CN111267530A - Processing method of metal single-side precise embossing texture - Google Patents
Processing method of metal single-side precise embossing texture Download PDFInfo
- Publication number
- CN111267530A CN111267530A CN202010101643.0A CN202010101643A CN111267530A CN 111267530 A CN111267530 A CN 111267530A CN 202010101643 A CN202010101643 A CN 202010101643A CN 111267530 A CN111267530 A CN 111267530A
- Authority
- CN
- China
- Prior art keywords
- embossing
- roll shaft
- metal plate
- metal
- leveling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/0004—Machines or apparatus for embossing decorations or marks, e.g. embossing coins characterised by the movement of the embossing tool(s), or the movement of the work, during the embossing operation
- B44B5/0009—Rotating embossing tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
- C23C22/76—Applying the liquid by spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/14—Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
Abstract
The invention relates to the field of embossing processing of metal plates, and particularly discloses a processing method of a metal single-side precise embossing texture, which comprises the following steps: s1, engraving an embossing roll shaft, engraving the roll shaft into the embossing roll shaft through high-precision laser etching, and installing the processed embossing roll shaft in a rolling device, wherein the roll shafts which are mutually rolled in the rolling device comprise an upper roll shaft and a lower roll shaft, the lower roll shaft is a smooth surface, and the upper roll shaft is the embossing roll shaft; s2, leveling and cleaning the metal plate; s3, passivating the metal plate; s4, single-side embossing of the metal plate, namely putting the metal plate passivated in the step S3 into a rolling device in the step S1 for single-side embossing; s5, spraying the embossing surface of the metal plate, and coating the surface of the metal plate processed and formed in the step S4 with a coating; and S6, leveling the surface of the metal plate, and putting the metal plate processed and formed in the step S5 into a leveling roller group for rolling and leveling.
Description
Technical Field
The invention relates to the field of aluminum decorative plate processing, in particular to a processing method of a metal single-side precise embossing texture.
Background
At present, the commonly used metal embossing process in the market is double-sided embossing which is commonly called bump printing. However, due to technical limitations, the embossing process in the prior art is still a plate pressing method, the processing area is small, continuous production cannot be realized, and the requirement on the output pressure of equipment is high. Such as that disclosed in chinese patent publication No. CN201720352400.8 entitled embossing apparatus for sheet processing.
The metal aluminum plate produced by the plate pressing method has thinner material requirements, and the single-side texture effect cannot be realized due to warping and double-side imprinting in the imprinting process. In addition, most embossing equipment adopts a low-precision laser etching or chemical etching method for manufacturing the roller, so that the embossed texture is thick, and the texture fineness can only reach about 0.2 mm. In view of the above, there is no mature supply of mass-produced precision single-sided metal embossed texture products.
Disclosure of Invention
The invention aims to provide a processing method capable of realizing single-side embossing on a metal aluminum plate.
In order to solve the technical problem, the invention is solved by the following technical scheme:
a processing method of metal single-side precise embossing textures comprises the following steps:
s1, engraving an embossing roll shaft, engraving the roll shaft into the embossing roll shaft through high-precision laser etching, and installing the processed embossing roll shaft in a rolling device, wherein the roll shafts which are mutually rolled in the rolling device comprise an upper roll shaft and a lower roll shaft, the lower roll shaft is a smooth surface, and the upper roll shaft is the embossing roll shaft; wherein the high-precision laser engraving machine is a LASERTEC laser engraving machine.
S2, leveling and cleaning the metal plate;
s3, passivating the metal plate;
s4, single-side embossing of the metal plate, namely putting the metal plate passivated in the step S3 into a rolling device in the step S1 for single-side embossing;
s5, spraying the embossing surface of the metal plate, and coating the surface of the metal plate processed and formed in the step S4 with a coating; by adopting a surface coating method, the surface of the embossed metal plate is coated with a layer of coating with the thickness of 15-30um, so that the physical properties of bending resistance and easy forming can be improved. Wherein the coating adopts pure epoxy powder coating.
And S6, leveling the surface of the metal plate, and putting the metal plate processed and formed in the step S5 into a leveling roller group for rolling and leveling.
