CN111230328A - Embryo vaccine laser automatic extraction equipment - Google Patents

Embryo vaccine laser automatic extraction equipment Download PDF

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Publication number
CN111230328A
CN111230328A CN202010134713.2A CN202010134713A CN111230328A CN 111230328 A CN111230328 A CN 111230328A CN 202010134713 A CN202010134713 A CN 202010134713A CN 111230328 A CN111230328 A CN 111230328A
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CN
China
Prior art keywords
workbench
laser
feeding
laser cutting
assembly
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010134713.2A
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Chinese (zh)
Inventor
吴冬兵
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Shanghai 3k Laser Technology Co ltd
Original Assignee
Shanghai 3k Laser Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai 3k Laser Technology Co ltd filed Critical Shanghai 3k Laser Technology Co ltd
Priority to CN202010134713.2A priority Critical patent/CN111230328A/en
Publication of CN111230328A publication Critical patent/CN111230328A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/03Observing, e.g. monitoring, the workpiece
    • B23K26/032Observing, e.g. monitoring, the workpiece using optical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
    • B23K26/142Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/40Removing material taking account of the properties of the material involved
    • B23K26/402Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

Abstract

The invention discloses embryo vaccine laser automatic extraction equipment, and belongs to the technical field of embryo vaccine extraction equipment. The automatic feeding device comprises a workbench, wherein a rotating table assembly is arranged in the middle of the workbench, a feeding tray, a detection assembly, a laser cutting assembly, a shelling assembly and a discharging tray are sequentially arranged on a rotating path of the rotating table assembly, and a feeding manipulator is arranged on one side of the feeding tray; the rotating table component comprises a rotating disc and a stepping driving motor, a plurality of egg grooves are uniformly distributed on the circumference of the rotating disc, the rotating disc is movably arranged on the surface of the workbench through a bearing, and the center of the bottom of the rotating disc is connected with the stepping driving motor. The egg is shot and detected by adopting a visual detection device, the top height of the egg is detected by a height detection device, the height of a laser cutting machine is controlled by a Z-axis elevator, laser focusing is realized, and cutting is finished; the production efficiency is improved, the production consistency is better, and the problem of microparticle pollution caused by breaking eggshells is avoided.

