CN111266435A - Automatic straightening machine and automatic straightening method for square tube - Google Patents

Automatic straightening machine and automatic straightening method for square tube Download PDF

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Publication number
CN111266435A
CN111266435A CN202010222974.XA CN202010222974A CN111266435A CN 111266435 A CN111266435 A CN 111266435A CN 202010222974 A CN202010222974 A CN 202010222974A CN 111266435 A CN111266435 A CN 111266435A
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China
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square tube
straightening
square
automatic
lifting
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CN202010222974.XA
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CN111266435B (en
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阳振峰
管延智
李强
杨明博
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North China University of Technology
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North China University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D3/00Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
    • B21D3/02Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
    • B21D3/05Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers arranged on axes rectangular to the path of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)

Abstract

The invention relates to the field of straightening machines, and discloses an automatic square tube straightening machine and an automatic straightening method, wherein the automatic square tube straightening machine comprises an automatic square tube straightening machine and a square tube overturning mechanism, and the automatic square tube straightening machine is connected with the square tube overturning mechanism through a conveying unit; the automatic square tube straightening machine comprises a square tube upper straightening unit and a square tube base unit, wherein the square tube upper straightening unit is connected with the square tube base unit through a plurality of guide pillars. The invention can effectively improve the straightening precision of the square tube; the straightening work of the square tube in different directions can be completed; the straightening of square pipes with different specifications can be realized; the square pipe with various lengths can be straightened, and the length of the square pipe is not limited; the automation degree is high, the manpower is saved, and the working efficiency is high.

