CN111267461A - Fireproof plate manufacturing, processing and treating process - Google Patents
Fireproof plate manufacturing, processing and treating process Download PDFInfo
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- CN111267461A CN111267461A CN202010170239.9A CN202010170239A CN111267461A CN 111267461 A CN111267461 A CN 111267461A CN 202010170239 A CN202010170239 A CN 202010170239A CN 111267461 A CN111267461 A CN 111267461A
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- 238000000034 method Methods 0.000 title claims abstract description 45
- 230000008569 process Effects 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 95
- 238000004140 cleaning Methods 0.000 claims abstract description 59
- 230000007246 mechanism Effects 0.000 claims description 86
- 238000005056 compaction Methods 0.000 claims description 25
- 239000003292 glue Substances 0.000 claims description 25
- 230000001360 synchronised effect Effects 0.000 claims description 24
- 238000007790 scraping Methods 0.000 claims description 18
- 238000003466 welding Methods 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 238000010030 laminating Methods 0.000 claims description 5
- 239000000758 substrate Substances 0.000 description 21
- 239000004033 plastic Substances 0.000 description 8
- 230000007480 spreading Effects 0.000 description 4
- 238000003892 spreading Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 2
- 238000010073 coating (rubber) Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/0015—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid warp or curl
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/162—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
Abstract
The invention relates to a fireproof plate manufacturing and processing technology which comprises a bottom plate, two side plates, a feeding cleaning device, a facing device and a compacting device, wherein the side plates are symmetrically arranged on the front and back of the left side of the bottom plate, the feeding cleaning device is arranged at the left end of the inner side of each side plate, the facing device is arranged at the right end of the feeding cleaning device, the facing device is arranged between the side plates, and the compacting device is arranged on the left side of the upper end of the bottom plate. The invention provides a fireproof plate manufacturing, processing and treating process which can solve the problems that a fireproof plate base material is fixed firstly and then a veneer is attached to the base material when manual processing is carried out, only one end face of the base material can be attached manually during veneering, locking, fixing and surface changing processes of a fireproof plate are complicated, the fireproof plate base material is locked and fixed firstly when the conventional fireproof plate processing equipment is processed, the upper end face and the lower end face of the fireproof plate base material are attached simultaneously, the processed fireproof plate needs to be taken down firstly during continuous processing, the fireproof plate changing process is complicated, and the like.
Description
Technical Field
The invention relates to the technical field of manufacturing of fireproof plates, in particular to a manufacturing, processing and treating process of a fireproof plate.
Background
The fireproof board is also called as a fireproof board, is known as a thermosetting resin impregnated paper high-pressure laminated board, is a fireproof building material for surface decoration, and has rich surface color, lines and special physical properties. Fire retardant panels may be used in many locations, such as countertops, furniture surfaces, stair treads, and the like. The fireproof plate can be flexibly processed only by pressing and tightly pasting the fireproof plate and the plate together, so that a plurality of designs and colors can be provided. Compared with the traditional materials, such as stone and wood boards, the fireproof plate has more stable performance and can not generate the problems of color change, cracks, water penetration and the like.
When the existing fireproof plate processing equipment carries out veneering treatment on the fireproof plate, the following problems often exist:
(1) when the fireproof plate is processed in a manual processing mode, the fireproof plate base material is usually locked and fixed manually, the veneers are attached to the base material manually, and finally, the pressing work is carried out, when the veneers are attached, only one end face of the base material can be attached manually, and the locking and fixing and face changing processes of the fireproof plate are complicated during the attaching, so that the production rate of the fireproof plate is low;
(2) when the existing fireproof plate processing equipment carries out veneering treatment on the fireproof plate, the fireproof plate base material is usually locked and fixed firstly, and then the upper end surface and the lower end surface of the fireproof plate base material are veneered simultaneously, so that the fireproof plate which is processed is required to be taken down firstly when the next fireproof plate is manufactured, the new base material to be processed is fixed and can be continuously processed, and the fireproof plate replacement process is complex.
In order to make up the defects of the prior art, the invention provides a manufacturing, processing and treating process of a fireproof plate.
