CN111253028B - Horizontal aerobic fermentation reactor and waste heat utilization dewatering system - Google Patents

Horizontal aerobic fermentation reactor and waste heat utilization dewatering system Download PDF

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Publication number
CN111253028B
CN111253028B CN202010207420.2A CN202010207420A CN111253028B CN 111253028 B CN111253028 B CN 111253028B CN 202010207420 A CN202010207420 A CN 202010207420A CN 111253028 B CN111253028 B CN 111253028B
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plate
sealing cover
air
horizontal
sealing
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CN111253028A (en
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汪深
刘运良
董文清
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Hunan Sakal Environmental Science And Technology Co ltd
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Hunan Sakal Environmental Science And Technology Co ltd
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Priority to PCT/CN2020/105227 priority patent/WO2021189742A1/en
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/02Biological treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/60Combinations of devices covered by groups B01D46/00 and B01D47/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/002Construction details of the apparatus
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/10Energy recovery
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Fertilizers (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

A horizontal aerobic fermentation reactor and a waste heat utilization water removal system comprise an aerobic fermentation reactor, a steam-water separator and a circulating fan which are connected in sequence through an air pipe, wherein a bypass pipeline I and a bypass pipeline II are arranged on the air pipe, the bypass pipeline I is close to an air inlet of the circulating fan and is directly communicated with the atmosphere, and an air regulating valve I is arranged on the bypass pipeline I and used for regulating the air inflow of fresh air; and an adjusting air valve II is arranged on the bypass pipeline II and used for adjusting the air quantity of the exhaust tail gas. The invention can solve the problems of material leakage and air leakage between the roller and the end sealing cover of the horizontal roller reactor, so that waste gas generated by fermentation reaction can be better collected and treated, wet air in the reactor can be effectively brought out, and heat recovery and utilization are realized while moisture is removed.

Description

Horizontal aerobic fermentation reactor and waste heat utilization dewatering system
Technical Field
The invention relates to aerobic fermentation equipment, in particular to a horizontal aerobic fermentation reactor and a waste heat utilization water removal system.
Background
The main by-products of human life: the organic wastes such as the excrement, the sludge and the organic garbage are large in quantity and highly concentrated, and if the organic wastes cannot be effectively disposed of in time, the organic wastes are extremely easy to cause environmental pollution and become an environmental disaster.
Organic wastes such as excrement, sludge and organic garbage are subjected to aerobic fermentation treatment, firstly, perishable organic matters in the organic wastes can be converted into organic nutrient soil which is easy to accept in soil, and secondly, pathogenic bacteria and parasitic ova in the garbage are basically killed by high-temperature fermentation in the composting process, so that the spread of harmful bacteria is eliminated, and meanwhile, the garbage is changed into organic fertilizer, so that the resource recovery is realized, the resource requirement is met, and the virtuous cycle of the substances in the nature is promoted. The method not only effectively solves the problem of reduction of the excrement, the sludge and the organic garbage, but also solves the problem of environmental pollution of the excrement, the sludge and the organic garbage.
Therefore, aerobic fermentation is a relatively ideal treatment method that integrates reduction, harmlessness, and recycling.
At present, the common modes of aerobic fermentation mainly comprise site composting fermentation, vertical fermentation tank fermentation and horizontal roller fermentation reactor fermentation. The horizontal aerobic fermentation reactor is utilized for fermentation, and has the remarkable advantages of high fermentation efficiency, high decomposition speed, short period, uniform material fermentation, good air permeability, small occupied area, low operation energy consumption and the like.
For the horizontal aerobic fermentation reactor, the sealing between the end sealing plate and the end of the fermentation cylinder is an important factor for determining the aerobic fermentation effect of the biological organic matters, and the sealing is poor, so that not only can the leakage be caused, but also the short circuit of an air path from the sealing cover and the overflow of odor are caused in the ventilation process of the system, thereby causing the insufficient oxygen supply in the tank and the ineffective discharge of waste gas and evaporated vapor generated by fermentation; if the seal is too tight, excessive driving resistance is caused, and a large amount of energy is required.
At present, the sealing mode adopted by the horizontal aerobic fermentation reactor mainly comprises two types of mechanical sealing and labyrinth sealing.
The mechanical sealing performance is relatively reliable, but the requirements on the manufacturing and assembling precision are high, the manufacturing cost is relatively high, the sealing material needs to be closely attached to the fermentation cylinder in order to ensure the sealing effect, but the manufacturing precision of large equipment is difficult to ensure, so that the friction resistance is high, and the driving energy consumption is high; because the rotating drum frequently rotates, the sealing material is seriously worn and needs to be frequently replaced, the sealing effect can be influenced if the sealing material is not timely replaced, the machine is required to be stopped for maintenance if the sealing material is timely replaced, the manpower and material resources are wasted, and the production continuity is seriously influenced.
The labyrinth seal has the advantages of simple structure and low manufacturing cost, but is limited by the precision of manufacturing, assembling and the like, and in order to ensure the smooth operation of the fermentation cylinder, a relatively large gap needs to be arranged between the end sealing cover and the fermentation cylinder, so that obvious material leakage and air leakage are easy to generate, the material leakage needs to be cleaned and reflowed, a large amount of labor is consumed, and the mess of a production site is caused; the air leakage can cause short circuit of the oxygen supply and deodorization air paths and can cause the odor to overflow, so that the oxygen supply in the tank body is insufficient, and the odor generated by fermentation and evaporated vapor can not be effectively discharged, thereby seriously affecting the fermentation effect; and the labyrinth is easy to accumulate materials, difficult to clean and easy to be blocked due to dry and knot of the materials, and the labyrinth needs to be shut down for cleaning, so that the production continuity is seriously affected.
The main purpose of the aerobic fermentation is to effectively realize harmless and reduction of organic manure. According to the aerobic fermentation characteristics, the high temperature of the system is maintained, so that the system has higher fermentation efficiency, bacteria and pathogens can be killed more fully, the degradation of antibiotics in the excrement can be accelerated, and the harmless treatment is more thorough; but the high-temperature aerobic fermentation process can generate a large amount of high-temperature and high-humidity odor, the excellent reactor not only needs to collect and harmlessly treat the waste gas generated in the fermentation process, but also needs to timely discharge the odor containing a large amount of water vapor through exhaust air, and simultaneously introduces fresh oxygen into the fermentation material, thereby promoting continuous and efficient fermentation of the material and taking away the moisture in the fermentation material, and realizing effective reduction.
