CN111250993A - A tailor-welded abrasive material equipment for window edge protection steelframe processing - Google Patents

A tailor-welded abrasive material equipment for window edge protection steelframe processing Download PDF

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Publication number
CN111250993A
CN111250993A CN202010171823.6A CN202010171823A CN111250993A CN 111250993 A CN111250993 A CN 111250993A CN 202010171823 A CN202010171823 A CN 202010171823A CN 111250993 A CN111250993 A CN 111250993A
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CN
China
Prior art keywords
welding
tailor
plate
motor
steel frame
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Withdrawn
Application number
CN202010171823.6A
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Chinese (zh)
Inventor
任宏伟
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Individual
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Individual
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Priority to CN202010171823.6A priority Critical patent/CN111250993A/en
Publication of CN111250993A publication Critical patent/CN111250993A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0247—Driving means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/04—Headstocks; Working-spindles; Features relating thereto
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a tailor-welding abrasive device for processing a window edge protection steel frame, which comprises a hollow rectangular structure nesting frame, a placing plate, an abrasive table and a tailor-welding mechanism, wherein the abrasive table is positioned above the nesting frame, the tailor-welding mechanism is arranged in the middle of the upper part of the abrasive table, two side stand columns are vertically arranged on one side of the nesting frame, and the upper and lower ends of the two side stand columns are respectively provided with a first motor. The invention has the beneficial effects that: weld processing through welder to the part on the steelframe, welder on this equipment can be adjusted the movable scope bigger from top to bottom by adjusting, and adjust the activity about two pairs of welder through the pneumatic cylinder, guarantee this equipment can be to different volumes, when the steelframe of height carries out the welded, very big improvement again on this equipment the welder to the part tailor-welding precision on the steelframe, and two welding seats that are parallel arrangement carry out weldment work to different regions on the steelframe in step, very big improvement this equipment to the steelframe tailor-welding efficiency.

Description

A tailor-welded abrasive material equipment for window edge protection steelframe processing
Technical Field
The invention relates to a tailor-welded abrasive device, in particular to a tailor-welded abrasive device for processing a window edge protection steel frame, and belongs to the technical field of application of window edge protection steel frame processing devices.
Background
The window edge protection steel frame is applied more and more frequently in the furniture decoration field, and the window edge protection support is various, and the size is various, and its main function is fixed and is protected window, aluminum alloy spare etc. to the window, when improving the security, can play certain decoration, beautify the effect again.
In the window along protection steelframe course of working, the abrasive material equipment of welding is indispensable, welds the equipment to the window along the junction of each construction package of protection steelframe through abrasive material equipment of welding, reinforcing steelframe intensity to after the welding, to the steelframe by the welding department mill off the clout, make steelframe surface more smooth, level and smooth.
The existing tailor-welding abrasive equipment for processing the window edge protection steel frame still has great defects when in use, the existing tailor-welding abrasive equipment can only carry out tailor-welding processing on the window edge protection steel frame with the same volume and height, the tailor-welding abrasive equipment has low efficiency and poor precision of tailor-welding processing on the steel frame, a welding gun on the tailor-welding abrasive equipment can work and move in a small range, the tailor-welding abrasive equipment has poor quality of tailor-welding processing on the steel frame, the tailor-welding abrasive equipment has low efficiency of abrasive processing on a tailor-welding part on the steel frame, the abrasive precision of the tailor-welding part on the steel frame is low, the overall occupied area of the tailor-welding abrasive equipment is too large, the tailor-welding abrasive equipment wastes time and labor when in use, the tailor-welding abrasive equipment can not flexibly adjust the processed angle and position of the steel frame when being processed on the tailor-welding abrasive equipment, and the stability of the tailor-welding abrasive equipment is, and the friction loss of each part on the equipment is large, and the service life of the whole equipment is short.
Disclosure of Invention
The invention aims to solve the problem that the existing tailor-welding abrasive equipment can only perform tailor-welding processing on window edge protection steel frames with the same volume and height; the tailor-welding abrasive equipment has low efficiency and poor precision in tailor-welding the steel frame; the welding gun on the tailor-welded abrasive equipment can work and move in a small range, and the tailor-welded abrasive equipment has poor quality in tailor-welding processing of a steel frame; the tailor-welding abrasive equipment has low efficiency of abrasive machining on the tailor-welding part on the steel frame, and has low accuracy of abrasive machining on the tailor-welding part of the steel frame; the whole occupied area of the tailor-welding abrasive equipment is too large, and time and labor are wasted during use; when the steel frame is processed on the tailor-welded abrasive equipment, the tailor-welded abrasive equipment cannot flexibly adjust the angle and the position of the processed steel frame, and the stability of the tailor-welded abrasive equipment is poor during working; the friction loss of each part on the equipment is large, and the service life of the whole equipment is short, so that the tailor-welding abrasive equipment for processing the window edge protection steel frame is provided.
