CN111234408A - High-brightness paint-free plate with thickness of 15-18mm - Google Patents

High-brightness paint-free plate with thickness of 15-18mm Download PDF

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Publication number
CN111234408A
CN111234408A CN202010052453.4A CN202010052453A CN111234408A CN 111234408 A CN111234408 A CN 111234408A CN 202010052453 A CN202010052453 A CN 202010052453A CN 111234408 A CN111234408 A CN 111234408A
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parts
thickness
free
brightness paint
temperature
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CN202010052453.4A
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段培彩
林立东
高炳坤
丁峰
刘娜
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Shandong Huifeng New Material Science And Technology Co Ltd
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Shandong Huifeng New Material Science And Technology Co Ltd
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Priority to CN202010052453.4A priority Critical patent/CN111234408A/en
Publication of CN111234408A publication Critical patent/CN111234408A/en
Priority to PCT/CN2020/135657 priority patent/WO2021143408A1/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/10Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
    • C08J9/102Azo-compounds
    • C08J9/103Azodicarbonamide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066Use of inorganic compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/04N2 releasing, ex azodicarbonamide or nitroso compound
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08J2327/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The invention discloses a high-brightness paint-free plate with the thickness of 15-18mm, and belongs to the technical field of polyvinyl chloride foamed plates. The foaming agent is composed of 75-80 parts of polyvinyl chloride SG8 type resin, 55-60 parts of heavy calcium carbonate, 30-40 parts of reclaimed materials, 3009-10 parts of foaming regulator, 3.5-3.8 parts of calcium-zinc stabilizer, 0.3-0.4 part of internal lubricant SP-600, 0.5-0.6 part of external lubricating PE wax, 0.3-0.4 part of high-temperature external lubricant AP, 60.3-0.4 part of plasticizer OA, 0.3-0.4 part of exothermic AC foaming agent, 1.3-1.4 parts of endothermic NS-603 foaming agent and 0.25 part of blue brightener. The invention can be used for producing high-brightness paint-free boards.

