CN111263922A - Water temperature control method and system - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种水温控制方法以及系统。更详细地说,本发明涉及一种用于在水处理设备与利用该水处理设备的处理水的设备互不相同的工厂中将利用目的地温度(配管出口温度)控制在固定范围内的送出源温度(配管入口温度)的控制方法以及装置。The invention relates to a water temperature control method and system. More specifically, the present invention relates to a delivery device for controlling a use destination temperature (pipe outlet temperature) within a fixed range in a factory in which a water treatment facility and a facility for treating water using the water treatment facility are different from each other. A method and apparatus for controlling source temperature (pipe inlet temperature).
背景技术Background technique
以往以来,提供了一种用于将由纯水制造装置制造的纯水的温度控制在固定范围内的技术。Conventionally, a technique for controlling the temperature of pure water produced by a pure water production apparatus within a fixed range has been provided.
例如,在专利文献1中公开了以下内容:在使通过换热器进行温度控制后的原水通过反渗透膜分离装置来制造纯水的纯水制造方法中,将利用换热器进行温度调整后的原水以控制成水位固定的方式供给至接收槽,检测接收槽内的原水的温度,根据该检测温度来使接收槽内的原水的一部分通过换热器后循环至接收槽从而将接收槽内的原水的温度控制为固定,从接收槽向反渗透膜分离装置给送原水。根据专利文献1所记载的结构,根据设置在反渗透膜分离装置的前级的接收槽内的原水温度,来使接收槽内的原水通过换热器地进行循环,从而将接收槽内的水位和温度控制为固定,由此,即使所制造的处理水(纯水)的使用量大幅变化,也能够使利用反渗透膜分离装置制造的处理水(纯水)的温度高精度地稳定在固定温度。For example,
如果纯水的制造场所和纯水的使用场所之间的距离短,那么即使采用专利文献1所记载的方法也不会产生特别的问题。然而,在精密电子设备的制造工厂等中,制造纯水的纯水制造设备与利用纯水的纯水利用设备之间有时通过大约0.5km~3km的长度的室外配管连结。在这种情况下,有时在纯水流经的配管的表面发生散热或吸热,纯水的温度在配管内发生变化。If the distance between the place where pure water is produced and the place where pure water is used is short, no particular problem will arise even if the method described in
作为纯水的温度管理,重要的是纯水在利用场所的温度,而不是纯水在制造场所的温度。因此,寻求如下一种技术:即使在纯水的制造场所与纯水的利用场所之间距离长从而在将纯水从制造场所输送至利用场所时在送水的过程中纯水的温度可能发生变化的情况下,也能将利用目的地的纯水温度保持固定。For temperature management of pure water, what is important is the temperature of the pure water at the place of use, not the temperature of the pure water at the place of manufacture. Therefore, a technique has been sought in which the temperature of the pure water may change during the water supply when the pure water is transported from the production site to the utilization site even if the distance between the pure water production site and the pure water utilization site is long. Even in the case of , the temperature of pure water at the destination can be kept constant.
图4是示出纯水制造设备和纯水利用设备位于彼此分离的场所的工厂中的纯水温度控制系统100的一例的框图。FIG. 4 is a block diagram showing an example of a pure water
在处于纯水制造设备110之中的纯水制造装置111中,基于工业用水等来制造纯水,并将纯水贮存在处于纯水制造设备110之中的纯水槽112中。In the pure
纯水从纯水制造设备110被输送到纯水利用设备120。在纯水制造设备110与纯水利用设备120之间设置有用于输送纯水的室外配管130。室外配管130的长度为0.5km~3km左右。Pure water is sent from the pure
处于纯水利用设备120之中的纯水接收槽121中贮存的纯水被冷却器(与冷水的换热器)122冷却至规定温度。特别是,当利用目的地是精密电子设备的制造工厂时,需要将利用目的地的纯水温度严格控制在规定温度±0.5℃这样的范围内。此外,为了冷却至规定温度,经常要调整通过冷却器122的冷水的流量。The pure water stored in the pure water receiving
例如,在如夏季那样供给到纯水制造设备110的工业用水的温度高于在纯水利用设备120中利用纯水时的规定温度的情况下,无需在设置于纯水制造设备110的纯水槽112中对由纯水制造装置111制造的纯水进行蒸汽加热。然而,在如冬季那样供给到纯水制造设备110的工业用水的温度低于在纯水利用设备120中利用纯水时的规定温度的情况下,需要使用蒸汽加热器113来对由纯水制造装置111制造的纯水进行蒸汽加热。For example, when the temperature of the industrial water supplied to the pure
例如,在冬季,在纯水利用目的地的温度容许范围是24℃±0.5℃的情况下,考虑到从送水配管表面的散热,将温度计114处的配管入口温度设定为25.0℃。此时,由于从室外配管130的表面散热,纯水接收槽121的温度变为24.4℃~24.9℃左右,利用冷却器122将其冷却来将水温控制为24.0℃后,供给至纯水利用目的地。For example, in winter, when the allowable temperature range of the pure water destination is 24°C±0.5°C, the piping inlet temperature at the thermometer 114 is set to 25.0°C in consideration of heat dissipation from the surface of the water supply piping. At this time, the temperature of the pure water receiving
