CN111232832A - Hoisting method of air spring - Google Patents

Hoisting method of air spring Download PDF

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Publication number
CN111232832A
CN111232832A CN202010127300.1A CN202010127300A CN111232832A CN 111232832 A CN111232832 A CN 111232832A CN 202010127300 A CN202010127300 A CN 202010127300A CN 111232832 A CN111232832 A CN 111232832A
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CN
China
Prior art keywords
spring
lifting
air
arm
hoisting
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Pending
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CN202010127300.1A
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Chinese (zh)
Inventor
叶特
周军
范湘
周日炎
陈灿辉
盛超
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Zhuzhou Times Ruiwei Damping Equipment Co Ltd
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Zhuzhou Times New Material Technology Co Ltd
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Priority to CN202010127300.1A priority Critical patent/CN111232832A/en
Publication of CN111232832A publication Critical patent/CN111232832A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/62Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/42Gripping members engaging only the external or internal surfaces of the articles
    • B66C1/44Gripping members engaging only the external or internal surfaces of the articles and applying frictional forces
    • B66C1/442Gripping members engaging only the external or internal surfaces of the articles and applying frictional forces actuated by lifting force

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vibration Prevention Devices (AREA)

Abstract

The invention discloses a hoisting method of an air spring, which comprises the following steps: 1) the manufacturing method of the lifting appliance capable of enabling the upper air compression spring and the lower auxiliary spring of the air spring to be simultaneously stressed and lifted comprises the following steps: manufacturing a gas spring control piece; manufacturing an auxiliary spring control piece connected with the air pressure spring control piece; manufacturing a lifting component connected with the auxiliary spring control piece; 2) installing a lifting appliance: the air pressure spring is controlled by an air pressure spring control part; the auxiliary spring is controlled by the auxiliary spring control part; 3) hoisting, namely hooking the hoisting assembly by using a hoisting device to enable a gas pressure spring controlled by the gas pressure spring control piece and an auxiliary spring controlled by the auxiliary spring control piece to simultaneously bear upward force; when the lifting device applies upward acting force to the air spring through the lifting appliance, the whole air spring is lifted. The advantages are that: safe and reliable hoisting is realized, and the operation is very simple and convenient.

Description

Hoisting method of air spring
Technical Field
The invention relates to a hoisting method of a train bogie component, in particular to a hoisting method of an air spring, and belongs to the technical field of rail transit equipment manufacturing.
Background
The air spring of the train is a damping component of the secondary suspension of the train bogie, and plays roles of supporting a train body, reducing vibration and providing transverse and torsional deformation, thereby ensuring the running safety of the train and the riding comfort of passengers. With the continuous development of rail transit, a large batch of vehicles gradually enter a high-grade maintenance period, and an air spring system also enters a maintenance period, so that the air spring system needs to be disassembled and inspected.
The air spring system mainly comprises an air pressure spring at the upper part and an auxiliary spring at the lower part, the main body of the air pressure spring is a rubber bag capable of being inflated, and the top of the rubber bag is a circular upper cover plate. The main damping body of the auxiliary spring is made of rubber and is the heaviest part in the air spring, and the upper part of the auxiliary spring is connected with the rubber bag of the air compression spring in a conical surface self-sealing mode.
The original design of the air spring system is that the barb structure is adopted at the joint of the rubber bag and the auxiliary spring to prevent the rubber bag from being disengaged from the auxiliary spring, the main body material of the rubber bag is rubber, the connection of the new product after assembly is tight, the auxiliary spring can not fall off in the hoisting process, but the rubber can creep after being used for a period of time, the original barb is tightly matched to cause looseness, the connection reliability can not be ensured by the barb, the connection of the rubber bag and the auxiliary spring during maintenance has the uncertainty of loosening caused by overlarge local stress, and the product falls off, so that the reliability of the air spring system in the carrying process is ensured by designing a special hoisting method.
The existing hoisting method is implemented by extending a threaded hoisting tool from an air inlet in the center of an upper cover plate to be matched with a threaded hole part in the air spring (the part is connected with an auxiliary spring or directly arranged on the auxiliary spring), so that the safety is better, but the hoisting tool is only suitable for the air spring with the air inlet in the center of the upper cover plate.
