CN111231064A - Casting heat preservation method and heat preservation device - Google Patents
Casting heat preservation method and heat preservation device Download PDFInfo
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- CN111231064A CN111231064A CN202010068490.4A CN202010068490A CN111231064A CN 111231064 A CN111231064 A CN 111231064A CN 202010068490 A CN202010068490 A CN 202010068490A CN 111231064 A CN111231064 A CN 111231064A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/54—Producing shaped prefabricated articles from the material specially adapted for producing articles from molten material, e.g. slag refractory ceramic materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The invention discloses a casting heat preservation method and a casting heat preservation device, wherein the casting heat preservation method comprises the following steps: arranging a heat insulation body, wherein the top surface of the heat insulation body is provided with an installation groove; placing a fire-resistant body in the mounting groove, wherein the heat conductivity coefficient of the fire-resistant body is greater than that of the heat insulation body; placing the cast workpiece on a heat insulator, wherein the middle part of the bottom surface of the workpiece is arranged opposite to the refractory body; the heat preservation device is provided with a box body surrounding the heat preservation body and the workpiece, and the box body is filled with a medium which is a heat preservation material. According to the casting part heat preservation method, the heat conductivity coefficient of the fire-resistant body is larger than that of the heat preservation body, compared with the outer edge part of the bottom surface of the workpiece, the middle part of the bottom surface of the workpiece can conduct heat more rapidly, but the outer edge part of the bottom surface of the workpiece can conduct heat conduction and heat dissipation through a plurality of side faces of the workpiece, so that the temperature difference between the middle part of the bottom surface of the workpiece and other parts cannot be too large, and the defects of cracks and the like of the workpiece caused by large temperature difference can be better prevented.
Description
Technical Field
The invention relates to the technical field of refractory material processing, in particular to a casting heat preservation method and a casting heat preservation device.
Background
The refractory brick has strong high temperature resistance and can be applied to high temperature environments such as furnaces and kilns. The corundum brick is manufactured in a casting mode, the corundum brick after casting needs to be cooled, but in the traditional process, the corundum brick is easy to crack at the bottom surface during cooling, and the yield of products is reduced.
Disclosure of Invention
Based on the above, the invention provides a casting heat preservation method and a casting heat preservation device capable of preventing cracks from occurring, which overcome the defects of the prior art.
The technical scheme is as follows:
a method of insulating a cast part, comprising the steps of:
arranging a heat insulation body, wherein the top surface of the heat insulation body is provided with an installation groove;
placing a fire-resistant body in the mounting groove, wherein the heat conductivity coefficient of the fire-resistant body is greater than that of the heat insulation body;
placing the cast workpiece on the heat insulator, wherein the middle part of the bottom surface of the workpiece is arranged opposite to the refractory body;
and arranging a box body surrounding the heat insulator and the workpiece, and filling a medium in the box body, wherein the medium is a heat-insulating material.
The casting part heat preservation method can place a cast workpiece on a heat preservation body, the bottom surface of the workpiece is opposite to a refractory body placed in a mounting groove, then the heat preservation body and the workpiece are surrounded by a box body, and a medium for heat preservation is filled in the box body, so that when the workpiece in the box body is cooled, the heat preservation can be carried out in the box body through the medium, the phenomenon that the temperature difference between the inside and the outside of the workpiece is overlarge due to the rapid temperature drop of the surface of the workpiece is prevented, the defects that cracks and the like are caused by the overlarge temperature difference of the surface of the workpiece can be further prevented, the bottom surface of the workpiece is placed on the heat preservation body, the middle part of the workpiece is opposite to the refractory body, the heat conductivity coefficient of the refractory body is larger than that of the heat preservation body, compared with the outer edge part of the bottom surface of the workpiece, the middle part, the casting part heat preservation method can prevent the temperature difference between the inside and the outside of the workpiece from being overlarge, and the temperature difference between the middle part of the bottom surface of the workpiece and other parts from being overlarge, so that the defects of cracks and the like of the workpiece caused by the overlarge temperature difference can be better prevented.
In one embodiment, after the cast workpiece is placed on the thermal insulator, the method further comprises the following steps:
and placing the refractory body on the side surface of the workpiece, and enabling the side surface of the workpiece to be attached to the refractory body.
In one embodiment, the step of providing the thermal insulator specifically includes the following steps:
the heat insulation body is formed by stacking heat insulation bricks, the heat insulation body comprises at least two layers of heat insulation bricks, the heat insulation bricks positioned on the top layer enclose the mounting groove, the width of the mounting groove is smaller than that of the workpiece, and the length of the mounting groove is smaller than that of the workpiece.