Disclosure of Invention
The technical scheme adopted by the invention to solve the technical problem is as follows: a manufacturing and processing treatment process of a fireproof plate comprises the following specific veneering treatment processes:
s1, feeding: manually placing the veneers on the support frame, so that the veneers are drawn to the base material by the steering roller, and manually placing one end of the base material of the fireproof board between the cleaning rollers, so that the base material is loaded by the loading mechanism;
s2, cleaning the surface of a base material: in the process of feeding the base material, the mounting shaft is driven to rotate by the rotating motor, so that the vertical bevel gear drives the horizontal bevel gear, the cleaning roller can clean the upper surface and the lower surface of the base material simultaneously, and the base material is conveyed into the equipment from left to right by the anti-skidding wheels, so that the base material is continuously cleaned by the cleaning roller;
s3, veneering: coating glue on the veneers by a glue coating roller, simultaneously attaching the veneers to the upper surface and the lower surface of the base material by an attaching mechanism when the base material moves rightwards after the glue is coated on the veneers, and scraping the attached veneers by a scraping mechanism;
s4, compacting: after the veneering is finished, the base material continues to move to the right, and the sliding plate drives the compaction roller column to move by manually rotating the adjusting bolt, so that the compaction roller column is adjusted to extrude the veneered base material, and the veneering and the base material are tightly connected;
s5, blanking: after the fireproof plate is compacted, manually feeding the next base material to be veneered, so that the feeding mechanism drives the base material to be veneered to move right, the veneered fireproof plate is pushed out, and after the veneered fireproof plate is pushed out, the veneered fireproof plate is manually taken down and collected in a centralized manner;
in the process of veneering the fireproof plate in the steps S1-S5, the fireproof plate is veneered by adopting a specially designed device, the device specifically comprises a bottom plate, two side plates, a feeding cleaning device, a veneering device and a compacting device, the side plates are symmetrically arranged on the front side and the rear side of the left side of the bottom plate, the feeding cleaning device is arranged at the left end of the inner side of each side plate, the right end of the feeding cleaning device is provided with the veneering device, the veneering device is arranged between the side plates, and the compacting device is arranged on the left side of the upper end of the bottom; wherein:
the feeding and cleaning device comprises a rotary motor, a driving synchronous wheel, two feeding mechanisms, a driven synchronous wheel, a synchronous belt, two cleaning rollers and a supporting roller, wherein the rotary motor is installed inside the left side of a front side plate in a threaded connection mode, the driving synchronous wheel is installed on an output shaft of the rotary motor in a welding mode, the feeding mechanisms are symmetrically installed on the front side and the rear side of the inside of the left side of the side plate, the driven synchronous wheel is installed at the lower end of the rear side feeding mechanism, the driving synchronous wheel is connected with the driven synchronous wheel through the synchronous belt, the feeding mechanisms are connected through the cleaning rollers, the cleaning rollers are symmetrically arranged up and down, the supporting roller is arranged on the right side of the feeding mechanism, the supporting roller is installed on the inner side of the side plate through a bearing, when the feeding and cleaning device works, a veneer is manually placed on the veneer device to pull the veneer to a substrate, drive the driving synchronizing wheel through the rotating electrical machines to make the hold-in range drive driven synchronizing wheel rotatory, make feed mechanism carry out the material loading to the substrate, and the material loading in-process, clean two terminal surfaces about to the fire proof board substrate through clean roller, backing roll study its supporting role when the material loading is clean.
The veneering device comprises two attaching mechanisms, four limiting mechanisms, two scraping mechanisms and two glue rollers, wherein the attaching mechanisms are symmetrically arranged on the inner side of a side plate in an up-and-down mode, the limiting mechanisms are arranged on the inner side of the attaching mechanisms and symmetrically arranged on the upper side and the lower side of the limiting mechanisms in an up-and-down mode, the scraping mechanisms are arranged inside the limiting mechanisms in the left side, the scraping mechanisms are symmetrically arranged on the lower side of the left side, the glue rollers are arranged on the outer sides of the attaching mechanisms, the glue rollers are arranged on the inner sides of the side plates through bearings, the feeding mechanism is driven by a rotating motor to move the fireproof plate substrate to the right during the right movement of the fireproof plate substrate, glue is coated on the veneers through the glue rollers, after the glue coating is finished, the veneers are attached to the fireproof plate substrate through the upper attaching mechanisms and the lower attaching mechanisms, after the veneers are attached, The bulging strickles off, and the strickles off the in-process and carries out spacing direction to the PLASTIC LAMINATED through stop gear, avoids the condition that the PLASTIC LAMINATED removes the in-process and takes place the skew, the follow-up processing of being convenient for.