从节能的角度来看,该以往的方法存在问题。原本只要仅考虑从室外配管130的表面散发的热量来使用蒸汽加热器113进行蒸汽加热即可,超出从室外配管130的表面散发的热量的量的蒸汽加热可以说是浪费能量。除此以外,利用设置于纯水利用设备120的冷却器122进行冷却也可以说是浪费能量。From the viewpoint of energy saving, this conventional method has problems. Originally, only the heat radiated from the surface of the
虽说如此,如果只是将蒸汽加热器113中的加热温度设定值从25.0℃降至例如24.5℃,则有可能无法满足纯水利用目的地处的容许温度范围。虽然室外配管130上缠绕有保温材料,但即便如此,也存在特别是在大风时纯水温度由于散热而降低1℃左右的情况,可以说降低蒸汽加热器113中的加热温度设定值并不容易。Even so, if the heating temperature setting value in the
作为将利用目的地的纯水温度保持固定的技术,专利文献2公开了以下内容:定期收集热源设备1的能源使用量PW1、冷热水泵2的能源使用量PW2、来自热源设备1的冷温水的送水温度TS以及外部空气温度tout的实绩值,将该收集的参数的实绩值绘制在多维空间中,利用RSM-S的技术来制作响应曲面模型,通过该制作的响应曲面模型来决定能源使用量最小的最佳送水温度TSsp。As a technique for keeping the temperature of pure water at the destination constant,
现有技术文献prior art literature
专利文献Patent Literature
专利文献1:日本特开2008-212834号公报Patent Document 1: Japanese Patent Laid-Open No. 2008-212834
专利文献2:日本特开2010-236786号公报Patent Document 2: Japanese Patent Laid-Open No. 2010-236786
发明内容SUMMARY OF THE INVENTION
发明要解决的问题Invention to solve problem
然而,在专利文献2所记载的技术中,使用了响应曲面模型,期望能够更简便地控制最佳送水温度TSsp。However, in the technique described in
本发明是鉴于这样的问题而完成的,其问题在于尽可能简便地提供一种能够减少送出源处的加热热量和/或冷却热量以及利用目的地处的加热热量和/或冷却热量并实现节能、节省成本的系统。The present invention has been made in view of such a problem, and its problem is to provide a method that can reduce the heating heat and/or cooling heat at the sending source and utilize the heating heat and/or cooling heat at the destination as easily as possible and achieve energy saving , cost-saving system.
用于解决问题的方案solution to the problem
本发明的发明人们为了解决上述问题,经过反复研究后发现,构建用于根据室外配管周围的过去的气象数据和水温、流量等过去的运转实绩数据来预测表示室外配管的总传热系数与传热面积之积的UA值的模型,以便能够通过将最近的气象数据和运转数据输入到所述模型来设定送出源目标温度,由此能够解决上述问题,从而完成了本发明。具体地说,本发明提供如下方案。In order to solve the above-mentioned problems, the inventors of the present invention have found through repeated studies that a method for predicting the total heat transfer coefficient and heat transfer coefficient of outdoor piping based on past weather data around the outdoor piping and past operation performance data such as water temperature and flow rate is constructed. The present invention has been accomplished by using a model of the UA value of the product of the thermal area so that the target temperature of the output source can be set by inputting the latest weather data and operation data into the model, thereby solving the above problems. Specifically, the present invention provides the following solutions.
(1)本发明是如下一种水温控制方法:在将由水处理设备进行温度调整后的处理水通过室外配管供给到处理水的利用目的地的过程中,构建用于根据室外配管周围的过去的气象数据和水温、流量等过去的运转实绩数据来预测UA值的模型,该UA值表示室外配管的总传热系数与传热面积之积,通过将最近的气象数据和运转数据输入到所述模型来计算UA预测值,根据所述UA预测值和处理水的利用目的地目标温度来计算处理水的送出源目标温度,根据所述送出源目标温度来调整处理水的加热单元和/或冷却单元的供给热量。(1) The present invention is a water temperature control method in which, in the process of supplying treated water whose temperature has been adjusted by a water treatment facility to a destination of use of the treated water through an outdoor pipe, a method for controlling the temperature according to the past around the outdoor pipe is constructed. A model that predicts the UA value, which represents the product of the total heat transfer coefficient and the heat transfer area of the outdoor piping, by inputting the latest weather data and operating data into the above The model calculates a predicted UA value, calculates the target temperature of the outgoing source of the treated water based on the predicted UA value and the target temperature of the utilization destination of the treated water, and adjusts the heating unit and/or cooling of the treated water according to the target temperature of the outgoing source supply heat to the unit.