Description

Embryo vaccine laser automatic extraction equipment
Technical Field
The invention relates to an embryo vaccine laser automatic extraction device, and belongs to the technical field of embryo vaccine extraction devices.
Background
A biological vaccine produced by domestic biological medicine companies is an embryo vaccine extracted after fertilized chicken embryos are hatched for 9 to 11 days, and the eggshell in an air chamber of the chicken embryos needs to be subjected to shelling treatment under a laminar flow cover with a clean grade C background in the extraction process. At present, the vaccine extraction prevention mode is to manually beat the hatching air chamber of the fertilized chicken embryo by a manual extraction mode, separate the broken eggshell and take out the embryo of the egg by tweezers. The production efficiency of extracting the chick embryos by a manual mode is low, and the operation methods, modes and proficiency of manually beating and extracting the chick embryos by operators are different greatly; a large batch of fertilized chicken embryos are hatched, and only the embryos extracted within a certain short period of time can be used as vaccines for production. After eggs are hatched to 9-11 days old, the workload is relatively centralized, manual operation is completely relied on, the labor intensity is high, the production efficiency is low, the consistency is poor, and the production requirement can not be obviously met at present with increasingly strict requirements on biological vaccines. Therefore, the laser automatic extraction equipment for the embryo vaccine is designed, and solves the problems of low efficiency of chicken embryo shelling treatment and poor production consistency in the existing embryo vaccine production process.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: provides an embryo vaccine laser automatic extraction device, which solves the problems of low efficiency of chicken embryo shelling treatment and poor production consistency in the current embryo vaccine production process.
The technical problem to be solved by the invention is realized by adopting the following technical scheme:
an embryo vaccine laser automatic extraction device comprises a workbench, wherein a rotary table assembly is arranged in the middle of the workbench, a feeding tray, a detection assembly, a laser cutting assembly, a shelling assembly and a discharging tray are sequentially arranged on a rotating path of the rotary table assembly, and a feeding manipulator is arranged on one side of the feeding tray;
the rotary table assembly comprises a rotary disc and a stepping drive motor, a plurality of egg grooves are uniformly distributed on the circumference of the rotary disc, the rotary disc is movably arranged on the surface of the workbench through a bearing, and the center of the bottom of the rotary disc is connected with the stepping drive motor;
eggs arranged in a matrix form are placed on the feeding tray;
the end part of the feeding mechanical arm is provided with a feeding sucker, and the feeding mechanical arm sucks eggs on the feeding tray through the feeding sucker and conveys the eggs to an egg trough of the rotary disc;
the detection assembly comprises a detection support, a visual detection device and a height detection device, wherein the visual detection device and the height detection device are fixed on the detection support;
the laser cutting assembly comprises a Z-axis lifter and a laser cutting machine, the Z-axis lifter is fixed on the workbench, the laser cutting machine is fixed on the lifting platform of the Z-axis lifter, and the focusing head of the laser cutting machine is positioned above the eggs;
the shelling assembly comprises a waste eggshell collecting tank, an L-shaped support and a shelling vacuum suction nozzle, the waste eggshell collecting tank is fixed on the outer side of the workbench, one end of the L-shaped support is vertically fixed on the edge of the workbench, the other end of the L-shaped support is provided with the shelling vacuum suction nozzle facing downwards, and the shelling vacuum suction nozzle is positioned above the waste eggshell collecting tank;
and eggs with upper shells arranged in a matrix form are placed on the blanking tray.
As a preferred example, four corners of the bottom of the workbench are provided with rollers.
As a preferable example, two visual detection devices are arranged on the detection bracket, the visual detection devices adopt cameras with light sources, and the two visual detection devices respectively irradiate eggs from two sides.
As a preferred example, the height detection device employs a laser ranging sensor.
As a preferable example, a smoke purification device is arranged outside a focusing head of the laser cutting machine, the smoke purification device comprises a dust hood and an annular dust suction pipe, the dust hood is fixed outside the focusing head of the laser cutting machine, the annular dust suction pipe is fixed at the top of the inner side of the dust hood, and the annular dust suction pipe is connected with a dust collector.
The invention has the beneficial effects that:
(1) through the matching of the feeding tray and the feeding mechanical arm, eggs are sequentially sucked and placed in an egg groove of the rotary disc, and the automatic material taking action is completed;
(2) the rotary disc is driven by a stepping drive motor to realize stepping rotation and complete automatic egg feeding action;
(3) the egg is shot and detected by adopting a visual detection device, the top height of the egg is detected by a height detection device, after egg height information is collected, the height of a laser cutting machine is controlled by a Z-axis elevator, laser focusing is realized, and cutting is finished;
(4) a layer of film is arranged between the eggshell and the internal egg white, commonly called as the eggshell skin, the substance can not be cut by laser, the upper and lower eggshells after laser cutting are still connected together by the eggshell skin, the cut egg is manually taken and sucked on a shelling vacuum suction nozzle, the upper and lower eggshells are separated by force, after the vacuum suction nozzle is de-aerated, the waste eggshell falls into a waste eggshell collecting tank, and the egg containing the egg white is subjected to subsequent manual embryo vaccine extraction;
(5) the smoke purification device can absorb dust generated during laser cutting, so that chicken embryos are prevented from being polluted;
(6) laser cutting of the eggshells is completed through automatic equipment, production efficiency is improved, production consistency is better, and meanwhile the problem of microparticle pollution caused by breaking the eggshells is avoided.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the turntable assembly and the inspection assembly;
FIG. 3 is a schematic structural view of an L-shaped bracket and a de-shelling vacuum nozzle;