At present, in order to maintain a high-temperature environment of high-temperature aerobic fermentation, the method is mostly based on exogenous heating, such as hot water, heat conducting oil or hot blast blowing, and the like, so that the operation energy consumption is high and the economical efficiency is poor; in order to achieve the effect of removing moisture, a large amount of wet air in the fermentation tank needs to be pumped out, so that the odor treatment capacity is large, and the collection and treatment cost is high; in the high-temperature aerobic fermentation process, heat generated by fermentation can be taken away in a large amount by the pumped high-temperature wet air without recycling, so that a large amount of heat energy is lost, and the running cost of the system is greatly increased; in the prior art, wet and hot waste gas is directly refluxed, but water vapor is brought back to the reactor and is absorbed by fermentation materials, the water of the materials cannot be effectively removed, the effective reduction of the materials cannot be realized, and the water content of the fermentation materials in the cylinder body of the fermentation tank is higher because the water is not taken away, the fermentation efficiency is low, and the fermentation effect is also poor.
Disclosure of Invention
The invention aims to solve the technical problems of overcoming the defects of the prior art and providing the horizontal aerobic fermentation reactor and the waste heat utilization water removal system which can solve the problems of leakage and air leakage between the roller and the end sealing cover of the horizontal roller reactor and realize the recycling of the waste heat of the tail gas while removing water.
The invention solves the technical problems by adopting the technical scheme that the horizontal aerobic fermentation reactor and the waste heat utilization water removal system comprise an aerobic fermentation reactor, a steam-water separator and a circulating fan which are sequentially connected through an air pipe to form a closed-loop air path; the air pipe is provided with a bypass pipeline I and a bypass pipeline II, the bypass pipeline I is close to an air inlet of the circulating fan and is directly communicated with the atmosphere, and the aerobic fermentation reactor comprises a horizontal roller fermentation tank, a supporting wheel group and a rotary driving device; the horizontal roller fermentation tank and the sealing cover form a closed fermentation space; the rotary driving device drives the horizontal roller fermentation tank to rotate, so that the fermented material rolls under the action of the rotary horizontal roller fermentation tank and the shoveling plate to obtain oxygen, and aerobic fermentation is realized; the sealing cover comprises a feeding side sealing cover and a discharging side sealing cover which are the same in principle, and a feeding opening and an air outlet are formed in the upper part of the feeding side sealing cover; the upper part of the discharging side sealing cover is provided with an air inlet I, the lower part of the discharging side sealing cover is provided with a discharging port, the feeding side sealing cover and the discharging side sealing cover both comprise sealing covers, inner rings, sealing covers and sealing plates, the inner rings are vertically fixed on the inner side plane of the sealing covers, and the outer diameter of the inner rings is smaller than the inner diameter of the cylinder body of the horizontal cylinder fermentation tank; the sealing cover and the sealing plate are arranged on the outer side of the horizontal roller fermentation tank body, one end of the sealing cover is fixed on the inner side plane of the sealing cover plate, the other end of the sealing cover is connected with the sealing plate, the inner ring and the horizontal roller fermentation tank body are kept coaxial, the sealing cover plate, the inner ring, the sealing cover and the horizontal roller fermentation tank body form a labyrinth sealing mechanism, and materials clamped in the labyrinth sealing mechanism play a role of a flexible sealing ring.
Further, an adjusting air valve I is arranged on the bypass pipeline I and used for adjusting the air inflow of fresh air; and the bypass pipeline II is provided with an adjusting air valve II for adjusting the air quantity of the exhaust tail gas.
Further, a sealing plate is arranged between the sealing cover and the pressing plate, and a through waist-shaped hole is arranged on the end surfaces of the pressing plate and the sealing plate so as to facilitate the adjustment of coaxiality and clearance between the sealing plate and the pressing plate and the horizontal roller fermentation tank; a material cleaning hole is formed in the middle of the outer side bottom of the cover plate and corresponds to the edge of the horizontal roller fermentation tank, the upper height of the material cleaning hole is lower than the outer diameter of the inner ring, and the lower height of the material cleaning hole is higher than the inner diameter of the cover plate; and a sealing door is arranged outside the material cleaning hole.
Further, the inside of the air outlet is a trumpet-shaped pipeline with an irregular polygonal cross section, the large diameter of the air outlet is fixed on the opening of the sealing plate, the small diameter of the air outlet is connected with the air pipe or the drainage joint, the air exhaust direction enters from the horizontal roller fermentation tank through the opening of the sealing plate, sequentially passes through the large diameter and the small diameter of the air outlet, and then enters the air pipe or the drainage joint; a slope larger than a material repose angle is arranged below the air outlet, so that the material accumulated in the inner cavity of the air outlet is ensured to return to the horizontal roller fermentation tank;
the opening of the sealing cover plate is an irregular polygon corresponding to the large diameter of the air outlet, the upper end surface of the sealing cover plate is an arc surface which is concentric with the inner ring and has a diameter smaller than the inner diameter of the inner ring, the lower end surface of the sealing cover plate is an inclined surface which is higher as the lower end surface is closer to the central side of the sealing cover plate, the other two surfaces are a vertical surface I and a vertical surface II, and the lowest point of the inclined surface is higher than the maximum loading height; the outer side of the vertical surface I, which is close to the vertical center line of the sealing cover plate, is provided with a material baffle, the upper edge of the material baffle is connected with the inner ring, and the lowest point of the material baffle is lower than the lowest point of the inclined plane, so that the material raised by the cylinder body of the horizontal cylinder fermentation cylinder in the rotating process is prevented from entering the air outlet.
