Rubber rolling stacking device for tire manufacturing and using method thereof
Technical Field
The invention relates to the technical field of tire manufacturing, in particular to a rubber rolling stacking device for tire manufacturing and a using method thereof.
Background
The rubber rolling is a step of processing a tire base material, wherein the rubber rolling is to mix raw materials such as carbon black, natural/synthetic rubber, oil, additives, accelerators and the like together, fully mix the raw materials by an internal mixer or an open mill, extrude the internally mixed rubber raw materials into a belt-shaped rubber sheet by a roller extruder, cool the rubber sheet and roll the rubber sheet.
Because the texture of film can't carry out the rolling to generally the mode of piling up collection after the film cooling is retrieved, generally when the film piles up the time generally put in retrieving the frame with the even stand of film through the manual work, the film piles up and collects the pile up neatly with it again when certain thickness, and the current film to rolling the production of glue piles up the problem that exists when collecting as follows:
1. before the films are stacked, the films are not in proper cooling time, so that stacking difficulty or adhesion phenomenon among the films can occur when the films are stacked;
2. the film can not be compacted when piling up to the number of piles of film is less, and it is poor to cause the film to pile up the effect, and the film can take place the phenomenon of fold when piling up, thereby influences the effect of film later stage conveying.
Disclosure of Invention
In order to solve the problems, the invention provides a rubber rolling and stacking device for tire manufacturing, which comprises a conveying box, conveying rollers, adjusting rollers, an adjusting mechanism, a stacking frame, a stacking mechanism and a bottom plate, wherein the conveying box is of a hollow box structure, the conveying box is arranged on the top of the left end of the bottom plate, an air cooler can be arranged in the conveying box so as to cool a rubber sheet when the rubber sheet is conveyed in the conveying box, the number of the conveying rollers is three, the middle part of the upper end of the conveying box is provided with one conveying roller, the left side and the right side of the lower end of the conveying box are respectively provided with one conveying roller, the left side and the right side of the conveying roller at the upper end of the conveying box are respectively provided with one adjusting roller, the two adjusting rollers are symmetrically arranged, the front side wall and the rear side wall of each adjusting roller of the conveying box are respectively provided with a square groove, the upper side wall and the, the right-hand member top of stacking the frame and bottom plate is connected, the stacking the frame is U type structure, all be provided with a lifting groove on the side of stacking the frame about, every lifting inslot of stacking the frame all installs a stacking mechanism, the conveying case can support conveying roller and regulating roller, the film that the rubber raw and other materials formed after rolling the glue can convey right and cool off in transmission process under the effect of conveying roller and regulating roller, make the film can convey and stack in the frame, later be the S-shaped with the film through stacking mechanism and pile up in stacking the frame, after piling up the take the altitude when the film, cut off the film of stacking the frame top, the film that will pile up at last will pile up from the rear end of stacking the frame is retrieved.
The adjusting mechanism comprises an adjusting sliding plate, a supporting protective plate and a locking plate, wherein the front end and the rear end of the adjusting roller are respectively provided with the adjusting sliding plate through a bearing, the adjusting sliding plate is positioned in a square groove arranged in the conveying box, the upper side wall and the lower side wall of the adjusting sliding plate are respectively provided with a sliding block matched with a sliding groove arranged in the square groove, the outer side surface of each adjusting sliding plate is respectively provided with the supporting protective plate, the length of the supporting protective plate is larger than that of the square groove, the upper end and the lower end of the supporting protective plate are respectively provided with the locking plate, the middle part of the locking plate is provided with a round hole, the outer side surface of the conveying box is transversely provided with a group of threaded holes corresponding to each round hole, the locking plate is locked on the threaded holes through bolts, when the adjusting mechanism works, the position of the adjusting roller, thereby increase the cooling effect of film, through can adjusting the position of adjusting the slide with the lockplate locking on the screw hole of difference on the transfer box, the backup pad can block the square groove on the transfer box to increase the circulation effect of cold air blower in the transfer box.