fig. 4 is a schematic structural view of a laser cutting machine with a smoke purification device.
In the figure: the automatic egg feeding device comprises a workbench 1, a feeding tray 2, a discharging tray 3, a feeding manipulator 4, a rotary disc 5, an egg groove 51, a bearing 6, a feeding sucker 7, a detection support 8, a visual detection device 9, a height detection device 10, a Z-axis lifter 11, a laser cutting machine 12, a focusing head 121, a waste egg shell collecting tank 13, an L-shaped support 14, a shelling vacuum suction nozzle 15, a roller 16 and a dust hood 17.
Detailed Description
In order to make the technical means, the original characteristics, the achieved purpose and the efficacy of the invention easy to understand, the invention is further described with reference to the specific drawings.
As shown in fig. 1-4, an embryo vaccine laser automatic extraction device comprises a workbench 1, a rotary table assembly is arranged in the middle of the workbench 1, a feeding tray 2, a detection assembly, a laser cutting assembly, a shelling assembly and a blanking tray 3 are sequentially arranged on a rotation path of the rotary table assembly, and a feeding manipulator 4 is arranged on one side of the feeding tray 2;
the rotating table component comprises a rotating disc 5 and a stepping driving motor (not shown in the figure), a plurality of egg grooves 51 are uniformly distributed on the circumference of the rotating disc 5, the rotating disc 5 is movably arranged on the surface of the workbench 1 through a bearing 6, and the center of the bottom of the rotating disc 5 is connected with the stepping driving motor;
eggs arranged in a matrix form are placed on the feeding tray 2;
a feeding sucker 7 is arranged at the end part of the feeding mechanical arm 4, and the feeding mechanical arm 4 sucks eggs from the feeding tray 2 through the feeding sucker 7 and conveys the eggs into an egg groove 51 of the rotary disc 5;
the detection assembly comprises a detection support 8, a visual detection device 9 and a height detection device 10, wherein the visual detection device 9 and the height detection device 10 are fixed on the detection support 8, the detection support 8 is fixed on the workbench 1 on one side of the rotating disc 5, and the visual detection device 9 and the height detection device 10 are positioned above eggs;
the laser cutting assembly comprises a Z-axis lifter 11 and a laser cutting machine 12, the Z-axis lifter 11 is fixed on the workbench 1, the laser cutting machine 12 is fixed on the lifting platform of the Z-axis lifter 11, and a focusing head 121 of the laser cutting machine 12 is positioned above the eggs;
the shelling assembly comprises a waste eggshell collecting tank 13, an L-shaped support 14 and a shelling vacuum suction nozzle 15, the waste eggshell collecting tank 13 is fixed on the outer side of the workbench 1, one end of the L-shaped support 14 is vertically fixed on the edge of the workbench 1, the other end of the L-shaped support 14 is provided with the shelling vacuum suction nozzle 15 facing downwards, and the shelling vacuum suction nozzle 15 is positioned above the waste eggshell collecting tank 13;
eggs with upper shells arranged in a matrix shape are placed on the blanking tray 3.
Four corners of the bottom of the working table 1 are provided with rollers 16.
Two visual detection devices 9 are arranged on the detection support 8, a camera with a light source is adopted by the visual detection devices 9, and the two visual detection devices 9 irradiate eggs from two sides respectively.
The height detection device 10 employs a laser ranging sensor.
A smoke purification device is arranged outside the focusing head 121 of the laser cutting machine 12, the smoke purification device comprises a dust hood 17 and an annular dust absorption pipe (not shown in the figure), the dust hood 17 is fixed outside the focusing head 121 of the laser cutting machine 12, the annular dust absorption pipe is fixed at the top of the inner side of the dust hood 17, and the annular dust absorption pipe is connected with a dust collector.
The stepping drive motor, the feeding manipulator 4, the laser cutting machine 12, the Z-axis lifter 11, the camera with the light source and the laser ranging sensor are all commercially available equipment. The stepping drive motor adopts a stepping motor matched with a reduction gearbox to drive the rotating table assembly to rotate and feed in a stepping manner; the feeding mechanical arm 4 adopts a commercially available six-shaft mechanical arm, is additionally provided with a commercially available feeding sucker 7, and sucks and releases eggs. The Z-axis lifter 11 adopts a linear motor to complete high-precision lifting adjustment.
The working steps are as follows:
(1) through the matching of the feeding tray 2 and the feeding manipulator 4, eggs are sequentially sucked and placed in the egg groove 51 of the rotary disc 5, and the automatic material taking action is completed;
(2) the rotating disc 5 is driven by a stepping driving motor to realize stepping rotation so as to finish the automatic egg feeding action;
(3) the egg is shot and detected by adopting a visual detection device 9, a shooting hardware basis is provided for subsequent auxiliary picture processing, whether the material level has material and the size of an air chamber is judged, so that the size of a cutting circle of a laser cutting machine 12 is controlled, the air chamber is located in a cutting garden, the height of the top of the egg is detected by a height detection device 10, after egg height information is collected, the height of the laser cutting machine 12 is controlled by a Z-axis lifter 11, laser focusing is realized (the laser can be cut after being focused), and cutting is completed;
(4) a layer of film exists between the eggshell and the internal egg white, commonly called as the eggshell skin, the material can not be cut by laser, the upper eggshell and the lower eggshell which are cut by the laser are still connected together by the eggshell skin, the cut egg is manually taken, the upper shell of the egg is sucked on the shelling vacuum suction nozzle 15, the upper eggshell and the lower eggshell are separated by force, after the shelling vacuum suction nozzle 15 is manually de-aerated, the waste eggshell falls into a waste eggshell collecting tank 13, the egg with the egg white is placed into a blanking tray 3, and embryo vaccines are extracted by subsequent manual work;
the smoke purification device can absorb dust generated during laser cutting, and pollution to chicken embryos is avoided.
Laser cutting of the eggshells is completed through automatic equipment, production efficiency is improved, production consistency is better, and meanwhile the problem of microparticle pollution caused by breaking the eggshells is avoided.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (5)