Further, a U-shaped hole which is vertical to the horizontal transverse direction of the axis direction of the fermentation tank of the horizontal roller is formed in the base of the sealing cover, and a horizontal longitudinal waist-shaped hole which is parallel to the axis direction of the fermentation tank of the horizontal roller is formed in a position corresponding to the U-shaped hole of the base of the sealing cover on the base; the base on two sides of the sealing cover is respectively provided with a tensioning adjusting screw rod along the axial direction of the horizontal roller fermentation tank, the end part of the tensioning adjusting screw rod is fixedly connected with the base of the sealing cover, the base is provided with a locking block at the position corresponding to the tensioning adjusting screw rod, and the tensioning adjusting screw rod penetrates through the locking block.
Further, the steam-water separator comprises a tank body, a reversing plate, a reversing pipe, a filtering grating, a spiral guide plate, a liquid separating plate, a liquid guide pipe, a water outlet, a U-shaped water seal, a dirt cleaning port and a support, wherein the two sides of the tank body are respectively provided with an air inlet and an air outlet;
the reversing plate is obliquely welded in the tank body to isolate the air inlet from the air outlet; the reversing pipe penetrates through the reversing plate which is obliquely arranged, and the reversing plate and the reversing pipe are fixedly connected into a whole; the filter grating is of a horn-shaped structure with a large lower part and a small upper part, the upper end face of the filter grating is connected and fixed with the lower end face of the reversing pipe in a sealing way, the inner and outer circle diameters of the upper end face of the filter grating are the same as the inner and outer circle diameters of the lower end face of the reversing pipe, the outer circle diameter of the lower end face of the filter grating is smaller than the inner diameter of the tank body, the effective sectional area between the filter grating and the tank body is not smaller than the effective sectional area of a spiral part air passage in the tank body, a cellular inclined capillary air pipe is arranged in the filter grating, air flow enters the reversing pipe from the lower capillary air pipe of the filter grating, so that moisture in the air flow is further separated, and the separated water flows downwards to the bottom of the tank along the pipe wall of the capillary air pipe for collection;
the spiral guide plate is arranged below the reversing plate, is fixed on the outer side of the reversing pipe in the height direction, and extends to be level with the lower end face of the filter grid, and the outer diameter of the spiral guide plate is smaller than the inner diameter of the tank body; the liquid separation plate is horizontally arranged right below the filter grid and fixed on the inner wall of the tank body, and the core plate of the liquid separation plate is a solid plate with the diameter larger than the outer diameter of the lower end surface of the filter grid and smaller than the inner diameter of the tank body; the liquid guide tube is fixed on the inner wall of the tank body, the upper end face of the liquid guide tube is flush with the upper surface of the lowest point of the reversing plate, and the lower end face of the liquid guide tube penetrates through the liquid separation plate and is not higher than the lower surface of the liquid separation plate; the water outlet is arranged at the center position of the bottommost part of the tank body, the lower end of the water outlet is fixedly connected with a U-shaped water seal, and the U-shaped water seal is used for controlling the height of accumulated water in the steam-water separator; the lowest point of the trap of the U-shaped water seal is provided with a dirt cleaning port; the lower part of the tank body is provided with a support, and the support is fixedly connected with the tank body.
Further, the drainage joint is of a three-way structure formed by a horizontal pipeline and a vertical pipeline, the horizontal pipeline is provided with an air inlet II, a flange connected with an air outlet of the aerobic fermentation reactor is arranged at the air inlet II, the top end of the vertical pipeline is an air outlet, and a filter is further arranged at the position close to the air outlet; the bottom end of the vertical pipeline is fixedly connected with the U-shaped water seal; the U-shaped water seal is used for controlling the height of accumulated water in the vertical pipeline, so that condensed water in the drain joint is automatically discharged; the lowest point position of the trap of the U-shaped water seal is provided with a dirt cleaning port.
Further, a gas heater is arranged between the air outlet of the circulating fan and the air inlet of the aerobic fermentation reactor and is used for heating the gas entering the aerobic fermentation reactor.
Further, the bypass pipeline II is connected with a deodorizing device, and the deodorizing device comprises a deodorizing fan and a deodorizing filtering tower.
Further, the aerobic fermentation reactor, the drain joint, the steam-water separator and the air pipe are all coated with heat preservation and insulation materials.
The invention has the following positive effects:
1. after the moisture in the fermentation tail gas is fully removed through the steam-water separator, the dried high-temperature tail gas is recycled, and condensed water is discharged, so that the purpose of dewatering and drying fermentation materials is realized, meanwhile, fermentation heat can be fully recycled, the stability of the fermentation temperature of the system can be effectively ensured, the fermentation efficiency is greatly improved, and the method has obvious significance especially for low-temperature weather and regions;
2. the aerobic fermentation reactor adopts a novel sealing structure, fully utilizes materials gathered in the sealing cover as sealing filler, utilizes the materials as the filler, does not need cost, can repair the filler layer autonomously, has good sealing effect, and can prevent air leakage and material leakage to the greatest extent;
3. the sealing filler is stored in the sealing cover, so that the sealing effect is good, the length of the labyrinth can be made shorter, the friction resistance can be reduced to the maximum extent, and the running energy consumption is reduced;
4. in the preferred scheme, the sealing cover of the horizontal roller fermentation tank is provided with the labyrinth rapid cleaning door, so that accumulated materials in the labyrinth can be cleaned appropriately in time without stopping the machine, the operation is convenient, and the phenomenon that the horizontal roller fermentation tank is blocked due to overlarge friction resistance of the labyrinth can be effectively prevented;
5. in the preferred scheme, through opening the slot holes on the sealing cover bottom plate and the integral base, the mutual position relation between the sealing cover and the central axis of the cylinder body can be effectively adjusted, and the sealing effect and the leakage condition of the end part can be conveniently adjusted and controlled;
6. the method has the advantages that the method is characterized in that the fresh air supplemented by the system can be furthest reduced on the premise of ensuring the dehumidification drying effect by means of the tail gas backflow and supplementing part of the fresh air, so that the waste gas amount required to be treated and discharged is further reduced, the tail gas treatment amount is greatly reduced, and the treatment cost of the tail gas is reduced;
7. the circulating fan is arranged at the rear end of the steam-water separator, and the tail gas enters the circulating fan after being dehydrated and dried and is all dry gas, so that water stored in the fan can be effectively avoided, fan faults are reduced, and the service life of the fan is prolonged;
8. the exhaust port in the preferred scheme adopts the horn-shaped box-shaped design of different specifications, fully utilizes the stacking characteristic of materials in the tank, can maximally increase the vent hole diameter, reduce the wind speed of the wind port, reduce the material sucked into the wind pipe, and simultaneously can maximally reduce the material in the reactor from entering the wind pipe by arranging the baffle plate at the periphery of the wind port, thereby effectively solving the problem of blockage of the wind pipe.