The method is further optimized as follows: in step S1, the surface of the embossing roller shaft is processed into the embossing roller shaft with the concave depth of 60-70um and the line diameter width of 0.08-0.12 mm.
The method is further optimized as follows: in step S2, after the metal sheet is leveled, the metal sheet is degreased by an alkaline degreasing solution at 55 to 60 ℃, and then cleaned by RO pure water.
The method is further optimized as follows: in step S3, a weak base or weak acid passivator is uniformly coated on the surface of the metal plate through a coating roller, and a chemical passivation film layer with the thickness of 0.5-1um is formed. The passivation pretreatment film can enable the aluminum plate to be placed in an environment with the temperature of 25 +/-3 ℃ and the relative humidity of below 60 percent, and the corrosion resistance can still reach 7-14 days.
The method is further optimized as follows: the weak base or weak acid passivating agent comprises a silylation agent or a fluorination treatment agent.
The method is further optimized as follows: the coating roller shaft is continuously supplemented with the passivating agent by a circulating spraying process. The weak base/weak acid passivation pretreatment reagent can be recycled, so that a circulating spraying process is adopted, and the circulating spraying process basically belongs to a zero-emission process.
The method is further optimized as follows: the metal plate conveying speed in the step S4 is 1 to 6m/min, and the pressing force of the rolling device is 50T. The embossing roll shaft can form a strong meshing and extruding action with the surface of the metal plate, and the surface of the metal plate with softer hardness can be pressed into embossing textures with the shape corresponding to the embossing roll shaft and the depth of the embossing textures being 40-50 um.
Due to the adoption of the technical scheme, the invention has the remarkable technical effects that:
1. the processing of precise embossing textures on the metal sheet can be realized through 50T small-sized rolling equipment without using an ultra-large rolling machine of more than 200T, and the problem of rapid industrialization is effectively solved.
2. The embossing roller shaft precision laser engraving process is adopted, engraving process simulation operation is realized through a computer, the continuity problem of the seam position is effectively solved, the processing length of the roller shaft can reach 1.2-1.5 m, the processing requirement of parts with conventional sizes can be met, and the problem of continuity production stability which troubles the flat plate embossing process is solved.
3. By adopting the method of rolling first and then coating, the problems of scratch, coating damage and the like in the rolling process due to the processes of spraying first and rolling second can be avoided, partial extremely tiny defects can be covered, and the processing yield can be improved by more than 20-30%.
Drawings
FIG. 1 is a flow chart of the metal single-sided embossing process of the present embodiment;
FIG. 2 is a metal embossing texture map of the present embodiment;
fig. 3 is a metal embossing texture map of another embodiment.
In the figure: 1. an embossing roll shaft; 2. a lower roll shaft; 3. an aluminum plate; 4. and coating the roller.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
Examples
A processing method of metal single-side precise embossing textures comprises the steps of manufacturing an embossing roll shaft before single-side embossing, realizing fine engraving on the shaft surface of the embossing roll shaft through a high-precision laser engraving machine, and processing the surface of the embossing roll shaft into the embossing roll shaft with the recess depth of 60-70 mu m and the line diameter width of about 0.1 mm. The embossing roll shaft is then loaded into the rolling device, which in this case is at the embossing station, the upper roll shaft being the embossing roll shaft 1 and the lower roll shaft 2 being the plain shaft and providing only the supporting force, as shown in fig. 1.
Taking an aluminum coil with the thickness of 0.6mm, cutting and leveling the aluminum coil into sheets with the length of 550-780 mm. The aluminum plate 3 is first cleaned, degreased by an alkaline degreasing fluid at 55-60 ℃, and then cleaned by RO pure water. Then, the metal plate is passivated by a coating roll shaft (not shown in figure 1 and positioned before an embossing station) and a circulating spraying process, a silanization agent is uniformly coated on the surface of the metal plate, and a chemical passivation film layer with the thickness of 0.5-3um is formed; then, enabling the aluminum plate with the passivation film to pass through 50T hydraulic embossing equipment with hexagonal lines, and forming lines meshed with an embossing roll shaft on the upper surface of the aluminum plate under the action of continuous and uniform pressure; and then, passing the embossed aluminum plate through a coating roller shaft 4 with staining ink at the speed of 3-6m/min, and baking for 10-15min in an oven at the temperature of 150-. The aluminum alloy single-sided embossed aluminum plate coated with the surface coating layer forms a 3D stereoscopic texture on the surface, which is convertible with light angle and has strong surface touch, as shown in fig. 2.