For the air inlet of the upper cover plate which is not in the middle, the existing hoisting method is to hoist the product by hooking a hoisting tool with a plurality of claws on the edge of the upper cover plate (or a retaining ring) of the air pressure spring of the air spring, and the hoisting tool is suitable for all air springs. However, because the connection between the rubber bag of the air pressure spring of the air spring and the auxiliary spring is in a conical surface matching self-sealing form, when upward force is only applied to the air pressure spring, the heavy auxiliary spring is easy to fall off from the connection part of the rubber bag of the air pressure spring, so that the product is damaged, casualties can be caused in serious cases, and great potential safety hazards exist in the practical use process.
Through search, the application number is CN201010225418.4, and the patent number is the air spring for the vehicle and the installation method of the hanger thereof. However, the method is still only suitable for the air spring with the air inlet in the center of the upper cover plate, and for the air spring without the air inlet in the center of the upper cover plate, the patent has no structure and method for reference application.
Disclosure of Invention
The technical problems to be solved by the invention are mainly as follows: for the air spring without an air inlet in the center of the upper cover plate, when the upper cover plate of the upper air pressure spring is hoisted, the problem that the lower auxiliary spring is torn off from the joint of the air pressure spring and the rubber bag is easy to occur.
Aiming at the problems, the method provided by the invention comprises the following steps: a lifting method of an air spring is characterized in that a lifting appliance is installed at the upper part of the air spring, and the lifting appliance is hooked by a lifting device to lift the air spring; the lifting appliance is a lifting mechanism which can simultaneously control an upper air pressure spring and a lower auxiliary spring of the air spring in the lifting process, and a pneumatic spring control piece capable of controlling the upper air pressure spring, an auxiliary spring control piece capable of controlling the lower auxiliary spring and a lifting part for a lifting device to hook are arranged in the lifting mechanism; when in hoisting, the hoisting device is used for hooking the hoisting component, so that the upper air pressure spring and the lower auxiliary spring of the air spring can be simultaneously stressed to hoist the air spring.
Furthermore, the air pressure spring control part capable of controlling the upper air pressure spring is provided with a disc-shaped part which only needs to firmly hook an upper cover plate of the air pressure spring and a hook part arranged at the edge of the lower bottom surface of the disc-shaped part; 2-4 radial mounting grooves are formed in the edge area of the lower bottom surface of the disc-shaped component at equal arc length intervals, fastening components are arranged on the mounting grooves, the hook components and the fastening components are installed in the radial mounting grooves in a matched mode, and the fixing positions of the hook components in the mounting grooves are adjusted in the radial direction according to the diameter of the upper cover plate; the elastic reset piece is arranged in the hook component, so that the hook component automatically restores to the position capable of hooking the edge of the upper cover plate and keeps the state capable of hooking the edge of the upper cover plate.
Furthermore, an elastic component is arranged on the inner side of the hook component arranged on the edge of the lower bottom surface of the disc-shaped component, and when the hook component hooks the edge of the upper cover plate, the elastic component is in a compressed state.
Furthermore, the auxiliary spring control part capable of controlling the lower auxiliary spring is a clamping part which is only required to clamp a clamping groove on the auxiliary spring base, and is a lever mechanism which comprises a left lever and a right lever; two supports which are symmetrical left and right and are provided with rotating shafts are arranged on the disc-shaped component, and the middle parts of the left lever and the right lever are respectively arranged on the rotating shafts of the two supports; a left movable arm is arranged above the left lever support, a left clamping arm is arranged below the support, a right movable arm is arranged above the right lever support, and a right clamping arm is arranged below the support.
And when the lifting component and the gravity conversion component are lifted, the gravity of the air spring acting on the gravity conversion component is converted into outward thrust on the upper ends of the left movable arm and the right movable arm through the upper ends of the left movable arm and the right movable arm, so that the lower end of the left clamping arm and the lower end of the right clamping arm are forced to be clamped inwards.
Furthermore, the gravity conversion part is a part which is hinged by the right end of the left supporting arm and the left end of the right supporting arm through a hinge shaft; connecting the left end of a left supporting arm with the upper end of a left movable arm through a left joint shaft, and connecting the right end of a right supporting arm with the upper end of a right movable arm through a right joint shaft, so that the left supporting arm and the right supporting arm form a V-shaped included angle smaller than 180 degrees; the lower end of the lifting part is sleeved on the articulated shaft.