The purpose of the invention can be realized by the following technical scheme: a tailor-welding abrasive device for processing a window edge protection steel frame comprises a sleeving and carrying frame with a hollow cuboid structure, a placing plate, an abrasive table and a tailor-welding mechanism, wherein the abrasive table is positioned above the sleeving and carrying frame, the tailor-welding mechanism is arranged in the middle of the upper part of the grinding material table, one side of the sleeve carrying frame is vertically provided with two side upright posts, the upper and lower ends of the two side upright posts are respectively provided with a first motor, a first rolling belt in an annular structure is rotatably connected between the first motors at the two ends of the two side upright posts through a transmission shaft, a first transfer plate is horizontally sleeved on the side upright posts, and the two rolling belts respectively penetrate through two ends of the first moving plate, one end of the bottom of the first moving plate is vertically provided with two vertical connecting rods, horizontal sleeve rods are horizontally arranged at the bottoms of the two vertical connecting rods, a second motor is respectively arranged on the two horizontal sleeve rods, and a swinging plate in a cuboid structure is horizontally arranged on the two second motors;
two motors III are arranged on two sides of the grinding material platform, a rolling belt II in an annular structure is rotatably connected between the two motors III on the two sides of the grinding material platform through a transmission shaft, a transfer plate II in a rectangular structure is sleeved on the two rolling belt II, a cylindrical transverse sleeve shaft I is sleeved in the middle of the transfer plate II in a penetrating manner, end connecting blocks I are vertically arranged at two ends of the transverse sleeve shaft I, lower mounting plates are horizontally arranged below the two transfer plates II, a penetrating plate is horizontally arranged below the two lower mounting plates, a sleeve bucket in a rectangular structure is sleeved on the penetrating plate, and a vertical grinding frame is vertically arranged below the sleeve bucket;
the middle part of the upper end face of the penetration connecting plate is provided with a concave hobbing groove II, a motor IV is arranged above the middle part of the sleeve bucket, a gear I is rotatably connected below the motor IV, and the lower part of the gear is connected into the hobbing groove II;
a first hydraulic cylinder is vertically arranged above the vertical grinding frame, a fifth motor is connected below the hydraulic cylinder through a hydraulic rod in an extending mode, two ends of the fifth motor are rotatably connected with a turnover frame of an inverted U-shaped structure through a transmission shaft, the bottom of the turnover frame is horizontally arranged, a sixth motor is vertically arranged at the bottom of the turnover frame, a grinding disc of a cylindrical structure is rotatably connected below the sixth motor through a rotating shaft, the sixth motor drives the grinding disc to rotate through the transmission shaft to polish and grind a splicing welding area on a steel frame, protruding excess materials generated after welding are removed, and the surface of the steel frame is guaranteed to be smoother and more smooth;
two ends of the tailor-welding mechanism are vertically provided with two end connecting blocks II, a motor VII is arranged above the two end connecting blocks II, a rolling belt III in an annular structure is rotatably connected between the two motor VII through a transmission shaft, a transfer plate III in a rectangular structure is sleeved on the rolling belt III in a penetrating manner, sleeves in a hollow cylindrical structure are arranged at two ends below the transfer plate III, a transverse sleeve shaft II in a cylindrical structure is sleeved in each sleeve in a penetrating manner, and one end of the bottom of the transfer plate III is vertically provided with two welding seats;
the welding machine comprises a welding seat, a welding gun, a transmission shaft, a hydraulic cylinder II, a welding gun and a steel frame, wherein the top of the welding seat is provided with a top plate, two ends of the bottom of the top plate are vertically provided with two motors eight, the two motors eight are rotatably connected with the hydraulic cylinder II through the transmission shaft, the lower part of the hydraulic cylinder II is connected with;
the middle part of the upper end face of each transverse loop rod is provided with a concave hobbing groove I, a gear II is rotatably connected to the lower part of the middle part of each motor II, each motor II is connected to the inside of the hobbing groove I through the gear II, each motor II drives the gear II to roll in the hobbing grooves I of the two transverse loop rods respectively to drive the swing plate, the position of the steel frame is adjusted on the left side and the right side, the motor I drives the gear I to rotate through a transmission shaft, the height of the moving plate, the height of the vertical connecting rod and the swing plate is driven, the position of the steel frame on the swing plate can be flexibly adjusted and processed is guaranteed, and the efficiency and the precision of the device for splicing and welding the steel frame and processing abrasive materials are greatly improved.
The invention has further technical improvements that: the two rolling belts I are connected with the first transfer plate through viscose glue, and the motor I is movably connected with the first transfer plate, the transverse loop bar and the swinging plate through the rolling belts I.
The invention has further technical improvements that: the first end connecting blocks at two ends of the first transverse sleeve shaft are respectively and fixedly connected to the partition plates at two ends above the sleeve loading frame, and the middle parts of eight faces of the sleeve loading frame are arranged in a hollow mode, so that a worker can conveniently operate structural components sleeved in the sleeve loading frame.
The invention has further technical improvements that: the joint of the two rolling belts II and the second transfer plate is coated with viscose glue, and the motor tee joint is movably connected with the second transfer plate through the rolling belts II.
The invention has further technical improvements that: the middle part of the sleeve bucket is provided with a hollow sleeve plate groove matched with the through connecting plate, and the motor four-way is movably connected with the sleeve bucket and the vertical grinding frame in the hobbing groove II through a gear I.
The invention has further technical improvements that: and the side walls of one side of the two second end connecting blocks are respectively and fixedly connected to the side walls of the two second moving support plates, so that the second moving support plates can drive the second end connecting blocks and the welding bases to be movably adjusted.
The invention has further technical improvements that: two ends of the two transverse sleeve shafts are respectively and vertically connected to the two side walls of the two end connection blocks, the joint of the third rolling belt and the third transfer plate is coated with adhesive, the adhesive can enable the third rolling belt to drive the third transfer plate to move, and the seventh motor is movably connected with the third transfer plate through the third rolling belt.