In one embodiment, the number of the insulating bricks is four to six.
In one embodiment, the refractory body is a refractory brick, and the refractory brick is made of a different material from the workpiece.
In one embodiment, the length of the refractory bricks is 30-80% of the length of the workpiece, and the width of the refractory bricks is 30-80% of the width of the workpiece.
In one embodiment, the refractory bricks in the installation grooves are arranged in sequence along the width direction of the installation grooves.
In one embodiment, the refractory bricks are clay bricks.
In one embodiment, the medium is a silica-alumina particle.
The utility model provides a heat preservation device, includes the heat retainer, fire-resistant body, box and medium, be used for placing the work piece on the top surface of heat retainer, be equipped with the mounting groove on the top surface of heat retainer, the fire-resistant body is located in the mounting groove, the coefficient of heat conductivity of fire-resistant body is greater than the coefficient of heat conductivity of heat retainer, the fire-resistant body be used for with the middle part of the bottom surface of work piece sets up relatively, the box is used for enclosing and establishes the heat retainer reaches the work piece, the medium is used for filling the box covers the heat retainer reaches the work piece.
Above-mentioned heat preservation device, the work piece can be cooled down in the box, because the box intussuseption is filled with the medium that is used for heat preservation, make the surface temperature of work piece can not descend rapidly, can prevent that the inside and outside difference in temperature of work piece is too big to lead to the condition such as the work piece crackle to appear, simultaneously because the work piece sets up on the heat retainer, the middle part of the bottom surface of work piece sets up with the refractory object relatively, and the coefficient of heat conductivity of refractory object is greater than the coefficient of heat conductivity of heat retainer, then compare in the outward flange part of work piece bottom surface, the middle part of work piece bottom surface can heat conduction more rapidly, but the outer flange part of work piece bottom surface also can carry out heat conduction heat dissipation through several sides of work piece, then above-mentioned heat preservation device can make the inside and outside difference in temperature of work piece.
Drawings
FIG. 1 is a first schematic flow chart of a casting heat preservation method according to an embodiment of the invention;
FIG. 2 is an operational schematic of FIG. 1;
FIG. 3 is a second schematic flow chart of a casting heat-preserving method according to an embodiment of the present invention;
fig. 4 is an operation view illustrating a step S31 of the casting heat-retaining method according to the embodiment of the present invention;
fig. 5 is a cross-sectional view of an insulation assembled with a base plate according to an embodiment of the present invention.
Description of reference numerals:
100. the heat preservation body 101, the mounting groove 110, the insulating brick 200, the refractory body 210, the refractory brick 300, the box body 400, the medium 500, the bottom plate 10 and the workpiece.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The terms "first" and "second" used herein do not denote any particular order or quantity, but rather are used to distinguish one element from another.
In this embodiment, the workpiece is an electrofused zirconia-corundum brick molded by casting, but in other embodiments, the workpiece may be a refractory brick made of other materials, or the workpiece may be a structure requiring temperature reduction after molding, such as a ceramic member.
As shown in fig. 1 and 2, one embodiment discloses a method for insulating a casting, comprising the following steps:
s10, arranging a heat insulation body 100, wherein the top surface of the heat insulation body 100 is provided with an installation groove 101;
s20, placing the fire-resistant body 200 in the installation groove 101, wherein the heat conductivity coefficient of the fire-resistant body 200 is larger than that of the heat insulation body 100;
s30, placing the cast workpiece 10 on the heat insulator 100, wherein the middle part of the bottom surface of the workpiece 10 is opposite to the refractory body 200;
s40, a box 300 surrounding the heat insulator 100 and the workpiece 10 is provided, and the box 300 is filled with a medium 400, the medium 400 being a heat insulating material.