(2)另外,在本发明中,根据(1)所述的水温控制方法,所述送出源目标温度是通过下面的式子计算出的。(2) Further, in the present invention, according to the water temperature control method described in (1), the target temperature of the delivery source is calculated by the following equation.
送出源目标温度=外部空气温度+(利用目的地目标温度-外部空气温度)×EXP{UA决定值/(室外配管中的送水流量×水的比热)}Delivery source target temperature = outside air temperature + (use destination target temperature - outside air temperature) × EXP {UA determination value / (water flow rate in outdoor piping × water specific heat)}
(3)另外,在本发明中,根据(1)或(2)所述的水温控制方法,所述UA决定值是通过将最近的气象数据和运转数据输入到所述模型后、对通过输入而得到的UA预测值加上规定的余裕值来计算出的。(3) Further, in the present invention, according to the water temperature control method according to (1) or (2), the UA determination value is obtained by inputting the latest weather data and operation data into the model, and then comparing the input by The obtained UA predicted value is calculated by adding a predetermined margin value.
(4)另外,在本发明中,根据(3)所述的水温控制方法,所述余裕值是通过下面的式子计算出的。(4) Further, in the present invention, according to the water temperature control method described in (3), the margin value is calculated by the following equation.
余裕值=安全系数×(UA实测值的标准偏差)Margin value = safety factor × (standard deviation of the measured value of UA)
在此,安全系数是大于0且小于等于5的常数。Here, the safety factor is a constant greater than 0 and 5 or less.
(5)另外,在本发明中,根据(1)~(4)中的任一项所述的方法,所述模型是多元回归模型。(5) Further, in the present invention, according to the method according to any one of (1) to (4), the model is a multiple regression model.
(6)另外,在本发明中,根据(1)~(4)中的任一项所述的方法,所述模型是人工智能模型。(6) Further, in the present invention, according to the method according to any one of (1) to (4), the model is an artificial intelligence model.
(7)另外,本发明是一种模型构建装置,其构建用于根据从具有水温调整功能的水处理设备向处理水利用设备送出所述处理水的室外配管周围的过去的气象数据和水温、流量等过去的运转实绩数据来预测UA值的模型,该UA值表示所述室外配管的总传热系数与传热面积之积。(7) In addition, the present invention is a model construction device for constructing a model based on past weather data and water temperature around an outdoor pipe that sends the treated water from a water treatment facility having a water temperature adjustment function to a treated water utilization facility. A model for predicting the UA value, which represents the product of the total heat transfer coefficient and the heat transfer area of the outdoor piping, based on past operation performance data such as flow rate.
(8)另外,本发明是一种水温控制系统,其具备:水处理设备,其具有水温调整功能;处理水利用设备;室外配管,其从所述水处理设备向处理水利用设备送水;以及送出源温度控制装置,其将处理水控制为送出源目标温度,其中,所述送出源温度控制装置具有:模型构建单元,其构建用于根据所述室外配管周围的过去的气象数据和水温、流量等过去的运转实绩数据来预测UA值的模型,该UA值表示所述室外配管的总传热系数与传热面积之积;UA值预测单元,其通过对所述模型输入最近的气象数据和运转数据来获得UA预测值;送出源目标温度计算单元,其根据所述UA预测值和处理水的利用目的地目标温度来获得送出源目标温度;以及温度控制单元,其将处理水控制为所述送出源目标温度。(8) In addition, the present invention is a water temperature control system comprising: a water treatment facility having a water temperature adjustment function; a treated water utilization facility; an outdoor pipe for supplying water from the water treatment facility to the treated water utilization facility; and A sending source temperature control device for controlling the treated water to a sending source target temperature, wherein the sending source temperature control device includes a model building unit for building based on past weather data around the outdoor piping and water temperature, A model for predicting the UA value, which represents the product of the total heat transfer coefficient and the heat transfer area of the outdoor piping, based on past operational performance data such as flow rate, and a UA value prediction unit that inputs the latest weather data into the model and operation data to obtain a UA predicted value; a delivery source target temperature calculation unit that obtains a delivery source target temperature based on the UA predicted value and the utilization destination target temperature of the treated water; and a temperature control unit that controls the treated water to The sending out source target temperature.