The invention has further technical improvements that: the first gear hobbing slot and the second gear hobbing slot are internally provided with a plurality of hobbing teeth at equal intervals, parts on the equipment are ensured to be moved more stably and firmly by the cooperation of the hobbing teeth and the rolling of the first gear and the second gear, and the motor II is movably connected with the swinging plate in the first gear hobbing slot through the second gear.
The invention has further technical improvements that: the infrared sensors are arranged below the vertical grinding frame and the welding seat, the infrared sensors are in communication connection with the PLC arranged at the upper end of the jacket loading frame, positions needing to be welded and grinded are detected and identified on the steel frame through the infrared sensors, the position information is sent to the PLC, and the parts on the equipment are controlled by the PLC to weld and grind the steel frame.
The invention has further technical improvements that: the working method of the equipment specifically comprises the following steps:
the method comprises the following steps: placing a window to be erected on a placing plate along a protective steel frame, then, rotating a motor three-way on a grinding material platform through a rolling belt two of a transmission shaft belt to drive a moving plate two and a tailor-welding mechanism to horizontally adjust and move left and right, rotating a rolling belt three of a motor seven-way belt to adjust and move a moving plate three and a welding seat back and forth, moving the welding seat right above a region to be tailor-welded of the steel frame, moving a hydraulic cylinder two-way on the welding seat downwards through a welding gun of a hydraulic shaft belt to be close to the steel frame, and welding parts on the steel frame through the welding gun;
step two: the two motors II drive the gears II to roll in the hobbing grooves I of the two transverse loop bars respectively to drive the swinging plate, so that the position of the steel frame is adjusted leftwards and rightwards, the motors I drive the moving plate I, the vertical connecting rod and the swinging plate to rotate through the rolling of the transmission shaft belt, so that the heights of the moving plate I, the vertical connecting rod and the swinging plate are driven, and the position of the steel frame on the swinging plate to be processed is adjusted;
step three: after the tailor-welding mechanism performs tailor-welding processing on different positions on the steel frame, the moving support plate II with the rolling belt II and the vertical grinding frame are adjusted in a left-right moving mode, the motor four on the sleeve bucket drives the gear I to roll in the gear hobbing groove II penetrating the connecting plate to drive the vertical grinding frame to move to a position right above a tailor-welding area on the steel frame, the hydraulic cylinder I drives the abrasive disc to move downwards through the hydraulic rod, the motor six drives the abrasive disc to rotate through the transmission shaft to polish and process the tailor-welding area on the steel frame, and protruding residual materials generated after welding are removed.
Compared with the prior art, the invention has the beneficial effects that:
1. when the device is used, a window to be erected is placed on the placing plate along the protective steel frame, then the motor three-way on the grinding material table rotates through the rolling belt two of the transmission shaft belt to drive the moving plate two and the tailor-welding mechanism to horizontally adjust and move left and right, the rolling belt three of the motor seven-belt rotates to adjust and move the moving plate three and the welding seat back and forth, the welding seat moves to be right above a steel frame area to be tailor-welded, the hydraulic cylinder two on the welding seat moves downwards to be close to the steel frame through the welding gun of the hydraulic shaft belt, parts on the steel frame are welded through the welding gun, the adjustable movable range of the welding gun on the device is larger, and the welding gun on the steel frame can be adjusted and moved up and down through the hydraulic cylinder two pairs, so that the device can weld steel frames with different volumes and heights, and the accuracy of the welding gun on the steel frame is greatly improved, and two welding seats which are arranged in parallel synchronously carry out welding work on different areas on the steel frame, so that the efficiency of the equipment for welding the steel frame is greatly improved.
2. In the process of welding the steel frame by the welding seat, the two motors eight drive the hydraulic cylinder two to overturn and adjust the movement through the transmission shaft, so that the welding gun is driven to overturn and adjust the position and the angle of the steel frame welding work, the precision and the efficiency of the welding gun to the steel frame welding work are improved, the range of the welding gun on the equipment which can cover the steel frame welding work is enlarged, the range of the welding gun which can be adjusted by the movement is also greatly improved, and the quality of the steel frame welding work by the equipment is improved.
3. After the tailor-welding mechanism performs tailor-welding processing on different positions on a steel frame, a moving carrying plate II with a rolling belt and a vertical grinding frame are adjusted in a left-right movement mode, a motor four on a sleeve bucket drives a gear I to roll in a hobbing slot II penetrating through a connecting plate to drive the vertical grinding frame to move right above a tailor-welded area on the steel frame, a hydraulic cylinder I drives a grinding disc to move downwards through a hydraulic rod, a motor six drives the grinding disc to rotate through a transmission shaft to perform polishing processing on the tailor-welded area on the steel frame, protruding residual materials generated after welding are removed, the surface of the steel frame is ensured to be smoother and smoother, the device has high efficiency of abrasive processing on the tailor-welded part on the steel frame, and in the abrasive processing process of the vertical grinding frame, a motor five drives a turnover frame and the grinding disc to turn over and adjust the working angle and position through the transmission shaft, so that the accuracy and efficiency of the device for abrasive processing the tailor-welded part of the steel frame are greatly improved, the equipment integrates the tailor welding of the steel frame and the work of the abrasive material, has small occupied area and high working diversity degree, and saves time and labor during use.