1. The laser automatic extraction equipment for the embryo vaccine is characterized by comprising a workbench, wherein a rotary table assembly is arranged in the middle of the workbench, a feeding tray, a detection assembly, a laser cutting assembly, a shelling assembly and a discharging tray are sequentially arranged on a rotating path of the rotary table assembly, and a feeding manipulator is arranged on one side of the feeding tray;
the rotary table assembly comprises a rotary disc and a stepping drive motor, a plurality of egg grooves are uniformly distributed on the circumference of the rotary disc, the rotary disc is movably arranged on the surface of the workbench through a bearing, and the center of the bottom of the rotary disc is connected with the stepping drive motor;
eggs arranged in a matrix form are placed on the feeding tray;
the end part of the feeding mechanical arm is provided with a feeding sucker, and the feeding mechanical arm sucks eggs on the feeding tray through the feeding sucker and conveys the eggs to an egg trough of the rotary disc;
the detection assembly comprises a detection support, a visual detection device and a height detection device, wherein the visual detection device and the height detection device are fixed on the detection support;
the laser cutting assembly comprises a Z-axis lifter and a laser cutting machine, the Z-axis lifter is fixed on the workbench, the laser cutting machine is fixed on the lifting platform of the Z-axis lifter, and the focusing head of the laser cutting machine is positioned above the eggs;
the shelling assembly comprises a waste eggshell collecting tank, an L-shaped support and a shelling vacuum suction nozzle, the waste eggshell collecting tank is fixed on the outer side of the workbench, one end of the L-shaped support is vertically fixed on the edge of the workbench, the other end of the L-shaped support is provided with the shelling vacuum suction nozzle facing downwards, and the shelling vacuum suction nozzle is positioned above the waste eggshell collecting tank;
and eggs with upper shells arranged in a matrix form are placed on the blanking tray.
2. The laser automatic extraction equipment for the embryo vaccine as claimed in claim 1, wherein four corners of the bottom of the workbench are provided with rollers.
3. The laser automatic extraction equipment of embryo vaccine according to claim 1, wherein two visual detection devices are provided on the detection support, the visual detection devices are cameras with their own light sources, and the two visual detection devices irradiate eggs from two sides respectively.
4. The laser automatic extraction equipment of embryo vaccine according to claim 1, characterized in that the height detection device employs a laser ranging sensor.
5. The laser automatic extraction equipment for the embryo vaccines according to claim 1, wherein a smoke purification device is arranged outside the focusing head of the laser cutting machine, the smoke purification device comprises a dust hood and an annular dust suction pipe, the dust hood is fixed outside the focusing head of the laser cutting machine, the annular dust suction pipe is fixed on the top of the inner side of the dust hood, and the annular dust suction pipe is connected with a dust collector.
CN202010134713.2A 2020-03-02 2020-03-02 Embryo vaccine laser automatic extraction equipment Pending CN111230328A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010134713.2A CN111230328A (en) 2020-03-02 2020-03-02 Embryo vaccine laser automatic extraction equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010134713.2A CN111230328A (en) 2020-03-02 2020-03-02 Embryo vaccine laser automatic extraction equipment