Further, the gravity conversion part is an A-shaped frame with a left sliding surface and a right sliding surface and narrow top and wide bottom; the upper end of the left movable arm and the upper end of the right movable arm are respectively contacted with the left sliding surface and the right sliding surface of the A-shaped frame, and the upper end of the left movable arm and the upper end of the right movable arm can respectively slide up and down on the left sliding surface and the right sliding surface of the A-shaped frame.
Further, a stabilizing frame is arranged on the disc-shaped part, and a lifting rod hole is formed in a top cross beam of the stabilizing frame; a lifting rod in the lifting component is inserted into the lifting rod hole and can move up and down in the lifting rod hole; the lower end of the lifting rod is connected with the gravity conversion part, the lifting ring is arranged at the upper end of the lifting rod, the pressure spring is arranged between the lifting ring and the top cross beam of the stabilizing frame, and the clamping part is always in a clamping state through the elastic force of the pressure spring when the lifting appliance is in a non-operation state.
The hoisting of the air spring at least comprises the following steps:
1) selecting a lifting appliance according to the size of the air spring to ensure that the disc-shaped part of the lifting appliance is matched with the air spring in size;
2) installing a lifting appliance:
a. the air pressure spring is controlled by an air pressure spring control part;
b. the auxiliary spring is controlled by the auxiliary spring control part;
3) hoisting, namely hooking the hoisting assembly by using a hoisting device to enable a gas pressure spring controlled by the gas pressure spring control piece and an auxiliary spring controlled by the auxiliary spring control piece to simultaneously bear upward force;
when the lifting device applies upward acting force to the air spring through the lifting appliance, the upward acting force is larger than the gravity of the air spring, and the air spring is lifted.
Further, in the step 1), when the lifting appliance is selected, the disc-shaped part and the hook part at the edge of the upper cover plate of the air compression spring need to be controlled, and 2-4 hook parts are arranged on the lower bottom surface close to the edge of the disc-shaped part at equal arc length intervals.
Further, the clamping part of the auxiliary spring base clamping groove is required to be clamped when the lifting appliance is selected in the step 1), and comprises a left clamping arm and a right clamping arm; the upper ends of the left clamping arm and the right clamping arm are arranged on one part of the air pressure spring control part, so that the lower ends of the left clamping arm and the right clamping arm are in pincer-shaped symmetry below the air pressure spring control part and can perform opening action and clamping action which is closed in opposite directions under the action of external force.
The invention has the advantages that:
1. the hoisting device realizes safe and stable hoisting, and can tightly clamp the upper air pressure spring and the lower auxiliary spring during hoisting, so that the air pressure spring and the auxiliary spring can be synchronously stressed and hoisted.
2. The operation is very simple and convenient, only need pull open clamping piece one and clamping piece two gently, press the disc part and detain on the upper cover plate of air pressure spring, release clamping piece one and clamping piece two, clamping piece one and clamping piece two just can the double-layered position groove of self-holding auxiliary spring, and can also press from both sides more tightly when lifting by crane.
Drawings
Fig. 1 is a schematic plan view (schematic plan view) illustrating an application of a hanger manufactured by the air spring lifting method according to the first embodiment of the present invention;
fig. 2 is a schematic perspective view of a hanger (hereinafter referred to as "hanger") for air spring lifting manufactured by the air spring lifting method according to the first embodiment;
FIG. 3 is a plan view of a disc-shaped member in the spreader of FIG. 2, illustrating primarily the location of the mounting slot shape on the disc-shaped member;
fig. 4 is an exploded perspective view of the hook member of the spreader of fig. 2;
fig. 5 is a plan view of a disc-shaped member in the spreader of fig. 2, mainly illustrating the position of the resilient member on the disc-shaped member;
FIG. 6 is a schematic plan view of an air spring to be hoisted according to the present invention;
fig. 7 is a schematic view of a hanger for air spring suspension, which is manufactured by the air spring suspension method according to the second embodiment.
In the figure: 1. a disc-shaped member; 2. a hook member; 3. hooking; 4. a rotating shaft; 5. a socket; 6. a torsion spring; 7. mounting grooves; 8. a fastening member; 9. an elastic member; 10. a left clamp arm; 11. a right clamp arm; 12. a left fulcrum; 13. a right fulcrum; 14. a left boom; 15. a right boom; 16. a left arm brace; 17. a right arm brace; 18. hinging a shaft; 19. a left joint axis; 20. a right joint axis; 21. a lifting component; 22. a stabilizer frame; 23. a pressure spring; 24. an A-shaped frame; 25. a left sliding surface; 26. a right slide surface; 27. a gas pressure spring; 28. an auxiliary spring; 29. a clamping groove; 30. an upper cover plate; 31. a rubber bag.