4. In the process of splicing welding and abrasive machining of the steel frame by the equipment, the two motors drive the two gears to roll in the hobbing grooves I of the two transverse sleeve rods respectively to drive the swinging plate, so that the position of the steel frame is adjusted leftwards and rightwards, the motor drives the motor to rotate through the rolling belt I of the transmission shaft belt, the first moving plate, the height of the vertical connecting rod and the height of the swinging plate are driven, the steel frame is guaranteed to be flexibly adjusted and machined on the swinging plate, and the efficiency and the precision of the equipment for splicing welding and abrasive machining of the steel frame are greatly improved.
5. The rolling belt two at the two ends of the grinding table synchronously drives the moving support plate two to move, the two moving support plates two are respectively sleeved on the two transverse sleeve shafts to be movably adjusted, so that the vertical grinding frame and the welding seat are ensured to be moved more stably and firmly, the two rolling belt one synchronously drives the moving support plates one to move up and down, the moving support plates one are sleeved on the side stand columns to slide, the steel frame is ensured to be movably adjusted more stably and smoothly up and down, the stability of all parts of the equipment in integral working is high, the friction loss between all parts is small, and the service life of the equipment is prolonged while the noise of the equipment in integral working is ensured to be smaller.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic overall perspective structure of the present invention.
Fig. 2 is a schematic view of the structure of the abrasive table of the present invention.
Fig. 3 is a schematic view of the structure of the bucket of the present invention.
Fig. 4 is a front view of the bucket of the present invention.
FIG. 5 is a schematic view of the vertical grinding carriage structure of the present invention.
FIG. 6 is a schematic structural diagram of a tailor-welding mechanism according to the present invention.
FIG. 7 is a schematic view of a soldering socket according to the present invention.
Fig. 8 is a second front view of the motor of the present invention.
Fig. 9 is a top view of a cross sleeved post of the present invention.
In the figure: 1. sleeving and carrying the frame; 2. a side column; 3. a first motor; 4. rolling the belt I; 5. moving the first carrier plate; 6. A vertical connecting rod; 7. a horizontal loop bar; 8. a first tooth rolling groove; 9. a second motor; 10. arranging a plate; 11. an abrasive table; 12. A tailor welding mechanism; 13. a third motor; 14. rolling the belt II; 15. moving a second support plate; 16. a first end connecting block; 17. A first transverse sleeve shaft; 18. lower assembling a plate; 19. penetrating the connecting plate; 20. a second tooth rolling groove; 21. sleeving a bucket; 22. a vertical grinding frame; 23. sleeving a plate groove; 24. a fourth motor; 25. a first gear; 26. a first hydraulic cylinder; 27. a hydraulic lever; 28. A fifth motor; 29. turning over the frame; 30. a sixth motor; 31. a sanding disc; 32. a second end connecting block; 33. a motor seven; 34. rolling the belt III; 35. moving a third carrier plate; 36. a second horizontal sleeve shaft; 37. a sleeve; 38. welding a base; 39. A motor eight; 40. a second hydraulic cylinder; 41. a hydraulic shaft; 42. a welding gun; 43. and a second gear.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, a tailor-welding abrasive device for processing a window edge protection steel frame comprises a loading frame 1 with a hollow rectangular structure, a placing plate 10, an abrasive table 11 and a tailor-welding mechanism 12, wherein the abrasive table 11 is located above the loading frame 1, the tailor-welding mechanism 12 is arranged in the middle of the upper part of the abrasive table 11, two side columns 2 are vertically arranged on one side of the loading frame 1, motors 3 are respectively arranged at the upper and lower ends of the two side columns 2, a rolling belt 4 in an annular structure is rotatably connected between the motors 3 at the two ends of the two side columns 2 through a transmission shaft, a first moving plate 5 is horizontally sleeved on the side columns 2, the two rolling belts 4 respectively penetrate through the two ends of the first moving plate 5, two vertical connecting rods 6 are vertically arranged at one end of the bottom of the first moving plate 5, horizontal sleeve rods 7 are horizontally arranged at the bottoms of the two vertical connecting rods 6, a second motor 9 is respectively arranged on the two horizontal sleeve rods 7, the two motors II 9 are horizontally provided with a rectangular swinging plate 10;
two motors III 13 are arranged on two sides of the grinding table 11, a rolling belt II 14 in an annular structure is rotatably connected between the two motors III 13 on two sides of the grinding table 11 through a transmission shaft, a transfer plate II 15 in a rectangular structure is sleeved on the two rolling belt II 14, a cylindrical transverse sleeve shaft I17 is sleeved in the middle of the transfer plate II 15 in a penetrating manner, end connection blocks I16 are vertically arranged at two ends of the transverse sleeve shaft I17, lower mounting plates 18 are horizontally arranged below the two transfer plate II 15, a penetrating plate 19 is horizontally arranged below the two lower mounting plates 18, a sleeve bucket 21 in a rectangular structure is sleeved on the penetrating plate 19, and a vertical grinding frame 22 is vertically arranged below the sleeve bucket 21;
the middle part of the upper end surface of the penetrating connecting plate 19 is provided with a concave rolling tooth groove II 20, a motor IV 24 is arranged above the middle part of the sleeve bucket 21, a gear I25 is rotatably connected below the motor IV 24, and the lower part of the gear I25 is connected into the rolling tooth groove II 20;