The compaction device comprises a U-shaped mounting plate, an adjusting bolt, a sliding plate, a compaction roller column and two buffer springs, wherein the U-shaped mounting plate is arranged on the left side of the upper end of a bottom plate in a welding mode, the adjusting bolt is arranged in the middle of the upper end of the U-shaped mounting plate in a threaded fit mode, the sliding plate is arranged at the lower end of the adjusting bolt through a bearing and is arranged on the inner side of the U-shaped mounting plate in a sliding fit mode, the compaction roller column is arranged at the lower end of the U-shaped mounting plate in a sliding fit mode, the buffer springs are symmetrically arranged at the front end and the rear end of the compaction roller column and are arranged in the U-shaped mounting plate, and the buffer springs have the functions of buffering, damping and resetting, and then make the compression roller post extrude the PLASTIC LAMINATED after the wainscot is strickleed off for it is inseparabler to laminate between wainscot and the substrate, avoids taking place the condition that breaks away from between wainscot and the substrate.
As a preferred technical scheme of the invention, the bottom plate comprises a workbench and movable rollers, the movable rollers are mounted at the upper end of the workbench through bearings and are uniformly arranged from left to right, the fireproof plate continues to move to the right after being processed and written, friction between the fireproof plate and the workbench is reduced through the movable rollers, and the fireproof plate can conveniently slide out of the equipment.
As a preferred technical scheme of the invention, the feeding mechanism comprises a mounting shaft, an anti-slip wheel, two mounting blocks, two vertical bevel gears and two horizontal bevel gears, the mounting shaft is mounted on a side plate through a bearing, the anti-slip wheel is mounted in the middle of the mounting shaft in a welding manner, the mounting blocks are symmetrically mounted on the anti-slip wheel up and down, the vertical bevel gears are symmetrically mounted on the mounting shaft up and down in a welding manner, the horizontal bevel gears are meshed with the inner sides of the vertical bevel gears and are welded on the cleaning roller, when the feeding mechanism works, the mounting shaft is driven to rotate through a rotating motor, so that the mounting shaft drives the upper vertical bevel gear and the lower vertical bevel gear to rotate, the horizontal bevel gear drives the cleaning roller to rotate, the cleaning roller cleans the upper end face and the lower end face of the fireproof, so that the installation shaft and the antiskid wheel can convey the fireproof board base material from left to right, and the cleaning roller can clean the upper end surface and the lower end surface of the fireproof board base material from right to left.
As a preferable technical scheme of the invention, the cleaning roller is uniformly provided with the hairbrushes along the circumferential direction, and the base material is cleaned by the hairbrushes arranged on the cleaning roller, so that the condition that the base material is abraded by the cleaning roller is reduced.
As a preferred technical scheme of the invention, the attaching mechanism comprises a support frame and three steering rollers, the support frame is installed in the side plate through a bearing, the steering rollers are arranged at the left end of the support frame, and the steering rollers are arranged in a triangular mode.
As a preferred technical scheme of the invention, the limiting mechanism comprises a fixed block, a fixed limiting wheel, two supporting blocks, two sliding limiting wheels and four limiting springs, the fixed block is arranged on the side plate in a welding manner, the fixed limiting wheel is arranged on the inner side of the fixed block through a bearing, the supporting blocks are symmetrically arranged on the upper side and the lower side of the fixed block in a welding manner, the sliding limiting wheels are arranged on the inner sides of the supporting blocks in a sliding fit manner, the limiting springs are symmetrically arranged at the front end and the rear end of each sliding limiting wheel and are arranged in the supporting blocks, the limiting springs play the roles of limiting and buffer protection, in the specific work, after the facing of the base material is finished, the base material is continuously moved to the right side, so that the right end of the base material enters between the supporting blocks, the front and the rear of, the base material after being pasted smoothly enters the scraping mechanism, so that the subsequent scraping processing is facilitated.
As a preferred technical scheme of the invention, the strickling mechanism comprises a locking column, two telescopic rods and a strickling plate, the locking column is installed on a side plate in a welding mode, the telescopic rods are symmetrically installed on the left side of the locking column in a front-back mode through a hinge, the strickling plate is installed on the left side of the telescopic rods through the hinge, the upper end of the strickling plate is installed on a supporting block through a pin shaft, and a round corner is arranged at the left end of the inner side of the strickling plate.