Detailed Description
Before describing the invention, the air spring, which is a hoisting object related to the invention, is briefly described. As shown in fig. 6, the air spring mainly includes an upper air compression spring 27 and a lower auxiliary spring 28. The auxiliary spring 28 is made of rubber, and is a heavy part of the air spring nozzle; the horizontal cross-section of the auxiliary spring 28 is circular, and the outer peripheral surface of the base thereof has a radially outward holding groove 29. The top of the air compression spring 27 is provided with an upper cover plate 30, the periphery of the lower part of the upper cover plate 30 is provided with a cylindrical rubber bag, the periphery of the upper end of the cylindrical rubber bag 31 is fixedly connected with the lower bottom surface of the upper cover plate 30 in a sealing way, the periphery of the lower end of the cylindrical rubber bag is fixedly connected with the upper end of the auxiliary spring 28 in a sealing way, thus, an airtight space capable of being inflated is formed between the upper cover plate 30 and the auxiliary spring 28 through the wrapping type connection of the rubber bag 31, the rubber bag 31 is enabled to bulge out towards the outer periphery through inflation, and the bottom surface of the upper cover plate 30.
The invention is further described with reference to the following examples and figures:
example one
As shown in fig. 1, 2 and 6, in the method for hoisting the air spring, a lifting appliance is installed at the upper part of the air spring, and the lifting appliance is hooked by a lifting device to hoist the air spring; the lifting appliance is a lifting mechanism which can simultaneously control an upper air pressure spring 27 and a lower auxiliary spring 28 of the air spring in the lifting process, and an air pressure spring control piece capable of controlling the upper air pressure spring 27, an auxiliary spring control piece capable of controlling the lower auxiliary spring 28 and a lifting part 21 for a lifting device to hook are arranged in the lifting mechanism; when hoisting, the hoisting device hooks the hoisting component 21, so that the upper air compression spring 27 and the lower auxiliary spring 28 of the air spring can be simultaneously stressed to hoist the air spring. Because the connection between the rubber bag 31 and the auxiliary spring 28 of the air spring 23 of the air spring is in a conical surface matching self-sealing mode, when upward force is usually applied to the air spring 23, the heavy auxiliary spring 28 is easy to fall off from the connection part of the air spring rubber bag 31, so that the product is damaged, casualties can be caused in serious cases, and great potential safety hazards exist in actual use. The method can completely avoid the problems and realize safe and stable hoisting.
As shown in fig. 1 to 6, a gas pressure spring control member capable of controlling the upper gas pressure spring 27 is provided, namely, a disc-shaped member 1 which only needs to firmly hook an upper cover plate 30 of the gas pressure spring and a hook member 2 arranged at the edge of the lower bottom surface of the disc-shaped member 1 are provided; 2-4 radial mounting grooves 7 are formed in the edge area of the lower bottom surface of the disc-shaped component 1 at equal arc length intervals, fastening components 8 are arranged on the mounting grooves 7, the hook component 2 and the fastening components 8 are mounted in the radial mounting grooves 7 in a matched mode, and the fixing position of the hook component 2 in the mounting grooves is adjusted in the radial mode according to the diameter of the upper cover plate 30; an elastic reset piece is arranged in the hook part 2, so that the hook part automatically restores to the position where the edge of the upper cover plate can be hooked and keeps the state where the edge of the upper cover plate can be hooked.
Specifically, the method comprises the following steps: preferably, the air pressure spring control member is made of a disc-shaped member 1 and a hook member 2 which only need to control the edge of the upper cover plate 30 of the air pressure spring 27, and in this embodiment, the hook member has a hook 3, a rotating shaft 4 and a socket 5; 2-4 hook members 2 are mounted on the lower bottom surface near the edge of the disc-shaped member 1 at equal arc length intervals.
2-4 radial mounting grooves 7 with set length are formed in the edge area of the lower bottom surface of the disc-shaped component 1 according to equal arc length intervals, fastening components 8 are arranged on the mounting grooves 7, the hook component 2 and the fastening components 8 are installed in the radial mounting grooves 7 in a matched mode, and the fixing position of the hook component 2 in the mounting grooves 7 can be adjusted in the radial mode according to the diameter of the upper cover plate 30.
