Rubber desulfurization method
Technical Field
The invention relates to the technical field of regenerated rubber production, in particular to a rubber desulfurization method.
Background
The desulfurization of the waste rubber is an important step in the production process of the regenerated rubber, and the desulfurization of the waste rubber mainly comprises the steps of heating and stirring the waste rubber, and properly introducing air to break the sulfur bond of the waste rubber; in traditional waste rubber desulfurization process, because heating device in the digester can't reach the material and heat evenly completely, some rubber overheats easily and produces caking, scorching, not only influences the quality of reclaimed rubber, still can produce poisonous flue gas, the polluted environment.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: provides a rubber desulfurization method for preventing the generation of agglomeration and scorching in the desulfurization process of waste rubber.
In order to solve the technical problems, the invention adopts the technical scheme that:
the invention provides a rubber desulfurization method, which comprises the following steps:
step 1: putting waste rubber powder into a stirring type desulfurization tank, heating and stirring to desulfurize the waste rubber;
step 2: adding clean water into the devulcanizer every 1-3min until the waste rubber is devulcanized and discharged.
The invention has the beneficial effects that: according to the rubber desulfurization method provided by the invention, when the waste rubber is desulfurized, clear water is added into the desulfurization tank every 1-3min, so that the waste rubber powder is continuously wetted, and the conditions of local caking and scorching of the waste rubber in the desulfurization process of stirring and heating can be effectively avoided, so that toxic smoke generated by scorching of the waste rubber is avoided, and the rubber desulfurization processing process is more environment-friendly on the premise of not influencing the performance of the desulfurized rubber.
Detailed Description
In order to explain the technical content, the objects and the effects of the present invention in detail, the following description will be given with reference to the embodiments.
The most key concept of the invention is as follows: clean water is added into the devulcanizer at intervals of 1-3min, so that the rubber keeps certain humidity and local caking and scorching are avoided.
The invention provides a rubber desulfurization method, which comprises the following steps:
step 1: putting waste rubber powder into a stirring type desulfurization tank, heating and stirring to desulfurize the waste rubber;
step 2: adding clean water into the devulcanizer every 1-3min until the waste rubber is devulcanized and discharged.
According to the rubber desulfurization method, when the waste rubber is desulfurized, clear water is added into the desulfurization tank every 1-3min, so that the waste rubber powder is continuously wetted, the conditions of local caking and scorching of the waste rubber in the desulfurization process of stirring and heating can be effectively avoided, toxic smoke generated by the waste rubber due to scorching is avoided, and the rubber desulfurization processing process is more environment-friendly on the premise of not influencing the performance of the desulfurized rubber.
Further, the step 2 specifically comprises: adding clean water into the shaft part of the devulcanizer every 1-3min until the waste rubber is devulcanized and discharged.
As can be seen from the above description, in the above rubber desulfurization method, in the process of putting the waste rubber powder into the stirring type desulfurization tank for heating and stirring, clean water is added to the shaft part of the desulfurization tank at intervals of 1-3min, since the clean water is added to the shaft part of the desulfurization tank, the temperature of the shaft part of the desulfurization tank is high, and in the rotating state, the clean water added to the shaft part is rapidly vaporized to form steam, and is uniformly dispersed into the desulfurization tank by the centrifugal action of the stirring shaft.
Further, the step 2 specifically comprises: and adding atomized clear water into the devulcanizer every 1-3min until the waste rubber is devulcanized and discharged.
As can be seen from the above description, the cover body of the devulcanizer is provided with the water feeding pipe, the flow valve and the atomizer are arranged at the water feeding pipe, and the atomized water is fed into the devulcanizer to uniformly wet the rubber in the devulcanizer.
Furthermore, in the rubber desulfurization method, the weight ratio of the clean water added each time to the waste rubber powder put into the stirring type desulfurization tank is 2-7: 800.