According to a preferred technical scheme, the anti-slip wheel comprises a wheel body, anti-slip heads and a return spring, the middle of the wheel body is welded on the mounting shaft, the anti-slip heads are uniformly arranged on the wheel body along the circumferential direction of the wheel body, the anti-slip heads are mounted in the wheel body in a sliding fit mode, the wheel body and the anti-slip heads are connected through the return spring, when the anti-slip wheel works, the mounting shaft is driven to rotate through the rotating motor, the wheel body is driven to rotate, the anti-slip heads clamp the side end of a base material, the base material is driven to move to the right for feeding, the anti-slip heads slide in the wheel body, the base material is prevented from being locked in a locking mode in the feeding process of.
As a preferred technical scheme of the invention, the lower end of the sliding plate is symmetrically provided with clamping heads in the front and back, the front end and the back end of the compaction roller are arranged in the clamping heads through bearings, the clamping heads drive the compaction roller to face downwards through manually rotating the adjusting bolts, and then the compaction roller carries out compaction work on the fireproof plate with the smooth facing,
compared with the prior art, the invention has the following advantages:
1. according to the manufacturing, processing and treating process for the fireproof plate, the surface of the base material is cleaned firstly, and then the fireproof plate is processed in a mode that the upper end face and the lower end face of the base material are subjected to moving veneering simultaneously, so that the complex process of manual veneering is reduced, and meanwhile, the veneering is carried out during the moving of the base material, so that the fireproof plate is continuously processed, and the manufacturing efficiency of the fireproof plate is improved;
2. according to the manufacturing, processing and treating process for the fireproof plate, the base material is fed in a moving mode through the arranged anti-slip head, the feeding time is shortened, the anti-slip head slides in the wheel body, the base material is prevented from being locked tightly in the feeding process of the anti-slip head, and the damage to the base material is reduced;
3. according to the manufacturing, processing and treating process of the fireproof plate, provided by the invention, bubbles, bulges and the like between the attached facing and the base material are scraped off through the scraping plate, so that the manufacturing and processing quality of the fireproof plate is ensured, and the scraping plate can rotate within a certain range through the telescopic rod, so that the situation that the scraping plate is blocked during scraping is avoided;
4. according to the manufacturing, processing and treating process for the fireproof plate, the vertical bevel gear and the horizontal bevel gear are meshed, so that the upper cleaning roller and the lower cleaning roller are driven to simultaneously and movably clean the upper end face and the lower end face of the base material, the cleaning and feeding time is shortened, and the manufacturing efficiency of the fireproof plate is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic perspective view of the present invention in its working state;
FIG. 3 is a cross-sectional view (from the front to the back) of the working state of the present invention;
FIG. 4 is a schematic perspective view of the loading cleaning device of the present invention;
FIG. 5 is a schematic plan view (from right to left) of the loading cleaning device of the present invention;
FIG. 6 is a cross-sectional view (from right to left) of the loading cleaning apparatus of the present invention;
FIG. 7 is a schematic perspective view of the spacing mechanism and the strickling mechanism of the present invention;
FIG. 8 is a schematic perspective view of a spacing mechanism of the present invention;
FIG. 9 is a cross-sectional view (from right to left) of the spacing mechanism of the present invention;
FIG. 10 is a cross-sectional view (from right to left) of the compaction apparatus of the invention;
FIG. 11 is an enlarged view of the invention taken along the line N of FIG. 6.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to fig. 11.