An elastic restoring member, such as a torsion spring 6, is provided in the hooking member 2 to automatically restore the hooking member 2 to a position where it can hook the edge of the upper cover 30 and maintain a state where it can hook the edge of the upper cover 30. Therefore, the lifting process of the air compression spring 27 can be prevented, and meanwhile, the air compression spring 27 is controlled to swing along the horizontal direction
As shown in fig. 5 and 6, an elastic member 9 is provided inside the lower bottom edge of the disc-shaped member 1 where the hook member 2 is attached, and the elastic member 9 is compressed when the hook member hooks the edge of the upper cover 30.
Specifically, the method comprises the following steps: an elastic member 9 is provided on the lower bottom surface of the disc-shaped member 1 on the inner side of the hook member 2, and the elastic member 9 is compressed when the hook member 2 hooks the edge of the upper cover 30. The method can enable the hook part 2 to hook the upper cover plate 30 tightly, can adapt to the upper cover plates 30 with different thicknesses, and can remarkably increase the friction force between the upper cover plate and the disc-shaped part 1 in the horizontal direction so as to increase the control force of the disc-shaped part 1 on the air pressure spring in the horizontal direction.
As shown in fig. 1, 2 and 6, the auxiliary spring control member for controlling the lower auxiliary spring 28 is a clamping member for clamping the clamping groove 29 on the base of the auxiliary spring 28, and is a lever mechanism comprising a left lever and a right lever; two supports which are symmetrical left and right and are provided with rotating shafts are arranged on the disc-shaped component 1, and the middle parts of the left lever and the right lever are respectively arranged on the rotating shafts of the two supports; a left movable arm 14 is arranged above the left lever support, a left clamping arm 10 is arranged below the support, a right movable arm 15 is arranged above the right lever support, and a right clamping arm 11 is arranged below the support. A gravity conversion component is arranged, the gravity conversion component is connected with the lifting component 21 and can respectively exert acting force with the upper end of the left movable arm 14 and the upper end of the right movable arm 15, when the lifting component 21 and the gravity conversion component are lifted, the gravity of an air spring acting on the gravity conversion component is converted into outward thrust on the upper end of the left movable arm 14 and the upper end of the right movable arm 15 through the upper ends of the left movable arm 14 and the right movable arm 15, and therefore the lower end of the left clamping arm 10 and the lower end of the right clamping arm 11 are forced to be clamped inwards.
Specifically, the method comprises the following steps: respectively arranging shaft holes at the upper ends of a left clamping arm 10 and a right clamping arm 11 by utilizing a lever principle, symmetrically arranging a left fulcrum shaft 12 and a right fulcrum shaft 13 on a gas spring control piece, respectively sleeving the shaft holes at the upper ends of the left clamping arm 10 and the right clamping arm 11 on the left fulcrum shaft 12 and the right fulcrum shaft 13, and enabling the left clamping arm 10 and the right clamping arm 11 to rotate around the respective fulcrum shafts;
a left movable arm 14 and a right movable arm 15 are respectively arranged at the upper end of the left fulcrum 12 and the upper end of the right fulcrum 13, and when the upper ends of the left movable arm 14 and the right movable arm 15 are simultaneously subjected to opposite acting forces, the lower ends of the left clamping arm 10 and the right clamping arm 11 are opened or closed oppositely.
The clamping part is manufactured by arranging a gravity conversion part between the left movable arm 14 and the right movable arm 15, and during hoisting, the gravity conversion part is used for converting the self gravity of the lifting appliance and the air spring into the clamping force of the left clamping arm 10 and the right clamping arm 11 by the lifting rod assembly. Since some of the clamping grooves 29 on the outer peripheral surface of the base of the auxiliary spring 28 are not deep or even completely absent in practical applications, a strong clamping force of the clamping member is required to clamp the base of the auxiliary spring 28. Converting gravity into a clamping force, the clamping member clamps the base of the auxiliary spring 28 more tightly during hoisting.
As shown in fig. 1 and 2, the gravity conversion part is a part hinged by the right end of the left support arm 16 and the left end of the right support arm 17 through a hinge shaft 18; the left end of the left supporting arm 16 is connected with the upper end of the left movable arm 14 through a left joint shaft 19, the right end of the right supporting arm 17 is connected with the upper end of the right movable arm 15 through a right joint shaft 20, and the lower end of the lifting component 21 is sleeved on the hinge shaft 18.