In the casting heat preservation method, the cast workpiece 10 can be placed on the heat preservation body 100, the bottom surface of the workpiece 10 is opposite to the fire-resistant body 200 placed in the installation groove 101, then the heat preservation body 100 and the workpiece 10 are surrounded by the box body 300, and the box body 300 is filled with the medium 400 for heat preservation, so that when the workpiece 10 in the box body 300 is cooled, the heat preservation can be performed in the box body 300 through the medium 400, the phenomenon that the temperature difference between the inside and the outside of the workpiece 10 is too large due to the rapid temperature drop of the surface of the workpiece 10 is prevented, further, the defect that cracks and the like occur on the surface of the workpiece 10 due to the too large temperature difference can be prevented, the bottom surface of the workpiece 10 is placed on the heat preservation body 100, the middle part of the workpiece 10 is opposite to the fire-resistant body 200, and the heat conductivity coefficient of the fire-resistant body 200 is greater than that of the heat preservation body 100, the middle part of the bottom surface of the workpiece 10 can conduct heat more rapidly, the casting part heat preservation method can prevent the temperature difference between the inside and the outside of the workpiece 10 from being overlarge, and the temperature difference between the middle part and other parts of the bottom surface of the workpiece 10 from being overlarge, so that the defects of cracks and the like of the workpiece 10 caused by the overlarge temperature difference can be better prevented.
Optionally, the refractory body 200 is attached to the bottom surface of the workpiece 10. The refractory body 200 can be better contacted with the workpiece 10 to conduct heat.
Alternatively, the length of the insulation 100 is greater than the length of the workpiece 10, and the width of the insulation 100 is greater than the width of the workpiece 10, which facilitates placement of the workpiece 10 and ensures that the outer edge of the bottom surface of the workpiece 10 contacts the insulation 100.
Specifically, depending on the condition of the workpiece 10, the medium 400 may completely cover the workpiece 10; or the medium 400 is stacked in the heat preservation box and is flush with the top surface of the workpiece 10; or the medium 400 is stacked in the heat-insulating box and slightly lower than the top surface of the workpiece 10.
In one embodiment, as shown in fig. 3 and 4, after the cast workpiece 10 is placed on the thermal insulation 100, the method further includes the following steps:
s31, placing the refractory body 200 on the side surface of the workpiece 10, and attaching the side surface of the workpiece 10 to the refractory body 200.
By placing the refractory body 200 on the side surface of the workpiece 10 and matching with the medium 400 in the box 300, the temperature drop speed at different positions on the side surface of the workpiece 10 can be close, and further, the side surface of the workpiece 10 can be prevented from generating defects such as cracks.
Alternatively, as shown in FIG. 4, the refractory body 200 is placed on the insulation 100, with the refractory body 200 having a height that is equal to or similar to the height of the workpiece 10. The side surface of the workpiece 10 can be better prevented from cracking.
Specifically, the height of the refractory body 200 is 0.8 to 1.0 of the height of the workpiece 10. Can prevent the middle part of the side surface from cracking due to untimely heat dissipation.
In one embodiment, as shown in fig. 2 and 5, the step of providing the thermal insulator 100 includes the following steps:
the insulating body 100 is formed by stacking insulating bricks 110, the insulating body 100 comprises at least two layers of insulating bricks 110, the insulating bricks 110 positioned on the top layer surround a mounting groove 101, the width of the mounting groove 101 is smaller than that of a workpiece 10, and the length of the mounting groove 101 is smaller than that of the workpiece 10.
Can be used to install refractory body 200 in the mounting groove 101 this moment, and refractory body 200 can be with on the insulating brick 110 around the refractory body 200 of the heat direction of work piece 10, insulating brick 110 around the refractory body 200 can keep warm to refractory body 200, prevents that refractory body 200 heat dissipation from resulting in the bottom surface middle part temperature of work piece 10 to descend at the excessive speed, guarantees that the speed that the temperature descends everywhere of work piece 10 bottom surface is close, prevents to lead to the condition such as crackle because the difference in temperature is big. Meanwhile, the heat insulation body 100 is formed by stacking the heat insulation bricks 110, the size of the heat insulation body 100 can be conveniently adjusted at any time according to the size of the workpiece 10, the operation is convenient, the heat insulation body 100 formed by stacking the heat insulation bricks 110 is stable in structure, and the workpiece 10 can be kept stable when placed.
Optionally, the insulating brick 110 has a density less than or equal to 1.2g/cm3. Specifically, the density of the insulating brick 110 is more than 1g/cm3And less than or equal to 1.2g/cm3. At the moment, the heat insulation effect of the heat insulation brick 110 is better, and meanwhile, the heat insulation brick 110 has certain heat transfer performance, so that the workpiece 10 can be slowly cooled without appearingAnd (4) cracking.
In one embodiment, as shown in fig. 5, the number of layers of the insulating brick 110 is four to six. At the moment, the insulating brick 110 has at least three layers except the top layer, so that the insulating effect can be better achieved, and the heat conducted out by the refractory body 200 can not be rapidly dissipated, so that the phenomenon that the temperature of the bottom surface of the workpiece 10 is too fast reduced can be prevented, and meanwhile, the number of layers of the insulating brick 110 is not too high, and the insulating brick can be kept stable after the workpiece 10 is placed.