发明的效果effect of invention
根据本发明,能够构建用于根据室外配管周围的过去的气象数据和水温、流量等过去的运转实绩数据来预测表示室外配管的总传热系数与传热面积之积的UA值的模型,通过将最近的气象数据和运转数据输入到所述模型来设定送出源目标温度。由此,估计从室外配管的表面散热的散热量,不再需要将送出源目标温度设定得相比于处理水利用目的地目标温度而言过高。因此,根据本发明,能够简便地提供一种能够减少送出源处的加热单元和/或冷却单元的供给热量并实现节能、节省成本的方法以及系统。According to the present invention, it is possible to construct a model for predicting the UA value representing the product of the total heat transfer coefficient and the heat transfer area of the outdoor piping from past weather data around the outdoor piping and past operational performance data such as water temperature and flow rate. The output target temperature is set by inputting the most recent weather data and operational data into the model. Thereby, the amount of heat radiated from the surface of the outdoor piping is estimated, and it is no longer necessary to set the target temperature of the delivery source to be higher than the target temperature of the treatment water use destination. Therefore, according to the present invention, it is possible to easily provide a method and system that can reduce the amount of heat supplied to the heating unit and/or the cooling unit at the delivery source, and achieve energy saving and cost saving.
附图说明Description of drawings
图1是示出本实施方式所涉及的纯水温度控制系统1的概要结构的示意图。FIG. 1 is a schematic diagram showing a schematic configuration of a pure water
图2是用于说明设置于水温控制系统1的送出源温度控制装置40的功能结构的框图。FIG. 2 is a block diagram for explaining the functional configuration of the sending source
图3是UA值的实测值的次数分布的例子。FIG. 3 is an example of the order distribution of the actual measurement value of the UA value.
图4是示出以往的纯水温度控制系统100的概要结构的示意图。FIG. 4 is a schematic diagram showing a schematic configuration of a conventional pure water
具体实施方式Detailed ways
下面,对本发明的具体实施方式进行详细说明,本发明完全不受下面的实施方式限定,能够在本发明的目的范围内适当施加变更来实施本发明。Hereinafter, specific embodiments of the present invention will be described in detail, but the present invention is not limited to the following embodiments at all, and the present invention can be implemented with appropriate modifications within the scope of the object of the present invention.
<水温控制系统的概要结构><Outline structure of water temperature control system>
图1是示出本实施方式所涉及的水温控制系统的概要结构的示意图。FIG. 1 is a schematic diagram showing a schematic configuration of a water temperature control system according to the present embodiment.
下面,为简单起见,设为水处理设备的处理水为纯水、水温控制系统为纯水温度控制系统来进行说明,但宗旨并不在于限定为处理水是纯水。另外,纯水既可以是超纯水,也可以是在超纯水中溶解了氢、臭氧、二氧化碳等气体而得到的所谓功能性清洗水。Hereinafter, for simplicity, the treated water of the water treatment facility will be described as pure water and the water temperature control system as a pure water temperature control system, but the intention is not to limit the treated water to pure water. The pure water may be ultrapure water or so-called functional cleaning water obtained by dissolving gases such as hydrogen, ozone, and carbon dioxide in ultrapure water.
纯水温度控制系统1具备:纯水制造设备10,其基于工业用水来制造纯水;纯水利用设备20,其利用由纯水制造设备10制造的纯水;室外配管30,其从纯水制造设备10向纯水利用设备送出纯水;以及送出源温度控制装置40,其将纯水的送出源控制为送出源目标温度。纯水制造设备10、纯水利用设备20以及送出源温度控制装置40彼此通过通信网络50电连接。The pure water
〔纯水制造设备10〕[Pure water production equipment 10]
纯水制造设备10具有:纯水制造装置11,其基于工业用水来制造纯水;纯水槽12,其贮存由纯水制造装置11制造的纯水。The pure
例如,当纯水利用设备20是精密电子设备制造工厂时,利用目的地处的纯水温度被严格控制在规定温度±0.5℃这样的范围内。For example, when the pure
例如,在如夏季那样供给到纯水制造设备10的工业用水的温度高于在纯水利用设备20中利用纯水时的规定温度的情况下,无需在纯水槽12中对由纯水制造装置11制造的纯水进行蒸汽加热。然而,在如冬季那样供给到纯水制造设备10的工业用水的温度低于在纯水利用设备20中利用纯水时的规定温度的情况下,需要对由纯水制造装置11制造的纯水进行蒸汽加热。For example, when the temperature of the industrial water supplied to the pure
为了能够对由纯水制造装置11制造的纯水进行蒸汽加热,在纯水制造设备10中还设置有蒸汽加热器13。In order to steam the pure water produced by the pure
另外,为了适当地控制纯水的送出源目标温度,在纯水槽12的出口侧设置有送出源温度计14。In addition, in order to appropriately control the target temperature of the delivery source of the pure water, a delivery source thermometer 14 is provided on the outlet side of the
〔纯水利用设备20〕[Pure water utilization equipment 20]
纯水利用设备20具有:纯水接收槽21,其接收从纯水槽12通过室外配管30输送的纯水;以及冷却器22,其在接收到的纯水的温度高于在纯水利用设备20中利用纯水时的规定温度的情况下冷却纯水。The pure
另外,为了适当地控制纯水的利用目的地温度,在纯水接收槽的入口侧设置有利用目的地温度计23。In addition, in order to appropriately control the use-destination temperature of the pure water, a use-destination thermometer 23 is provided on the inlet side of the pure water receiving tank.