Specifically, the method comprises the following steps: manufacturing a left supporting arm 16, a right supporting arm 17, a hinge shaft 18, a left joint shaft 19 and a right joint shaft 20;
the right end of the left supporting arm 16 and the left end of the right supporting arm 17 are hinged through a hinge shaft 18, and a sleeving position of a lifting component 21 in a lifting assembly is reserved at the middle section or two ends of the hinge shaft 18;
the left end of a left supporting arm 16 is connected with the upper end of a left movable arm 14 through a left joint shaft 19, and the right end of a right supporting arm 17 is connected with the upper end of a right movable arm 15 through a right joint shaft 20;
left brace arm 16 and right brace arm 17 have a V-shaped included angle of less than 180 degrees between left boom 14 and right boom 15; therefore, only by changing the increase or decrease of the angle of the V-shaped clamp, the upper ends of the left movable arm 14 and the right movable arm 15 can be simultaneously exerted with the force of expanding or contracting through the left supporting arm 16 and the right supporting arm 17, and the left clamp arm 10 and the right clamp arm 11 which are symmetrical in a pincer shape below can clamp or expand based on the lever principle.
The angle of the V-shaped included angle between the left movable arm 14 and the right movable arm 15 is changed by sleeving the lifting part 21 of the lifting assembly on the hinge shaft 18, and when the lifting part 21 is lifted upwards, the base of the auxiliary spring 28 can be clamped more tightly by the left clamping arm 10 and the right clamping arm 11.
As shown in fig. 1 and 2, a stabilizer 22 is mounted on the disc-shaped member 1, and a lifting rod hole (not marked in the figures) is formed in a top cross beam of the stabilizer 22; a lifting rod (not marked in the figure) in the lifting part 21 is inserted into the lifting rod hole and can move up and down in the lifting rod hole; the lower end of the lifting rod is connected with the gravity conversion part, a lifting ring (not marked in the figure) is arranged at the upper end of the lifting rod, a pressure spring 23 is arranged between the lifting ring and a top cross beam of the stabilizing frame, and when the lifting appliance is in a non-operation state, the clamping part is always in a clamping state through the elastic force of the pressure spring 23.
Specifically, the method comprises the following steps: and manufacturing a lifting part 21 and a stabilizing frame 22 connected with the auxiliary spring control part, wherein the stabilizing frame 22 is fixed on the disc-shaped part and is mainly used for stabilizing the lifting part 21, the lifting part 21 comprises a lifting rod, a hanging ring and the like, and in the embodiment of arranging the gravity conversion part, the lower part of the lifting rod is connected with the clamping part. During lifting, the lifting component transmits the upward force applied by the lifting device to the air pressure spring control piece and the auxiliary spring control piece.
When the lifting appliance is installed, in order to facilitate operation, a certain force is needed to keep the left clamping arm 10 and the right clamping arm 11 in a clamping state all the time, and a pressure spring 23 enabling the lifting component 21 to be stressed upwards is further arranged on the stabilizing frame 22. However, the force should not be too large, so that the left and right clamp arms 10 and 11 can be manually and lightly pulled open.
As shown in fig. 1, 2, 4 and 6, the hoisting of the air spring at least comprises the following steps:
1) selecting a lifting appliance according to the size of the air spring to ensure that the disc-shaped part 1 of the lifting appliance is adaptive to the air spring;
2) installing a lifting appliance:
a. the air pressure spring 27 is controlled by the air pressure spring control part: pressing the disc-shaped part 1 on the upper cover plate 30, and hooking the lower side surface of the upper cover plate 30 of the air compression spring by using the hooks 3 of the hook part 2;
b. the auxiliary spring is controlled by an auxiliary spring control piece: the auxiliary spring base clamping groove 29 is clamped by the left clamping arm 10 and the right clamping arm 11;
3) hoisting, namely, a hoisting device is used for hooking a hoisting part, so that the gas spring 27 controlled by the gas spring control piece and the auxiliary spring 28 controlled by the auxiliary spring control piece are simultaneously forced upwards;
when the lifting device applies upward acting force to the air spring through the lifting appliance, the upward acting force is larger than the gravity of the air spring, and the air spring is lifted.
When the lifting appliance is selected in the step 1), the disc-shaped part 1 and the hook parts 2 at the edge of the upper cover plate 30 of the air compression spring need to be controlled, and 2-4 hook parts 2 are arranged on the lower bottom surface close to the edge of the disc-shaped part 1 at equal arc length intervals.