The stacking mechanism comprises a lifting block, a sliding frame, positioning columns, stacking springs, a connecting frame, a linkage rod, an electric slider and a limiting plate, the middle part of the lifting block is connected to the lower end of a lifting groove in a sliding fit mode, a T-shaped groove arranged in an inverted mode is arranged in the middle of the lifting block, the sliding frame is connected with the lower end of the T-shaped groove in a sliding fit mode, the positioning columns are mounted at the front end and the rear end of the top of the lifting block respectively, positioning holes are formed in the positions, corresponding to the positioning columns, of the upper side wall of the lifting groove, and the stacking springs are mounted between the upper side face of the middle part;
the connecting frame that is connected through U type structure between the outer end leading flank of the elevator on two stackers, install the gangbar of L type structure on the outer end leading flank of carriage, electric slider is located the front side of connecting frame, electric slider installs on the top of bottom plate, install two limiting plates of transversely arranging on electric slider's the top, concrete during operation, stacking mechanism can pile up the film after the conveying in stacking the frame, the connecting frame can drive the elevator on two stackers and carry out the simultaneous movement, the slide frame can descend the film to pile up in stacking the frame layer by layer under electric slider's drive, when the film piles up, the carriage can drive the elevator and carry out the rebound, it can contract automatically to pile up the spring this moment, the reference column can carry on spacingly to the shift position of elevator.
As a preferable technical scheme of the invention, two guide rollers are arranged on the middle part of the right end of the conveying box, the guide rollers are transversely arranged, the guide rollers are arranged between the inner side walls of the conveying box, the guide rollers are distributed in the middle part of the left end of the conveying box, the guide rollers are arranged between the inner side walls of the conveying box, the guide rollers can convey cold-cut films, so that the films can be positioned in the middle part of the stacking frame, and the guide rollers can guide the films when the films move into the conveying box.
As a preferable technical scheme of the invention, the right end position of the guide roller on the right side of the conveying box corresponds to the middle position of the stacking frame, and the arrangement can facilitate the film to be stacked in the stacking frame.
As a preferred technical scheme of the invention, the connecting line of the central axes of the three conveying rollers is an isosceles triangle, and the arrangement increases the uniformity of the film conveying at the middle position of the conveying box, thereby facilitating the uniform cooling of the film.
As a preferred technical scheme of the invention, a certain distance is reserved between the upper side surface of the sliding frame and the upper end of the T-shaped groove, the upper side wall of the T-shaped groove is provided with a pressing body through a pressing spring, the lower side surface of the pressing body is pressed against the upper side surface of the sliding frame, and the two lifting blocks are corresponding in height, and a certain height difference exists between the inner ends of the two sliding frames when the sliding frames stack the films, so that the sliding frame can move up and down to a certain degree due to the distance between the sliding frame and the upper end of the T-shaped groove, and the sliding frame can stack the films conveniently.
According to the preferred technical scheme, the linkage plates are connected to the inner side face of the front end of each linkage rod, the inner side face of the linkage plate at the right end of each stacking frame is provided with a limiting square groove, the inner side face of the linkage plate at the left end of each stacking frame is provided with a limiting slide block, the limiting square grooves and the limiting slide blocks are in up-and-down sliding fit, the front ends of the linkage plates are located between the inner side faces of two limiting plates, the linkage plates can automatically slide when the sliding frame has a height difference, the limiting plates can move left and right under the driving of the electric slide blocks, and the limiting plates can drive the sliding frame to move left and right through the linkage plates, so that the sliding frame.
As a preferred technical scheme of the present invention, a leveling plate is mounted on an inner side surface of the sliding frame, an inner end of the leveling plate is arranged in a downward inclined manner, a leveling groove is formed in the inner side surface of the leveling plate, a leveling frame is mounted in the leveling groove through a leveling spring, the inner end of the leveling frame is arranged in a downward inclined manner, an arc-shaped chamfer is arranged at a lower side of the inner end of the leveling frame, the leveling frame can automatically extend and retract under the action of the leveling spring, the inner end of the leveling frame is arranged in the downward inclined manner, stacked films can be leveled, wrinkles of the stacked films are prevented, the arc-shaped chamfer at the inner end of the leveling frame enables the leveling frame to level an end folding position of the films, the films at the end folding position can guide the leveling frame, and the arc-shaped structure at the inner end of the leveling frame can move to a position above the end.
As a preferred technical scheme of the invention, the bottom of the outer end of the flattening plate is uniformly provided with flattening rollers, the bottom of each flattening roller and the inner end of the flattening frame are in the same horizontal plane, and the flattening rollers can flatten the stacked films, so that the films can be densely stacked.
