CN111249959B - Three-freedom-degree motor-driven mixing device - Google Patents
Three-freedom-degree motor-driven mixing device Download PDFInfo
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- CN111249959B CN111249959B CN202010062296.5A CN202010062296A CN111249959B CN 111249959 B CN111249959 B CN 111249959B CN 202010062296 A CN202010062296 A CN 202010062296A CN 111249959 B CN111249959 B CN 111249959B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/20—Mixing the contents of independent containers, e.g. test tubes
- B01F31/27—Mixing the contents of independent containers, e.g. test tubes the vibrations being caused by electromagnets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
- B01F35/42—Clamping or holding arrangements for mounting receptacles on mixing devices
Abstract
The invention belongs to the technical field of raw material mixing, and discloses a three-degree-of-freedom motor-driven mixing device. The three-degree-of-freedom motor driving mixing device comprises a rack (1), a first elastic suspension (2), a first oscillator (3), a second elastic suspension (4), a second oscillator (5), a third elastic suspension (6), a third oscillator (7), a mixing container (8), a fourth elastic suspension (9), a motor assembly (10) and a damper (11). The invention adopts the modes of offsetting, vibration isolation and vibration reduction and energy absorption to realize the stable operation of the large-acceleration vibration equipment and simultaneously reduce the weight of the equipment.
Description
Technical Field
The invention belongs to the technical field of raw material mixing, and relates to a three-degree-of-freedom motor-driven mixing device for mixing raw materials.
Background
The excellent effect of mixing materials by utilizing the vibration with high acceleration is gradually recognized in the industry. In order to obtain vibration with large acceleration, it is a preferable way to design a reasonable resonance structure. However, the vibration with large acceleration puts high requirements on the stable operation of the system, and not only the stability of the system itself but also the minimum transmission of the vibration to the outside are ensured, so the operation stability of the resonant structure of the system is also considered. On the other hand, the conventional resonant machine tends to increase the weight of the equipment rack to reduce the vibration intensity of the equipment rack in order to provide the stability of the system, so as to reduce the influence of the equipment on the surrounding environment, and therefore has the disadvantage of being "heavy".
Disclosure of Invention
The invention aims to provide a three-degree-of-freedom electromagnetic driving mixing device, which realizes the stable operation of large-acceleration vibration equipment by adopting a mode of offsetting, vibration isolation and vibration reduction and energy absorption and simultaneously reduces the weight of the equipment.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a three-degree-of-freedom electromagnetic driving mixing device comprises a rack, a first elastic suspension, a first vibrator, a second elastic suspension, a second vibrator, a third elastic suspension, a third vibrator, a mixing container, a fourth elastic suspension, a motor assembly and a damper.
The first vibrator is connected to the rack through an elastic suspension connection; the second vibrator is connected to the first vibrator through a second elastic suspension; the third vibrator is connected to the second vibrator through a third elastic suspension and is connected to the first vibrator through a fourth elastic suspension; the mixing container is fixed on the third vibrator; the motor assembly is 2 or 4 vibration motors or servo vibration motors and is fixed on the second vibrator; the damper is a particle damper or a liquid damper and is fixed on the first vibrator.
The mass and rigidity parameters of the elastic suspension I, the elastic suspension II, the elastic suspension III, the vibrator III, the mixing container, the elastic suspension IV, the motor assembly and the damper meet the condition that the third-order resonance frequency of the system is 50-70Hz, the phase difference between the vibrator II and the vibrator three is 180 degrees in a mode vibration mode, the ratio of the vibration displacement of the vibrator II to the vibration displacement of the vibrator III is equal to the ratio of the rigidity of the elastic suspension IV to the rigidity of the elastic suspension II and is 0.02-0.5, the vibration displacement of the vibrator III is effectively amplified, and therefore the vibration acceleration of the mixing container is amplified, the displacement of the vibrator II is smaller than that of the vibrator III, and the self energy consumption of the system is reduced; when the operating frequency of the motor assembly is the same as the third-order resonance frequency of the system, the system works in a third-order resonance mode, the vibration direction of the second vibrator is opposite to that of the third vibrator, and the acting force transmitted to the first vibrator is equal to the rigidity of the second vibrator in vibration displacement X elastic suspension and the rigidity of the third vibrator in vibration displacement X elastic suspension is equal to 0. The rigidity of the elastic suspension I meets the requirement that the first-order resonance frequency of the system is 5-20Hz, and the vibration of the oscillator I is further isolated from 50-70 Hz; the damper is fixed on the first vibrator, and further performs vibration reduction and energy absorption on the first vibrator, so that the vibration of the system is almost completely isolated from the external environment.