The clamping part needs to clamp the auxiliary spring base clamping groove 29 when the lifting appliance is selected in the step 1), and comprises a left clamping arm 10 and a right clamping arm 11; the upper ends of the left clamping arm 10 and the right clamping arm 11 are installed on the disc-shaped part 1, so that the lower ends of the left clamping arm 10 and the right clamping arm 11 are in forcipate symmetry below the air pressure spring control part and can perform opening action and clamping action of closing towards each other under the action of external force.
Example two
As shown in fig. 7, a method for lifting an air spring is different from the first embodiment in that the gravity conversion member is provided with: manufacturing an A-shaped frame 24 with a left sliding surface 25 and a right sliding surface 26 and narrow at the top and wide at the bottom; the upper end of the left movable arm 14 and the upper end of the right movable arm 15 are respectively contacted with a left sliding surface 25 and a right sliding surface 26 of the A-shaped frame; the a-frame 24 is connected to the lifting member 21 of the lifting assembly. When the lifting part 21 lifts the a-shaped frame 24, the upper end of the left movable arm 14 and the upper end of the right movable arm 15 are forced to slide downwards along the left sliding surface 25 and the right sliding surface 26 of the a-shaped frame 24 respectively under the action of the self gravity of the lifting appliance and the gravity of the air pressure spring 27, and the upper end of the left movable arm 14 and the upper end of the right movable arm 15 are respectively subjected to leftward thrust and rightward thrust due to the narrow upper part and the wide lower part of the a-shaped frame 24, so that the left clamping arm 10 and the right clamping arm 11 clamp the base of the auxiliary spring 28 more tightly.
It is clear that the above-described embodiments are only intended to illustrate the invention more clearly and are not to be considered as limiting the scope of protection covered by the invention, any modification of equivalent forms being considered as falling within the scope of protection covered by the invention.

Claims (10)

1. A lifting method of an air spring is characterized in that a lifting appliance is installed at the upper part of the air spring, and the lifting appliance is hooked by a lifting device to lift the air spring; the method is characterized in that: the lifting appliance is a lifting mechanism which can simultaneously control an upper air pressure spring and a lower auxiliary spring of the air spring in the lifting process, and a pneumatic spring control piece capable of controlling the upper air pressure spring, an auxiliary spring control piece capable of controlling the lower auxiliary spring and a lifting part for a lifting device to hook are arranged in the lifting mechanism; when in hoisting, the hoisting device is used for hooking the hoisting component, so that the upper air pressure spring and the lower auxiliary spring of the air spring can be simultaneously stressed to hoist the air spring.
2. The method for hoisting an air spring according to claim 1, wherein: the air pressure spring control part capable of controlling the upper air pressure spring is provided with a disc-shaped part which only needs to hook an upper cover plate of the air pressure spring and a hook part arranged at the edge of the lower bottom surface of the disc-shaped part; 2-4 radial mounting grooves are formed in the edge area of the lower bottom surface of the disc-shaped component at equal arc length intervals, fastening components are arranged on the mounting grooves, the hook components and the fastening components are installed in the radial mounting grooves in a matched mode, and the fixing positions of the hook components in the mounting grooves are adjusted in the radial direction according to the diameter of the upper cover plate; the elastic reset piece is arranged in the hook component, so that the hook component automatically restores to the position capable of hooking the edge of the upper cover plate and keeps the state capable of hooking the edge of the upper cover plate.
3. The method for lifting an air spring according to claim 2, wherein: the inner side of the hook part is arranged at the edge of the lower bottom surface of the disc-shaped part, and the elastic part is in a compressed state when the hook part hooks the edge of the upper cover plate.
4. The method for lifting an air spring according to claim 2, wherein: the auxiliary spring control part capable of controlling the lower auxiliary spring is a clamping part which is only required to clamp a clamping groove on the auxiliary spring base, and is a lever mechanism which comprises a left lever and a right lever; two supports which are symmetrical left and right and are provided with rotating shafts are arranged on the disc-shaped component, and the middle parts of the left lever and the right lever are respectively arranged on the rotating shafts of the two supports; a left movable arm is arranged above the left lever support, a left clamping arm is arranged below the support, a right movable arm is arranged above the right lever support, and a right clamping arm is arranged below the support; and when the lifting component and the gravity conversion component are lifted, the gravity of the air spring acting on the gravity conversion component is converted into outward thrust on the upper ends of the left movable arm and the right movable arm through the upper ends of the left movable arm and the right movable arm, so that the lower end of the left clamping arm and the lower end of the right clamping arm are forced to be clamped inwards.