A manufacturing and processing treatment process of a fireproof plate comprises the following specific veneering treatment processes:
s1, feeding: manually placing the veneers on the support frame 411 to enable the steering roller 412 to draw the veneers to the base material, and manually placing one end of the fireproof board base material between the cleaning rollers 36 to enable the feeding mechanism 33 to feed the base material;
s2, cleaning the surface of a base material: in the process of feeding the base material, the mounting shaft 331 is driven to rotate by the rotating motor 31, so that the vertical bevel gear 334 drives the horizontal bevel gear 335, the cleaning roller 36 can clean the upper surface and the lower surface of the base material simultaneously, and the base material is conveyed into the equipment from left to right by the anti-slip wheel 332, so that the base material is continuously cleaned by the cleaning roller 36;
s3, veneering: glue is coated on the veneers through a glue coating roller 44, after the glue is coated on the veneers, the veneers are simultaneously attached to the upper surface and the lower surface of the base material through an attaching mechanism 41 when the base material moves to the right, and the attached veneers are scraped by a scraping mechanism 43;
s4, compacting: after the facing is finished, the base material moves to the right, the sliding plate 53 drives the compaction roller column 54 to move by manually rotating the adjusting bolt 52, so that the compaction roller column 54 can be adjusted to extrude the faced base material, and the facing and the base material are tightly connected;
s5, blanking: after the fireproof plate is compacted, manually feeding the next base material to be veneered, so that the feeding mechanism 33 drives the base material to be veneered to move right, the veneered fireproof plate is pushed out, and after the veneered fireproof plate is pushed out, the veneered fireproof plate is manually taken down and collected in a centralized manner;
in the process of veneering the fireproof plate in the steps S1-S5, the fireproof plate is veneered by adopting a specially designed device, the device specifically comprises a bottom plate 1, two side plates 2, a feeding cleaning device 3, a veneering device 4 and a compacting device 5, the side plates 2 are symmetrically arranged on the front and back of the left side of the bottom plate 1, the feeding cleaning device 3 is arranged at the left end of the inner side of each side plate 2, the veneering device 4 is arranged at the right end of each feeding cleaning device 3, the veneering device 4 is arranged between the side plates 2, and the compacting device 5 is arranged on the left side of the upper end of the bottom plate 1; wherein:
the feeding cleaning device 3 comprises a rotary motor 31, a driving synchronous wheel 32, two feeding mechanisms 33, a driven synchronous wheel 34, a synchronous belt 35, two cleaning rollers 36 and a supporting roller 37, wherein the rotary motor 31 is installed inside the left side of the front end side plate 2 in a threaded connection mode, the driving synchronous wheel 32 is installed on an output shaft of the rotary motor 31 in a welding mode, the feeding mechanisms 33 are symmetrically installed on the front and back of the inside of the left side of the side plate 2, the driven synchronous wheel 34 is installed at the lower end of the rear side feeding mechanism 33, the driving synchronous wheel 32 is connected with the driven synchronous wheel 34 through the synchronous belt 35, the feeding mechanisms 33 are connected through the cleaning rollers 36, the cleaning rollers 36 are symmetrically arranged up and down, the supporting roller 37 is arranged on the right side of the feeding mechanism 33, the supporting roller 37 is installed on the inner side of the side plate 2 through a bearing, during specific work, a veneer is manually placed on the veneer device 4, so, and the manual work is placed fire prevention board base material one end between cleaning roller 36, drives drive synchronizing wheel 32 through rotating electrical machines 31 to make hold-in range 35 drive driven synchronizing wheel 34 rotatory, make feed mechanism 33 carry out the material loading to the base material, and the material loading in-process, clean two terminal surfaces about passing through cleaning roller 36 to fire prevention board base material, backing roll 37 learns its supporting role when the material loading is clean.
The veneering device 4 comprises two attaching mechanisms 41, four limiting mechanisms 42, two scraping mechanisms 43 and two glue spreading rollers 44, the attaching mechanisms 41 are symmetrically arranged on the inner side of the side plate 2 from top to bottom, the limiting mechanisms 42 are arranged on the inner side of the attaching mechanisms 41, the limiting mechanisms 42 are symmetrically arranged from top to bottom, the scraping mechanisms 43 are arranged inside the limiting mechanisms 42 on the left side, the scraping mechanisms 43 are symmetrically arranged from top to bottom, the glue spreading rollers 44 are arranged on the outer sides of the attaching mechanisms 41, the glue spreading rollers 44 are arranged on the inner sides of the side plate 2 through bearings, in the specific working process, the feeding mechanism 33 is driven by the rotating motor 31 to move the fireproof plate substrate to the right, in the right moving process of the fireproof plate substrate, glue is coated on the veneers through the glue spreading rollers 44, after the glue is coated, the veneers are attached to the fireproof plate substrate through the upper and lower attaching mechanisms 41, after the veneer, make wainscot and substrate laminating, and with the foaming that produces between wainscot and the substrate, the strickle of bulging, strickle the in-process and carry out spacing direction through stop gear 42 to the PLASTIC LAMINATED, avoid the condition that the PLASTIC LAMINATED removes the in-process and takes place the skew, the subsequent processing of being convenient for.
