Disclosure of Invention
Aiming at the technical defects, the invention provides a forming device based on ultrasonic detection, which can overcome the defects.
The invention relates to a forming device based on ultrasonic detection, which comprises an installation cavity arranged in an installation box, wherein a heating box is fixedly arranged on the upper end wall of the installation cavity, a heating cavity is arranged in the heating box, a first groove is arranged in the upper end surface of the heating box and the upper end surface of the installation box, the right end wall of the first groove is fixedly connected with a first spring, the left end of the first spring is fixedly connected with a first fixed block, the upper end surface of the first fixed block is fixedly provided with a second fixed block, the lower end surface of the heating box is internally provided with a second groove, the right end of the second groove is fixedly connected with a second spring, the left end of the second spring is fixedly connected with a third fixed block, the left end wall of the second groove is fixedly provided with an upper electromagnet attracted with the third fixed block, the upper end surface of the installation cavity is fixedly provided with a driving motor positioned on the right side of the heating box, fixed mounting has last bevel gear on the primary shaft, the intercommunication is installed to heating chamber left end wall internal rotation the secondary shaft of installation cavity, fixed mounting has on the secondary shaft and is located a plurality of stirring leaves of heating the intracavity, fixed mounting has on the secondary shaft and is located last meshing gear in the installation cavity, it has the position to go up on the secondary shaft still fixed mounting go up meshing gear right side and with go up bevel gear meshing's lower bevel gear, be equipped with detection mechanism and actuating mechanism in the installation cavity.
Preferably, detection mechanism installs including rotating in the heating chamber left end wall and intercommunication the installation cavity is located the third axle of secondary shaft below, also fixed mounting is located on the third axle heating intracavity is a plurality of the stirring leaf, fixed mounting has on the third axle to be located the lower meshing gear in the installation cavity, the heating cabinet right-hand member face rotates in-plane and installs the fourth axle, on the fourth axle fixed mounting with go up the meshing gear with the idler that meshes the gear engagement down.
Preferably, the detection mechanism further comprises a left extrusion box fixedly mounted on the bottom end wall of the mounting cavity, a left extrusion cavity is arranged in the left extrusion box, a connecting pipe is fixedly mounted on the upper end surface of the left extrusion box, an adsorption block is fixedly mounted in the connecting pipe, a left track groove is arranged in the rear end wall of the left extrusion box, a third groove is arranged in the left end wall of the left extrusion box, a third spring is fixedly connected to the left end of the third groove, a movable mold block is fixedly connected to the right end of the third spring, a mold cavity is arranged in the mold block, a right extrusion box positioned on the right side of the left extrusion box is fixedly mounted on the bottom end wall of the mounting cavity, a right extrusion cavity is arranged in the right extrusion box, a delivery pipe communicated with the heating cavity is fixedly connected in the upper end surface of the right extrusion cavity, a valve port switch is arranged in the delivery, and a fourth fixing block positioned between the left extrusion box and the right extrusion box is fixedly mounted on the bottom end wall of the mounting cavity.
Preferably, detection mechanism still includes that bilateral symmetry sets up just be located respectively in the installation chamber bottom wall the fourth recess of left side extrusion case and right side extrusion case rear side, fourth recess front end wall fixed mounting has the back electro-magnet, fourth recess rear end wall fixed connection fourth spring, fourth spring front end fixed connection is in the fifth fixed block of removal in the fourth recess, the internal thread sleeve is installed to fifth fixed block internal rotation, fixed mounting has back drive gear on the internal thread sleeve, internal thread sleeve female connection has the fifth axle, fifth axle upper end is rotated and is installed in the sixth fixed block, sixth fixed block right-hand member fixed mounting has the seventh fixed block, terminal surface fixed mounting has the extrusion piece under the seventh fixed block.
Preferably, detection mechanism is still including rotating the installation and being in the installation chamber bottom end wall and being located the sixth axle of left side extrusion case rear side, fixed mounting has on the sixth axle can with the left side the left drive gear of back drive gear meshing, fixed mounting has first belt pulley on the sixth axle still, fixed mounting has on the first axle and is located go up the second belt pulley of bevel gear downside, the second belt pulley with be first belt pulley and be connected through lower belt, fixed mounting has on the first axle and be located second belt pulley below and can with the right side the right drive gear of back drive gear meshing, left side extrusion case with fixed mounting has in the middle of the right side extrusion case and is located the ultrasonic analyzer of fourth fixed block top, terminal surface fixed mounting has ultrasonic transducer under the ultrasonic analyzer.