5. The method for lifting an air spring according to claim 4, wherein: the gravity conversion part is a part which is hinged by the right end of the left supporting arm and the left end of the right supporting arm through a hinge shaft; connecting the left end of a left supporting arm with the upper end of a left movable arm through a left joint shaft, and connecting the right end of a right supporting arm with the upper end of a right movable arm through a right joint shaft, so that the left supporting arm and the right supporting arm form a V-shaped included angle smaller than 180 degrees; the lower end of the lifting part is sleeved on the articulated shaft.
6. The method for lifting an air spring according to claim 4, wherein: the gravity conversion part is an A-shaped frame with a left sliding surface and a right sliding surface and narrow top and wide bottom; the upper end of the left movable arm and the upper end of the right movable arm are respectively contacted with the left sliding surface and the right sliding surface of the A-shaped frame, and the upper end of the left movable arm and the upper end of the right movable arm can respectively slide up and down on the left sliding surface and the right sliding surface of the A-shaped frame.
7. The method for lifting an air spring according to claims 4 to 6, wherein: a stabilizing frame is arranged on the disc-shaped part, and a lifting rod hole is formed in a top cross beam of the stabilizing frame; a lifting rod in the lifting component is inserted into the lifting rod hole and can move up and down in the lifting rod hole; the lower end of the lifting rod is connected with the gravity conversion part, the lifting ring is arranged at the upper end of the lifting rod, the pressure spring is arranged between the lifting ring and the top cross beam of the stabilizing frame, and the clamping part is always in a clamping state through the elastic force of the pressure spring when the lifting appliance is in a non-operation state.
8. The method for lifting an air spring according to claim 2, wherein: the hoisting of the air spring at least comprises the following steps:
1) selecting a lifting appliance according to the size of the air spring to ensure that the disc-shaped part of the lifting appliance is matched with the air spring in size;
2) installing a lifting appliance:
a. the air pressure spring is controlled by an air pressure spring control part;
b. the auxiliary spring is controlled by the auxiliary spring control part;
3) hoisting, namely hooking the hoisting assembly by using a hoisting device to enable a gas pressure spring controlled by the gas pressure spring control piece and an auxiliary spring controlled by the auxiliary spring control piece to simultaneously bear upward force;
when the lifting device applies upward acting force to the air spring through the lifting appliance, the upward acting force is larger than the gravity of the air spring, and the air spring is lifted.
9. The method for hoisting the air spring according to claim 8, wherein: step 1) when the lifting appliance is selected, a disc-shaped component and hook components at the edge of an upper cover plate of an air pressure spring need to be controlled, and 2-4 hook components are arranged on the lower bottom surface close to the edge of the disc-shaped component at equal arc length intervals.
10. The method for hoisting the air spring according to claim 8, wherein: step 1) a clamping part of a clamping groove of an auxiliary spring base is required to be clamped when a lifting appliance is selected, and the clamping part comprises a left clamping arm and a right clamping arm; the upper ends of the left clamping arm and the right clamping arm are arranged on one part of the air pressure spring control part, so that the lower ends of the left clamping arm and the right clamping arm are in pincer-shaped symmetry below the air pressure spring control part and can perform opening action and clamping action which is closed in opposite directions under the action of external force.
CN202010127300.1A 2020-02-28 2020-02-28 Hoisting method of air spring Pending CN111232832A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112374147A (en) * 2020-12-02 2021-02-19 江苏财经职业技术学院 Intelligent manipulator for producing automobile stamping parts
CN117923301A (en) * 2024-03-25 2024-04-26 中交建筑集团西南建设有限公司 Auxiliary device for hoisting prefabricated box culvert
CN117923301B (en) * 2024-03-25 2024-06-21 中交建筑集团西南建设有限公司 Auxiliary device for hoisting prefabricated box culvert

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CN112374147A (en) * 2020-12-02 2021-02-19 江苏财经职业技术学院 Intelligent manipulator for producing automobile stamping parts
CN117923301A (en) * 2024-03-25 2024-04-26 中交建筑集团西南建设有限公司 Auxiliary device for hoisting prefabricated box culvert
CN117923301B (en) * 2024-03-25 2024-06-21 中交建筑集团西南建设有限公司 Auxiliary device for hoisting prefabricated box culvert

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