〔室外配管30〕[Outdoor piping 30]
室外配管30的长度没有特别限定,室外配管130的长度大致为0.5km~3km左右。The length of the
〔送出源温度控制装置40〕[Sending source temperature control device 40]
参照图2来说明送出源温度控制装置40的硬件结构和软件结构。The hardware configuration and software configuration of the transmission source
送出源温度控制装置40具备:UA值信息处理装置41,其对与表示室外配管30的总传热系数与传热面积之积的UA值有关的信息进行处理;以及加热温度决定装置42,其决定设置于纯水制造设备10的蒸汽加热器13的加热温度。UA值信息处理装置41与加热温度决定装置42通过通信网络43电连接。The transmission source
[UA信息处理装置41][UA information processing device 41]
UA信息处理装置41具有:数据输入用服务器411,其被输入通过通信网络50发送的信息,并进行向数据库的写入处理;数据库412,其记录每隔固定时间的全部的运转数据和气象数据;以及数据处理用服务器413,其读出数据库412中记录的数据的一部分或全部来进行运算处理,进行模型构建。The UA
数据处理用服务器413构成为包括CPU(Central Processing Unit:中央处理单元)、RAM(Random Access Memory:随机存取存储器)、ROM(Read Only Memory:只读存储器)等的控制装置。数据处理用服务器413通过读入数据库412中存储的规定的数据并执行内部的程序来构建UA值预测模型。The
数据处理用服务器413执行以下处理。The
[UA值预测模型的构建][Construction of UA Value Prediction Model]
数据处理用服务器413构建用于根据室外配管周围的过去的气象数据和水温、流量等过去的运转实绩数据来预测UA值的模型,该UA值表示室外配管30的总传热系数与传热面积之积。The
下面,对UA值的预测模型进行说明。从室外配管30的表面散热的散热量q由下面的2个式子表示。Next, the prediction model of the UA value will be described. The amount of heat radiated from the surface of the outdoor piping 30 q is represented by the following two equations.
[数式1][Formula 1]
q=WC(Tin-Tout) (1)q=WC(T in -T out ) (1)
[数式2][Equation 2]
q=UA(ΔT)lm (2)q=UA(ΔT) lm (2)
在式(1)中,W是在室外配管30中流动的纯水的流量(kg/s),C是在室外配管30中流动的纯水的比热(kJ/kg·℃)。Tin是由送出源温度计14测定的送出源温度(℃),Tout是由利用目的地温度计23测定的利用目的地温度(℃)。In Formula (1), W is the flow rate (kg/s) of the pure water flowing in the
在式(2)中,U是室外配管30的总传热系数(kW/m2·℃),A是室外配管30的传热面积(m2)。(ΔT)lm是对数平均温差(℃)。In Formula (2), U is the total heat transfer coefficient (kW/m 2 ·° C.) of the
UA是室外配管30的总传热系数与传热面积之积,是表示室外配管30的散热容易程度的指标。UA的值越大,意味着Tin与Tout之差越大。UA is the product of the total heat transfer coefficient and the heat transfer area of the
在此,对数平均温差(ΔT)lm由下面的式子表示。Here, the logarithmic mean temperature difference (ΔT) lm is represented by the following equation.
[数式3][Equation 3]
Tin是由送出源温度计14测定的送出源温度(℃),Tout是由利用目的地温度计23测定的利用目的地温度(℃)。另外,T0是外部空气的温度(℃)。T in is the delivery source temperature (° C.) measured by the delivery source thermometer 14 , and T out is the usage destination temperature (° C.) measured by the usage destination thermometer 23 . In addition, T 0 is the temperature (° C.) of the outside air.
通过式(1)~(3),得到下面的式子。From formulae (1) to (3), the following formulae are obtained.
