘爪6逐渐升起至最高位;最后:正向棘爪5逐渐升起至最高位且反向棘爪6保持在最高位。与之相匹配的,所述控制环上的控制窗对结构如下:As shown in FIG. 5 , the control ring
如图5所示,所述控制环2的控制环主体201上开有十二组控制窗对,十二组控制窗对分别与十二组由正向棘爪5和反向棘爪6组成的棘爪对一一对应,每组控制窗对均由正向控制窗203和反向控制窗204组成,正向控制窗203与正向棘爪5的棘爪控制销502配合连接,反向控制窗204与反向棘爪6的棘爪控制销配合连接;所述正向控制窗203底部控制面包括顺时针(即与控制环2的旋转方向相同)依次设置的正向控制窗斜面205和正向控制窗平面206,正向控制窗斜面205与反向控制窗平面206连续无阻挡,其中,正向控制窗斜面205为逆时针(即与控制环2的旋转方向相反)逐渐远离控制环2圆心位置的弧面,所述正向控制窗平面206为与控制环2同心设置的弧面;所述反向控制窗204底部控制面包括顺时针(即与控制环2的旋转方向相同)依次设置的反向控制窗平面207和反向控制窗斜面208,反向控制窗平面207和反向控制窗斜面208连续无阻挡,其中,反向控制窗平面207为与控制环2同心设置的弧面,反向控制窗斜面208为逆时针(即与控制环2的旋转方向相反)逐渐远离控制环2圆心位置的弧面。所述正向控制窗斜面205与反向控制窗平面207的长度相同,正向控制窗平面206与反向控制窗斜面208的长度相同。As shown in FIG. 5 , the control ring
当正向棘爪5的棘爪控制销插装在正向控制窗203内时,所述正向棘爪5在正向弹簧303的弹力作用下,正向棘爪5的棘爪控制销始终顶压在正向控制窗203的控制面上,与之相同地,当反向棘爪6的棘爪控制销插装在反向控制窗204时,所述反向棘爪6在反向弹簧304的弹力作用下,反向棘爪6的棘爪控制销始终顶压在反向控制窗204的控制面上。When the pawl control pin of the
如图9所示,初始位置下,正向棘爪5的棘爪控制销处于正向控制窗203的正向控制窗平面206最右端,此时正向棘爪5处于最低位,而反向棘爪6的棘爪控制销处于反向控制窗204的反向控制窗斜面208最右端,此时反向棘爪6亦处于最低位;As shown in FIG. 9 , in the initial position, the pawl control pin of the
如图10所示,随着控制环2顺时针旋转,正向棘爪5的棘爪控制销在控制环2的正向控制窗平面206的作用下运动,由于正向控制窗平面206与控制环2同轴设置,故正向棘爪5的棘爪控制销沿控制环2的径向无运动,故正向棘爪5始终保持在最低位(即离控制环2圆心最近的位置处),与此同时,反向棘爪6的棘爪控制销在控制环2的反向控制窗斜面208的作用下运动,由于反向控制窗斜面208沿逆时针逐渐远离控制环2圆心,故随着控制环2顺时针旋转,反向棘爪6的棘爪控制销沿控制环2的径向逐渐远离控制环2的圆心,在反向棘爪6的棘爪控制销的带动下,反向棘爪6逐渐升起;当正向棘爪5的棘爪控制销位于正向控制窗平面206和正向控制窗斜面的交界处时,正向棘爪5仍处于最低位,而此时反向棘爪6的棘爪控制销位于反向控制窗平面207与反向控制窗斜面的交界处,此时反向棘爪6升至最高位(即离控制环圆心最远的位置处);As shown in FIG. 10, as the
如图11所示,随着控制环2继续顺时针旋转,正向棘爪5的棘爪控制销开始在控制环2的正向控制窗斜面205的作用下运动,由于正向控制窗斜面205沿逆时针逐渐远离控制环2圆心,故随着控制环2继续顺时针旋转,正向棘爪5的棘爪控制销沿控制环2的径向逐渐远离控制环2的圆心,在正向棘爪5的棘爪控制销的带动下,正向棘爪5逐渐升起,直至运动到正向控制窗斜面205的最左端,此时正向棘爪5升至最高位(即离控制环圆心最远的位置处);与此同时,反向棘爪6的棘爪控制销在控制环2的反向控制窗平面207的作用下运动,由于反向控制窗平面207与控制环2同轴设置,故反向棘爪6的棘爪控制销沿控制环2的径向无运动,反向棘爪6保持在最高位。As shown in FIG. 11 , as the