Description

Automatic straightening machine and automatic straightening method for square tube
Technical Field
The invention relates to the field of straightening machines, in particular to an automatic square tube straightening machine and an automatic straightening method.
Background
A straightening machine is a device for straightening metal sections, bars, pipes, wires, and the like, and the bars and the like are extruded by straightening rolls to change the straightness.
For example, the national patent document CN 205324401U discloses a "straightening machine" including a blanking mechanism connected to a straightening mechanism, the blanking mechanism including a conveying device for conveying steel pipes, a collecting device for storing the steel pipes, and a guiding device on the conveying device for guiding the steel pipes to the collecting device. According to the arrangement, the steel pipe conveyed out by the discharge port in a rotating mode is directly conveyed to the conveying surface of the conveying mechanism and conveyed to the guide plate through the transmission roller, when the whole steel pipe is separated from the discharge port and moves forward to the guide plate, the whole steel pipe is blocked and guided by the guide plate, meanwhile, the whole steel pipe rolls into the collecting device due to inertia, and the position of the steel pipe is determined by the V-shaped structure of the collecting device.
The utility model provides a straightening machine mainly has following not enough: (1) only one straightening can be completed, and no detection is made whether the straightening requirements are met or not; (2) the straightened product is difficult to meet the requirements; (3) straightening can only be accomplished in one direction.
Disclosure of Invention
The invention aims to provide an automatic straightening machine and an automatic straightening method for a square tube, so that the problems in the prior art are solved.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
an automatic square tube straightening machine comprises an automatic square tube straightening machine (1) and a square tube turning mechanism (2), wherein the automatic square tube straightening machine (1) is connected with the square tube turning mechanism (2) through a conveying unit; the automatic square tube straightener (1) comprises a square tube upper straightening unit and a square tube base unit, wherein the square tube upper straightening unit is connected with the square tube base unit through a plurality of guide pillars (1-6-6).
Further, the square tube upper straightening unit comprises a lifting top seat (1-2-10), an upper straightening roller mounting plate (1-2-2) is fixedly arranged at the lower part of the lifting top seat (1-2-10), a plurality of first square seat bearings (1-2-3) are mounted on the upper straightening roller mounting plate (1-2-2), each first square seat bearing (1-2-3) is connected with one upper straightening roller (1-2-1), and each upper straightening roller (1-2-1) is correspondingly connected with a first speed reducer (1-2-5) for controlling the upper straightening roller (1-2-1) to rotate.
Furthermore, the two first speed reducers (1-2-5) are connected through first couplings (1-2-4).
Furthermore, the square tube base unit comprises a straightener base (1-1), a lower straightening roller mounting plate (1-6-2) is arranged on the straightener base (1-1), a plurality of second square bearing bearings (1-6-3) are mounted on the lower straightening roller mounting plate (1-6-2), each second square bearing (1-6-3) is connected with one lower straightening roller (1-6-1), and each lower straightening roller (1-6-1) is connected with a second speed reducer (1-6-5) for controlling the rotation of the lower straightening roller (1-6-1).
Furthermore, the two second speed reducers (1-6-5) are connected through second couplings (1-6-4).
Furthermore, the upper part of the lifting top seat (1-2-10) is provided with a lifting seat (1-2), a one-way thrust ball bearing (1-5) and a driving bevel gear (1-4-1), the lifting seat (1-2) is connected with the lifting top seat (1-2-10) through a lifting screw (1-2-7), the lifting seat (1-2) is provided with a lifting motor and a driving seat (1-3-4), the driving seat (1-3-4) is provided with a bearing (1-3-1) with a vertical seat, the lifting motor is connected with the driving bevel gear (1-4-1) through a third coupler (1-3-3), one end of the driving bevel gear (1-4-1) is connected with a third shaft coupler (1-3-3) through a lifting driving shaft (1-3-2), the one-way thrust ball bearing (1-5) is connected with a conical gear (1-4-2) through a lifting screw (1-2-7), and the other end of the driving conical gear (1-3) is matched with the conical gear (1-4-2).
Furthermore, the square tube turnover mechanism (2) comprises a turnover base (2-1), a bearing seat (2-4), a turntable bearing (2-5) and an oil cylinder seat (2-6), wherein a clamping oil cylinder (2-7) is arranged on the oil cylinder seat (2-6); the bottom of the turnover base (2-1) is connected with the conveying unit, and the turnover base (2-1) is provided with a lifting oil cylinder (2-2) and a lifting guide post (2-3); the lifting oil cylinder (2-2) and the lifting guide pillar (2-3) are used for lifting the square tube in the vertical direction; the bearing seat (2-4) is provided with a turntable bearing (2-5); the oil cylinder base (2-6) is connected with the turntable bearing (2-5).