[数式4][Equation 4]
数据输入用服务器411通过通信网络50,每隔固定时间(例如每隔1分钟)获取外部空气温度T0、送出源温度Tin、利用目的地温度Tout、送水流量W的测定数据。然后,数据处理部411将获取到的数据与室外配管30周围的气象数据(风速、风向、气温、湿度、日照、降水量等)一起记录到数据库412。能够使用市面上销售的气象观测装置(将温度/湿度传感器、风向风速计、日射强度计、雨量计等气象传感器一体化的装置)来获取气象数据。The
当室外配管30的长度长时,纯水从送出源到达利用目的地有时需要几分钟。在这种情况下,利用目的地温度Tout数据最好使用与Tin数据的测定时刻偏离的值。例如,当纯水在室外配管30中的滞留时间为15分钟时,优选将从Tin的测定时刻起15分钟后测定的Tout用作利用目的地温度Tout数据。关于外部空气温度T0、送水流量W,优选使用在室外配管30中的滞留时间的平均值。When the length of the
数据处理用服务器413读出数据库412中记录的数据的一部分,基于(4)式来计算UA值的实测值,制作表示室外配管30周围的气象信息与室外配管30的UA值之间的关系的模型。The
在后述的加热温度决定装置中,根据该模型以及室外配管30周围的最近的气象数据和运转数据,来估计表示室外配管30的总传热系数与传热面积之积的UA值的当前值,决定加热目标温度。In the heating temperature determination device to be described later, the current value of the UA value representing the product of the total heat transfer coefficient and the heat transfer area of the
例如,数据处理用服务器413根据过去的实绩来制作如表1那样的数据表,该表1示出了室外配管30周围的风速与室外配管30的UA值之间的关系。此外,由于基于(4)式计算出的UA值的实测值存在偏差,因此示出平均值、标准偏差这两者。For example, the
[表1][Table 1]
在此,为简单起见,数据处理用服务器413仅将风速用作气象条件来制作了表1的数据表,但并不限于此。作为气象条件,除了使用风速之外,还可以使用外部空气温度、湿度、日照、风向、降水量等气象参数来制作数据表。Here, for the sake of simplicity, the
另外,数据处理用服务器413也可以制作表示室外配管30周围的风速与室外配管30的UA值之间的关系的数式,而不是如表1那样的对应表形式的数据表。In addition, the
例如,当应用多元回归模型时,能够由下面的数式表示。For example, when a multiple regression model is applied, it can be expressed by the following equation.
UA值=a0+a1×(风速)+a2×(湿度)+a3×(日照)+…(a0、a1、a2、a3:常数)。UA value=a 0 +a 1 ×(wind speed)+a 2 ×(humidity)+a 3 ×(sunshine)+…(a 0 , a 1 , a 2 , a 3 : constants).
或者,数据处理用服务器413也可以使用深度学习等方法,构建以气象参数为解释变量,以UA值为目标变量的人工智能模型。Alternatively, the
由数据处理用服务器413制作的UA值预测模型被记录到服务器413自身。The UA value prediction model created by the
[UA预测模型的应用][Application of UA Prediction Model]
接着,加热温度决定装置42对数据处理用服务器413中记录的UA值预测模型输入室外配管30周围的最近的气象数据和运转数据,来估计UA值的当前值。此外,“最近”是指从大约1个小时前到当前时刻。Next, the heating
例如,在当前时刻的风速为8m/s的情况下,能够根据数据处理用服务器413中记录的UA值预测模型(表1)来将当前时刻的UA值估计为1.2kW/℃。For example, when the current wind speed is 8 m/s, the current UA value can be estimated to be 1.2 kW/°C from the UA value prediction model (Table 1) recorded in the
关于气象信息,不仅可以使用当前时刻的气象信息、也可以使用风速等的将来预测值来决定参数。例如,在担心天气急剧变化而风速急剧上升的情况下,也可以使用预计的最大风速来决定UA值。As for the weather information, not only the weather information at the current time, but also future predicted values such as wind speed and the like may be used to determine the parameters. For example, when there is a concern that the weather changes sharply and the wind speed increases sharply, the UA value can also be determined using the estimated maximum wind speed.
另外,在纯水利用设备20中,存在具有对从纯水制造设备10输送的纯水进行加热的加热单元和对该纯水进行冷却的冷却单元这两者的情况、以及如图1那样不具有上述加热单元而仅具有冷却单元的情况。特别是在纯水利用设备20仅具备冷却单元的情况下,期望的是如下那样设定安全系数α,将UA值设定得高。In addition, in the pure
UA决定值=(根据UA值预测模型(表1)得到的UA的平均值)+α×(UA值预测模型(表1)中的UA的标准偏差)UA decision value = (average value of UA obtained from the UA value prediction model (Table 1)) + α × (standard deviation of UA in the UA value prediction model (Table 1))
此外,在此的标准偏差是指室外配管30周围的气象信息所属的子数据集中的UA值的标准偏差(如表1那样,根据风速等分类得到的子数据的标准偏差)。The standard deviation here refers to the standard deviation of the UA values in the sub-data set to which the weather information around the
安全系数α的值没有特别限定,基本上是大于0且小于等于5的常数。安全系数越大,则会将纯水的送出源目标温度Tin设定得越高,在将纯水的利用目的地温度Tout保持为固定这一点上是安全的,但节能性差。例如,优选的是,在天气稳定时,将安全系数设定得低,在预计天气急剧变化的情况下,将安全系数设定得高。The value of the safety factor α is not particularly limited, and is basically a constant greater than 0 and 5 or less. The larger the safety factor is, the higher the target temperature T in of the delivery source of pure water is set, and it is safe to keep the temperature T out of the destination of pure water constant, but the energy saving performance is poor. For example, it is preferable to set the safety factor low when the weather is stable, and set the safety factor high when the weather is expected to change rapidly.
