CN111231301B - Technological method for improving success rate of casing pipe penetration - Google Patents

Technological method for improving success rate of casing pipe penetration Download PDF

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Publication number
CN111231301B
CN111231301B CN201910569838.5A CN201910569838A CN111231301B CN 111231301 B CN111231301 B CN 111231301B CN 201910569838 A CN201910569838 A CN 201910569838A CN 111231301 B CN111231301 B CN 111231301B
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China
Prior art keywords
module
casing
guide pin
sleeve
bushing
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CN201910569838.5A
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CN111231301A (en
Inventor
邱世日
任小华
刘孝刚
蒋伟
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Dongguan Xinhuayi Automation Technology Co ltd
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Dongguan Xinhuayi Automation Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/18Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using tubular layers or sheathings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0004Component parts, details or accessories; Auxiliary operations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/062Insulating conductors or cables by pulling on an insulating sleeve
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/224Sheathing; Armouring; Screening; Applying other protective layers by drawing a cable core into an oversized tube by means of a tow line

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Monitoring And Testing Of Nuclear Reactors (AREA)

Abstract

A process method for improving the success rate of casing threading comprises a mounting platform, an XYZ motion module, a guide pin rod module and a casing threading module, wherein the XYZ motion module is positioned on the mounting platform, the guide pin rod module is connected to the XYZ motion module, the guide pin rod module comprises a conical guide pin, the casing threading module is positioned below the XYZ motion module, the casing threading module comprises a casing clamping component and a cutter, a casing is fed into the casing clamping component by the casing threading module to be clamped and cut off by the cutter, the XYZ motion module acts to drive a conical thimble to be inserted from a casing notch, the casing is pressed to enable the casing notch to form a cone and correct the position of the casing in the casing clamping component, then a lead is guided into the casing by utilizing the guiding effect of the conical notch formed by the casing, the influence of the matching tolerance of the lead and the casing, the position offset after the casing clamping, the bending of the lead and the positioning error of a positioning mechanism on the casing threading is overcome, the threading success rate of the automatic threading sleeve is improved, and the productivity of the equipment is improved.