Description

High-brightness paint-free plate with thickness of 15-18mm
Technical Field
The invention relates to a high-brightness paint-free plate with the thickness of 15-18mm, and belongs to the technical field of polyvinyl chloride foamed plates.
Background
In the prior art, the high brightness of the bright plate is basically realized by the UV paint, and the UV paint bright plate has the characteristics of nailing, chiseling and easy processing, so the application range is wide. However, the brightness of the UV paint bright plate is greatly influenced by the performance of the UV paint, the UV paint is easy to scratch and wear, meanwhile, the hardness and strength of the plate of the existing UV paint bright plate need to be improved, the forming shrinkage rate is large, and the production cost is relatively high.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: overcomes the defects of the prior art and provides a high-brightness paint-free plate with the thickness of 15-18 mm.
The high-brightness paint-free plate with the thickness of 15-18mm is composed of the following raw materials in parts by weight:
75-80 parts of polyvinyl chloride SG8 type resin, 55-60 parts of heavy calcium carbonate, 30-40 parts of reclaimed materials, 3009-10 parts of foaming regulator, 3.5-3.8 parts of calcium-zinc stabilizer, 600.3-0.4 part of internal lubricant SP, 0.5-0.6 part of external lubricating PE wax, 0.3-0.4 part of high-temperature external lubricant AP, 60.3-0.4 part of plasticizer OA, 0.3-0.4 part of exothermic AC foaming agent, 1.3-1.4 parts of endothermic NS-603 foaming agent and 0.25 part of blue brightener.
The high-brightness paint-free plate with the thickness of 15-18mm is composed of the following raw materials in parts by weight:
78 parts of polyvinyl chloride SG8 type resin, 58 parts of heavy calcium carbonate, 35 parts of reclaimed materials, 3009.5 parts of foaming regulator, 3.6 parts of calcium-zinc stabilizer, 0.55 part of external lubricating PE wax, 0.35 part of high-temperature external lubricating agent AP, 60.35 parts of plasticizer OA, 0.35 part of exothermic AC foaming agent, 1.35 parts of endothermic NS-603 foaming agent and 0.25 part of blue brightener.
The invention increases the consumption of the external lubricant, which is beneficial to improving the brightness of the plate.
Preferably, the center of the plate is provided with a metal sheet in a wavy line shape.
Preferably, the vertical distance from the wave crest to the wave trough of the metal sheet is 6-8 mm.
Preferably, the width of the metal sheet is 8-12 mm.
Preferably, the distance between two adjacent said metal sheets is 13-17 times the width of the metal sheets.
According to the invention, the metal sheet in the wave line shape is arranged in the center of the plate, the width of the metal sheet and the distance between the two metal sheets are limited, so that the toughness, hardness and weather resistance of the plate can be greatly improved, and the increase of the production cost of the plate can be effectively avoided. By limiting the vertical distance from the wave crest to the wave trough of the metal sheet, the post-processing procedures of embossing, carving and the like of the plate are not influenced.
The preparation method of the high-brightness paint-free plate with the thickness of 15-18mm comprises the following steps: the raw materials are cooled and conveyed to an extruder with the temperature of 175-180 ℃, are well plasticized by heating through eight sections of double screws of a charging barrel and are conveyed to a die with a die opening of 1.7-1.9mm and the temperature of 165-175 ℃, are extruded out of a die lip, are cooled and pressed qualitatively by a shaping table, and are emigrated by a tractor to be cut and molded to obtain a finished product.
Preferably, the temperature of the cooling water in the shaping table is 18-20 ℃.
The external lubricant is nonpolar and can be completely melted into PVC molecules at high temperature, but can be separated out on the surface when the temperature is reduced to the melting point, so that the invention adopts higher processing temperature at an extruder and a die, but adopts water with the temperature of 18-20 ℃ for instant cooling at a die lip, and changes the opening of a die orifice from the conventional 1.9-2.2mm to 1.7-1.9mm, so that the cooling water can be fully contacted with an extruded material and generate certain pressure, and the external lubricant can be separated out on the surface instantly to form a surface with a fine and smooth mirror surface. The product of the invention has obviously increased surface hardness and brightness of the board surface, better flame retardance and weather resistance, improved thermal deformation temperature of the board and reduced molding shrinkage.
Compared with the prior art, the invention has the beneficial effects that:
the high-brightness paint-free plate does not contain lead, is non-toxic, benzene-free and formaldehyde-free, and is high in brightness and free of UV paint by improving the traditional formula and process and matching a high-lubrication system with a production process. According to the invention, the wavy metal sheet is arranged in the center of the plate, so that the surface hardness and toughness of the plate are greatly improved, the flame retardance and weather resistance of the plate are greatly improved, the thermal deformation temperature of the plate is also improved, and the molding shrinkage rate is reduced.
Drawings
FIG. 1 is a cross-sectional view of a sheet of material and metal of the present invention;
FIG. 2 is a schematic structural view of the sheet material and metal sheets of the present invention;
wherein, 1, a plate material; 2. a metal sheet.
Detailed Description
The present invention will be further described with reference to the following specific examples.
Example 1
The high-brightness paint-free plate with the thickness of 15-18mm is composed of the following raw materials in parts by weight:
75 parts of polyvinyl chloride SG8 type resin, 55 parts of triple superphosphate, 30 parts of reclaimed materials, 3009 parts of foaming regulator, 3.5 parts of calcium-zinc stabilizer, 0.5 part of internal lubricant SP-600.3 parts of external lubricating PE wax, 0.3 part of high-temperature external lubricant AP, 60.3 parts of plasticizer OA, 0.3 part of exothermic AC foaming agent, 1.3 parts of endothermic NS-603 foaming agent and 0.25 part of blue brightener.