数据库412是存储数据、文件的装置,构成为包括硬盘、半导体存储器、存储介质、存储卡等数据的存储部。The
数据处理用服务器413中存储有程序,该程序读出数据库412中记录的数据的一部分来计算UA值的实测值,并且构建UA值的预测模型。另外,UA值预测模型被记录到数据处理用服务器413自身。The
[加热温度决定装置42][Heating temperature determination device 42]
加热温度决定装置42具有处理部和几分钟到1个小时左右的测定数据保存部,并具有以下用途的功能:对通过UA信息处理装置41的处理动作而得到的UA预测模型输入最近的气象数据和运转数据,估计当前时刻的UA值,再根据纯水的利用目的地目标温度,决定纯水的送出源目标温度。The heating
[纯水的送出源目标温度的计算][Calculation of target temperature of delivery source of pure water]
加热温度决定装置42的处理部对通过UA信息处理装置41的处理动作而得到的UA预测模型输入最近的气象数据和运转数据,估计当前时刻的UA值,再根据纯水的利用目的地目标温度,计算纯水的送出源目标温度。The processing unit of the heating
根据上述式(4),由送出源温度计14测定的送出源温度Tin与由利用目的地温度计23测定的利用目的地温度Tout之间的关系由式(5)表示。From the above-mentioned formula (4), the relationship between the sending source temperature T in measured by the sending source thermometer 14 and the use destination temperature T out measured by the use destination thermometer 23 is represented by the formula (5).
[式5][Formula 5]
关于式(5),当将式(5)变形为用于求出Tin的式时,可得到式(6)。Regarding the formula (5), when the formula (5) is modified into the formula for obtaining T in , the formula (6) can be obtained.
[式6][Formula 6]
学习过去的长期的测定数据来构建UA值预测模型,将最近的测定数据应用于该模型来估计当前时刻的UA值,并在此基础上加上余裕值后设为UA的决定值。然后,加热温度决定装置42的处理部读出式(6),并输入以纯水的利用目的地目标温度Tout为首的各种参数,由此能够计算出纯水的送出源目标温度Tin。The UA value prediction model is constructed by learning the past long-term measurement data, the UA value at the current time is estimated by applying the latest measurement data to the model, and the UA value is determined by adding a margin value to the model. Then, the processing unit of the heating
[送出源目标温度的控制][Control of sending source target temperature]
接着,加热温度决定装置42的处理部向纯水制造设备10发送送出源目标温度Tin的信息。由此,纯水制造设备10的蒸汽加热器13能够根据通过加热温度决定装置42计算出的送出源目标温度Tin来调整供给热量。Next, the processing unit of the heating
此外,在本实施方式中,设为调整蒸汽加热器13的供给热量,但并不限于此。也可以是,纯水制造设备10具备蒸汽加热器13和/或冷却装置(未图示),在控制送出源目标温度时,调整通过蒸汽加热器13进行加热的程度和/或通过冷却装置进行冷却的程度。In addition, in this embodiment, although the supply amount of heat of the
实施例Example
下面,通过实施例对本发明进行具体说明,但本发明并不限于此。Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited thereto.