9. The hydrophobic section in the preferred scheme greatly reduces the entry of materials and water into the circulating system, improves the separation effect and reduces the failure rate of the system.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic view showing the structure of an aerobic fermentation reactor in the embodiment shown in FIG. 1;
FIG. 3 is a schematic view of the embodiment of FIG. 2 showing the structure of the feed side cover and sealing device;
FIG. 4 is a schematic view of the structure of the discharging side cover and the sealing device in the embodiment shown in FIG. 2;
FIG. 5 is a partial cross-sectional view C-C of FIG. 4;
FIG. 6 is an enlarged partial view I of FIG. 2;
FIG. 7 is a cross-sectional view A-A of FIG. 2;
FIG. 8 is an enlarged partial view IV in section A-A of FIG. 2;
FIG. 9 is a schematic view of the connection structure of the cover in the embodiment shown in FIG. 2;
FIG. 10 is a cross-sectional view B-B of FIG. 9;
FIG. 11 is an enlarged partial view III of FIG. 10;
FIG. 12 is a schematic view of the structure of the hydrophobic section in the embodiment shown in FIG. 1;
FIG. 13 is a schematic view of the steam-water separator in the embodiment shown in FIG. 1.
In the figure: the device comprises a 1-aerobic fermentation reactor, a 2-drainage joint, a 3-steam-water separator, a 4-circulating fan, a 5-air pipe, a 6 a-bypass pipeline I, a 6 b-bypass pipeline II, a 7 a-regulating air valve I, a 7 b-regulating air valve II, an 8-deodorizing filter tower, a 9-deodorizing fan and a 10-heater; 101-a horizontal roller fermenter, 102-a supporting wheel group, 103-a rotary driving device, 104-a feeding side cover, 105-a discharging side cover, 106-a base and 107-a shoveling plate; 111-a feed inlet, 112-an exhaust outlet, 113-a material level observation hole, 121-an observation sampling hole, 122-an air inlet I, 123-a discharge outlet, 124-a manhole, 125-a sensor mounting hole and 126-a labyrinth material cleaning hole; 1041-sealing cover plates, 1042-inner rings, 1043-sealing doors, 1044-bolt pairs, 1045-sealing covers, 1046-pressing plates, 1047-sealing plates and 1048-baffle plates; w-material, alpha-repose angle, H-maximum loading height, lh-upper end face, L0-inclined plane, L1-vertical plane I, L and vertical plane II; 1010-connecting bolts, 1020 tensioning adjusting screws, 1021 locking blocks; 201-air outlet, 202-air inlet II, 203-filter, 204-U-shaped water seal of the hydrophobic section, 205-dirt cleaning port II of the hydrophobic section; 301-tank body, 302-air inlet, 303-air outlet, 304-reversing plate, 305-reversing pipe, 306-filtering grille, 307-spiral guide plate, 308-liquid separating plate, 309-liquid guiding pipe, 310-water outlet, 311-U-shaped water seal of steam-water separator, 312-dirt cleaning port I of steam-water separator, 313-support.
Detailed Description
The invention is described in further detail below with reference to the drawings and examples.
Referring to fig. 1, the embodiment comprises an aerobic fermentation reactor 1, a steam-water separator 3 and a circulating fan 4 which are connected in sequence through an air pipe 5 to form a closed-loop air path. A bypass pipeline I6 a and a bypass pipeline II 6b are arranged on a pipeline between the air inlet of the circulating fan 4 and the air outlet of the steam-water separator 3, the bypass pipeline I6 a is close to the circulating fan 4 and is directly connected with the atmosphere, and an adjusting air valve I7 a is arranged on the bypass pipeline I6 a and used for adjusting the air inflow of fresh air; the bypass pipeline II 6b is far away from the circulating fan 4, the tail end of the bypass pipeline II is connected with a deodorizing device, and an adjusting air valve II 7b for adjusting the air quantity of discharged tail gas is arranged on the bypass pipeline II 6 b.
The deodorizing device comprises a deodorizing fan 9 and a deodorizing and filtering tower 8 which are connected behind the adjusting air valve II 7 b. The deodorizing fan 9 is used for overcoming the filtering wind resistance of the deodorizing filtering tower 8 so as to ensure the wind pressure balance between the bypass pipeline II 6b and the wind pipe 5.
A gas heater 10 is arranged between the air outlet of the circulating fan 4 and the air inlet of the aerobic fermentation reactor 1, so that the gas entering the aerobic fermentation reactor 1 can be heated, and the stability of the internal temperature of the fermentation tank can be ensured in extremely low-temperature weather or areas; in order to reduce the heat energy loss of the system as much as possible, the outer parts of the aerobic fermentation reactor 1, the drain joint 2, the steam-water separator 3 and the air pipe 5 are all coated with heat preservation and insulation materials.
As shown in fig. 2, the aerobic fermentation reactor 1 is a horizontal rotary drum type aerobic fermentation reactor, and comprises a horizontal drum fermentation tank 101, a riding wheel set 102, a rotary driving device 103, a sealing cover and a base 106, wherein the sealing cover comprises a feeding side sealing cover 104 and a discharging side sealing cover 105, and the structure and principle of the feeding side sealing cover 104 and the discharging side sealing cover 105 are identical. The horizontal roller fermentation tank 101, the feeding side sealing cover 104 and the discharging side sealing cover 105 form a closed fermentation space; a shoveling plate 107 is arranged inside the horizontal drum fermentation tank 101. The rotary driving device 103 drives the horizontal roller fermentation tank 101 to rotate, so that materials in the roller fermentation tank 101 roll under the action of the roller fermentation tank 101 and the shoveling plate 107 to obtain oxygen, and aerobic fermentation is realized; the horizontal roller fermentation tank 101 is arranged on the power supporting roller set 102, and the supporting roller set 102, the rotary driving device 103, the feeding side sealing cover 104 and the discharging side sealing cover 105 are all fixed on the base 106.