Compared with the prior art, the method has the following advantages:
1. the combined mode of offsetting, vibration isolation and vibration reduction and energy absorption isolates the high-acceleration vibration from the outside, and the stable operation of the system is ensured.
2. The effective isolation of vibration has effectively reduced the weight of frame compared traditional resonance machinery.
3. Simple structure, reduced equipment weight and cost.
Drawings
The drawings that are required for a description of the embodiments are briefly described below.
Fig. 1 is a schematic structural diagram of a three-degree-of-freedom motor-driven mixing device according to an embodiment of the present invention.
The corresponding part names indicated by the numbers in the figures:
1. frame 2, elastic suspension one 3, vibrator one 4, elastic suspension two 5, vibrator two 6, elastic suspension three 7, vibrator three 8, mixing container 9, elastic suspension four 10, motor assembly 11 and damper
Detailed Description
The invention is further described with reference to the drawings and the detailed description.
Example 1:
a three-degree-of-freedom electromagnetic driving mixing device comprises a rack 1, an elastic suspension I2, a vibrator I3, an elastic suspension II 4, a vibrator II 5, an elastic suspension III 6, a vibrator III 7, a mixing container 8, an elastic suspension IV 9, a motor assembly 10 and a damper 11.
The vibrator I3 is connected to the rack 1 through an elastic suspension I2; the second vibrator 5 is connected to the first vibrator 3 through the second elastic suspension 4; the third vibrator 7 is connected to the second vibrator 5 through a third elastic suspension 6 and is connected to the first vibrator 3 through a fourth elastic suspension 9; the mixing container 8 is fixed on the third vibrator 7; the motor assembly 10 is 2 vibration motors and is fixed on the second vibrator 5; the damper 11 is a particle damper or a liquid damper and is fixed on the vibrator I3.
The mass and rigidity parameters of the elastic suspension I2, the elastic suspension I3, the elastic suspension II 4, the elastic suspension II 5, the elastic suspension III 6, the vibrator III 7, the mixing container 8, the elastic suspension IV 9, the motor assembly 10 and the damper 11 meet the condition that the third-order resonance frequency of the system is 50Hz, the phase difference between the modal vibration type vibrator II 5 and the vibrator III 7 is 180 degrees, the ratio of the vibration displacement of the vibrator II 5 to the vibration displacement of the vibrator III 7 is equal to the ratio of the rigidity of the elastic suspension IV 9 to the rigidity of the elastic suspension II 4 to be 0.02, the vibration displacement of the vibrator III 7 is effectively amplified, the vibration acceleration of the mixing container 8 is amplified, the vibration displacement of the vibrator II 5 is smaller than the vibration displacement of the vibrator III 7, and the self energy consumption of the system is reduced; when the operating frequency of the motor assembly 10 is the same as the third-order resonance frequency of the system, the system works in the third-order resonance mode, the vibration direction of the second vibrator 5 is opposite to that of the third vibrator 7, and the acting force transmitted to the first vibrator 3 is equal to the stiffness of the second vibrator 5 in vibration displacement X elastic suspension two 4 and the stiffness of the third vibrator 7 in vibration displacement X elastic suspension four 9 is equal to 0. The rigidity of the elastic suspension I2 meets the requirement that the first-order resonance frequency of the system is 5Hz, and the vibration of the oscillator I350 Hz is further isolated; the damper 11 is fixed on the oscillator I3, and further performs vibration reduction and energy absorption on the oscillator I3, so that the vibration of the system is almost completely isolated from the external environment.