The high-brightness paint-free plate with the thickness of 15-18mm is characterized in that a metal sheet 2 with the width of 8-12mm and a wavy shape is arranged in the center of the plate 1, the vertical distance from the wave crest to the wave trough of the metal sheet 2 is 6mm, and the distance between two adjacent metal sheets 2 is 13 times of the width of the metal sheet 2.
The preparation method of the high-brightness paint-free plate with the thickness of 15-18mm comprises the following steps: the raw materials are cooled and conveyed to an extruder with the temperature of 175 ℃ after being subjected to hot mixing, are well plasticized by heating through eight sections of double screws of a charging barrel, are conveyed to a die with a die opening of 1.7mm and the temperature of 165 ℃ to extrude out a die lip, are cooled and pressed in a sizing table with the water temperature of 18 ℃, and are extruded out by a tractor to be cut and molded to obtain a finished product.
Example 2
The high-brightness paint-free plate with the thickness of 15-18mm is composed of the following raw materials in parts by weight:
78 parts of polyvinyl chloride SG8 type resin, 58 parts of heavy calcium carbonate, 35 parts of reclaimed materials, 3009.5 parts of foaming regulator, 3.6 parts of calcium-zinc stabilizer, 0.55 part of external lubricating PE wax, 0.35 part of high-temperature external lubricating agent AP, 60.35 parts of plasticizer OA, 0.35 part of exothermic AC foaming agent, 1.35 parts of endothermic NS-603 foaming agent and 0.25 part of blue brightener.
The high-brightness paint-free plate with the thickness of 15-18mm is characterized in that a metal sheet 2 with the width of 10mm and a wavy shape is arranged in the center of the plate 1, the vertical distance from the wave crest to the wave trough of the metal sheet 2 is 7mm, and the distance between two adjacent metal sheets 2 is 15 times of the width of the metal sheet 2.
The preparation method of the high-brightness paint-free plate with the thickness of 15-18mm comprises the following steps: the raw materials are cooled and conveyed to an extruder with the temperature of 178 ℃ after being hot mixed, are well plasticized by heating through eight sections of double screws of a charging barrel, are conveyed to a die with a die opening of 1.8mm and the temperature of 170 ℃ to extrude out a die lip, are cooled and pressed in a sizing table with the water temperature of 19 ℃, and are extruded out by a tractor to be cut and molded to obtain a finished product.
Example 3
The high-brightness paint-free plate with the thickness of 15-18mm is composed of the following raw materials in parts by weight:
80 parts of polyvinyl chloride SG8 type resin, 60 parts of heavy calcium carbonate, 40 parts of reclaimed materials, 30010 parts of foaming regulator, 3.8 parts of calcium-zinc stabilizer, 0.6 part of internal lubricant SP-600.4 part of external lubricating PE wax, 0.4 part of high-temperature external lubricant AP, 60.4 parts of plasticizer OA, 0.4 part of exothermic AC foaming agent, 1.4 parts of endothermic NS-603 foaming agent and 0.25 part of blue brightener.
The high-brightness paint-free plate with the thickness of 15-18mm is characterized in that a metal sheet 2 with the width of 12mm and a wavy shape is arranged in the center of the plate 1, the vertical distance from the wave crest to the wave trough of the metal sheet 2 is 8mm, and the distance between two adjacent metal sheets 2 is 17 times of the width of the metal sheet 2.
The preparation method of the high-brightness paint-free plate with the thickness of 15-18mm comprises the following steps: the raw materials are cooled and conveyed to an extruder with the temperature of 180 ℃ after being hot mixed, are well plasticized by heating through eight sections of double screws of a charging barrel, are conveyed to a die with a die opening of 1.9mm and the temperature of 175 ℃ to extrude out a die lip, are cooled and pressed in a sizing table with the water temperature of 20 ℃, and are extruded out by a tractor to be cut and molded to obtain a finished product.
Example 4
The high-brightness paint-free plate with the thickness of 15-18mm is composed of the following raw materials in parts by weight:
777 parts of polyvinyl chloride SG8 type resin, 56 parts of heavy calcium carbonate, 38 parts of reclaimed materials, 3009.9 parts of foaming regulator, 3.7 parts of calcium-zinc stabilizer, 0.53 part of internal lubricant SP-600.33 part of external lubricating PE wax, 0.3 part of high-temperature external lubricant AP, 60.4 parts of plasticizer OA, 0.33 part of exothermic AC foaming agent, 1.38 parts of endothermic NS-603 foaming agent and 0.25 part of blue brightener.
The high-brightness paint-free plate with the thickness of 15-18mm is characterized in that a metal sheet 2 with the width of 11mm and a wavy shape is arranged in the center of the plate 1, the vertical distance from the wave crest to the wave trough of the metal sheet 2 is 6.5mm, and the distance between two adjacent metal sheets 2 is 14 times of the width of the metal sheet 2.
The preparation method of the high-brightness paint-free plate with the thickness of 15-18mm comprises the following steps: the raw materials are cooled and conveyed to an extruder with the temperature of 177 ℃ after being subjected to hot mixing, the raw materials are well plasticized by heating of eight sections of double screws of a charging barrel and conveyed to a die with a die opening of 1.75mm and the temperature of 168 ℃ to extrude out a die lip, the raw materials are cooled, pressed and qualified by a shaping table with the water temperature of 18-20 ℃, and then are discharged by a tractor to be cut and molded to obtain a finished product.
The products of examples 1-4 and the conventional formulations were tested for performance and the specific results are given in the following table:
surface hardness D Surface smoothness Surface brightness UV performance Vicat temperature C Toughness of Molding shrinkage ratio
Traditional formula 55 Frosted surface 90 UV 68 18 2.2%
Example 1 77 Mirror surface 95.8 UV-free 85 22 0.82%
Example 2 76 Mirror surface 95.5 UV-free 86 22 0.81%
Example 3 75 Mirror surface 95.6 UV-free 86 22 0.83%
Example 4 76 Mirror surface 95.8 UV-free 85 22 0.82%
As can be seen from the above table, the hardness of the invention is obviously improved, the surface Shore hardness reaches more than 75D, the surface brightness is high, the invention is a mirror surface, UV paint is avoided, the Vicat temperature reaches more than 85 ℃, the toughness is greatly increased, the molding shrinkage rate is greatly reduced, and various performances of the product of the invention are superior to those of the traditional product.