Preferably, the driving mechanism comprises a driving motor fixedly mounted on the rear end wall of the mounting cavity, the front end of the driving motor is in power connection with a seventh shaft, a third belt pulley is fixedly mounted on the seventh shaft, a driving gear located on the front side of the third belt pulley is further fixedly mounted on the seventh shaft, an eighth shaft is rotatably mounted in the rear end wall of the mounting cavity, a fourth belt pulley is fixedly mounted on the eighth shaft and connected with the third belt pulley through a right belt, a roller located on the front side of the fourth belt pulley is further fixedly mounted on the eighth shaft, a tension rope fixedly connected with the right end wall of the mold block is fixedly connected to the roller, and an eighth fixing block located on the right side of the right extrusion box is fixedly mounted on the bottom end face of the mounting cavity.
Preferably, the driving mechanism further comprises a ninth fixed block fixedly mounted on the right end wall of the mounting cavity, a moving cavity is arranged in the ninth fixed block, an opening communicated with the moving cavity is formed in the upper end face of the ninth fixed block, a fifth spring is fixedly connected to the right end wall of the moving cavity, the left end of the fifth spring is fixedly connected with a rack meshed with the driving gear through the opening, a tenth fixed block is fixedly mounted on the lower end face of the rack, a fifth groove is formed in the tenth fixed block, an annular right electromagnet is fixedly mounted on the upper end wall of the fifth groove, a sixth spring is fixedly connected to the upper end face of the fifth groove, the lower end of the sixth spring is fixedly connected with a vacuum generator sliding in the fifth groove, an electromagnetic valve is fixedly mounted on the lower end face of the vacuum generator, a sucker is fixedly mounted on the lower end face of the electromagnetic valve, and a placing box is fixedly mounted on the, a placing cavity is arranged in the placing box.
The beneficial effects are that: the device can stir and heat metal and enable the metal to be molded, whether the metal molded part has defects inside is detected through ultrasonic detection, when the metal molded part has the defects, solution is added and extruded, the defects are filled, and finally metal blocks are placed and stored, so that the processing efficiency is higher, detection personnel do not need to hold a detector for detection, and the working efficiency is improved.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
The invention will now be described in detail with reference to fig. 1-4, for convenience of description, the following orientations will now be defined: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
The invention relates to a forming device based on ultrasonic detection, which comprises an installation cavity 11 arranged in an installation box 10, wherein a heating box 26 is fixedly arranged on the upper end wall of the installation cavity 11, a heating cavity 27 is arranged in the heating box 26, a first groove 31 is arranged in the upper end surface of the heating box 26 and the upper end surface of the installation box 10, a first spring 30 is fixedly connected on the right end wall of the first groove 31, a first fixed block 28 is fixedly connected on the left end of the first spring 30, a second fixed block 29 is fixedly arranged on the upper end surface of the first fixed block 28, a second groove 22 is arranged in the lower end surface of the heating box 26, a second spring 21 is fixedly connected on the right end of the second groove 22, a third fixed block 19 is fixedly connected on the left end of the second spring 21, an upper electromagnet 20 attracted with the third fixed block 19 is fixedly arranged on the left end wall of the second groove 22, a driving motor 36 positioned on the right side of the heating box 26 is fixedly arranged on the upper end surface, first axle 37 is connected to driving motor 36 lower extreme power, fixed mounting has last bevel gear 39 on the first axle 37, the intercommunication is installed to heating chamber 27 left end wall internal rotation the second axle 24 of installation cavity 11, fixed mounting has to be located on the second axle 24 a plurality of stirring leaves 25 in the heating chamber 27, fixed mounting has to be located on the second axle 24 last meshing gear 34 in the installation cavity 11, still fixed mounting has to be located on the second axle 24 go up meshing gear 34 right side and with go up bevel gear 39 meshed lower bevel gear 38, be equipped with detection mechanism 91 and actuating mechanism 87 in the installation cavity 11.
Advantageously, the detection mechanism 91 comprises a third shaft 23 rotatably mounted in the left end wall of the heating cavity 27, communicating with the mounting cavity 11 and located below the second shaft 24, a plurality of stirring blades 25 located in the heating cavity 27 are also fixedly mounted on the third shaft 23, a lower meshing gear 35 located in the mounting cavity 11 is fixedly mounted on the third shaft 23, a fourth shaft 32 is rotatably mounted in the right end face of the heating box 26, and an idler gear 33 meshed with the upper meshing gear 34 and the lower meshing gear 35 is fixedly mounted on the fourth shaft 32.