In one embodiment, as shown in FIG. 2, the refractory body 200 is a refractory brick 210, and the refractory brick 210 is of a different material than the workpiece 10. At this moment, the refractory bricks 210 can be arranged to form the refractory body 200, so that the size of the workpiece 10 and the heat insulator 100 can be conveniently adjusted, the refractory bricks 210 and the workpiece 10 are different in material, the heat conduction rate between the workpiece 10 and the refractory bricks 210 is different, the heat dissipation condition of the surface of the workpiece 10 can be effectively changed, the phenomenon that the temperature drop speed is too fast to cause too large temperature difference between the inside and the outside can be prevented, and the workpiece 10 can be better prevented from cracking and the like.
Alternatively, refractory brick 210 has a density of 4g/cm3～5g/cm3. The density of the firebricks 210 is greater at this time, and the heat can be better and faster transferred and dissipated.
In one embodiment, the length of the refractory bricks 210 is 30% to 80% of the length of the workpiece 10 and the width of the refractory bricks 210 is 30% to 80% of the width of the workpiece 10. The size of the refractory bricks 210 is smaller than that of the workpiece 10, so that only the middle part of the bottom surface of the workpiece 10 is opposite to the refractory bricks 210.
In one embodiment, as shown in FIG. 2, the refractory bricks 210 in the installation groove 101 are arranged in series in the width direction thereof. At this time, the arrangement of the refractory bricks 210 is more reasonable, so that the refractory bricks can contact the middle part of the bottom surface of the workpiece 10 in a larger area, and the temperature drop rate of each part of the bottom surface of the workpiece 10 is the same or similar.
In one embodiment, the refractory bricks 210 are clay bricks. The clay brick has low cost and good heat conduction effect.
Alternatively, the refractory bricks 210 may be other bricks with similar thermal conductivity rates.
In one embodiment, the medium 400 is a silica-alumina particle. The silicon-aluminum material has a good heat preservation effect, and when the medium 400 is granular, gaps exist among the medium 400 when the medium 400 is stacked in the box body 300, so that the heat preservation effect can be improved.
As shown in fig. 2, an embodiment discloses a thermal insulation device, which includes a thermal insulation body 100, a fire-resistant body 200, a box 300 and a medium 400, wherein the thermal insulation body 100 is used for placing a workpiece 10 on a top surface thereof, the thermal insulation body 100 is provided with a mounting groove 101 on the top surface thereof, the fire-resistant body 200 is disposed in the mounting groove 101, a thermal conductivity of the fire-resistant body 200 is greater than a thermal conductivity of the thermal insulation body 100, the fire-resistant body 200 is disposed opposite to a middle portion of a bottom surface of the workpiece 10, the box 300 is used for surrounding the thermal insulation body 100 and the workpiece 10, and the medium 400 is used for filling the box 300 and covering the thermal insulation body 100 and the.
In the heat preservation device, the workpiece 10 can be cooled in the box body 300, and the medium 400 for heat preservation is filled in the box body 300, so that the surface temperature of the workpiece 10 can not be rapidly reduced, the condition that the workpiece 10 has cracks and the like due to the overlarge temperature difference between the inside and the outside of the workpiece 10 can be prevented, meanwhile, as the workpiece 10 is arranged on the heat insulator 100, the middle part of the bottom surface of the workpiece 10 is arranged opposite to the refractory body 200, and the heat conductivity coefficient of the refractory body 200 is larger than that of the heat insulator 100, the middle portion of the bottom surface of the workpiece 10 can conduct heat more rapidly than the outer edge portion of the bottom surface of the workpiece 10, the outer edge portion of the bottom surface of the workpiece 10 can also conduct heat and dissipate heat through several side surfaces of the workpiece 10, the heat preservation device can prevent the temperature difference between the inside and the outside of the workpiece 10 from being overlarge, and the temperature difference between the middle part of the bottom surface of the workpiece 10 and other parts from being overlarge, so that the defects of cracks and the like of the workpiece 10 caused by the overlarge temperature difference can be better prevented.