The oil cylinder base (2-6) is arranged on the turntable bearing (2-5) through a bolt.
Furthermore, four clamping oil cylinders (2-7) are arranged, the four clamping oil cylinders (2-7) are respectively arranged on the oil cylinder bases (2-6) in the cross direction, and the four clamping oil cylinders (2-7) are matched with a square clamping pipe to realize the turning of the square clamping pipe at a preset angle.
An automatic straightening method of an automatic square tube straightening machine comprises the following steps:
s1) detecting the deformation quantity of the square tube by a video detection device;
s2) the detected square tube is sent into an automatic square tube straightener (1) for primary straightening processing, and the straightening pressing amount of the square tube is controlled according to the deformation amount of the square tube detected by the video detection device;
s3) the lifting seat (1-2) is lowered to a preset height, the upper straightening roller (1-2-1) rotates anticlockwise, the lower straightening roller (1-6-1) rotates clockwise, and the square pipe is fully processed in the automatic square pipe straightener (1);
s4) after the first straightening processing is finished, the square tube is conveyed to a square tube turnover mechanism (2) through a conveying unit, the square tube turnover mechanism (2) clamps the square tube, the square tube is turned over at a preset angle, and the square tube is straightened in the other direction;
s5) conveying the turned square tube to an automatic square tube straightening machine (1), loosening the square tube by using a square tube turning mechanism (2), feeding the turned square tube into the automatic square tube straightening machine (1) for secondary straightening, rotating an upper straightening roller (1-2-1) clockwise, and rotating a lower straightening roller (1-6-1) anticlockwise;
s6), judging whether the square tube is straightened, if so, adjusting the lifting seat (1-2) to an initial position, and transporting the square tube to a stacking unit; if not, return is made to step S1).
The deformation quantity of the square tube is detected through the video detection device, namely the straightening pressing quantity of the square tube is controlled according to the radian detected by the video detection device. The control of the pressing amount is that a motor drives a driving bevel gear (1-4-1) to rotate and then drives a bevel gear (1-4-2) to rotate, thereby completing the control of the lifting seat (1-2). An upper straightening roller (1-2-1) of the lifting seat (1-2) is driven by a first motor, and then the rotating speed of the upper straightening roller (1-2-1) is controlled through a first coupler (1-2-4) and a first speed reducer (1-2-5), so that the speed control of the straightening roller (1-2-1) is realized; the straightener base (1-1) comprises a lower base (1-6), a lower straightening roller (1-6-1) is arranged at the upper part of the lower base (1-6), the motion control of the lower straightening roller (1-6-1) is controlled by a second motor, and then the motion speed of the lower straightening roller (1-6-1) is controlled by a second coupling (1-6-4) and a second speed reducer (1-6-5).
The invention has the beneficial effects that:
the straightening precision of the square tube can be effectively improved;
the straightening work of the square tube in different directions can be completed;
the straightening of square pipes with different specifications can be realized;
the square pipe with various lengths can be straightened, and the length of the square pipe is not limited;
the automation degree is high, the manpower is saved, and the working efficiency is high.
Drawings
FIG. 1 is a schematic view showing the internal structure of an automatic pipe straightening machine according to an embodiment.
FIG. 2 is a schematic view showing the external structure of an automatic pipe straightener in one embodiment.
FIG. 3 is a front view of an automatic pipe straightening machine according to an embodiment.
FIG. 4 is a left side view of an automatic pipe straightening machine according to an embodiment.
FIG. 5 is a plan view of an automatic pipe straightening machine according to an embodiment.
FIG. 6 is a rear view of an automatic pipe straightening machine according to an embodiment.
FIG. 7 is a schematic structural diagram of a tube turnover mechanism according to an embodiment.
FIG. 8 is a schematic view showing a first straightening of a tube according to one embodiment.
FIG. 9 is a schematic view of an embodiment of a turnover mechanism for turning a square tube.
FIG. 10 is a schematic view showing second straightening of one tube in accordance with the embodiment.
FIG. 11 is a schematic view showing the completion of straightening of one tube in the example.