Example 2
A processing method of metal single-side precise embossing textures is different from that of embodiment 1 in that an aluminum roll with the thickness of 0.8mm is cut into sheets with the thickness of 550mm, the reaction steps are repeated, embossing is carried out at the speed of 1-2m/min, a coating is coated at the speed of 3-4m/min, and three-dimensional textures with the indentation depth of about 0.1mm, the line width of 0.3mm and strong touch can be obtained, as shown in figure 3.
Claims (7)
1. A processing method of metal single-side precise embossing textures is characterized by comprising the following steps:
s1, engraving an embossing roll shaft, engraving the roll shaft into the embossing roll shaft through high-precision laser etching, and installing the processed embossing roll shaft in a rolling device, wherein the roll shafts which are mutually rolled in the rolling device comprise an upper roll shaft and a lower roll shaft, the lower roll shaft is a smooth surface, and the upper roll shaft is the embossing roll shaft;
s2, leveling and cleaning the metal plate;
s3, passivating the metal plate;
s4, single-side embossing of the metal plate, namely putting the metal plate passivated in the step S3 into a rolling device in the step S1 for single-side embossing;
s5, spraying the embossing surface of the metal plate, and coating the surface of the metal plate processed and formed in the step S4 with a coating;
and S6, leveling the surface of the metal plate, and putting the metal plate processed and formed in the step S5 into a leveling roller group for rolling and leveling.
2. The method of claim 1, wherein the embossing roll is processed to have a recess depth of 60-70um and a line diameter width of 0.08-0.12mm on the surface in step S1.
3. The method as claimed in claim 1, wherein in step S2, the metal sheet is leveled and then degreased with 55-60 ℃ alkaline degreasing solution, and then cleaned with RO pure water.
4. The method as claimed in claim 1, wherein in step S3, the weak base or weak acid passivating agent is uniformly coated on the surface of the metal plate by a coating roller, and a chemical passivation film layer with a thickness of 0.5-3um is formed.
5. The method for processing the single-sided precise embossing texture of the metal as claimed in claim 4, wherein the weak base or weak acid passivating agent comprises a silanizing agent or a fluoridizing treatment agent.
6. The method for processing the single-sided precise embossing texture of the metal as claimed in claim 4, wherein the coating roller is continuously supplemented with the passivating agent by a circulating spraying process.
7. The method as claimed in claim 1, wherein the metal sheet is conveyed at a speed of 1-6m/min in step S4, and the pressing force of the roller is 50T.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911041100 | 2019-10-30 | ||
| CN2019110411008 | 2019-10-30 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111267530A true CN111267530A (en) | 2020-06-12 |
Family
ID=70993884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010101643.0A Pending CN111267530A (en) | 2019-10-30 | 2020-02-19 | Processing method of metal single-side precise embossing texture |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111267530A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112140785A (en) * | 2020-08-28 | 2020-12-29 | 安徽安旺门业股份有限公司 | Metal embossing device is used in processing of fire prevention door and window |
| CN113399940A (en) * | 2021-05-26 | 2021-09-17 | 邯郸钢铁集团有限责任公司 | Processing method of single-side H-texture cold-rolled galvanized plate |
| TWI841341B (en) | 2023-04-12 | 2024-05-01 | 青鋼應用材料股份有限公司 | Method for fabricating microporous acoustic panel |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005095108A2 (en) * | 2004-04-03 | 2005-10-13 | Werthmann Engraving Gmbh | Method for the production of surface and depth variable embossing tools |
| CN101716869A (en) * | 2008-10-10 | 2010-06-02 | 苏州禾盛新型材料股份有限公司 | Single-side embossing colored coating steel plate |
| CN206912502U (en) * | 2017-07-18 | 2018-01-23 | 龙游运城压纹制版有限公司 | A kind of high-precision dandy roll laser engraving machine |