a first hydraulic cylinder 26 is vertically arranged above the vertical grinding frame 22, a fifth motor 28 is connected below the first hydraulic cylinder 26 in an extending mode through a hydraulic rod 27, two ends of the fifth motor 28 are connected with a turnover frame 29 of an inverted U-shaped structure in a rotating mode through a transmission shaft, the bottom of the turnover frame 29 is horizontally arranged, a sixth motor 30 is vertically arranged at the bottom of the turnover frame 29, a grinding disc 31 of a cylindrical structure is connected below the sixth motor 30 in a rotating mode through a rotating shaft, the sixth motor 30 drives the grinding disc 31 to rotate through the transmission shaft to polish and grind a spliced welding area on a steel frame, protruding excess materials generated after welding are removed, and the surface of the steel frame is guaranteed to be smoother and more mellow;
two ends of the tailor-welding mechanism 12 are vertically provided with two end connection blocks 32, a motor seven 33 is arranged above the two end connection blocks 32, a rolling belt III 34 in an annular structure is rotatably connected between the two motor seven 33 through a transmission shaft, a transfer plate III 35 in a rectangular structure is sleeved on the rolling belt III 34 in a penetrating manner, sleeves 37 in a hollow cylindrical structure are arranged at two ends below the transfer plate III 35, a transverse sleeve shaft II 36 in a cylindrical structure is sleeved in each of the two sleeves 37 in a penetrating manner, and two welding seats 38 are vertically arranged at one end of the bottom of the transfer plate III 35;
the top of the welding seat 38 is provided with a top plate, two ends of the bottom of the top plate are vertically provided with two motors eight 39, a hydraulic cylinder two 40 is rotatably connected between the two motors eight 39 through a transmission shaft, a welding gun 42 is connected below the hydraulic cylinder two 40 in an extending mode through a hydraulic shaft 41, and the welding gun 42 performs welding processing on the steel frame after being electrified;
the middle of the upper end face of each transverse loop rod 7 is provided with a concave rolling tooth groove I8, the lower part of the middle of each motor II 9 is rotatably connected with a gear II 43, each motor II 9 is connected to the inside of a rolling tooth groove I8 through the gear II 43, each motor II 9 drives the gear II 43 to roll in the rolling tooth grooves I8 of the corresponding transverse loop rods 7 respectively to drive the swing plate 10, the position of the steel frame is adjusted leftwards and rightwards, the motor I3 drives the corresponding rolling tooth groove I4 to rotate through the transmission shaft, the moving plate is driven to move 5, the height of the vertical connecting rod 6 and the height of the swing plate 10 are increased, the steel frame can be flexibly adjusted and processed on the swing plate 10, and the splicing welding of the equipment to the steel frame is greatly improved, and the efficiency and the precision of abrasive processing are improved.
The two rolling belts I4 are connected with the first transfer plate I5 through viscose glue, and the motor I3 is movably connected with the first transfer plate I5, the transverse loop bar 7 and the swinging plate 10 through the rolling belts I4.
The first end connecting blocks 16 at the two ends of the first transverse sleeve shaft 17 are fixedly connected to the partition plates at the two ends above the sleeve-carrying frame 1 respectively, and the middle parts of the eight faces of the sleeve-carrying frame 1 are arranged in a hollow mode, so that the structural components sleeved in the sleeve-carrying frame 1 can be operated conveniently by workers.
The joint of the two rolling belts II 14 and the second transfer plate 15 is coated with glue, and the motor III 13 is movably connected with the second transfer plate 15 through the rolling belts II 14.
The middle part of the sleeve bucket 21 is provided with a hollow sleeve plate groove 23 matched with the through connecting plate 19, and a motor four 24 is movably connected with the sleeve bucket 21 and the vertical grinding frame 22 in the hobbing groove two 20 through a gear one 25.
The side walls of one side of the two second terminal blocks 32 are respectively and fixedly connected to the side walls of the two second transfer plates 15, so that the second transfer plates 15 can drive the second terminal blocks 32 and the welding seats 38 to be movably adjusted.
Two ends of the two second transverse sleeve shafts 36 are respectively and vertically connected to the side walls of the two second end connecting blocks 32, the joint of the third rolling belt 34 and the third transfer board 35 is coated with viscose glue, the third rolling belt 34 can drive the third transfer board 35 to move through the viscose glue, and the motor seven 33 is movably connected with the third transfer board 35 through the third rolling belt 34.
A plurality of hobbing teeth are arranged in the hobbing groove I8 and the hobbing groove II 20 at equal intervals, parts on the equipment are enabled to move more stably and firmly by the hobbing teeth matched with the gear I25 and the gear II 43 to roll, and the motor II 9 is movably connected with the swinging plate 10 in the hobbing groove I8 through the gear II 43.
The infrared sensors are arranged below the vertical grinding frame 22 and the welding seat 38 and are in communication connection with the PLC arranged at the upper end of the jacket loading frame 1, the positions of the steel frame to be tailor-welded and ground materials are detected and identified through the infrared sensor with the model of CPM1A, the position information is sent to the PLC with the model of OS137-3, and the parts on the equipment are controlled through the PLC to tailor-weld and grind materials on the steel frame.