1. An automatic square tube straightener comprises, by weight, 1-1 parts of a straightener base, 1-1-1 parts of a front and rear base baffle, 1-1-2 parts of a left and right base baffle, 1-2 parts of a lifting base, 1-2-1 parts of an upper straightening roller, 1-2-2 parts of an upper straightening roller mounting plate, 1-2-3 parts of a first bearing with a square base, 1-2-4 parts of a first coupler, 1-2-5 parts of a first speed reducer, 1-2-6 parts of a copper sleeve, 1-2-7 parts of a lifting screw, 1-2-8 parts of a first locking nut, 1-2-9 parts of an upper speed reducer base, 1-2-10 parts of a lifting top base, 1-3-1 part of a bearing with a vertical base, 1-3-2 parts of a lifting screw rod, 1-3-3 parts of lifting driving shaft, 1-3-4 parts of third coupling, 1-3-4 parts of driving seat, 1-4-1 parts of driving bevel gear, 1-4-2 parts of conical gear, 1-5 parts of unidirectional thrust ball bearing, 1-6 parts of lower base, 1-6-1 parts of lower straightening roller, 1-6-2 parts of lower straightening roller mounting plate, 1-6-3 parts of second square base bearing, 1-6-4 parts of second coupling, 1-6-5 parts of second speed reducer, 1-6-6 parts of guide post, 1-6-7 parts of lower speed reducer seat, 2 parts of square tube turnover mechanism, 2-1 parts of turnover base, 2-2 parts of lifting oil cylinder, 2-3 parts of lifting guide post, 2-4 parts of bearing seat, 2-5 parts of lifting oil cylinder, 2-3 parts of lifting guide post, 2-6 parts of a turntable bearing, 2-7 parts of an oil cylinder base and 2-7 parts of a clamping oil cylinder.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
In the first embodiment, an automatic square tube straightening machine is shown in fig. 1 and 2 and comprises an automatic square tube straightening machine 1 and a square tube overturning mechanism 2, wherein the automatic square tube straightening machine 1 is connected with the square tube overturning mechanism 2 through a conveying unit; the automatic square tube straightener 1 comprises a square tube upper straightening unit and a square tube base unit, wherein the square tube upper straightening unit is connected with the square tube base unit through four guide pillars 1-6-6. The top end of each lifting guide pillar 2-3 is fixed through a first locking nut 1-2-8.
FIGS. 3, 4, 5 and 6 are a front view, a left side view, a top view and a rear view, respectively, of an automatic pipe straightener in accordance with an embodiment. The square tube base unit comprises a straightener base 1-1, the straightener base 1-1 comprises a lower base 1-6, four front and rear base baffles 1-1-1 and two left and right base baffles 1-1-2, and the lower base 1-6 is used for fixing a lower straightening roller 1-6-1. The upper part of the lower base 1-6 is provided with a lower straightening roll mounting plate 1-6-2, the lower straightening roll mounting plate 1-6-2 is provided with a plurality of second square bearing bearings 1-6-3, each second square bearing 1-6-3 is connected with a lower straightening roll 1-6-1, the embodiment has 7 lower straightening rolls 1-2-1, and each lower straightening roll 1-6-1 is connected with a second speed reducer 1-6-5 for controlling the rotation of the lower straightening roll 1-6-1. The two second speed reducers 1-6-5 are connected through second couplers 1-6-4. The bottom of the second speed reducer 1-6-5 is fixedly provided with a lower speed reducer seat 1-6-7, and the lower speed reducer seat 1-6-7 is used for fixing the second speed reducer 1-6-5.
The square tube upper straightening unit comprises a lifting top seat 1-2-10, an upper straightening roller mounting plate 1-2-2 is fixedly arranged at the lower part of the lifting top seat 1-2-10, 6 first square seat bearing units 1-2-3 are mounted on the upper straightening roller mounting plate 1-2-2, each first square seat bearing unit 1-2-3 is connected with an upper straightening roller 1-2-1, 6 upper straightening rollers 1-2-1 are arranged in the embodiment, and each upper straightening roller 1-2-1 is correspondingly connected with a first speed reducer 1-2-5 for controlling the rotation of the upper straightening roller 1-2-1. The two first speed reducers 1-2-5 are connected through first couplers 1-2-4. The top of the first speed reducer 1-2-5 is fixedly provided with an upper speed reducer seat 1-2-9, and the upper speed reducer seat 1-2-9 is used for fixing the first speed reducer 1-2-5.
The upper part of the lifting top seat 1-2-10 is provided with a lifting seat 1-2, a one-way thrust ball bearing 1-5 and a driving bevel gear 1-4-1, the lifting seat 1-2 is connected with the lifting top seat 1-2-10 through two lifting screws 1-2-7, the lifting seat 1-2 is provided with a lifting motor and a driving seat 1-3-4, and the lifting motor is used for controlling the lifting seat 1-2 to move up and down. The driving seat 1-3-4 is provided with a bearing 1-3-1 with a vertical seat, the lifting motor is connected with the driving bevel gear 1-4-1 through a third coupler 1-3-3, one end of the driving bevel gear 1-4-1 is connected with the third coupler 1-3-3 through a lifting driving shaft 1-3-2, the one-way thrust ball bearing 1-5 is connected with a conical gear 1-4-2 through a lifting screw rod 1-2-7, and the other end of the driving bevel gear 1-3 is matched with the conical gear 1-4-2. The driving bevel gear 1-3 is used for transmitting the energy of the lifting motor so as to drive the bevel gear 1-4-2 to rotate. The four guide posts 1-6-6 are respectively matched with the four copper sleeves 1-2-6 arranged on the lifting top seat 1-2-10 for use, so that the lifting seat 1-2 moves up and down along the guide posts under the action of a lifting motor.