Publications (1)

Publication Number Publication Date
CN111230328A true CN111230328A (en) 2020-06-05

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ID=70861951

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Country Link
CN (1) CN111230328A (en)

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009052976B3 (en) * 2009-11-10 2010-12-30 Laservorm Gmbh Apparatus for cutting shells of eggs with laser beams of laser for opening the eggs, comprises transport device for carrier with eggs standingly arranged in plane, optical system for conducting laser beams, and laser beam focusing devices
DE102010019683A1 (en) * 2010-05-07 2011-11-10 Heiner und Henner Schönecke GbR (Vertretungsberechtigter Gesellschafter: Herr Schönecke, 21614 Buxtehude) Processing of egg shells e.g. chicken egg shells using a laser, comprises providing perforations in specified places of hard egg shells, and clearing parts of the shells so that perforations are arranged in the form of appealing patterns
CN205691496U (en) * 2016-03-24 2016-11-16 南京农业大学 Egg air chamber near-infrared laser image detection device
CN108213714A (en) * 2017-12-13 2018-06-29 陈寿春 Laser Jet center and stamp technique
CN108888136A (en) * 2018-06-22 2018-11-27 浙江科技学院 A kind of intelligence egg liquid collection system and method
CN109315710A (en) * 2018-08-29 2019-02-12 芜湖易测自动化设备有限公司 A kind of automatic shell-breaking equipment
CN109640764A (en) * 2016-07-14 2019-04-16 墨巴集团有限公司 For obtaining the device of egg liquid
CN209578479U (en) * 2019-01-31 2019-11-05 大族激光科技产业集团股份有限公司 Laser mark printing device
CN211866893U (en) * 2020-03-02 2020-11-06 上海三克激光科技有限公司 Embryo vaccine laser automatic extraction equipment

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009052976B3 (en) * 2009-11-10 2010-12-30 Laservorm Gmbh Apparatus for cutting shells of eggs with laser beams of laser for opening the eggs, comprises transport device for carrier with eggs standingly arranged in plane, optical system for conducting laser beams, and laser beam focusing devices
DE102010019683A1 (en) * 2010-05-07 2011-11-10 Heiner und Henner Schönecke GbR (Vertretungsberechtigter Gesellschafter: Herr Schönecke, 21614 Buxtehude) Processing of egg shells e.g. chicken egg shells using a laser, comprises providing perforations in specified places of hard egg shells, and clearing parts of the shells so that perforations are arranged in the form of appealing patterns
CN205691496U (en) * 2016-03-24 2016-11-16 南京农业大学 Egg air chamber near-infrared laser image detection device
CN109640764A (en) * 2016-07-14 2019-04-16 墨巴集团有限公司 For obtaining the device of egg liquid
CN108213714A (en) * 2017-12-13 2018-06-29 陈寿春 Laser Jet center and stamp technique
CN108888136A (en) * 2018-06-22 2018-11-27 浙江科技学院 A kind of intelligence egg liquid collection system and method
CN109315710A (en) * 2018-08-29 2019-02-12 芜湖易测自动化设备有限公司 A kind of automatic shell-breaking equipment
CN209578479U (en) * 2019-01-31 2019-11-05 大族激光科技产业集团股份有限公司 Laser mark printing device
CN211866893U (en) * 2020-03-02 2020-11-06 上海三克激光科技有限公司 Embryo vaccine laser automatic extraction equipment

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