As shown in fig. 4 and 6, the upper part of the feeding side sealing cover and sealing device is provided with a feeding opening 111 and an air outlet 112, and the middle part is provided with a material level observation hole 113; the upper part of the discharging side sealing cover and sealing device is provided with an observation sampling port 121 and an air inlet I122, and the lower part of the discharging side sealing cover is provided with a discharging port 123; the cover on the feeding side is provided with an access hole 124 and a sensor mounting hole 125, the cover on the discharging side is provided with a sensor mounting hole 125, and an access door cover is arranged outside the access hole 124.
As shown in fig. 7-9, the structure and principle of the feed side cover 104 is identical to that of the discharge side cover 105, and the feed side cover 104 is illustrated here as an example. The feeding side cover 104 comprises a cover plate 1041, an inner ring 1042, an enclosure 1045, a sealing plate 1047 and a pressing plate 1046, wherein the inner ring 1042 is vertically welded on the inner side plane of the cover plate 1041, and the outer diameter of the inner ring is smaller than the inner diameter of the cylinder body of the horizontal cylinder fermentation tank 101; the sealing cover 1045, the pressing plate 1046 and the sealing plate 1047 are arranged on the outer side of the cylinder body of the horizontal cylinder fermentation cylinder 101, one end of the sealing cover 1045 is fixed on the inner side plane of the feeding side sealing cover 104 through bolts, the sealing plate 1047 and the pressing plate 1046 are fixed on the other end of the sealing cover 1045 through bolts, the sealing plate 1047 is a rubber plate, and is positioned between the sealing cover 1045 and the pressing plate 1046 and is fixed on the end face of the sealing cover 1045 through the pressing plate 1046 in a pressing mode.
When the sealing plate 1047, the pressing plate 1046, the inner ring 1042 and the cylinder body of the horizontal roller fermentation tank 101 are required to be coaxial during installation, the sealing plate 1041, the inner ring 1042, the sealing cover 1045, the sealing plate 1047 and the cylinder body of the horizontal roller fermentation tank 101 together form a labyrinth sealing mechanism, and the material W sandwiched between the sealing plate 1047 and the cylinder body of the horizontal roller fermentation tank 101 can function like a sealing ring.
For convenient installation and adjustment, the enclosure 1045 is divided into three blocks along the circumferential direction, and each block is fixedly connected into a whole through bolts; waist-shaped holes are formed in the end face, connected with the sealing plate 1047, of the sealing plate 1047, the pressing plate 1046 and the cylinder body of the horizontal cylinder fermentation tank 101, so that coaxiality and gaps among the sealing plate 1047, the pressing plate 1046 and the cylinder body of the horizontal cylinder fermentation tank 101 can be conveniently adjusted, and friction resistance, leakage and air leakage of a labyrinth can be adjusted; a labyrinth material cleaning hole 126 is formed in the middle of the outer side bottom of the cover plate 1041 and corresponds to the edge of the cylinder, the upper height position of the labyrinth material cleaning hole 126 is lower than the outer diameter of the inner ring 1042, and the lower height position is higher than the inner diameter of the axial sealing plate 1047 of the cover 1045; the labyrinth material cleaning hole 126 is used for conveniently cleaning materials in the labyrinth when friction resistance is overlarge due to serious dry and knot after the materials are accumulated in the labyrinth so as to ensure that the tank body rotates smoothly and is not blocked; a seal 1043 is provided outside the labyrinth cleaning hole.
As shown in fig. 4-5 and 8, in order to reduce the wind speed of the air outlet 112 as much as possible, reduce the material to be pumped into the air pipe, the inside of the air outlet 112 is a trumpet-shaped pipeline with the cross section decreasing in an irregular polygon, the large diameter of the air outlet 112 is fixed on the opening of the sealing plate 1041, the small diameter of the air outlet 112 is connected with the drain joint 2 through a flange, the air exhaust direction enters from the horizontal roller fermentation tank 101 through the opening of the sealing plate 1041, and sequentially passes through the large diameter and the small diameter of the air outlet 112 and then enters the drain joint 2; the highest point of the inner hole with the small diameter of the air outlet 112 is positioned on the upper side of the air outlet; the lower end face of the air outlet 112 is provided with an inclined plane L0 which is larger than a material repose angle alpha, and the inclined plane direction is directed to the inner part and the lower part of the horizontal roller fermentation tank 101, so that the material W piled up in the inner cavity of the air outlet 112 is ensured to return into the horizontal roller fermentation tank 101.
The opening of the cover plate 1041 is an irregular polygon corresponding to the large diameter of the air outlet 112, the upper end face Lh is an arc surface concentric with the inner ring 1042 and smaller in diameter than the inner diameter of the inner ring, the lower end face is an inclined plane L0 close to the center side of the cover plate 1041, the other two surfaces are a vertical plane IL1 and a vertical plane II L2, the lowest point of the inclined plane L0 is higher than the maximum loading height H, and the inclination is larger than the repose angle alpha of the material; a baffle plate 1048 is arranged outside the vertical plane IL1 close to the vertical center line of the cover plate 1041, the upper edge of the baffle plate 1048 is connected with the inner ring 1042, and the lowest point is lower than the lowest point of the inclined plane L0, so as to prevent the material W raised by the rotation of the cylinder body of the horizontal cylinder fermentation tank 101 from entering the air outlet 112.
As shown in fig. 10-12, the cover is fixedly connected 1010 to the base 106 by bolts; a horizontal transverse U-shaped hole which is vertical to the axial direction of the cylinder body of the horizontal cylinder fermentation tank 101 is arranged on the base of the cover, and a horizontal longitudinal waist-shaped hole which is parallel to the axial direction of the cylinder body of the horizontal cylinder fermentation tank 101 is arranged on the base 106 at a position corresponding to the U-shaped hole of the base of the cover, so that the distance between the cover and the end face of the horizontal cylinder fermentation tank 101 and the coaxiality between the axis of the inner ring 1042 and the axis of the horizontal cylinder fermentation tank 101 can be simultaneously adjusted; the bases on two sides of the sealing cover are respectively provided with a tensioning adjusting screw 1020 along the axial direction of the cylinder body of the horizontal cylinder fermentation cylinder 101, the end part of the tensioning adjusting screw 1020 is fixedly connected with the base of the sealing cover, the position on the base 106 corresponding to the tensioning adjusting screw is provided with a locking block 1021, the tensioning adjusting screw 1020 penetrates through the locking block 1021, and the distance between the sealing cover and the end face of the horizontal cylinder fermentation cylinder 101 can be adjusted by adjusting an adjusting nut on the tensioning adjusting screw 1020.