The compacting device 5 comprises a U-shaped mounting plate 51, an adjusting bolt 52, a sliding plate 53, a compacting roller column 54 and two buffer springs 55, wherein the U-shaped mounting plate 51 is installed on the left side of the upper end of the bottom plate 1 in a welding mode, the adjusting bolt 52 is installed in the middle of the upper end of the U-shaped mounting plate 51 in a threaded fit mode, the sliding plate 53 is installed at the lower end of the adjusting bolt 52 through a bearing, the sliding plate 53 is installed on the inner side of the U-shaped mounting plate 51 in a sliding fit mode, the compacting roller column 54 is arranged at the lower end of the U-shaped mounting plate 51 in a sliding fit mode, the buffer springs 55 are symmetrically installed at the front end and the rear end of the compacting roller column 54, the buffer springs 55 are installed in the U-shaped mounting plate 51, the buffer damping and resetting effects of the buffer springs 55 are achieved, when the compacting device works, the sliding plate 53 is downward along the U-shaped mounting plate 51, so that the sliding plate 53 extrudes the compaction roller column 54 downward, and the compaction roller column 54 extrudes the fireproof plate with the smooth facing, so that the facing and the base material are attached more tightly, and the situation that the facing and the base material are separated from each other is avoided.
The feeding mechanism 33 comprises a mounting shaft 331, an anti-slip wheel 332, two mounting blocks 333, two vertical bevel gears 334 and two horizontal bevel gears 335, the mounting shaft 331 is mounted on the side plate 2 through a bearing, the anti-slip wheel 332 is mounted in the middle of the mounting shaft 331 in a welding manner, the mounting blocks 333 are symmetrically mounted on the anti-slip wheel 332 in the vertical direction, the vertical bevel gears 334 are arranged in the mounting blocks 333 in the vertical direction, the vertical bevel gears 334 are symmetrically mounted on the mounting shaft 331 in the vertical direction in the welding manner, the horizontal bevel gears 335 are engaged with the horizontal bevel gears 335 on the inner side of the vertical bevel gears 334, the horizontal bevel gears 335 are welded on the cleaning roller 36, during specific work, the mounting shaft 331 is driven to rotate by the rotating motor 31, so that the mounting shaft 331 drives the upper vertical bevel gears 334 and the lower vertical bevel, and the anti-skid wheel 332 is driven to rotate by the mounting shaft 331, so that the mounting shaft 331 and the anti-skid wheel 332 convey the fire-proof board base material from left to right, and the cleaning roller 36 cleans the upper end surface and the lower end surface of the fire-proof board base material from right to left.
The cleaning roller 36 is uniformly provided with brushes along the circumferential direction, and the base material is cleaned by the brushes arranged on the cleaning roller 36, so that the condition that the base material is abraded by the cleaning roller 36 is reduced.
Laminating mechanism 41 includes support frame 411 and three steering roll 412, and support frame 411 passes through the bearing and installs in curb plate 2, and the support frame 411 left end is provided with steering roll 412, and is triangle-shaped between the steering roll 412 and arranges, during concrete work, lays the wainscot at support frame 411 through the manual work for steering roll 412 is walked around in proper order to wainscot one end, makes glue spreader 44 carry out the rubber coating to the wainscot other end, thereby makes the steering roll 412 that triangle-shaped arranged accomplish the work that turns to the wainscot after the rubber coating.
The limiting mechanism 42 comprises a fixed block 421, a fixed limiting wheel 422, two supporting blocks 423, two sliding limiting wheels 424 and four limiting springs 425, the fixed block 421 is installed on the side plate 2 in a welding mode, the fixed limiting wheel 422 is installed on the inner side of the fixed block 421 through a bearing, the supporting blocks 423 are installed on the fixed block 421 in an up-and-down symmetrical mode in a welding mode, the sliding limiting wheels 424 are installed on the inner side of the supporting blocks 423 in a sliding fit mode, the limiting springs 425 are installed at the front end and the rear end of the sliding limiting wheel 424 in a symmetrical mode, the limiting springs 425 are installed inside the supporting blocks 423, the limiting springs 425 play a role in limiting and buffering protection, during specific work, the right end of the base material after the facing is finished continuously moved to the right, so that the right end of the base material enters between the supporting blocks 423, the fixed limiting wheel 422 limits, so that the pasted substrate smoothly enters the strickling mechanism 43, and the subsequent strickling processing is facilitated.