As shown in fig. 7, the square tube turnover mechanism 2 comprises a turnover base 2-1, a bearing seat 2-4, a turntable bearing 2-5 and an oil cylinder seat 2-6, wherein the bottom of the turnover base 2-1 is connected with a transmission unit through a bolt, and the turnover base 2-1 is provided with a lifting oil cylinder 2-2 and two lifting guide pillars 2-3 through bolts; the top end of each lifting guide pillar 2-3 is fixed through a second locking nut. The lifting oil cylinder 2-2 and the lifting guide pillar 2-3 are respectively connected with the bearing seat 2-4 through bolts, and the lifting oil cylinder 2-2 and the lifting guide pillar 2-3 are used for lifting the square tube in the vertical direction; the bearing seat 2-4 is provided with a turntable bearing 2-5; the oil cylinder base 2-6 is mounted on the turntable bearing 2-5 through bolts. Four clamping oil cylinders 2-7 are arranged on the oil cylinder seats 2-6. Four clamping oil cylinders 2-7 are respectively arranged on the oil cylinder bases 2-6 in a cross direction, and the four clamping oil cylinders 2-7 are matched with a clamping square tube to realize the turning of the square tube at 0-270 degrees.
In the embodiment, the lower base 1-6 and the lifting seat 1-2 of the straightener are both covered by the upper cover of the straightener, so that a relatively closed space is formed inside the straightener, and the influence of the external environment on the straightening of the square tube can be effectively prevented.
The square pipe can be through the guide roll who is responsible for the centering entering square pipe automatic straightening machine and leaving square pipe automatic straightening machine, can make square pipe keep at the track intermediate position well through the device for the processing effect is better.
An automatic straightening method of an automatic square tube straightening machine comprises the following steps:
s1) detecting the deformation quantity of the square tube by a video detection device;
s2) the detected square tube is sent into the automatic square tube straightener 1 for primary straightening processing, and the straightening pressing amount of the square tube is controlled according to the deformation amount of the square tube detected by the video detection device;
s3), when the detected square tube is fed into the automatic square tube straightener, the lifting seat 1-2 is lowered to a preset height, the upper straightening roller 1-2-1 rotates anticlockwise, the lower straightening roller 1-6-1 rotates clockwise, and the square tube is fully processed in the automatic square tube straightener 1;
s4) after the first straightening process is completed, the square tube is transported to the square tube turnover mechanism 2 through the transport unit, as shown in fig. 9, the square tube turnover mechanism 2 clamps the square tube, and turns the square tube 90 degrees, and straightens the square tube in the other direction;
s5) the turned square tube is conveyed to an automatic square tube straightening machine 1, the square tube turning mechanism 2 loosens the square tube, the turned square tube enters the automatic square tube straightening machine 1 to be straightened for the second time, the upper straightening roll 1-2-1 rotates clockwise, and the lower straightening roll 1-6-1 rotates anticlockwise (see figure 10);
s6), judging whether the square tube is straightened, if so, adjusting the lifting seat 1-2 to an initial position (see figure 11), and transporting the square tube to a stacking unit; if not, return is made to step S1).
The deformation quantity of the square tube is detected through the video detection device, namely the straightening pressing quantity of the square tube is controlled according to the radian detected by the video detection device. The control of the pressing amount is that the lifting motor drives the driving bevel gear 1-4-1 to rotate and then drives the bevel gear 1-4-2 to rotate, thereby completing the control of the lifting seat 1-2. An upper straightening roller 1-2-1 of a lifting seat 1-2 is driven by a first motor, and then the rotating speed of the upper straightening roller 1-2-1 is controlled through a first coupler 1-2-4 and a first speed reducer 1-2-5, so that the speed of the straightening roller 1-2-1 is controlled; the straightener base 1-1 comprises a lower base 1-6, the upper part of the lower base 1-6 is provided with a lower straightening roller 1-6-1, the movement control of the lower straightening roller 1-6-1 is controlled by a second motor, and then the movement speed of the lower straightening roller 1-6-1 is controlled by a second coupling 1-6-4 and a second speed reducer 1-6-5.
By adopting the technical scheme disclosed by the invention, the following beneficial effects are obtained:
the invention can effectively improve the straightening precision of the square tube; the straightening work of the square tube in different directions can be completed; the straightening of square pipes with different specifications can be realized; the square pipe with various lengths can be straightened, and the length of the square pipe is not limited; the automation degree is high, the manpower is saved, and the working efficiency is high.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the principle of the present invention, and such modifications and improvements should also be considered within the scope of the present invention.