In addition, the invention provides a use method of the rolling rubber stacking device for manufacturing the tire, which comprises the following steps:
the first step is as follows: and (3) locking the position of the adjusting roller: the position of the adjusting sliding plate can be locked by locking the locking plate on a proper threaded hole on the conveying box, and the supporting plate can block a square groove on the conveying box, so that the circulating effect of a cold air fan in the conveying box is improved;
the second step is that: film winding: when the rubber raw material is rolled into a film, the free end of the film is inserted from the lower end of a guide-in roller at the left end of a conveying box, the film is sequentially wound on the outer side surface of a regulating roller at the left end of the conveying box, the outer side surface of a conveying roller and the outer side surface of a regulating roller at the right end of the conveying box, then the film is wound on the lower side surface of a guide roller at the left end and the upper side surface of a guide roller at the right end, and then the free end of the film can be positioned in;
the third step: film stacking: firstly, placing the free end of a film below the inner end of any sliding frame, controlling the film to be conveyed at a constant speed through an external film conveyor, controlling an electric slide block to perform left-right circular movement at the same speed in cooperation with the conveying speed of the film, and driving the sliding frame to swing left and right under the action of a limiting plate by the electric slide block;
the fourth step: film stacking: the inner end of the flattening frame is downwards arranged to flatten stacked films, so that the phenomenon that the stacked films are folded is prevented, the arc-shaped chamfers at the inner end of the flattening frame enable the flattening frame to flatten the end folding positions of the films, the films at the end folding positions can guide the flattening frame, the arc-shaped structures at the inner end of the flattening frame can move above the end folding positions of the films, the two sliding frames are matched to circularly stack the films, the flattening roller can flatten the stacked films, the films can be compactly stacked, and a certain height difference exists when the inner ends of the two sliding frames stack the films, so that the sliding frames can move up and down to a certain degree due to the distance between the sliding frames and the upper end of the T-shaped groove, and the sliding frames can conveniently stack the films;
the fifth step: film storage: when the films in the stacking frame are stacked to a certain height, controlling an external film conveyor and an electric slide block to stop moving, manually cutting off the films above the stacking frame, and then manually taking out and storing the films from the rear of the stacking frame;
and a sixth step: circularly stacking the films: repeating the above-described third to fifth steps enables the films to be stacked cyclically.
The invention has the beneficial effects that:
the invention can automatically stack the films, and flatten and roll the films to increase the film stacking effect when the films are stacked;
the adjusting mechanism can change the position of the adjusting roller, so that the distance between the adjusting roller and the conveying roller at the lower end of the conveying box is increased, the conveying time of the film in the conveying box is prolonged, and the cooling effect of the film is increased;
thirdly, the stacking mechanism can stack the conveyed films in the stacking frame in a left-right reciprocating pushing mode;
the inner end of the flattening frame is downwards arranged to flatten the stacked films, so that the stacked films are prevented from being wrinkled, and the flattening rollers can flatten the stacked films, so that the films can be compactly stacked.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of the invention between the transfer box, the transfer roll and the dancer roll;
FIG. 3 is a cross-sectional view between the transfer case and the adjustment mechanism of the present invention;
FIG. 4 is a schematic view of the stacking frame, stacking mechanism and base plate of the present invention;
FIG. 5 is a cross-sectional view of the lift block and carriage of the present invention;
FIG. 6 is a cross-sectional view of the present invention between the motorized slide and the stop plate;
FIG. 7 is a schematic view of a film wound on the present invention;
fig. 8 is a schematic diagram of the structure after film stacking.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 8, a rubber rolling stacking device for tire manufacturing comprises a conveying box 1, conveying rollers 2, adjusting rollers 3, an adjusting mechanism 4, a stacking frame 5, a stacking mechanism 6 and a bottom plate 7, wherein the conveying box 1 is of a hollow box structure, the conveying box 1 is installed on the top of the left end of the bottom plate 7, an air cooler can be installed in the conveying box 1 so as to cool films during conveying in the conveying box 1, the number of the conveying rollers 2 is three, the conveying roller 2 is installed in the middle of the upper end of the conveying box 1, the conveying rollers 2 are installed on the left side and the right side of the lower end of the conveying box 1, one adjusting roller 3 is evenly distributed on the left side and the right side of the conveying roller 2 at the upper end of the conveying box 1, the two adjusting rollers 3 are symmetrically arranged, a square groove is arranged on the front side wall and the rear side wall of each adjusting roller 3 of the conveying box 1, a sliding groove is arranged on the upper side wall and the, stacking frame 5 is located the right side of conveying box 1, stacking frame 5 is connected with the right-hand member top of bottom plate 7, stacking frame 5 is U type structure, all be provided with a lifting groove on stacking frame 5 ' S the left and right sides, a stacking mechanism 6 is all installed to every lifting inslot of stacking frame 5, conveying box 1 can support conveying roller 2 and adjusting roller 3, the film that rubber raw and other materials formed after rolling the glue can convey right under conveying roller 2 and adjusting roller 3 ' S effect and cool off at the transmission course, make the film can convey in stacking frame 5, later will be the S-shaped through stacking mechanism 6 and pile up in stacking frame 5, after the film piles up the take the altitude, cut off the film of stacking frame 5 top, the film that will pile up from stacking frame 5 ' S rear end is retrieved at last.