Beneficially, the detection mechanism 91 further comprises a left extrusion box 67 fixedly installed on the bottom end wall of the installation cavity 11, a left extrusion cavity 66 is arranged in the left extrusion box 67, a connection pipe 18 is fixedly installed on the upper end surface of the left extrusion box 67, an adsorption block 17 is fixedly installed in the connection pipe 18, a left track groove 16 is arranged in the rear end wall of the left extrusion box 67, a third groove 14 is arranged in the left end wall of the left extrusion box 67, a third spring 13 is fixedly connected to the left end of the third groove 14, a movable mold block 12 is fixedly connected to the right end of the third spring 13, a mold cavity 15 is arranged in the mold block 12, a right extrusion box 82 located on the right side of the left extrusion box 67 is fixedly installed on the bottom end wall of the installation cavity 11, a right extrusion cavity 81 is arranged in the right extrusion box 82, and a delivery pipe 61 communicated with the heating cavity 27 is fixedly connected in the upper, a valve port switch 60 is arranged in the conveying pipe 61, a right track groove 83 is arranged in the rear end face of the right extrusion box 82, and a fourth fixing block 58 positioned between the left extrusion box 67 and the right extrusion box 82 is fixedly arranged on the bottom end wall of the mounting cavity 11.
Advantageously, the detection mechanism 91 further comprises a fourth groove 76 which is arranged in the bottom end wall of the installation cavity 11 in a left-right symmetrical manner and is respectively positioned at the rear sides of the left extrusion box 67 and the right extrusion box 82, a rear electromagnet 77 is fixedly arranged on the front end wall of the fourth groove 76, a fourth spring 74 is fixedly connected on the rear end wall of the fourth groove 76, a fifth fixing block 75 moving in the fourth groove 76 is fixedly connected to the front end of the fourth spring 74, an internal thread sleeve 72 is rotatably mounted in the fifth fixing block 75, a rear transmission gear 73 is fixedly mounted on the internal thread sleeve 72, a fifth shaft 71 is connected with the internal thread of the internal thread sleeve 72, the upper end of the fifth shaft 71 is rotatably arranged in the sixth fixed block 69, a seventh fixed block 68 is fixedly mounted at the right end of the sixth fixed block 69, and an extrusion block 70 is fixedly mounted on the lower end surface of the seventh fixed block 68.
Advantageously, the detection mechanism 91 further comprises a sixth shaft 78 rotatably mounted in the bottom end wall of the mounting chamber 11 and located on the rear side of the left crush box 67, a left transmission gear 79 which can be meshed with the left rear transmission gear 73 is fixedly arranged on the sixth shaft 78, a first belt pulley 80 is fixedly arranged on the sixth shaft 78, a second belt pulley 85 positioned at the lower side of the upper bevel gear 39 is fixedly arranged on the first shaft 37, the second belt pulley 85 is connected with the first belt pulley 80 through a lower belt 84, a right transmission gear 86 which is positioned below the second belt pulley 85 and can be meshed with the right rear transmission gear 73 is fixedly arranged on the first shaft 37, an ultrasonic analyzer 57 located above the fourth fixing block 58 is fixedly installed between the left extrusion box 67 and the right extrusion box 82, and an ultrasonic probe 59 is fixedly installed on the lower end face of the ultrasonic analyzer 57.
Advantageously, said driving means 87 comprise a transmission motor 88 fixedly mounted on the rear end wall of said housing 11, the front end of the transmission motor 88 is in power connection with a seventh shaft 41, a third belt pulley 89 is fixedly arranged on the seventh shaft 41, a driving gear 40 positioned at the front side of the third belt pulley 89 is also fixedly arranged on the seventh shaft 41, an eighth shaft 52 is rotatably mounted on the rear end wall of the mounting cavity 11, a fourth belt pulley 50 is fixedly mounted on the eighth shaft 52, the fourth belt pulley 50 is connected with the third belt pulley 89 through a right belt 90, the eighth shaft 52 is also fixedly provided with a roller 51 positioned at the front side of the fourth belt pulley 50, a tension rope 49 fixedly connected with the right end wall of the module block 12 is fixedly connected with the roller 51, an eighth fixing block 56 positioned at the right side of the right extrusion box 82 is fixedly mounted on the bottom end surface of the mounting cavity 11.
Beneficially, the driving mechanism 87 further includes a ninth fixed block 43 fixedly installed on the right end wall of the installation cavity 11, a moving cavity 45 is arranged in the ninth fixed block 43, an opening 42 communicated with the moving cavity 45 is arranged on an upper end surface of the ninth fixed block 43, a fifth spring 44 is fixedly connected to a right end wall of the moving cavity 45, a left end of the fifth spring 44 is fixedly connected to a rack 46 engaged with the driving gear 40 through the opening 42, a tenth fixed block 62 is fixedly installed on a lower end surface of the rack 46, a fifth groove 65 is arranged in the tenth fixed block 62, an annular right electromagnet 63 is fixedly installed on an upper end wall of the fifth groove 65, a sixth spring 64 is fixedly connected to an upper end surface of the fifth groove 65, a lower end of the sixth spring 64 is fixedly connected to the vacuum generator 55 sliding in the fifth groove 65, a solenoid valve 54 is fixedly installed on a lower end surface of the vacuum generator 55, the lower end face of the electromagnetic valve 54 is fixedly provided with a sucker 53, the right end face of the installation cavity 11 is fixedly provided with a placing box 47, and a placing cavity 48 is arranged in the placing box 47.