Claims (9)

1. The automatic square tube straightening machine is characterized by comprising an automatic square tube straightening machine (1) and a square tube turning mechanism (2), wherein the automatic square tube straightening machine (1) is connected with the square tube turning mechanism (2) through a conveying unit; the automatic square tube straightening machine (1) comprises a square tube straightening unit and a square tube base unit, wherein the square tube straightening unit is connected with the square tube base unit through a plurality of guide pillars (1-6-6).
2. The automatic straightener for the square pipe as claimed in claim 1, wherein the straightening unit on the square pipe comprises a lifting top seat (1-2-10), the lower part of the lifting top seat (1-2-10) is fixedly provided with an upper straightening roll mounting plate (1-2-2), the upper straightening roll mounting plate (1-2-2) is provided with a plurality of first square seat bearings (1-2-3), each first square seat bearing (1-2-3) is connected with an upper straightening roll (1-2-1), and each upper straightening roll (1-2-1) is correspondingly connected with a first speed reducer (1-2-5) for controlling the rotation of the upper straightening roll (1-2-1).
3. The automatic straightener for square tubes according to claim 2, wherein two first reducers (1-2-5) are connected through a first coupling (1-2-4).
4. The automatic straightener for square pipes according to claim 1 or 3, wherein the base unit for square pipes comprises a straightener base (1-1), the straightener base (1-1) is provided with a lower straightener roll mounting plate (1-6-2), the lower straightener roll mounting plate (1-6-2) is provided with a plurality of second bearings (1-6-3) with square bases, each second bearing (1-6-3) with square bases is connected with a lower straightener roll (1-6-1), and each lower straightener roll (1-6-1) is connected with a second speed reducer (1-6-5) for controlling the rotation of the lower straightener roll (1-6-1).
5. The automatic straightener for square tubes according to claim 4, wherein two second reducers (1-6-5) are connected through second couplings (1-6-4).
6. The automatic square pipe straightener as claimed in claim 1, wherein the upper part of the lifting top seat (1-2-10) is provided with a lifting seat (1-2) and a one-way thrust ball bearing (1-5), the lifting seat (1-2) is connected with the lifting top seat (1-2-10) through a lifting screw (1-2-7), the lifting seat (1-2) is provided with a lifting motor and a driving seat (1-3-4), the driving seat (1-3-4) is provided with a bearing (1-3-1) with a vertical seat, the lifting motor is connected with a driving bevel gear (1-4-1) through a third coupling (1-3-3), one end of the driving bevel gear (1-4-1) is connected with the third coupling (1-3-2) through a lifting driving shaft (1-3-2) 3-3), the one-way thrust ball bearing (1-5) is connected with a conical gear (1-4-2) through a lifting screw (1-2-7), and the other end of the driving conical gear (1-4-1) is matched with the conical gear (1-4-2).
7. The automatic square pipe straightening machine according to claim 1 or 6, wherein the square pipe overturning mechanism (2) comprises an overturning base (2-1), a bearing seat (2-4), a turntable bearing (2-5) and an oil cylinder seat (2-6), and a clamping oil cylinder (2-7) is arranged on the oil cylinder seat (2-6); the bottom of the turnover base (2-1) is connected with the conveying unit, and the turnover base (2-1) is provided with a lifting oil cylinder (2-2) and a lifting guide post (2-3); the lifting oil cylinder (2-2) and the lifting guide pillar (2-3) are used for lifting the square tube in the vertical direction; the bearing seat (2-4) is provided with a turntable bearing (2-5); the oil cylinder base (2-6) is connected with the turntable bearing (2-5).
8. The automatic square pipe straightening machine according to claim 7, wherein the number of the clamping cylinders (2-7) is four, the four clamping cylinders (2-7) are respectively installed on the cylinder bases (2-6) in a cross direction, and the four clamping cylinders (2-7) are matched to clamp a square pipe and realize the turning of the square pipe at a preset angle.
9. An automatic straightening method of an automatic square pipe straightener, which is applied to the automatic square pipe straightener claimed in any one of claims 1 to 8, characterized by comprising the steps of:
s1) detecting the deformation quantity of the square tube by a video detection device;
s2) the detected square tube is sent into an automatic square tube straightener (1) for primary straightening processing, and the straightening pressing amount of the square tube is controlled according to the deformation amount of the square tube detected by the video detection device;
s3) the lifting seat (1-2) is lowered to a preset height, the upper straightening roller (1-2-1) rotates anticlockwise, the lower straightening roller (1-6-1) rotates clockwise, and the square pipe is fully processed in the automatic square pipe straightener (1);
s4) after the first straightening processing is finished, the square tube is conveyed to a square tube turnover mechanism (2) through a conveying unit, the square tube turnover mechanism (2) clamps the square tube, the square tube is turned over at a preset angle, and the square tube is straightened in the other direction;
s5) conveying the turned square tube to an automatic square tube straightening machine (1), loosening the square tube by using a square tube turning mechanism (2), feeding the turned square tube into the automatic square tube straightening machine (1) for secondary straightening, rotating an upper straightening roller (1-2-1) clockwise, and rotating a lower straightening roller (1-6-1) anticlockwise;
s6), judging whether the square tube is straightened, if so, adjusting the lifting seat (1-2) to an initial position, and transporting the square tube to a stacking unit; if not, return is made to step S1).
CN202010222974.XA 2020-03-26 2020-03-26 Automatic straightening machine and automatic straightening method for square tubes Active CN111266435B (en)

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CN202010222974.XA CN111266435B (en) 2020-03-26 2020-03-26 Automatic straightening machine and automatic straightening method for square tubes

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Application Number Priority Date Filing Date Title
CN202010222974.XA CN111266435B (en) 2020-03-26 2020-03-26 Automatic straightening machine and automatic straightening method for square tubes

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CN116141024B (en) * 2023-04-21 2023-07-04 太原科技大学 Medium longitudinal submerged arc welded pipe production equipment and technology

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