Optionally, as shown in fig. 2, the thermal insulation apparatus further includes a bottom plate 500, the thermal insulation body 100 is disposed on the bottom plate 500, and the box 300 is disposed on the bottom plate 500 and encloses the thermal insulation body 100 and the workpiece 10. In this case, the insulation 100 is prevented from being placed directly on the ground, which may cause instability or cause contamination of the insulation 100.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. A casting heat preservation method is characterized by comprising the following steps:
arranging a heat insulation body, wherein the top surface of the heat insulation body is provided with an installation groove;
placing a fire-resistant body in the mounting groove, wherein the heat conductivity coefficient of the fire-resistant body is greater than that of the heat insulation body;
placing the cast workpiece on the heat insulator, wherein the middle part of the bottom surface of the workpiece is arranged opposite to the refractory body;
and arranging a box body surrounding the heat insulator and the workpiece, and filling a medium in the box body, wherein the medium is a heat-insulating material.
2. The method of claim 1, further comprising the step of, after placing the cast workpiece on the insulation body:
and placing the refractory body on the side surface of the workpiece, and enabling the side surface of the workpiece to be attached to the refractory body.
3. The method of claim 1, wherein the step of providing an insulation body comprises the steps of:
the heat insulation body is formed by stacking heat insulation bricks, the heat insulation body comprises at least two layers of heat insulation bricks, the heat insulation bricks positioned on the top layer enclose the mounting groove, the width of the mounting groove is smaller than that of the workpiece, and the length of the mounting groove is smaller than that of the workpiece.
4. The method for insulating a casting according to claim 3, wherein the number of layers of the insulating brick is four to six.
5. The process for maintaining a temperature of a casting according to claim 1, wherein the refractory body is a refractory brick, and the refractory brick is made of a material different from that of the workpiece.
6. The castable incubation method of claim 5, wherein the length of the refractory block is 30% to 80% of the length of the workpiece and the width of the refractory block is 30% to 80% of the width of the workpiece.
7. A heat retaining method for a castable member according to claim 5, wherein said refractory bricks in said mounting groove are arranged in series in a width direction thereof.
8. The process of insulating a casting according to claim 5, wherein the refractory bricks are clay bricks.
9. The method of insulating a casting according to claim 1, wherein the medium is silica-alumina particles.
10. The utility model provides a heat preservation device, its characterized in that, includes the heat preservation body, fire-resistant body, box and medium, be used for placing the work piece on the top surface of heat preservation body, be equipped with the mounting groove on the top surface of heat preservation body, fire-resistant body locates in the mounting groove, fire-resistant body's coefficient of heat conductivity is greater than the coefficient of heat conductivity of heat preservation body, fire-resistant body be used for with the middle part of the bottom surface of work piece sets up relatively, the box is used for enclosing and establishes the heat preservation body reaches the work piece, the medium is used for filling the box covers the heat preservation body reaches the work piece.
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| CN202010068490.4A CN111231064B (en) | 2020-01-21 | 2020-01-21 | Casting heat preservation method and heat preservation device |
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| CN202010068490.4A CN111231064B (en) | 2020-01-21 | 2020-01-21 | Casting heat preservation method and heat preservation device |
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| CN111231064B CN111231064B (en) | 2021-07-20 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1473079A (en) * | 2000-11-03 | 2004-02-04 | �Ƹ��� | Mould for metal casting |
| US20090004318A1 (en) * | 2007-06-26 | 2009-01-01 | Xaloy, Incorporated | Induction tunnel coil |
| CN202671553U (en) * | 2012-07-09 | 2013-01-16 | 郑州华宇高炉工程技术有限公司 | Heterogeneous substance embedded type composite hearth liner |
| CN105175007A (en) * | 2015-08-27 | 2015-12-23 | 广东科达洁能股份有限公司 | Light insulating brick |
| CN209491905U (en) * | 2018-10-29 | 2019-10-15 | 郑州远东耐火材料有限公司 | A kind of zirconia-corundum refractory brick heat preservation cast structure |
-
2020
- 2020-01-21 CN CN202010068490.4A patent/CN111231064B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1473079A (en) * | 2000-11-03 | 2004-02-04 | �Ƹ��� | Mould for metal casting |
| US20090004318A1 (en) * | 2007-06-26 | 2009-01-01 | Xaloy, Incorporated | Induction tunnel coil |
| CN202671553U (en) * | 2012-07-09 | 2013-01-16 | 郑州华宇高炉工程技术有限公司 | Heterogeneous substance embedded type composite hearth liner |
| CN105175007A (en) * | 2015-08-27 | 2015-12-23 | 广东科达洁能股份有限公司 | Light insulating brick |
| CN209491905U (en) * | 2018-10-29 | 2019-10-15 | 郑州远东耐火材料有限公司 | A kind of zirconia-corundum refractory brick heat preservation cast structure |
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