The working method of the equipment specifically comprises the following steps:
the method comprises the following steps: placing a window to be erected on the placing plate 10 along a protective steel frame, then, rotating a third motor 13 on the grinding material table 11 through a second rolling belt 14 of a transmission shaft belt to drive a second moving plate 15 and a tailor-welding mechanism 12 to horizontally adjust and move left and right, rotating a third rolling belt 34 of a seventh motor 33 to adjust and move front and back of a third moving plate 35 and a welding seat 38, moving the welding seat 38 to be right above a region to be tailor-welded of the steel frame, moving a second hydraulic cylinder 40 on the welding seat 38 downwards to be close to the steel frame through a welding gun 42 of a hydraulic shaft 41, and welding and processing components on the steel frame through the welding gun 42;
step two: the two motors II 9 drive the gears II 43 to roll in the rolling tooth grooves I8 of the two transverse loop bars 7 respectively to drive the swinging plate 10, so that the position of the steel frame is adjusted leftwards and rightwards, the motor I3 drives the swinging plate I5, the vertical connecting rod 6 and the swinging plate 10 to rotate through the rolling belt I4 of the transmission shaft belt, and the position of the steel frame on the swinging plate 10 to be processed is adjusted;
step three: after the tailor-welding mechanism 12 performs tailor-welding processing on different positions of the steel frame, the second transfer plate 15 and the vertical grinding frame 22 in the second rolling belt 14 are adjusted in a left-right movement mode, the fourth motor 24 on the casing bucket 21 drives the first gear 25 to roll in the second hobbing slot 20 penetrating the connecting plate 19 to drive the vertical grinding frame 22 to move to a position right above a tailor-welded area on the steel frame, the first hydraulic cylinder 26 drives the grinding disc 31 to move downwards through the hydraulic rod 27, the sixth motor 30 drives the grinding disc 31 to rotate through the transmission shaft to perform polishing processing on the tailor-welded area on the steel frame, and protruding residual materials generated after welding are removed.
When the device is used, a window to be erected is placed on the placing plate 10 along a protective steel frame, then the motor III 13 on the grinding material table 11 rotates through the rolling belt II 14 of the transmission shaft belt to drive the moving plate II 15 and the tailor-welding mechanism 12 to horizontally adjust and move left and right, the rolling belt III 34 of the motor VII 33 rotates to adjust and move the moving plate III 35 and the welding seat 38 back and forth, the welding seat 38 moves to be right above a region to be tailor-welded of the steel frame, the hydraulic cylinder II 40 on the welding seat 38 moves downwards through the welding gun 42 of the hydraulic shaft 41 to be close to the steel frame, the welding gun 42 on the steel frame is used for welding and machining the parts on the steel frame, the range of the welding gun 42 on the device can be adjusted and moved is larger, the welding gun 42 on the hydraulic cylinder II 40 can be adjusted and moved upwards and downwards, the welding gun 42 on the steel frame with different volumes and heights can be ensured to be welded, and the precision of the welding gun 42 on the steel frame on the device for tailor-welding and machining the, the two welding seats 38 which are arranged in parallel synchronously weld different areas on the steel frame, so that the welding efficiency of the device on the steel frame is greatly improved;
in the process of welding the steel frame by the welding seat 38, the two motors eight 39 drive the hydraulic cylinder two 40 to turn over and adjust the movement through the transmission shaft, so as to drive the welding gun 42 to turn over and adjust the position and the angle of the welding work on the steel frame, thereby not only improving the precision and the efficiency of the welding work of the welding gun 42 on the steel frame, but also enlarging the coverage range of the welding gun 42 on the equipment for welding the steel frame, greatly improving the range of the welding gun 42 which can be movably adjusted to work, and improving the quality of the welding work on the steel frame by the equipment;
after the splicing and welding mechanism 12 splices and processes different positions on the steel frame, a second transfer plate 15 and a vertical grinding frame 22 with a second rolling belt 14 are adjusted in a left-right movement mode, a fourth motor 24 on a sleeve bucket 21 drives a first gear 25 to roll in a second hobbing slot 20 of a through-connection plate 19 to drive the vertical grinding frame 22 to move right above a spliced and welded area on the steel frame, a first hydraulic cylinder 26 drives a grinding plate 31 to move downwards through a hydraulic rod 27, a sixth motor 30 drives the grinding plate 31 to rotate through a transmission shaft to polish and process the spliced and welded area on the steel frame, protruding excess materials generated after welding are removed, the surface of the steel frame is enabled to be smoother and more round, the efficiency of abrasive processing on the spliced and welded part on the steel frame is high, and in the process of abrasive processing on the vertical grinding frame 22, a fifth motor 28 drives a turnover frame 29 and the grinding plate 31 to turn over and adjust the angle and position of work through the transmission shaft, the precision and the efficiency of the equipment for grinding the tailored welding position of the steel frame are greatly improved, the equipment integrates the tailored welding and grinding work of the steel frame, the floor area is small, the working diversification degree is high, and the time and the labor are saved in use;
in the process of splicing welding and abrasive machining of a steel frame by the equipment, two motors II 9 drive two gears II 43 to roll in rolling tooth grooves I8 of two transverse loop bars 7 respectively to drive a swinging plate 10, so that the position of the steel frame is adjusted leftwards and rightwards, and a motor I3 drives a rolling belt I4 to rotate through a transmission shaft belt, so that the heights of a moving plate I5, a vertical connecting rod 6 and the swinging plate 10 are driven, the position of the steel frame on the swinging plate 10 can be flexibly adjusted and machined, and the efficiency and the precision of the equipment for splicing welding and abrasive machining of the steel frame are greatly improved;