<实施例><Example>
使用本实施方式中记载的水温控制系统1,计算出纯水的送出源目标温度Tin。然后,纯水制造设备10的蒸汽加热器13根据通过加热温度决定装置42计算出的送出源目标温度Tin来调整供给热量。之后,根据需要,使用冷却器22来将利用目的地温度Tout保持为固定。然后,计算此时的送出源(纯水制造设备10)处的蒸汽加热器13的纯水加热热量和利用目的地(纯水利用设备20)处的冷却器22的纯水冷却热量。Using the water
数据输入用服务器411通过通信网络50每隔1分钟获取外部空气温度T0、送出源温度Tin、利用目的地温度Tout、送水流量W的测定数据。The
数据处理用服务器413参照上述式(4),根据获取到的数据来求出UA值的实测值。测定3天的UA值,得到图3所示的频数分布。根据过去的实绩,制作出表示室外配管30周围的风速与室外配管30的UA值之间的关系的数据表。结果如表2所示。在本实施例中,将表2作为UA值预测模型。The
[表2][Table 2]
接着,加热温度决定装置42的处理部读出上述式(6),并输入以纯水的利用目的地目标温度Tout为首的各种参数,由此计算出纯水的送出源目标温度Tin。当在纯水的利用目的地目标温度Tout为24℃、纯水的送水量W为200m3/h的情况下的规定条件下计算Tin时,其结果是Tin为24.3℃。Next, the processing unit of the heating
在该时刻,由纯水制造装置11制造的纯水的温度为21.0℃。要想将24.0℃的纯水输送至纯水利用设备20,需要使用蒸汽加热器13将处于纯水槽12中的水从21.0℃加热至24.3℃。此时,送出源(纯水制造设备10)处的蒸汽加热器13的纯水加热热量为送水量×纯水的比热×(纯水的加热后温度-纯水的加热前温度)=2,762MJ/h。At this time, the temperature of the pure water produced by the pure
在使用利用目的地温度计23测定从纯水制造设备10输送的纯水的温度时,其结果为略超过作为目标温度的24.0℃的24.1℃。因此,使用冷却器22将纯水从24.1℃降至24.0℃。此时,利用目的地(纯水利用设备20)处的冷却器22的纯水冷却热量为送水量×纯水的比热×(纯水的冷却前温度-纯水的冷却后温度)=84MJ/h。When the temperature of the pure water sent from the pure
<比较例><Comparative example>
通过图4中示出的以往的方法来供给纯水。考虑到从送水配管表面的散热,将温度计114处的配管入口温度设定为25.0℃。Pure water is supplied by the conventional method shown in FIG. 4 . In consideration of heat dissipation from the surface of the water supply piping, the piping inlet temperature at the thermometer 114 was set to 25.0°C.
与实施例同样地,由纯水制造装置11制造的纯水的温度为21.0℃。要想将24.0℃的纯水输送至纯水利用设备120,需要使用蒸汽加热器113将处于纯水槽112中的水从21.0℃加热至25.0℃。此时,送出源(纯水制造设备110)处的蒸汽加热器113的纯水加热热量为送水量×纯水的比热×(纯水的加热后温度-纯水的加热前温度)=3,348MJ/h。The temperature of the pure water produced by the pure
在通过利用目的地温度计123测定从纯水制造设备110输送的纯水的温度时,其结果为超过作为目标温度24.0℃的24.8℃。因此,使用冷却器122将纯水从24.8℃降至24.0℃。此时,利用目的地(纯水利用设备120)处的冷却器122的纯水冷却热量为送水量×纯水的比热×(纯水的冷却前温度-纯水的冷却后温度)=670MJ/h。When the temperature of the pure water sent from the pure
<结果:热量的减少量><Result: Reduction in calories>
综上可以确认,当使用本实施方式中记载的水温控制系统1时,能够减少18%的送出源(纯水制造设备10)处的蒸汽加热器13的纯水加热热量,能够减少87%的利用目的地(纯水利用设备20)处的冷却器22的纯水冷却热量。From the above, it was confirmed that when the water
根据本实施例,能够构建用于根据室外配管30周围的过去的气象数据和水温、流量等过去的运转实绩数据来预测表示室外配管30的总传热系数U与传热面积A之积的UA值的模型,通过将最近的气象数据和运转数据输入到所述模型,来设定纯水的送出源目标温度Tin。由此,不再需要估计从室外配管30的表面散热的散热量从而将送出源目标温度Tin设定得相比于纯水的利用目的地目标温度Tout而言过高。因此,根据本实施例,能够减少纯水的送出源处的蒸汽加热器23和纯水的利用目的地处的冷却器22这两者的供给热量,其结果,能够简便地提供一种能够实现节能、节省成本的方法以及系统。According to the present embodiment, it is possible to construct UA for predicting the product of the total heat transfer coefficient U and the heat transfer area A of the
附图标记说明Description of reference numerals
1:水温控制系统;10:纯水制造设备;11:纯水制造装置;12:纯水槽;13:蒸汽加热器;14:送出源温度计;20:纯水利用设备;21:纯水接收槽;22:冷却器;23:利用目的地温度计;30:室外配管;40:送出源温度控制装置;50:通信网络。1: water temperature control system; 10: pure water production equipment; 11: pure water production device; 12: pure water tank; 13: steam heater; 14: sending source thermometer; 20: pure water utilization equipment; 21: pure water receiving tank ; 22: cooler; 23: use destination thermometer; 30: outdoor piping; 40: sending source temperature control device; 50: communication network.
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