如图9所示,正向棘爪5和反向棘爪6的棘爪控制销均处于控制环2的控制窗对的最右端时,此时,正向棘爪5和反向棘爪6均处于最低位,正向棘爪5的棘爪头部卡接在内圈8的一组棘爪卡槽对的正向棘爪卡槽801内,反向棘爪6的棘爪头部卡接在内圈8的另一组棘爪卡槽对的反向棘爪卡槽802内,且正向棘爪5和反向棘爪6的棘爪头部反向设置,故,内圈8与外圈3之间相对顺时针和相对逆时针方向均锁死,此时,内圈8与外圈3之间顺时针和相对逆时针方向均可进行动力传递。As shown in FIG. 9 , when the pawl control pins of the
如图10所示,随着控制环2顺时针旋转,正向棘爪5的棘爪控制销从正向控制窗平面206的最右端运动至正向控制窗平面206与正向控制窗斜面205交界处的过程中,正向棘爪5沿控制环2的径向无运动,始终处于最低位,即正向棘爪5保持卡接在内圈8的正向棘爪卡槽801内,与此同时,反向棘爪6从反向控制窗斜面208的最右端运动至反向控制窗平面207与反向控制窗斜面208交界处,在此过程中,反向棘爪6向上抬起至最高处,此时反向棘爪6的棘爪头部从内圈8的反向棘爪卡槽802中脱离出来,此时,内圈8相对于外圈3顺时针锁死而逆时针可相对自由旋转,即内圈8相对于外圈3逆时针旋转时无动力传递,内圈8相对于外圈3顺时针旋转时可传递动力,即所述离合器实现单向超越。As shown in FIG. 10 , as the
如图11所示,随着控制环2继续顺时针旋转,正向棘爪5和反向棘爪6的棘爪控制销均运动至控制环2的控制窗对的最左端时,正向棘爪5和反向棘爪6均处于最高位,正向棘爪5和反向棘爪6的棘爪头部分别从内圈8的正向棘爪卡槽801和反向棘爪卡槽802中脱离出来,此时,内圈8与外圈3之间相对顺时针和相对逆时针方向均可自由旋转,此时,内圈8与外圈3之间顺时针和相对逆时针方向均无动力传递,即所述离合器实现双向超越。As shown in FIG. 11 , as the
此外,如图3和图4所示,在本具体实施方式中,仅在正向棘爪5和反向棘爪6的一侧轴向外端匹配安装一个控制环2,除此之外,在正向棘爪5和反向棘爪6的另一侧轴向外端也可以匹配安装一个控制环2,与之相匹配地,在正向棘爪5和反向棘爪6的棘爪主体501中部两外侧面上均垂直设置有棘爪控制销502,两个控制环2结构完全相同且对称设置,两个控制环2通过定位锁销相对固定,以实现两个控制环2同步带动正向棘爪5和反向棘爪6上下摆动,保证正向棘爪5和反向棘爪6受力均衡而无偏载。In addition, as shown in FIG. 3 and FIG. 4 , in this specific embodiment, only one
综上所述,本发明所述超越离合器是通过控制环2的旋转控制相应的棘爪运动进而实现内圈8与外圈3之间的锁止或分开,故,为了控制控制环2旋转,如图5所示,在控制环2的圆周外侧设有一段扇形的控制轮齿202,所述控制轮齿202与齿轮对式控制机构中的主动驱动齿轮相啮合实现动力传递,或与齿轮齿条式控制机构中的齿条相啮合实现动力传递,亦或是与蜗轮蜗杆式控制机构相啮合实现动力传递;与之相适应的,如图7所示,在所述外圈3的外圈外环301上,与控制轮齿202相对应的位置上,开有一个弧形的控制机构避让槽305,以实现对控制机构的避让。To sum up, the overrunning clutch of the present invention controls the corresponding pawl movement through the rotation of the
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