Example 2:
a three-degree-of-freedom electromagnetic driving mixing device comprises a rack 1, an elastic suspension I2, a vibrator I3, an elastic suspension II 4, a vibrator II 5, an elastic suspension III 6, a vibrator III 7, a mixing container 8, an elastic suspension IV 9, a motor assembly 10 and a damper 11.
The vibrator I3 is connected to the rack 1 through an elastic suspension I2; the second vibrator 5 is connected to the first vibrator 3 through the second elastic suspension 4; the third vibrator 7 is connected to the second vibrator 5 through a third elastic suspension 6 and is connected to the first vibrator 3 through a fourth elastic suspension 9; the mixing container 8 is fixed on the third vibrator 7; the motor assembly 10 is 2 servo vibration motors and is fixed on the second vibrator 5; the damper 11 is a particle damper or a liquid damper and is fixed on the vibrator I3.
The mass and rigidity parameters of the elastic suspension I2, the elastic suspension I3, the elastic suspension II 4, the elastic suspension II 5, the elastic suspension III 6, the vibrator III 7, the mixing container 8, the elastic suspension IV 9, the motor assembly 10 and the damper 11 meet the requirement that the third-order resonance frequency of the system is 60Hz, the phase difference between the modal vibration type vibrator II 5 and the vibrator III 7 is 180 degrees, the ratio of the vibration displacement of the vibrator II 5 to the vibration displacement of the vibrator III 7 is equal to the ratio of the rigidity of the elastic suspension IV 9 to the rigidity of the elastic suspension II 4 to be 0.2, the vibration displacement of the vibrator III 7 is effectively amplified, the vibration acceleration of the mixing container 8 is amplified, the vibration displacement of the vibrator II 5 is smaller than the vibration displacement of the vibrator III 7, and the self energy consumption of the system is reduced; when the operating frequency of the motor assembly 10 is the same as the third-order resonance frequency of the system, the system works in the third-order resonance mode, the vibration direction of the second vibrator 5 is opposite to that of the third vibrator 7, and the acting force transmitted to the first vibrator 3 is equal to the stiffness of the second vibrator 5 in vibration displacement X elastic suspension two 4 and the stiffness of the third vibrator 7 in vibration displacement X elastic suspension four 9 is equal to 0. The rigidity of the elastic suspension I2 meets the requirement that the first-order resonance frequency of the system is 12Hz, and the vibration of the oscillator I360 Hz is further isolated; the damper 11 is fixed on the oscillator I3, and further performs vibration reduction and energy absorption on the oscillator I3, so that the vibration of the system is almost completely isolated from the external environment.
Example 3:
a three-degree-of-freedom electromagnetic driving mixing device comprises a rack 1, an elastic suspension I2, a vibrator I3, an elastic suspension II 4, a vibrator II 5, an elastic suspension III 6, a vibrator III 7, a mixing container 8, an elastic suspension IV 9, a motor assembly 10 and a damper 11.
The vibrator I3 is connected to the rack 1 through an elastic suspension I2; the second vibrator 5 is connected to the first vibrator 3 through the second elastic suspension 4; the third vibrator 7 is connected to the second vibrator 5 through a third elastic suspension 6 and is connected to the first vibrator 3 through a fourth elastic suspension 9; the mixing container 8 is fixed on the third vibrator 7; the motor assembly 10 is 4 servo vibration motors and is fixed on the second vibrator 5; the damper 11 is a particle damper or a liquid damper and is fixed on the vibrator I3.