In the initial state, the rear electromagnet 77 is not energized, so that the fourth spring 74 is in a normal tension state, the upper electromagnet 20 is energized to attract the third fixed block 19, so that the second spring 21 is in a tension state, the first spring 30 is in a normal tension state, the third spring 13 is in a normal tension state, the sixth spring 64 is in a normal tension state, and the fifth spring 44 is in a normal tension state.
When the operation is started, after the second fixing block 29 is pushed rightwards to place the metal raw material into the heating cavity 27, the heating cavity 27 is started to heat, then the driving motor 36 is started to drive the heating cavity 27 to rotate, so that the upper bevel gear 39 rotates and is meshed with the lower bevel gear 38 to rotate, the second shaft 24 rotates and is driven to drive the stirring blade 25 to rotate, the second shaft 24 drives the upper meshed gear 34 to rotate when rotating, the idle gear 33 is driven to rotate in a meshed mode, the fourth shaft 32 rotates, the lower meshed gear 35 is driven to be meshed with the idle gear 33 to rotate, the third shaft 23 rotates and is driven to drive the stirring blade 25 on the third shaft 23 to rotate, and metal is stirred; after stirring is finished, the electromagnet 20 is powered off, so that the third fixed block 19 moves rightwards under the action of the second spring 21, processed liquid enters the die-shaped cavity 15 through the connecting pipe 18 and is purified through the adsorption block 17 when passing through the connecting pipe 18, and when a certain amount of liquid in the die-shaped cavity 15 reaches the initial position, the electromagnet 20 is powered on, so that the third fixed block 19 returns to the initial position; meanwhile, when the first shaft 37 rotates, the second belt pulley 85 and the right transmission gear 86 are driven to rotate, when the second belt pulley 85 rotates, the first belt pulley 80 rotates through the lower belt 84, the sixth shaft 78 is driven to rotate, the left transmission gear 79 rotates, the left rear electromagnet 77 is electrified to attract the left fifth fixed block 75, the left extrusion block 70 enters the left extrusion cavity 66, the left rear transmission gear 73 is driven to be meshed with the left transmission gear 79, the internal thread sleeve 72 is driven to rotate, the fifth shaft 71 rotates, the extrusion block 70 moves downwards along the left track groove 16, and the extrusion block 70 extrudes the solution in the die cavity 15; when extrusion is completed, the driving motor 36 is enabled to rotate reversely, the fifth shaft 71 is enabled to move upwards, meanwhile, the transmission motor 88 is started, the seventh shaft 41 is enabled to rotate, the third belt pulley 89 is enabled to rotate, the fourth belt pulley 50 is enabled to rotate through the right belt 90, the eighth shaft 52 is enabled to rotate, the roller 51 is enabled to rotate, the module block 12 is enabled to move rightwards through the tension rope 49, if internal defects are analyzed through the ultrasonic analyzer 57 after detection through the ultrasonic probe 59, the valve port switch 60 is enabled to be opened when the module block 12 moves into the right extrusion cavity 81, solution is enabled to be placed into the module cavity 15 through the conveying pipe 61, the right rear electromagnet 77 is enabled to be electrified to enable the right rear transmission gear 86 and the right rear transmission gear 73 to be in meshing transmission, the right track groove 83 of the right extrusion block 70 is enabled to be pressed downwards through enabling the driving motor 36 to rotate forwards, the formed part in the module cavity 15 is enabled to be, the drive motor 36 is then reversed so that the expression bar 70 moves upwardly, and the rear electromagnet 77 is then de-energized so that the internally threaded sleeve 72 returns to the initial position; when the pull rope 49 still continuously pulls the mold block 12 to move to the eighth fixing block 56, the right electromagnet 63 is powered off to enable the vacuum generator 55 to move downwards, the electromagnetic valve 54 is enabled to be opened to enable the connecting end of the vacuum generator 55 to generate positive pressure so that the suction cup 53 sucks the molded part, the seventh shaft 41 rotates to drive the driving gear 40 to rotate to enable the driving gear to be meshed with the fifth spring 44 for transmission, the tenth fixing block 62 moves rightwards to the placing cavity 48, then the electromagnetic valve 54 is closed to enable the connecting end of the vacuum generator 55 to generate back pressure so that the suction cup 53 puts down the molded part, and after the device is completed, the device returns to the initial position.
The above description is only an embodiment of the invention, but the scope of the invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the invention. Therefore, the protection scope of the invention should be subject to the protection scope defined by the claims.