Claims (8)

1. A high-brightness paint-free plate with the thickness of 15-18mm is characterized by comprising the following raw materials in parts by weight:
75-80 parts of polyvinyl chloride SG8 type resin, 55-60 parts of heavy calcium carbonate, 30-40 parts of reclaimed materials, 3009-10 parts of foaming regulator, 3.5-3.8 parts of calcium-zinc stabilizer, 600.3-0.4 part of internal lubricant SP, 0.5-0.6 part of external lubricating PE wax, 0.3-0.4 part of high-temperature external lubricant AP, 60.3-0.4 part of plasticizer OA, 0.3-0.4 part of exothermic AC foaming agent, 1.3-1.4 parts of endothermic NS-603 foaming agent and 0.25 part of blue brightener.
2. The high-brightness paint-free plate with the thickness of 15-18mm as claimed in claim 1, which is characterized by comprising the following raw materials in parts by weight:
78 parts of polyvinyl chloride SG8 type resin, 58 parts of heavy calcium carbonate, 35 parts of reclaimed materials, 3009.5 parts of foaming regulator, 3.6 parts of calcium-zinc stabilizer, 0.55 part of external lubricating PE wax, 0.35 part of high-temperature external lubricating agent AP, 60.35 parts of plasticizer OA, 0.35 part of exothermic AC foaming agent, 1.35 parts of endothermic NS-603 foaming agent and 0.25 part of blue brightener.
3. A high brightness paint-free panel with a thickness of 15-18mm according to claim 1 or 2, wherein: the center of the plate is provided with a metal sheet in a wave line shape.
4. A high brightness paint-free panel having a thickness of 15-18mm as claimed in claim 3, wherein: the vertical distance from the wave crest to the wave trough of the metal sheet is 6-8 mm.
5. A high brightness paint free panel as claimed in claim 4 having a thickness of 15-18mm, wherein: the width of the metal sheet is 8-12 mm.
6. A high brightness paint free panel as claimed in claim 5 having a thickness of 15-18mm, wherein: the distance between two adjacent metal sheets is 13-17 times the width of the metal sheets.
7. A preparation method of a high-brightness paint-free plate with the thickness of 15-18mm is characterized by comprising the following steps: the raw materials are cooled and conveyed to an extruder with the temperature of 175-180 ℃, are well plasticized by heating through eight sections of double screws of a charging barrel and are conveyed to a die with a die opening of 1.7-1.9mm and the temperature of 165-175 ℃, are extruded out of a die lip, are cooled and pressed qualitatively by a shaping table, and are emigrated by a tractor to be cut and molded to obtain a finished product.
8. The method for preparing a high brightness paint-free plate with a thickness of 15-18mm as claimed in claim 7, wherein: the temperature of cooling water in the shaping table is 18-20 ℃.
CN202010052453.4A 2020-01-17 2020-01-17 High-brightness paint-free plate with thickness of 15-18mm Pending CN111234408A (en)

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CN202010052453.4A CN111234408A (en) 2020-01-17 2020-01-17 High-brightness paint-free plate with thickness of 15-18mm
PCT/CN2020/135657 WO2021143408A1 (en) 2020-01-17 2020-12-11 High-brightness paint-free board having thickness of 15-18 mm

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WO2021143408A1 (en) * 2020-01-17 2021-07-22 山东汇丰新材料科技股份有限公司 High-brightness paint-free board having thickness of 15-18 mm

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Application publication date: 20200605