The mass and rigidity parameters of the elastic suspension I2, the elastic suspension I3, the elastic suspension II 4, the elastic suspension II 5, the elastic suspension III 6, the vibrator III 7, the mixing container 8, the elastic suspension IV 9, the motor assembly 10 and the damper 11 meet the condition that the third-order resonance frequency of the system is 70Hz, the phase difference between the modal vibration type vibrator II 5 and the vibrator III 7 is 180 degrees, the ratio of the vibration displacement of the vibrator II 5 to the vibration displacement of the vibrator III 7 is equal to the ratio of the rigidity of the elastic suspension IV 9 to the rigidity of the elastic suspension II 4 to be 0.5, the vibration displacement of the vibrator III 7 is effectively amplified, the vibration acceleration of the mixing container 8 is amplified, the vibration displacement of the vibrator II 5 is smaller than the vibration displacement of the vibrator III 7, and the self energy consumption of the system is reduced; when the operating frequency of the motor assembly 10 is the same as the third-order resonance frequency of the system, the system works in the third-order resonance mode, the vibration direction of the second vibrator 5 is opposite to that of the third vibrator 7, and the acting force transmitted to the first vibrator 3 is equal to the stiffness of the second vibrator 5 in vibration displacement X elastic suspension two 4 and the stiffness of the third vibrator 7 in vibration displacement X elastic suspension four 9 is equal to 0. The rigidity of the elastic suspension I2 is enough to enable the first-order resonance frequency of the system to be 20Hz, and the vibration of the oscillator I370 Hz is further isolated; the damper 11 is fixed on the oscillator I3, and further performs vibration reduction and energy absorption on the oscillator I3, so that the vibration of the system is almost completely isolated from the external environment.
Claims (3)
1. A three-degree-of-freedom motor driving mixing device is characterized by comprising a rack (1), an elastic suspension I (2), a vibrator I (3), an elastic suspension II (4), a vibrator II (5), an elastic suspension III (6), a vibrator III (7), a mixing container (8), an elastic suspension IV (9), a motor assembly (10) and a damper (11); the vibrator I (3) is connected to the rack (1) through the elastic suspension I (2); the second vibrator (5) is connected to the first vibrator (3) through the second elastic suspension (4); the third vibrator (7) is connected to the second vibrator (5) through a third elastic suspension (6) and is connected to the first vibrator (3) through a fourth elastic suspension (9); the mixing container (8) is fixed on the vibrator III (7); the motor assembly (10) is fixed on the second vibrator (5); the damper (11) is fixed on the oscillator I (3), and the phase difference between the oscillator II (5) and the oscillator III (7) in the mode vibration mode is 180 degrees;
the ratio of the vibration displacement of the second vibrator (5) to the vibration displacement of the third vibrator (7) is equal to the ratio of the rigidity of the fourth elastic suspension (9) to the rigidity of the second elastic suspension (4);
the ratio of the vibration displacement of the vibrator II (5) to the vibration displacement of the vibrator III (7) is between 0.02 and 0.5, and the ratio of the rigidity of the elastic suspension IV (9) to the rigidity of the elastic suspension II (4) is between 0.02 and 0.5;
the rigidity of the elastic suspension I (2) is enough to enable the first-order resonance frequency of the system to be 5-20 Hz;
the mass and rigidity structural parameters of the elastic suspension I (2), the vibrator I (3), the elastic suspension II (4), the vibrator II (5), the elastic suspension III (6), the vibrator III (7), the mixing container (8), the elastic suspension IV (9), the motor assembly (10) and the damper (11) meet the requirement that the third-order resonance frequency is 50-70 Hz;
the system works in a third-order resonance mode, the vibration direction of the oscillator II (5) is opposite to that of the oscillator III (7), and the acting force transmitted to the oscillator I (3) is = the rigidity of the oscillator II (5) in vibration displacement X elastic suspension II (4) -the rigidity of the oscillator III (7) in vibration displacement X elastic suspension IV (9) is = 0.
2. The three degree-of-freedom motor-driven mixing device of claim 1, wherein the damper (11) is a particle damper or a liquid damper.
3. The three degree-of-freedom motor-driven hybrid device of claim 1, wherein the motor assembly (10) is 2 or 4 vibration motors.
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JP2015525122A (en) * | 2012-05-31 | 2015-09-03 | レゾダイン・コーポレイション | Mechanical systems that fluidize, mix, apply, dry, bond, chemically react and separate materials |
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DE20018633U1 (en) * | 2000-10-31 | 2001-01-18 | Herz Helmut | Shakers for sample vessels |
CN103122969A (en) * | 2013-02-05 | 2013-05-29 | 上海大学 | Three-dimensional shock isolation device |
CN105369932A (en) * | 2015-11-24 | 2016-03-02 | 华北水利水电大学 | Tuned mass damper frequency adjusting device and implementing method thereof |
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