The lower end of the sliding plate 53 is symmetrically provided with clamping heads in the front and back, the front end and the back end of the compaction roller column 54 are arranged in the clamping heads through bearings, the clamping heads drive the compaction roller column 54 to move downwards through manually rotating the adjusting bolts 52, and then the compaction roller column 54 compacts the fireproof plate with the smooth facing,
the foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. A manufacturing, processing and treating process of a fireproof plate is characterized in that: the specific veneering treatment process comprises the following steps:
s1, feeding: manually placing the veneers on the supporting frame (411) to enable the steering roller (412) to pull the veneers to the base material, manually placing one end of the base material of the fireproof board between the cleaning rollers (36), and enabling the feeding mechanism (33) to feed the base material;
s2, cleaning the surface of a base material: in the process of feeding the base material, the mounting shaft (331) is driven to rotate by the rotating motor (31), so that the vertical bevel gear (334) drives the horizontal bevel gear (335), the upper surface and the lower surface of the base material are simultaneously cleaned by the cleaning roller (36), and the base material is conveyed into the equipment from left to right by the anti-skidding wheel (332), so that the base material is continuously cleaned by the cleaning roller (36);
s3, veneering: glue is coated on the veneers through glue coating rollers (44), after the glue is coated on the veneers, the veneers are simultaneously laminated on the upper surface and the lower surface of the base material through a laminating mechanism (41) when the base material moves to the right, and the laminated veneers are flattened through a flattening mechanism (43);
s4, compacting: after the veneering is finished, the base material moves to the right, and the sliding plate (53) drives the compaction roller column (54) to move by manually rotating the adjusting bolt (52), so that the adjusted compaction roller column (54) can extrude the veneered base material, and the veneering and the base material are tightly connected;
s5, blanking: after the fireproof plate is compacted, manually feeding the next base material to be veneered, so that the feeding mechanism (33) drives the base material to be veneered to move right, the veneered fireproof plate is pushed out, and after the veneered fireproof plate is pushed out, the veneered fireproof plate is manually taken down and collected in a centralized manner;
in the process of veneering the fireproof plate in the steps S1-S5, the fireproof plate is veneered by adopting a specially designed device, the device specifically comprises a bottom plate (1), two side plates (2), a feeding cleaning device (3), a veneering device (4) and a compacting device (5), and the veneering device is characterized in that: the front and back of the left side of the bottom plate (1) are symmetrically provided with side plates (2), the left end of the inner side of each side plate (2) is provided with a feeding cleaning device (3), the right end of each feeding cleaning device (3) is provided with a facing device (4), each facing device (4) is arranged between the side plates (2), and the left side of the upper end of the bottom plate (1) is provided with a compaction device (5); wherein:
the feeding cleaning device (3) comprises a rotating motor (31), a driving synchronous wheel (32), two feeding mechanisms (33), a driven synchronous wheel (34), a synchronous belt (35), two cleaning rollers (36) and a supporting roller (37), wherein the rotating motor (31) is installed inside the left side of a front end side plate (2) in a threaded connection mode, the driving synchronous wheel (32) is installed on an output shaft of the rotating motor (31) in a welding mode, the feeding mechanisms (33) are symmetrically installed in the front and back of the inside of the left side of the side plate (2), the driven synchronous wheel (34) is installed at the lower end of the feeding mechanism (33) on the rear side, the driving synchronous wheel (32) is connected with the driven synchronous wheel (34) through the synchronous belt (35), the feeding mechanisms (33) are connected through the cleaning rollers (36), the cleaning rollers (36) are symmetrically arranged up and down, the supporting roller (37) is arranged on the right side of the feeding mechanism, the supporting roller (37) is arranged on the inner side of the side plate (2) through a bearing;
the surface pasting device (4) comprises two pasting mechanisms (41), four limiting mechanisms (42), two scraping mechanisms (43) and two glue coating rollers (44), wherein the pasting mechanisms (41) are vertically and symmetrically arranged on the inner side of the side plate (2), the limiting mechanisms (42) are arranged on the inner side of the pasting mechanism (41), the limiting mechanisms (42) are vertically and symmetrically arranged, the scraping mechanisms (43) are arranged inside the limiting mechanism (42) on the left side, the scraping mechanisms (43) are vertically and symmetrically arranged, the glue coating rollers (44) are arranged on the outer side of the pasting mechanism (41), and the glue coating rollers (44) are arranged on the inner side of the side plate (2) through bearings;
the compacting device (5) comprises a U-shaped mounting plate (51), an adjusting bolt (52), a sliding plate (53), a compacting roller column (54) and two buffer springs (55), u-shaped mounting panel (51) are installed in bottom plate (1) upper end left side through the welded mode, adjusting bolt (52) are installed through screw-thread fit's mode in U-shaped mounting panel (51) upper end middle part, sliding plate (53) are installed through the bearing to adjusting bolt (52) lower extreme, sliding plate (53) are installed at U-shaped mounting panel (51) inboard through sliding fit's mode, sliding plate (53) lower extreme is provided with compaction roller post (54), install at U-shaped mounting panel (51) lower extreme through sliding fit's mode compaction roller post (54), buffer spring (55) are installed to both ends symmetry around compaction roller post (54), and buffer spring (55) are installed in U-shaped mounting panel (51).