The right-hand member middle part of conveying case 1 on be provided with two guide rolls 11, guide rolls 11 transverse arrangement, guide rolls 11 are installed between the inside wall of conveying case 1, the left end middle part of conveying case 1 distributes and has leading-in roller 12, leading-in roller 12 is installed between the inside wall of conveying case 1, guide rolls 11 can convey the film after the cold cutting, make the film can be located the middle part of stacking frame 5, leading-in roller 12 can lead to when the film removes conveying case 1.
The right end position of the guide roller 11 on the right side of the conveying box 1 corresponds to the middle position of the stacking frame 5, and the arrangement can facilitate the films to be stacked in the stacking frame 5.
The line of 2 central axes of three transfer roller be isosceles triangle, this kind of setting increases the even degree that the film conveyed in the middle part position of transport case 1 to be convenient for the film and carry out even cooling.
The adjusting mechanism 4 comprises an adjusting sliding plate 41, a supporting plate 42 and a locking plate 43, the front end and the rear end of the adjusting roller 3 are respectively provided with the adjusting sliding plate 41 through bearings, the adjusting sliding plate 41 is positioned in a square groove arranged on the conveying box 1, the upper side wall and the lower side wall of the adjusting sliding plate 41 are respectively provided with a sliding block matched with a sliding groove arranged on the square groove, the outer side surface of each adjusting sliding plate 41 is respectively provided with the supporting plate 42, the length of the supporting plate 42 is larger than that of the square groove, the upper end and the lower end of the supporting plate 42 are respectively provided with the locking plate 43, the middle part of the locking plate 43 is provided with a round hole, the position of each round hole on the outer side surface of the conveying box 1 is respectively and transversely provided with a group of threaded holes, the locking plate 43 is locked on the threaded holes through bolts, during specific work, the adjusting mechanism 4, therefore, the conveying time of the films in the conveying box 1 is prolonged, the cooling effect of the films is improved, the position of the adjusting sliding plate 41 can be adjusted by locking the locking plate 43 on different threaded holes on the conveying box 1, the supporting plate 42 can block the square groove on the conveying box 1, and the circulating effect of the cooling fan in the conveying box 1 is improved.
The stacking mechanism 6 comprises a lifting block 61, a sliding frame 62, positioning columns 63, stacking springs 64, a connecting frame 65, a linkage rod 66, an electric slider 67 and a limiting plate 68, the middle part of the lifting block 61 is connected to the lower end of the lifting groove in a sliding fit mode, a T-shaped groove arranged in an inverted mode is arranged in the middle part of the lifting block 61, the sliding frame 62 is connected with the lower end of the T-shaped groove in a sliding fit mode, the positioning columns 63 are mounted at the front end and the rear end of the top of the lifting block 61, positioning holes are formed in the upper side wall of the lifting groove corresponding to the positions of the positioning columns 63, and the stacking springs 64 are mounted between the upper side face of the middle part of the lifting block 61 and the;
the front sides of the outer ends of the lifting blocks 61 on the two stacking mechanisms 6 are connected through a connecting frame 65 with a U-shaped structure, a linkage rod 66 with an L-shaped structure is installed on the front side of the outer end of the sliding frame 62, an electric slide block 67 is positioned on the front side of the connecting frame 65, the electric slide block 67 is installed on the top of the bottom plate 7, two limiting plates 68 which are transversely arranged are installed on the top of the electric slide block 67, when the stacking mechanism works, the stacking mechanism 6 can stack the conveyed films in the stacking frame 5, the connecting frame 65 can drive the lifting blocks 61 on the two stacking mechanisms 6 to synchronously move, the sliding frame 62 can stack the films in the stacking frame 5 layer by layer under the drive of the electric slide block 67, when the film is stacked, the sliding frame 62 can drive the lifting block 61 to move upwards, the stacking spring 64 can automatically contract, and the positioning column 63 can limit the moving position of the lifting block 61.
The side of going up of carriage 62 and the upper end in T type groove leave the certain distance, install through supporting spring 611 on the last lateral wall in T type groove and support the body 612, support the downside of pressing the body 612 and support on the last side of carriage 62, because the height of two lifting block 61 is corresponding, and there is certain difference in height two inner of carriage 62 can have when piling up the film, thereby carriage 62 and the distance between the T type groove upper end make carriage 62 can carry out reciprocating of certain degree, the carriage 62 of being convenient for piles up the action to the film.