As shown in fig. 12, the drainage joint 2 is a three-way structure formed by a horizontal pipeline and a vertical pipeline, the horizontal pipeline is provided with an air inlet II 202, a flange connected with an air outlet 112 of the aerobic fermentation reactor 1 is arranged at the air inlet II 202, the top end of the vertical pipeline is an air outlet 201, and the air outlet 201 is provided with a flange connected with an air pipe 5; a filter 203 is arranged at a position close to the air outlet 201; the bottom end of the vertical pipeline is fixedly connected with the U-shaped water seal 204; the U-shaped water seal 204 is used for controlling the height of accumulated water in the vertical pipeline; the lowest point position of the trap of the U-shaped water seal 204 is provided with a sewage disposal port II205.
As shown in fig. 13, the steam-water separator 3 comprises a tank 301, an air inlet 302, an air outlet 303, a reversing plate 304, a reversing pipe 305, a filtering grid 306, a spiral guide plate 307, a liquid separating plate 308, a liquid guide tube 309, a water outlet 310, a U-shaped water seal 311, a sewage disposal port I312 and a support 313, wherein the two sides of the tank are respectively provided with the air inlet 302 and the air outlet 303.
The reversing plate 304 is obliquely and hermetically welded in the tank 301 to isolate the air inlet 302 from the air outlet 303 and is respectively positioned at two sides of the tank, so that the air inlet and the air outlet of the separator cannot be directly communicated; a hole is formed in the middle of the reversing plate 304, the size of the hole just enables the reversing tube 305 to penetrate through the hole, and the reversing plate 304 and the reversing tube 305 are fixedly connected into a whole through sealing welding; the filter grille 306 is of a horn-shaped structure with a large lower part and a small upper part, the upper end face of the filter grille 306 is in sealing connection with and fixed to the lower end face of the reversing pipe 305, the inner and outer circle diameters of the upper end face of the filter grille are the same as those of the lower end face of the reversing pipe 305, the outer circle diameter of the lower end face of the filter grille 306 is smaller than the inner diameter of the tank 301, the diameter area between the filter grille and the tank is not smaller than the diameter area of a spiral part air passage in the tank 301, a series of honeycomb-shaped inclined capillary air pipes are arranged inside the filter grille 306, air flows enter the reversing pipe through the lower part of the filter grille 306 by the capillary air pipes, so that moisture in the air flow is further separated, and the separated water flows downwards to the bottom of the tank along the pipe walls of the capillary air pipes for collection.
The spiral guide plate 307 is arranged below the reversing plate 304, is welded on the outer side of the reversing pipe 305 along the height direction, has the length which is consistent and extends to be level with the lower end surface of the filter grid 306, has the outer diameter smaller than the inner diameter of the tank 301, and is used for guiding the gas entering the separator so as to lead the gas to move downwards along the spiral direction; the liquid separation plate 308 is a conical structure with high middle and low periphery, is horizontally arranged right below the filter grating 306 and keeps a certain distance from the lower end face of the filter grating 306, and the core plate of the liquid separation plate 308 is a solid plate with a diameter larger than the outer diameter of the lower end face of the filter grating 306 and smaller than the inner diameter of the tank 301, and is fixedly connected to the tank 301 through the support legs around the solid plate. The liquid guide tube 309 is fixedly connected to the inner wall of the tank 301, is arranged at the lowest position of the reversing plate 304, penetrates through the reversing plate 304, has the upper end face flush with the upper surface of the lowest point of the reversing plate 304, has the lower end penetrating through the liquid separation plate 308 and has the lower end face not higher than the lower surface of the liquid separation plate 308, and is used for introducing accumulated water generated at the upper end of the tank 301 to the bottom of the tank; the drain opening 310 is provided at the center bottom of the can 301; the lower end of the water outlet 310 is fixedly connected with a U-shaped water seal 311, the U-shaped water seal 311 is used for controlling the height of accumulated water in the steam-water separator 3, and when the accumulated water in the steam-water separator 3 exceeds a set height, the accumulated water is automatically discharged under the action of gravity; a cleaning port I312 is arranged at the lowest point of the trap of the U-shaped water seal 311, and the cleaning port I312 can be quickly opened, so that the U-shaped water seal 311 can be conveniently cleaned in time when the U-shaped water seal 311 is blocked; a support 313 is provided below the tank 301, and the support 313 is fixedly connected with the tank 301 by welding to form a whole for supporting and fixing the entire steam-water separator 3.