2. The manufacturing, processing and treating process of the fireproof plate according to claim 1, wherein the manufacturing process comprises the following steps: bottom plate (1) includes workstation (11) and removes roller (12), and removal roller (12) are installed through the bearing in workstation (11) upper end, and remove roller (12) and turn right uniform arrangement from a left side.
3. The manufacturing, processing and treating process of the fireproof plate according to claim 1, wherein the manufacturing process comprises the following steps: feeding mechanism (33) is including installation axle (331), antiskid wheel (332), two installation pieces (333), two vertical bevel gear (334) and two horizontal bevel gear (335), installation axle (331) is installed on curb plate (2) through the bearing, antiskid wheel (332) are installed through the welded mode in installation axle (331) middle part, installation piece (333) are installed to antiskid wheel (332) longitudinal symmetry, be provided with vertical bevel gear (334) in installation piece (333), vertical bevel gear (334) are installed on installation axle (331) through welded mode longitudinal symmetry, horizontal bevel gear (335) have been meshed to vertical bevel gear (334) inboard, horizontal bevel gear (335) welding is on cleaning roller (36).
4. The manufacturing, processing and treating process of the fireproof plate according to claim 1, wherein the manufacturing process comprises the following steps: the cleaning roller (36) is uniformly provided with brushes along the circumferential direction thereof.
5. The manufacturing, processing and treating process of the fireproof plate according to claim 1, wherein the manufacturing process comprises the following steps: laminating mechanism (41) include support frame (411) and three turn to roller (412), and support frame (411) are installed in curb plate (2) through the bearing, and support frame (411) left end is provided with turn to roller (412), and is triangle-shaped between the turn to roller (412) and arranges.
6. The manufacturing, processing and treating process of the fireproof plate according to claim 1, wherein the manufacturing process comprises the following steps: limiting mechanism (42) are including fixed block (421), fixed spacing round (422), two supporting shoes (423), two slip spacing rounds (424) and four spacing springs (425), install on curb plate (2) fixed block (421) through the welded mode, fixed spacing round (422) are installed through the bearing to fixed block (421) inboard, supporting shoe (423) are installed through welded mode longitudinal symmetry to fixed block (421), spacing round (424) of sliding is installed through sliding fit's mode to supporting shoe (423) inboard, spacing spring (425) are installed to both ends symmetry around slip spacing round (424), spacing spring (425) are installed inside supporting shoe (423).
7. The manufacturing, processing and treating process of the fireproof plate according to claim 6, wherein: strickle mechanism (43) including locking post (431), two telescopic links (432) and strickle (433), locking post (431) are installed on curb plate (2) through the welded mode, and telescopic link (432) are installed through hinge front and back symmetry in locking post (431) left side, and there is strickle (433) telescopic link (432) left side through hinge mounting, and strickle (433) upper end is installed on supporting shoe (423) through the round pin axle, and the inboard left end of strickle (433) is provided with the fillet.
8. The manufacturing, processing and treating process of the fireproof plate according to claim 3, wherein: antiskid wheel (332) includes wheel body (3321), antiskid head (3322) and reset spring (3323), and the welding of wheel body (3321) middle part is on installation axle (331), and wheel body (3321) evenly is provided with antiskid head (3322) along its circumference, and antiskid head (3322) install in wheel body (3321) through sliding fit's mode, links to each other through reset spring (3323) between wheel body (3321) and antiskid head (3322).
9. The manufacturing, processing and treating process of the fireproof plate according to claim 1, wherein the manufacturing process comprises the following steps: the lower end of the sliding plate (53) is symmetrically provided with clamping heads in the front and back direction, and the front end and the back end of the compaction roller column (54) are arranged in the clamping heads through bearings.
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| CN202010170239.9A CN111267461B (en) | 2020-03-12 | 2020-03-12 | Fireproof plate manufacturing, processing and treating process |
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| CN111267461B (en) | 2021-11-12 |
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