The front end medial surface of gangbar 66 on all be connected with linkage plate 661, the medial surface of the linkage plate 661 of stacking frame 5 right-hand member is provided with spacing square groove, the medial surface of the linkage plate 661 of stacking frame 5 left end is provided with limit slide, be sliding fit from top to bottom between limit square groove and the limit slide, the front end of linkage plate 661 is located between the medial surface of two limiting plates 68, linkage plate 661 can carry out the automatic slip when carriage 62 has the difference in height, limiting plate 68 can remove about the drive of electric slide 67, limiting plate 68 can remove about driving carriage 62 through linkage plate 661, make carriage 62 can pile up the action to the film.
Sliding frame 62's medial surface on install stand flat plate 621, the inner downward sloping of stand flat plate 621 arranges, be provided with the stand flat groove on the medial surface of stand flat plate 621, stand flat frame 663 is installed through shakeout spring 662 in the stand flat groove, the inner downward sloping of stand flat frame 663 arranges, and the inner downside of stand flat frame 663 is provided with the arc chamfer, stand flat frame 663 can stretch out and draw back automatically under the effect of shakeout spring 662, the inner downward arrangement of stand flat frame 663 can be spread out the film that piles up, prevent that the phenomenon of fold from appearing in the film that piles up, the arc chamfer of stand flat frame 663 makes stand flat frame 663 to the end folding department of film at ordinary times, the film of end folding department can lead to stand flat frame 663, make the inner arc structure of stand flat frame 663 can move to the end folding department top of film.
The bottom of the outer end of the flattening plate 621 is evenly provided with a flattening roller 664, the bottom of the flattening roller 664 is positioned in the same horizontal plane with the inner end of the flattening frame 663, and the flattening roller 664 can flatten the stacked films, so that the films can be compactly stacked.
In addition, the invention provides a use method of the rolling rubber stacking device for manufacturing the tire, which comprises the following steps:
the first step is as follows: the position of the adjusting roller 3 is locked: the position of the adjusting sliding plate 41 can be locked by locking the locking plate 43 on a proper threaded hole on the conveying box 1, and the supporting and protecting plate 42 can block a square groove on the conveying box 1, so that the circulating effect of the cooling fan in the conveying box 1 is improved;
the second step is that: film winding: when the rubber raw material is rolled into a film, the free end of the film is inserted from the lower end of a guide roller 12 at the left end of a conveying box 1, the film is sequentially wound on the outer side surface of a regulating roller 3 at the left end of the conveying box 1, the outer side surface of a conveying roller 2 and the outer side surface of the regulating roller 3 at the right end of the conveying box 1, then the film is wound on the lower side surface of a guide roller 11 at the left end and the upper side surface of the guide roller 11 at the right end, and then the free end of the film can be positioned in a stacking frame;
the third step: film stacking: firstly, the free end of a film is placed below the inner end of any sliding frame 62, the film is controlled by an external film conveyor to be conveyed at a constant speed, the electric slide block 67 is controlled to perform left-right circular movement at the same speed in cooperation with the conveying speed of the film, and the sliding frame 62 can be driven by the electric slide block 67 to swing left and right under the action of the limiting plate 68;
the fourth step: film stacking: the inner end of the flattening frame 663 is downwards arranged to flatten stacked films, the phenomenon that the stacked films are wrinkled is prevented, the arc-shaped chamfers at the inner end of the flattening frame 663 enable the flattening frame 663 to flatten the end folding position of the films, the films at the end folding position can guide the flattening frame 663, the arc-shaped structures at the inner end of the flattening frame 663 can move to the position above the end folding position of the films, the two sliding frames 62 are matched to enable the films to be circularly stacked, the flattening rollers 664 can flatten the stacked films, the films can be compactly stacked, and a certain height difference exists between the inner ends of the two sliding frames 62 when the films are stacked, so that the sliding frames 62 can move up and down to a certain degree due to the distance between the sliding frames 62 and the upper end of a T-shaped groove, and the sliding frames 62 can conveniently stack the films;
the fifth step: film storage: when the films in the stacking frame 5 are stacked to a certain height, the external film conveyor and the electric slide block 67 are controlled to stop moving, the films above the stacking frame 5 are manually cut off, and then the films are manually taken out from the rear of the stacking frame 5 and stored;
and a sixth step: circularly stacking the films: repeating the above-described third to fifth steps enables the films to be stacked cyclically.
The invention can change the conveying distance of the films by adjusting the position of the film conveying roller, thereby adjusting the cooling time of the films, and the films in proper cooling time can increase the later stacking effect of the films.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.