the rolling belts II 14 at the two ends of the grinding table 11 synchronously drive the moving support plates II 15 to move, the two moving support plates II 15 are respectively sleeved on the two transverse sleeve shafts I17 to be movably adjusted, so that the vertical grinding frame 22 and the welding seat 38 are more stably and firmly moved, the two rolling belts I4 synchronously drive the moving support plates I5 to move up and down, the moving support plates I5 are sleeved on the side upright posts 2 to slide, the steel frame is more stably and smoothly adjusted by moving up and down, the stability of the whole working of each part of the equipment is high, the friction loss among all parts is small, the noise of the whole working of the equipment is smaller, and meanwhile, the service life of the equipment is prolonged.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not exhaustive and do not limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1. The utility model provides a tailor-welded abrasive material equipment for window edge protection steelframe processing, carries frame (1), pendulum dress board (10), abrasive material platform (11) and tailor-welded mechanism (12) including the cover of the rectangular bodily form structure of cavity, its characterized in that: the abrasive table (11) is positioned above the nesting frame (1), the tailor-welding mechanism (12) is arranged in the middle of the upper part of the abrasive table (11), two side upright posts (2) are vertically arranged on one side of the nesting frame (1), the upper ends and the lower ends of the two side upright posts (2) are respectively provided with a first motor (3), a first rolling belt (4) in an annular structure is rotatably connected between the first motors (3) at the two ends of the two side upright posts (2) through a transmission shaft, a first transfer plate (5) is horizontally sleeved on the side upright posts (2), two rolling belts I (4) respectively penetrate through two ends of a moving support plate I (5), one end of the bottom of the moving support plate I (5) is vertically provided with two vertical connecting rods (6), horizontal sleeve rods (7) are horizontally arranged at the bottoms of the two vertical connecting rods (6), a second motor (9) is respectively arranged on the two horizontal sleeve rods (7), and a swinging plate (10) in a rectangular structure is horizontally arranged on the two second motors (9);
two motors III (13) are arranged on two sides of the grinding material table (11), a rolling belt II (14) in an annular structure is rotatably connected between the two motors III (13) on two sides of the grinding material table (11) through a transmission shaft, a transfer plate II (15) in a rectangular structure is sleeved on each of the two rolling belts II (14), a cylindrical transverse sleeve shaft I (17) penetrates through the middle of each transfer plate II (15) in a sleeved mode, end connection blocks I (16) are vertically arranged at two ends of each transverse sleeve shaft I (17), lower mounting plates (18) are horizontally arranged below the two transfer plate II (15), a penetrating connection plate (19) is horizontally arranged below the two lower mounting plates (18), a sleeve hopper (21) in a rectangular structure is sleeved on each penetrating connection plate (19), and a vertical grinding frame (22) is vertically arranged below each sleeve hopper (21);
the middle part of the upper end surface of the penetrating connecting plate (19) is provided with a second concave hobbing slot (20), a fourth motor (24) is arranged above the middle part of the sleeve bucket (21), a first gear (25) is rotatably connected below the fourth motor (24), and the lower part of the first gear (25) is connected into the second hobbing slot (20);
a first hydraulic cylinder (26) is vertically arranged above the vertical grinding frame (22), a fifth motor (28) is connected below the first hydraulic cylinder (26) in an extending mode through a hydraulic rod (27), two ends of the fifth motor (28) are rotatably connected with a turnover frame (29) of an inverted U-shaped structure through transmission shafts, the bottom of the turnover frame (29) is horizontally arranged, a sixth motor (30) is vertically arranged at the bottom of the turnover frame (29), and a grinding disc (31) of a cylindrical structure is rotatably connected below the sixth motor (30) through a rotating shaft;
two ends of the tailor-welding mechanism (12) are both vertically provided with a second end connecting block (32), a third motor (33) is arranged above the second end connecting block (32), a third rolling belt (34) in an annular structure is rotatably connected between the two third motors (33) through a transmission shaft, a third transfer plate (35) in a rectangular structure is sleeved on the third rolling belt (34) in a penetrating manner, sleeves (37) in a hollow cylindrical structure are arranged at two ends below the third transfer plate (35), a second transverse sleeve shaft (36) in a cylindrical structure is sleeved in each sleeve (37) in a penetrating manner, and two welding seats (38) are vertically arranged at one end of the bottom of the third transfer plate (35);
the welding device comprises a welding seat (38), a top plate, two motors eight (39), a hydraulic cylinder II (40), a welding gun (42), a transmission shaft, a welding gun bracket and a welding gun bracket, wherein the top plate is arranged at the top of the welding seat (38), two motors eight (39;
the middle part of the upper end face of the transverse loop bar (7) is provided with a first concave hobbing slot (8), a second gear (43) is rotatably connected below the middle part of the second motor (9), and the second motor (9) is connected to the inside of the first hobbing slot (8) through the second gear (43).
2. The tailor welding abrasive equipment for window edge protection steel frame processing according to claim (1), wherein two rolling belts one (4) are connected with the transfer board one (5) through glue, and the motor one (3) is movably connected with the transfer board one (5), the cross loop bar (7) and the swing plate (10) through the rolling belts one (4).
3. The tailor-welding abrasive device for processing the window sash edge protection steel frame according to the claim (1), wherein the first end connecting blocks (16) at the two ends of the first transverse sleeve shaft (17) are respectively and fixedly connected to the partition boards at the two ends above the sleeve carrying frame (1), and the middle parts of the eight surfaces of the sleeve carrying frame (1) are all arranged in a hollow manner.