The working principle and the process of the invention are as follows:
1. after the system establishes a fermentation reaction, a circulating fan 4 is started to enable the inside of the aerobic fermentation reactor 1 to be in a positive pressure state, meanwhile, a negative pressure state is formed in an air pipe 5, and tail gas containing a large amount of moisture generated by fermentation is discharged through an exhaust port of the aerobic fermentation reactor 1 under the action of the positive pressure in the horizontal roller fermentation tank 101 and the negative pressure of the air pipe 5;
2. tail gas discharged from the horizontal roller fermentation tank 101 enters the drain joint 2 through the air inlet II 202, and then is discharged from the air outlet 201 of the drain joint 2, and sundries carried out from the horizontal roller fermentation tank 101 along with the tail gas and water drops separated out from the tail gas in the process fall down and deposit to the lower end of a vertical pipeline of the drain joint 2 under the action of gravity;
3. when the accumulated water of the vertical pipeline in the drain joint 2 exceeds the height set by the U-shaped water seal 204, the accumulated water is automatically discharged under the action of gravity, and after sundries are deposited to a certain degree, a sewage cleaning port II205 on the U-shaped water seal 204 is opened to clean the sundries;
4. the tail gas discharged from the drain joint 2 is sent into the tank 301 through the air inlet flange of the steam-water separator 3, the tail gas moves downwards in a spiral manner along the spiral guide plate 307, and under the action of centrifugal force, the moisture in the tail gas is separated out and flows to the bottom of the tank 301 along the inner wall of the tank 301 to be deposited;
5. the gas after centrifugal separation passes through a filter grid 306, and under the action of an inclined capillary tube, steam-water separation is further completed, and the separated water flows to the bottom of the tank 301 for deposition;
6. when the accumulated water in the steam-water separator 3 exceeds a set height, the accumulated water is automatically discharged through the U-shaped water seal 311 at the bottom of the steam-water separator 3 under the action of gravity;
7. the separated dry tail gas enters the upper part of the tank 301 of the steam-water separator 3 upwards through the reversing pipe 305 and is discharged through the air outlet 303;
8. the dry tail gas discharged from the steam-water separator 3 enters a deodorizing fan 9 through a bypass pipeline II 6b, and is sent to a deodorizing filter tower 8 through the deodorizing fan 9 to be filtered and finally discharged after reaching the standard;
9. most of the dry tail gas enters the circulating fan 4 again and finally returns to the horizontal roller fermentation tank 101; fresh air enters the circulating fan 4 through the bypass pipeline I6 a, and the fresh air is sent into the horizontal roller fermentation tank 101 together with the dried tail gas through the circulating fan 4, so that oxygen consumed in the fermentation process is supplemented, and the tail gas discharged in the fermentation process is ensured to be recycled;
10. the bypass line I6 a and the bypass line II 6b are provided with a regulating air valve I7 a and a regulating air valve II 7b for controlling and regulating the amount of fresh air introduced into the fermentation system and the amount of discharged tail gas, which are usually kept consistent, and are determined by the amount of oxygen consumed by the fermentation system.

Claims (8)

1. A horizontal aerobic fermentation reactor and a waste heat utilization water removal system are characterized in that: comprises an aerobic fermentation reactor (1), a steam-water separator (3) and a circulating fan (4) which are sequentially connected through an air pipe (5) to form a closed-loop air path; the air pipe (5) is provided with a bypass pipeline I (6 a) and a bypass pipeline II (6 b), the bypass pipeline I (6 a) is close to an air inlet of the circulating fan (4) and is directly communicated with the atmosphere, and the aerobic fermentation reactor (1) comprises a horizontal roller fermentation tank (101), a riding wheel group (102) and a rotary driving device (103); the horizontal roller fermentation tank (101) and the sealing cover form a closed fermentation space; the rotary driving device (103) drives the horizontal roller fermentation tank (101) to rotate, so that the fermented material is rolled under the action of the rotary horizontal roller fermentation tank (101) and the shoveling plate (107) to obtain oxygen, and aerobic fermentation is realized; the sealing cover comprises a feeding side sealing cover (104) and a discharging side sealing cover (105) which are the same in principle, and a feeding port (111) and an air outlet (112) are arranged at the upper part of the feeding side sealing cover (104); the upper part of the discharging side sealing cover (105) is provided with an air inlet I (122), the lower part is provided with a discharging hole (123), the feeding side sealing cover (104) and the discharging side sealing cover (105) comprise a sealing cover plate (1041), an inner ring (1042), a sealing cover (1045) and a sealing plate (1047), the inner ring (1042) is vertically fixed on the inner side plane of the sealing cover plate (1041), and the outer diameter of the inner ring is smaller than the inner diameter of a cylinder body of the horizontal cylinder fermentation tank (101); the sealing cover (1045) and the sealing plate (1047) are arranged on the outer side of the cylinder body of the horizontal cylinder fermentation tank (101), one end of the sealing cover (1045) is fixed on the inner side plane of the sealing cover plate (1041), the other end of the sealing cover is connected with the sealing plate (1047), the inner ring (1042) and the cylinder body of the horizontal cylinder fermentation tank (101) are kept coaxial, and the sealing cover plate (1041), the inner ring (1042), the sealing cover (1045) and the cylinder body of the horizontal cylinder fermentation tank (101) form a labyrinth sealing mechanism, and a material (W) clamped in the labyrinth sealing mechanism plays a role of a flexible sealing ring;
the inside of the air outlet (112) is a horn-shaped pipeline with an irregular polygonal cross section, the large diameter of the air outlet (112) is fixed on the opening of the sealing cover plate (1041), the small diameter of the air outlet (112) is connected with the air pipe or the drain joint (2), the air exhaust direction enters from the horizontal roller fermentation tank (101) through the opening of the sealing cover plate (1041), and sequentially passes through the large diameter and the small diameter of the air outlet (112) and then enters the air pipe or the drain joint (2); a slope larger than a material repose angle (alpha) is arranged below the air outlet (112), so that the material accumulated in the inner cavity of the air outlet (112) is ensured to return to the horizontal roller fermentation tank (101); the opening of the cover plate (1041) is an irregular polygon corresponding to the large diameter of the air outlet (112), the upper end surface (Lh) of the cover plate is an arc surface concentric with the inner ring (1042) and smaller in diameter than the inner diameter of the inner ring (1042), the lower end surface is an inclined surface (L0) which is higher closer to the central side of the cover plate (1041), the other two surfaces are a vertical surface I (L1) and a vertical surface II (L2), and the lowest point of the inclined surface (L0) is higher than the maximum loading height (H); a baffle plate (1048) is arranged on the outer side of a vertical surface I (L1) close to the vertical center line of the cover plate (1041), the upper edge of the baffle plate (1048) is connected with an inner ring (1042), and the lowest point of the baffle plate is lower than the lowest point of an inclined plane (L0), so that the materials raised by the cylinder body of the horizontal cylinder fermentation tank (101) in the rotating process are prevented from entering an exhaust outlet (112);
the sealing cover is arranged on the base (106), a horizontal transverse U-shaped hole which is vertical to the axis direction of the horizontal roller fermentation tank (101) is formed in the base of the sealing cover, a horizontal longitudinal waist-shaped hole which is parallel to the axis direction of the horizontal roller fermentation tank (101) is formed in the position, corresponding to the U-shaped hole of the base of the sealing cover, of the base (106), and the sealing cover can be freely adjusted on the base along the transverse direction and the longitudinal direction; the base on two sides of the sealing cover is respectively provided with a tensioning adjusting screw (1020) along the axial direction of the horizontal roller fermentation tank (101), the end part of the tensioning adjusting screw (1020) is fixedly connected with the base of the sealing cover, the position on the base (106) corresponding to the tensioning adjusting screw (1020) is provided with a locking block (1021), the tensioning adjusting screw (1020) penetrates through the locking block (1021), and the longitudinal position of the sealing cover can be adjusted in real time through adjusting tensioning, so that the fitting degree of the sealing cover and the end part of the cylinder body of the horizontal roller fermentation tank (101) is adjusted.