Description

Technological method for improving success rate of casing pipe penetration
Technical Field
The invention belongs to the technical field of automatic casing pipe penetrating equipment, and particularly relates to a process method for improving the casing pipe penetrating success rate.
Background
The winding equipment of the automatic casing threading machine is generally accepted by the industry due to high efficiency production efficiency, and at present, in the casing threading process, due to the factors of small matching tolerance of a lead and a casing, position deviation after clamping of the casing, bending of a wire rod, positioning error of a positioning mechanism and the like, the threading success rate of the automatic casing threading is not high, so that the actual capacity of the machine is greatly different from the theoretical capacity.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a process method for improving the success rate of casing pipe penetration.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a process method for improving the success rate of casing pipe threading comprises a mounting platform, an XYZ motion module, a guide pin rod module and a casing pipe threading module, wherein the XYZ motion module is located on the mounting platform, the guide pin rod module is connected to the XYZ motion module, the guide pin rod module comprises a conical guide pin, the casing pipe threading module is located below the XYZ motion module, the casing pipe threading module comprises a casing pipe clamping component and a cutter, a casing pipe is fed into the casing pipe clamping component by the casing pipe threading module to be clamped tightly and cut off by the cutter, the XYZ motion module acts to drive a conical thimble to be inserted from a casing pipe notch, the casing pipe is pressed to enable the casing pipe notch to form a conical shape and correct the position of the casing pipe in the casing pipe clamping component, and then a lead is guided into the casing pipe by utilizing the guiding effect of the conical notch formed by the casing pipe.
Further, XYZ motion module includes support frame, X axle, Y axle and Z axle, and XYZ motion module passes through the support frame to be connected on mounting platform, wears the sleeve pipe threading module and is located in the middle of the mounting platform, and connects on the support frame, and guide pin pole module connection is epaxial at Z.
Furthermore, guide pin pole module includes the horizontal pole, sets up at least a set of guide pin installation piece on the horizontal pole, is equipped with the guide pin of perpendicular installation on the guide pin installation piece, and the parallel guide pin of toper thimble is installed on guide pin installation piece, and is equipped with the spring between toper thimble and the guide pin installation piece.
Furthermore, wear the sleeve threading module and include sleeve pipe guide assembly and send the cover pipe assembly, the sleeve pipe centre gripping subassembly opens, makes the interior space that forms a little bit more than the sleeve pipe external diameter of sleeve pipe centre gripping subassembly, and the center of sleeve pipe guide assembly aligns with the space that the sleeve pipe centre gripping subassembly formed, send the cover pipe assembly to send the sleeve pipe into the space of sleeve pipe centre gripping subassembly and press from both sides tightly, the cutter cuts off the sleeve pipe.
Furthermore, the XYZ motion module drives the guide needle rod module to move, so that the tapered thimble is aligned with the center of the sleeve in the sleeve clamping assembly, then the XYZ motion module drives the tapered thimble to move forwards, the tapered thimble is inserted into the sleeve, the sleeve is pressed, and a taper consistent with the tapered thimble is formed at the cut of the sleeve.
Further, XYZ motion module drive guide pin pole module removes, makes the sleeve pipe center alignment in guide pin and the sleeve pipe centre gripping subassembly, and the guide pin terminal surface is pressed close to the sleeve pipe mouth, penetrates the sleeve pipe with the wire through the direction of guide pin.
Compared with the prior art, the invention has the following implementation effects:
according to the process method for improving the success rate of casing pipe threading, the XYZ motion module drives the conical thimble to press the casing pipe cutting opening to form the cone and correct the position of the casing pipe in the casing pipe clamping assembly, then the guide effect of the conical opening formed by the casing pipe is utilized to guide the lead into the casing pipe, the defects that the matching tolerance of the lead and the casing pipe is small, the influence of the position deviation after the casing pipe is clamped, the bending of the wire rod and the positioning error of the positioning mechanism on the casing pipe threading is overcome, the success rate of automatic casing pipe threading is improved, and the productivity of equipment is improved.
Drawings
FIG. 1 is a schematic structural diagram of an application device of a process for improving the success rate of casing penetration according to the present invention;
FIG. 2 is a schematic view of a guide pin module of FIG. 1;
FIG. 3 is a schematic structural view of a cannula-piercing module according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a sleeve taper forming mechanism according to the present invention;
fig. 5 is a schematic view of the threading operation of the present invention.
Detailed Description
The present invention will be described with reference to specific examples.
As shown in FIGS. 1 to 3, the process for improving the success rate of casing threading according to the present invention comprises an installation platform 10, an XYZ motion module 20, a guide pin module 30 and a casing threading module 40, the XYZ motion module 20 is positioned on the mounting platform 10, the guide pin module 30 is connected to the XYZ motion module 20, the guide pin 34 module 30 comprises a tapered thimble 31, the bushing threading module 40 is positioned below the XYZ motion module 20, the bushing threading module 40 comprises a bushing clamping component 41 and a cutter 42, the bushing threading module 40 feeds the bushing into the bushing clamping component 41 to be clamped and cut off by the cutter 42, the XYZ motion module 20 operates to drive the tapered thimble 31 to be inserted from the bushing notch, the bushing notch is pressed to form a taper and correct the position of the bushing in the bushing clamping component 41, and then the guide wire is guided into the bushing by utilizing the taper guiding effect formed by the bushing.
The XYZ motion module 20 comprises a support frame 21, an X axis 22, a Y axis 23 and a Z axis 24, the XYZ motion module 20 is connected to the installation platform 10 through the support frame 21 and spatially moves through the motions of the X axis 22, the Y axis 23 and the Z axis 24, the sleeving threading module 40 is located in the middle of the installation platform 10 and connected to the support frame 21, and the guide pin module 30 is connected to the Z axis 24.
The needle guide rod module 30 comprises a cross rod 32, at least one group of guide needle installation blocks 33 are arranged on the cross rod 32, guide needles 34 which are vertically installed are arranged on the guide needle installation blocks 33, a conical ejector pin 31 is arranged on the guide needle installation blocks 33 in parallel with the guide needles 34, and a spring 35 is arranged between the conical ejector pin 31 and the guide needle installation blocks 33.
The cannula threading module 40 includes a cannula guide assembly 43 and a cannula assembly 44, the cannula holding assembly 41 is opened to form a space slightly larger than the outer diameter of the cannula in the cannula holding assembly 41, the center of the cannula guide assembly 43 is aligned with the space formed by the cannula holding assembly 41, the cannula assembly 44 feeds the cannula into the space of the cannula holding assembly 41 and clamps the cannula, and the cutting knife 42 cuts the cannula.
As shown in fig. 4 and 5, the XYZ movement module 20 drives the guide pin module 30 to move, so that the tapered thimble 31 is aligned with the center of the sleeve in the sleeve clamping assembly 41, then the XYZ movement module 20 drives the tapered thimble 31 to move forward, the tapered thimble 31 is inserted into the sleeve, and the sleeve is pressed, so that a taper corresponding to the tapered thimble 31 is formed at the cut of the sleeve, and then the XYZ movement module 20 drives the guide pin module 30 to move, so that the guide pin 34 is aligned with the center of the sleeve in the sleeve clamping assembly 41, and the end face of the guide pin 34 is close to the sleeve opening, so that the guide pin 34 guides the lead wire to penetrate into the sleeve.
In summary, the process method for improving the success rate of casing pipe penetration has the following beneficial effects:
according to the process method for improving the success rate of casing pipe threading, the XYZ motion module 20 drives the conical thimble 31 to press the casing pipe cutting opening to form a cone and correct the position of the casing pipe in the casing pipe clamping assembly 41, then the guide effect of the conical opening formed by the casing pipe is utilized to guide the lead into the casing pipe, the defects that the matching tolerance of the lead and the casing pipe is small, the position deviation after the casing pipe is clamped, the bending of the wire rod and the positioning error of the positioning mechanism have the influence on the casing pipe threading are overcome, the threading success rate of automatic casing pipe threading is improved, and the productivity of equipment is improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (5)