As can be seen from the above description, the weight ratio of the amount of clean water added into the devulcanizer to the amount of waste rubber powder added into the devulcanizer each time needs to be maintained within the above range, if the amount of clean water added is too low, the purpose of preventing local rubber caking and scorching cannot be achieved, and if the amount of clean water added is too high, the overall performance of the devulcanized rubber is affected.
Furthermore, in the rubber desulfurization method, the weight ratio of the clean water added each time to the waste rubber powder put into the stirring type desulfurization tank is 1: 400.
Further, in the above rubber desulfurization method, in the step 1, the heating temperature set in the stirring-type desulfurization tank is 260-270 ℃.
Further, in the rubber desulfurization method, the input amount of the waste rubber powder in the step 1 is 40kg, and the addition amount of the clear water in the step 2 is 100-350 g.
Further, in the rubber desulfurization method, in the step 2, clean water is added to the devulcanizer every 2 min.
Further, in the rubber desulfurization method, in the step 2, the addition amount of clean water is 200 g.
Further, in the above rubber desulfurization method, the heating temperature set in the agitation type desulfurization tank is 265 ℃.
Example 1
A method of devulcanizing rubber comprising the steps of:
step 1: putting 40kg of waste rubber powder into a stirring type desulfurization tank, heating and stirring, wherein the heating set temperature is 265 ℃, and desulfurizing the waste rubber;
step 2: adding 250g of clear water into the shaft part of the devulcanizer every 2min until the waste rubber is devulcanized and discharged; and discharging when the viscosity of the waste rubber reaches the expected value to obtain the finished product of the desulfurized rubber.
Example 2
A method of devulcanizing rubber comprising the steps of:
step 1: putting 40kg of waste rubber powder into a stirring type desulfurization tank, heating and stirring, wherein the heating set temperature is 260 ℃, and desulfurizing the waste rubber;
step 2: adding 100g of atomized clear water into the devulcanizer every 1min until the waste rubber is devulcanized and discharged; and discharging when the viscosity of the waste rubber reaches the expected value to obtain the finished product of the desulfurized rubber.
Example 3
A method of devulcanizing rubber comprising the steps of:
step 1: putting 40kg of waste rubber powder into a stirring type desulfurization tank, heating and stirring, wherein the heating set temperature is 280 ℃, and desulfurizing the waste rubber;
step 2: adding 350g of clean water into the shaft part of the devulcanizer every 3min until the waste rubber is devulcanized and discharged; and discharging when the viscosity of the waste rubber reaches the expected value to obtain the finished product of the desulfurized rubber.
Using the above rubberAfter the rubber desulfurization method, the content of hydrogen sulfide and the content of non-methane total hydrocarbons are detected at the outlet of a desulfurization exhaust funnel of a rubber desulfurization tank by Xiamen environmental monitoring service company Limited, wherein the average value of the standard rod flow of the hydrogen sulfide is 67m3H, average value of emission concentration is 0.11mg/m3Average value of discharge rate was 7.37X 10-3kg/h, average benchmarking flow of non-methane total hydrocarbons 67m3H, average value of emission concentration of 7.75X 103mg/m3The average value of the discharge rate was 0.117kg/h, and both met the standard.
In conclusion, in the rubber desulfurization method provided by the invention, clear water is added into the desulfurization tank every 1-3min when the waste rubber is desulfurized, so that the waste rubber powder is continuously wetted, the conditions of local caking and scorching of the waste rubber in the desulfurization process of stirring and heating can be effectively avoided, toxic smoke generated by scorching of the waste rubber is avoided, and the rubber desulfurization processing process is more environment-friendly on the premise of not influencing the performance of the desulfurized rubber. Wherein, the mode of adding the clean water can be that the clean water is directly added into the shaft part of the desulfurizing tank, or the clean water is atomized and then the atomized water is added into the desulfurizing tank.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent modifications made by the present invention in the specification or directly or indirectly applied to the related technical field are included in the scope of the present invention.