2. The horizontal aerobic fermentation reactor and the residual heat utilization water removal system according to claim 1, wherein an adjusting air valve I (7 a) is arranged on the bypass pipeline I (6 a) for adjusting the air inflow of fresh air; and an adjusting air valve II (7 b) is arranged on the bypass pipeline II (6 b) and used for adjusting the air quantity of the discharged tail gas.
3. The horizontal aerobic fermentation reactor and waste heat utilization water removal system according to claim 1 or 2, wherein: the end surface of the sealing cover (1045) connected with the sealing plate (1047) is provided with a through waist-shaped hole so as to conveniently adjust the coaxiality and the gap between the sealing plate (1047) and the horizontal roller fermentation tank (101); a material cleaning hole (126) is formed in the middle of the outer side bottom of the cover plate (1041) and corresponds to the edge of the horizontal roller fermentation tank (101), the upper height of the material cleaning hole (126) is lower than the outer diameter of the inner ring (1042), and the lower height is higher than the inner diameter of the cover (1045); and a sealing door (1043) is arranged outside the material cleaning hole.
4. The horizontal aerobic fermentation reactor and waste heat utilization water removal system according to claim 1 or 2, wherein: the steam-water separator (3) comprises a tank body (301), a reversing plate (304), a reversing pipe (305), a filtering grid (306), a spiral guide plate (307), a liquid separating plate (308), a liquid guide pipe (309), a water outlet (310), a U-shaped water seal (311), a sewage cleaning port I (312) and a support (313), wherein the two sides of the tank body are respectively provided with the air inlet (302) and the air outlet (303); the reversing plate (304) is obliquely fixed in the tank body (301) to isolate the air inlet (302) from the air outlet (303); the reversing tube (305) penetrates through a reversing plate (304) which is obliquely arranged, and the reversing plate (304) and the reversing tube (305) are fixedly connected into a whole; the filter grating (306) is of a horn-shaped structure with a large lower part and a small upper part, the upper end face of the filter grating is connected and fixed with the lower end face of the reversing pipe (305) in a sealing way, the inner and outer circular diameters of the upper end face of the filter grating are the same as those of the lower end face of the reversing pipe (305), the outer circular diameter of the lower end face of the filter grating (306) is smaller than the inner diameter of the tank body (301), the effective cross section area between the filter grating and the tank body (301) is not smaller than the effective cross section area of a spiral part wind path in the tank body (301), a honeycomb inclined capillary pipe is arranged in the filter grating (306), and air flow enters the reversing pipe (305) from the lower capillary pipe of the filter grating (306); the spiral guide plate (307) is arranged below the reversing plate (304) and is fixed on the outer side of the reversing pipe (305) in the height direction, the length of the spiral guide plate extends to be level with the lower end face of the filter grid (306), and the outer diameter of the spiral guide plate (307) is smaller than the inner diameter of the tank body (301); the liquid separation plate (308) is horizontally arranged under the filter grid (306) and is fixed on the inner wall of the tank body (301), and the liquid separation plate (308) is a solid plate with the diameter being larger than the outer diameter of the lower end face of the filter grid (306) and smaller than the inner diameter of the tank body (301); the liquid guide pipe (309) is fixed on the inner wall of the tank body (301), the upper end face of the liquid guide pipe is level with the upper surface of the lowest point of the reversing plate (304), and the lower end face of the liquid guide pipe penetrates through the liquid separation plate (308) and is not higher than the lower surface of the liquid separation plate (308); the water outlet (310) is arranged at the center position of the bottommost part of the tank body (301), and the lower end of the water outlet (310) is fixedly connected with a U-shaped water seal (311); the lowest point position of the trap of the U-shaped water seal (311) is provided with a sewage disposal port I (312); a support (313) is arranged below the tank body (301), and the support (313) is fixedly connected with the tank body (301).
5. The horizontal aerobic fermentation reactor and waste heat utilization water removal system according to claim 1 or 2, wherein: the drainage joint (2) is of a three-way structure formed by a horizontal pipeline and a vertical pipeline, the horizontal pipeline is provided with an air inlet II (202), a flange connected with an air outlet (112) of the aerobic fermentation reactor is arranged at the air inlet II (202), the top end of the vertical pipeline is an air outlet (201), and a filter (203) is further arranged at the position close to the air outlet (201); the bottom end of the vertical pipeline is fixedly connected with a U-shaped water seal (204); the lowest point position of the trap of the U-shaped water seal (204) is provided with a sewage disposal port II (205).
6. The horizontal aerobic fermentation reactor and waste heat utilization water removal system according to claim 1 or 2, wherein: a gas heater (10) is arranged between the air outlet of the circulating fan (4) and the air inlet of the aerobic fermentation reactor (1).
7. The horizontal aerobic fermentation reactor and waste heat utilization water removal system according to claim 1 or 2, wherein: the bypass pipeline II (6 b) is connected with a deodorizing device, and the deodorizing device comprises a deodorizing fan (9) and a deodorizing and filtering tower (8).
8. The horizontal aerobic fermentation reactor and waste heat utilization water removal system according to claim 1 or 2, wherein: the outside of the aerobic fermentation reactor (1), the drain joint (2), the steam-water separator (3) and the air pipe (5) are all coated with heat preservation and insulation materials.
CN202010207420.2A 2020-03-23 2020-03-23 Horizontal aerobic fermentation reactor and waste heat utilization dewatering system Active CN111253028B (en)

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