| CN108621674A (en) * | 2018-05-15 | 2018-10-09 | 山东京宏智能科技股份有限公司 | A kind of single side H-type embossing PCM color painted steel strips and its production technology |
| CN109532301A (en) * | 2018-10-11 | 2019-03-29 | 深圳华美板材有限公司 | A kind of embossing Coil Coating Products and its manufacturing process |
-
2020
- 2020-02-19 CN CN202010101643.0A patent/CN111267530A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005095108A2 (en) * | 2004-04-03 | 2005-10-13 | Werthmann Engraving Gmbh | Method for the production of surface and depth variable embossing tools |
| CN101716869A (en) * | 2008-10-10 | 2010-06-02 | 苏州禾盛新型材料股份有限公司 | Single-side embossing colored coating steel plate |
| CN206912502U (en) * | 2017-07-18 | 2018-01-23 | 龙游运城压纹制版有限公司 | A kind of high-precision dandy roll laser engraving machine |
| CN108621674A (en) * | 2018-05-15 | 2018-10-09 | 山东京宏智能科技股份有限公司 | A kind of single side H-type embossing PCM color painted steel strips and its production technology |
| CN109532301A (en) * | 2018-10-11 | 2019-03-29 | 深圳华美板材有限公司 | A kind of embossing Coil Coating Products and its manufacturing process |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112140785A (en) * | 2020-08-28 | 2020-12-29 | 安徽安旺门业股份有限公司 | Metal embossing device is used in processing of fire prevention door and window |
| CN112140785B (en) * | 2020-08-28 | 2022-09-06 | 安徽安旺门业股份有限公司 | Metal embossing device is used in processing of fire prevention door and window |
| CN113399940A (en) * | 2021-05-26 | 2021-09-17 | 邯郸钢铁集团有限责任公司 | Processing method of single-side H-texture cold-rolled galvanized plate |
| TWI841341B (en) | 2023-04-12 | 2024-05-01 | 青鋼應用材料股份有限公司 | Method for fabricating microporous acoustic panel |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111267530A (en) | Processing method of metal single-side precise embossing texture | |
| CN110421000B (en) | Method for preparing metal composite plate by cross rolling of double corrugated rollers | |
| KR101369578B1 (en) | Metal plate used for heat exchange and method for manufacturing metal plate used for heat exchange | |
| US4250727A (en) | Process for the production of thermoformed articles comprised of aluminum-based and magnesium-based alloys | |
| EP1287851A1 (en) | Method of producing textured surfaces on medical implants | |
| US11826980B2 (en) | Metal substrate with a surface texture | |
| CN102039308A (en) | Rolling method of magnesium alloy plate and auxiliary rolling method thereof | |
| CN108342555A (en) | The hard state stainless steel band production method of ultra-thin accurate | |
| CN102814325A (en) | Method for rolling large-sized fine grain magnesium alloy plate | |
| CN110743919A (en) | Surface appearance control method of cold-rolled galvanized product | |
| CN108927407B (en) | Metal material with low-waviness surface and manufacturing method thereof | |
| CN110508617B (en) | Crease rolling and thinning device and processing method for weak basal plane texture magnesium alloy plate strip | |
| CN109127764B (en) | Method for producing thin-specification composite steel plate by double compounding method | |
| CN102921731B (en) | Warm-rolling process method of titanium alloy thin plate | |
| CN107225370A (en) | A kind of preparation technology for embossing roller | |
| CN106994817B (en) | A kind of production method of roller | |
| CN105312324A (en) | Production method for niobium or tantalum band foil | |
| CN110364305B (en) | Double-roller enamelled flat wire conductor forming device | |
| CN107470395A (en) | A kind of production method of tin plate, tinning substrate | |
| CN105467840B (en) | A kind of seal end thin wall component drawing variable Blank Holder Force Optimization control method | |
| CN107971340A (en) | A kind of copper-aluminum composite board | |
| CN105327936A (en) | Board machining method and board | |
| CN111266414B (en) | Method for controlling pattern depth on surface of stainless steel | |
| CN113560436A (en) | Control method for surface texture of high-end beverage can | |
| CN109415794B (en) | Titanium plate and method for producing same |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200612 |