1. A process method for improving the success rate of bushing penetration is applied to an automatic multi-axis bushing penetration winding machine and is characterized in that: the device comprises an installation platform, an XYZ motion module, a guide pin rod module and a bushing threading module, wherein the XYZ motion module is positioned on the installation platform, the guide pin rod module is connected to the XYZ motion module, the guide pin rod module comprises a conical guide pin, the bushing threading module is positioned below the XYZ motion module, the bushing threading module comprises a bushing clamping component and a cutter, a bushing is fed into the bushing clamping component by the bushing threading module to be clamped and cut off by the cutter, the XYZ motion module acts to drive a conical thimble to be inserted from a bushing notch, the bushing notch is pressed to form a cone and correct the position of the bushing in the bushing clamping component, and then the guide wire is guided into the bushing by utilizing the guiding effect of the cone formed by the bushing;
guide pin pole module includes the horizontal pole, sets up at least a set of guide pin installation piece on the horizontal pole, is equipped with the guide pin of perpendicular installation on the guide pin installation piece, and the parallel guide pin of toper thimble is installed on guide pin installation piece, and is equipped with the spring between toper thimble and the guide pin installation piece.
2. The process method for improving the success rate of casing threading according to claim 1, wherein the XYZ motion module comprises a support frame, an X axis, a Y axis and a Z axis, the XYZ motion module is connected to the mounting platform through the support frame, the casing threading module is located in the middle of the mounting platform and connected to the support frame, and the guide pin rod module is connected to the Z axis.
3. A process according to claim 1, wherein the threading module comprises a sleeve guide assembly and a sleeve delivery assembly, the sleeve clamp assembly is deployed to form a gap within the sleeve clamp assembly that is slightly larger than the outer diameter of the sleeve, the center of the sleeve guide assembly is aligned with the gap formed by the sleeve clamp assembly, the sleeve delivery assembly delivers the sleeve into the gap of the sleeve clamp assembly and clamps the sleeve, and the cutter cuts the sleeve.
4. The process of claim 1, wherein the XYZ motion module drives the needle guide rod module to move to align the tapered thimble with the center of the sleeve in the sleeve clamping assembly, and then the XYZ motion module drives the tapered thimble to move forward, the tapered thimble is inserted into the sleeve and presses the sleeve to form a taper at the cut of the sleeve in accordance with the tapered thimble.
5. A process for improving the success rate of inserting casing pipes according to claim 4, wherein the XYZ motion module drives the guide pin rod module to move, so that the guide pin is aligned with the center of the casing pipe in the casing pipe clamping assembly, the end face of the guide pin is close to the opening of the casing pipe, and the guide pin guides the lead wire to be inserted into the casing pipe.
CN201910569838.5A 2019-06-27 2019-06-27 Technological method for improving success rate of casing pipe penetration Active CN111231301B (en)

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CN111231301B true CN111231301B (en) 2022-03-22

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116021757A (en) * 2021-10-27 2023-04-28 浙江田中精机股份有限公司 Sleeve flaring heating fixing device
CN115458237B (en) * 2022-09-22 2023-04-18 营口阿部配线有限公司 Semi-automatic threading device and threading method for car lamp wire harness rubber part

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102218818A (en) * 2011-05-30 2011-10-19 铜陵三佳山田科技有限公司 Automatic tabulating device for punching and forming lead frame with material tube expansion mechanism
CN106373675A (en) * 2016-10-28 2017-02-01 广州市长丽机械设备有限公司 Cable marker printing and threading machine

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102218818A (en) * 2011-05-30 2011-10-19 铜陵三佳山田科技有限公司 Automatic tabulating device for punching and forming lead frame with material tube expansion mechanism
CN106373675A (en) * 2016-10-28 2017-02-01 广州市长丽机械设备有限公司 Cable marker printing and threading machine

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Address after: 523000 No.1, Dongsan street, Wusha Xingfa South Road, Chang'an Town, Dongguan City, Guangdong Province

Patentee after: DONGGUAN XINHUAYI AUTOMATION TECHNOLOGY CO.,LTD.

Country or region after: China

Address before: 523000 Room 301, floor 3, building 3, No. 1, East Third Street, Xingfa South Road, Wusha community, Chang'an Town, Dongguan City, Guangdong Province

Patentee before: DONGGUAN XINHUAYI AUTOMATION TECHNOLOGY CO.,LTD.

Country or region before: China

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