4. The tailor-welding abrasive equipment for window edge protection steel frame processing according to claim (1), wherein the joint of the two rolling belts two (14) and the transfer plate two (15) is coated with glue, and the motor three (13) is movably connected with the transfer plate two (15) through the rolling belts two (14).
5. The tailor-welding abrasive equipment for window edge protective steel frame processing according to claim (1), wherein the middle of the casing bucket (21) is provided with a hollow casing plate groove (23) matched with the through connection plate (19), and the motor four (24) is movably connected with the casing bucket (21) and the vertical grinding frame (22) in the hobbing groove two (20) through the gear one (25).
6. The tailor-welded abrasive device for window edge protective steel frame machining according to claim (1), wherein the two second end blocks (32) are fixedly connected to the two second movable plates (15) respectively at one side wall.
7. The tailor-welding abrasive equipment for window edge protection steel frame processing according to claim (1), wherein two ends of two second horizontal sleeve shafts (36) are respectively and vertically connected to two side walls of the second end connecting block (32), the joint of the third rolling belt (34) and the third transfer plate (35) is coated with adhesive, and the motor seven (33) is movably connected with the third transfer plate (35) through the third rolling belt (34).
8. The tailor-welding abrasive equipment for window edge protection steel frame processing according to claim 1, wherein a plurality of hobbing teeth are equally spaced inside the hobbing groove I (8) and the hobbing groove II (20), and the motor II (9) is movably connected with the swing plate (10) inside the hobbing groove I (8) through the gear II (43).
9. The tailor-welding abrasive device for window edge protection steel frame processing according to claim (1), wherein an infrared sensor is disposed below each of the vertical grinding frame (22) and the welding seat (38), and the infrared sensor is in communication connection with a PLC controller disposed at the upper end of the jacket-carrying frame (1).
10. The tailor-welded abrasive apparatus for window sash protective steel frame machining according to claim 1, wherein the operation method of the apparatus specifically comprises the steps of:
the method comprises the following steps: placing a window to be erected on a placing plate (10) along a protective steel frame, then, driving a moving plate II (15) and a welding mechanism (12) to horizontally adjust and move left and right by rotating a motor III (13) on an abrasive table (11) through a rolling belt II (14) of a transmission shaft belt, driving a moving plate III (34) of a motor VII (33) to rotate, driving a moving plate III (35) and a welding seat (38) to adjust and move front and back, moving the welding seat (38) to be right above a region to be welded of the steel frame, moving a hydraulic cylinder II (40) on the welding seat (38) downwards to be close to the steel frame through a welding gun (42) of a hydraulic shaft (41), and welding and processing components on the steel frame through the welding gun (42);
step two: the two motors II (9) drive the gears II (43) to roll in the hobbing grooves I (8) of the two transverse loop bars (7) respectively to drive the swinging plate (10) so as to adjust the position of the steel frame left and right, and the motors I (3) drive the rolling belt I (4) of the transmission shaft belt to rotate so as to drive the heights of the moving plate I (5), the vertical connecting rod (6) and the swinging plate (10) and adjust the position of the steel frame processed on the swinging plate (10);
step three: after the splicing welding mechanism (12) performs splicing welding processing on different positions on a steel frame, a moving support plate II (15) with a rolling belt II (14) and a vertical grinding frame (22) are adjusted in a left-right moving mode, a motor IV (24) on a sleeve bucket (21) drives a gear I (25) to roll in a hobbing slot II (20) penetrating a connecting plate (19) to drive the vertical grinding frame (22) to move to the position right above a spliced welding area on the steel frame, a hydraulic cylinder I (26) drives a grinding disc (31) to move downwards through a hydraulic rod (27), a motor VI (30) drives the grinding disc (31) to rotate through a transmission shaft to polish and process the spliced welding area on the steel frame, and protruding residual materials generated after welding are removed.
CN202010171823.6A 2020-03-12 2020-03-12 A tailor-welded abrasive material equipment for window edge protection steelframe processing Withdrawn CN111250993A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010171823.6A CN111250993A (en) 2020-03-12 2020-03-12 A tailor-welded abrasive material equipment for window edge protection steelframe processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010171823.6A CN111250993A (en) 2020-03-12 2020-03-12 A tailor-welded abrasive material equipment for window edge protection steelframe processing

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112157322A (en) * 2020-09-23 2021-01-01 马鞍山贺辉信息科技有限公司 A downthehole thread milling equipment for processing of computer display back shroud
CN114406662A (en) * 2022-03-29 2022-04-29 睢宁鑫非机械科技有限公司 Automatic equipment operation platform of watering lorry squirt aluminum alloy part
CN115401456A (en) * 2022-08-30 2022-11-29 广亚铝业有限公司 Method for seamless welding of door and window

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112157322A (en) * 2020-09-23 2021-01-01 马鞍山贺辉信息科技有限公司 A downthehole thread milling equipment for processing of computer display back shroud
CN114406662A (en) * 2022-03-29 2022-04-29 睢宁鑫非机械科技有限公司 Automatic equipment operation platform of watering lorry squirt aluminum alloy part
CN115401456A (en) * 2022-08-30 2022-11-29 广亚铝业有限公司 Method for seamless welding of door and window

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